CN111974703A - Water-color pen shell quality inspection device - Google Patents
Water-color pen shell quality inspection device Download PDFInfo
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- CN111974703A CN111974703A CN202010789263.0A CN202010789263A CN111974703A CN 111974703 A CN111974703 A CN 111974703A CN 202010789263 A CN202010789263 A CN 202010789263A CN 111974703 A CN111974703 A CN 111974703A
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- Prior art keywords
- pen shell
- rack
- roller
- belt
- collecting box
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/02—Advancing webs by friction roller
- B65H20/04—Advancing webs by friction roller to effect step-by-step advancement of web
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/16—Registering, tensioning, smoothing or guiding webs longitudinally by weighted or spring-pressed movable bars or rollers
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
- G01N21/8914—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the material examined
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
- G01N21/892—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the flaw, defect or object feature examined
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
- G01N21/892—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the flaw, defect or object feature examined
- G01N2021/8924—Dents; Relief flaws
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The invention discloses a water color pen shell quality inspection device, which comprises a rack, wherein a belt conveying mechanism is arranged on the rack; the automatic color painting device is characterized by further comprising a discharging mechanism, a detecting mechanism and a material receiving mechanism, the discharging mechanism is used for arranging the water color pen shells on the conveying belt at equal intervals, the detecting mechanism comprises a pressing component and an industrial camera, the pressing component comprises an installation frame, a first support, a second support and a third driving motor, a first friction roller is installed on the first support through a first rotating shaft, the third driving motor is connected with the first rotating shaft through a transmission piece, a second friction roller is installed on the second support through a second rotating shaft, a plurality of carrier rollers are rotatably arranged on the installation frame, transparent friction belts are wrapped on the first friction roller, the second friction roller and the carrier rollers, a detection area is formed between the transparent friction belts and the conveying belt, and the industrial camera is installed on the installation frame and is opposite to the detection area; the receiving mechanism comprises a superior product collecting box and a defective product collecting box which are arranged on the rack. The invention can greatly improve the delivery quality of the water color pen shell.
Description
Technical Field
The invention relates to the technical field of pen manufacturing, in particular to a quality inspection device for a water color pen shell after manufacturing.
Background
A water color pen, a painting tool. The water color pen is a drawing tool commonly used by children, the pen point is made of carbon fiber generally and is sold in a box of 12 colors, 24 colors and 36 colors, the pen point is generally round, the two colors are not well blended together, and the water color pen is generally suitable for drawing children and can also be used as a marking pen. The water color pen structure comprises a plastic pen shell, a cavity is formed in the pen shell, sponge is filled in the pen shell, a pen tongue made of a plastic pen point and nylon materials is arranged at one end of the pen shell, the pen tongue is tightly matched with the pen point in a clamping mode, the pen tongue is long in strip shape, the top of the pen tongue is an arc top, and a plug is arranged at the tail end of the pen shell.
The watercolor pen shell is formed by injection molding, and in the manufacturing process of the watercolor pen shell, because the injection molding output is large, the cavity is long and thin, small bubbles are easily generated in the cavity, and therefore the surface of the watercolor pen shell has small pits when being molded. And the watercolor pencils casing manufacturing process on the existing market is owing to lack the quality testing process, and uneven condition appears in its quality, and partial watercolor pencils casing surface has the pit promptly, and the mode of arranging artifical selective examination not only can't accomplish comprehensive detection, and is inefficient moreover, wastes time and energy, consequently, in order to improve the quality that the watercolor pencils casing dispatched from the factory, the market is urgent need a watercolor pencils casing quality testing device to solve above-mentioned problem.
Disclosure of Invention
The invention aims to provide a water color pen shell quality inspection device, which can be used for carrying out comprehensive quality inspection on a water color pen shell before delivery, has the advantages of high efficiency, time saving and labor saving, and can greatly improve the delivery quality of the water color pen shell.
In order to achieve the purpose, the invention provides the following technical scheme: a watercolor pen shell quality inspection device comprises a rack, wherein a belt conveying mechanism is arranged on the rack and comprises a first driving motor, a driving roller, a driven roller and a conveying belt, the first driving motor, the driving roller, the driven roller and the conveying belt are arranged on the rack, a motor shaft of the first driving motor is connected with the driving roller, and the conveying belt is coated on the driving roller and the driven roller; the automatic color pen feeding and collecting device is characterized by further comprising a feeding mechanism, a detection mechanism and a material receiving mechanism which are sequentially arranged on the rack along the conveying direction of the conveying belt, the feeding mechanism sequentially and equidistantly arranges a water color pen shell on the conveying belt, the detection mechanism comprises a pressing component and an industrial camera, the pressing component comprises a mounting rack, a first support, a second support and a third driving motor which are arranged on the rack, a first friction roller is mounted on the first support through a first rotating shaft, the third driving motor is connected with the first rotating shaft through a transmission piece, a second friction roller is mounted on the second support through a second rotating shaft, a plurality of carrier rollers are rotatably arranged on the mounting rack and arranged in parallel, transparent friction belts are coated on the first friction roller, the second friction roller and the carrier rollers, the conveying direction of the transparent friction belts is opposite to that of the conveying belt, and a detection zone is formed between the transparent friction belts and the conveying belt, the industrial camera is arranged on the mounting frame and is opposite to the detection area, when the water color pen shell passes through a gap between the conveyor belt and the transparent friction belt under the transportation of the conveyor belt, the water color pen shell rolls, and the industrial camera takes pictures of the rolled water color pen shell; the receiving mechanism comprises a superior product collecting box and a defective product collecting box which are arranged on the rack, the watercolor pen shell judged to be superior by the detection mechanism falls into the superior product collecting box, and the watercolor pen shell judged to be defective by the detection mechanism falls into the defective product collecting box.
By adopting the technical scheme, the discharging mechanism discharges the water color pen shell to be detected, the water color pen shells are arranged on the conveying belt at equal intervals, the conveying belt conveys the water color pen shell to be detected, meanwhile, the third driving motor of the detection mechanism drives the first friction roller to rotate, and further drives the transparent friction belt to drive, the conveying direction of the transparent friction belt is opposite to that of the conveying belt, a detection area is formed between the transparent friction belt and the conveying belt, the industrial camera is arranged on the mounting frame and is right opposite to the detection area, when the water color pen shell to be detected passes through the gap between the conveying belt and the transparent friction belt in the conveying process of the conveying belt, the water color pen shell rolls under the action of the friction force of the conveying belt and the transparent friction belt, meanwhile, the industrial camera takes pictures of the rolled water color pen shell, and compares the pictures taken by the industrial camera with the standard images of the terminal, if the image similarity exceeds a set value, the water color pen shell is judged to be a superior product, and meanwhile, the water color pen shell falls into a superior product collecting box when being conveyed to the tail end of the conveying belt; and if the image similarity is lower than a set value, judging that the water color pen shell is a defective product, and dropping the water color pen shell into a defective product collecting box when the water color pen shell is conveyed to the tail end of the conveying belt. Through the process, the watercolor pen shell is comprehensively subjected to quality inspection and classified screening before leaving the factory, so that the watercolor pen shell has the advantages of high efficiency, time saving and labor saving, the outgoing quality of the watercolor pen shell can be greatly improved, and a brand with a higher public praise is created.
The invention is further provided that the blanking mechanism comprises a blanking bin, a second driving motor and a blanking wheel, the two sides of the lower bin are fixed on the frame through a mounting plate, the lower bin is internally provided with a storage cavity, a feeding cavity and a discharging cavity which are sequentially communicated, a water color pen shell to be detected is stored in the storage cavity, the discharging cavity is positioned above the conveyor belt, the discharging wheel is arranged in the feeding cavity and is attached to the inner wall of the feeding cavity, the second driving motor is arranged on the outer wall of the discharging bin, and the motor shaft of the second driving motor penetrates through the blanking bin to be connected with the blanking wheel, a plurality of material taking grooves are arranged on the blanking wheel at equal intervals along the circumferential direction, the inner wall of the discharging cavity is provided with a guide slope for the watercolor pen shell to roll down on the conveyor belt, and an outlet for conveying the watercolor pen shell out of the discharging cavity by a conveying belt is arranged at the side bottom of the discharging bin.
Through adopting above-mentioned technical scheme, the feed bin can be used to await measuring the storage of water-color paint brush casing, and the unloading takes turns to and has set up a plurality of silos of getting along circumference equidistant, a water-color paint brush casing can be placed to single silo of getting, when second driving motor drive unloading wheel rotates, water-color paint brush casing falls in proper order the silo of getting of unloading wheel, and roll along the direction slope after carrying out the material chamber by the unloading wheel and fall to the conveyer belt, send out the export in material chamber again by the conveyer belt with the water-color paint brush casing that awaits measuring in proper order, thereby guaranteed the automatic unloading of the water-color paint brush casing that awaits measuring and the characteristics that the equidistant set up, make things convenient for the debugging work of each link of later stage equipment.
The invention is further arranged in such a way that a third support is arranged on the rack, a differential roller is connected between the first support and the third support through a third rotating shaft, the differential roller is arranged on the inner side of the transparent friction belt, the third driving motor is connected with the third rotating shaft through a transmission piece, and the rotating speed of the first friction roller is greater than that of the differential roller.
Through adopting above-mentioned technical scheme, make the rotational speed of first friction roller be greater than the rotational speed of differential roller, can make the transparent friction band surface of detection zone tighten to guarantee that it can normally form frictional force on the watercolor pen shell surface that awaits measuring, avoid transparent friction band surface to relax.
The transmission member further comprises a first chain wheel, a double chain wheel, a second chain wheel, a first chain and a second chain, the first chain wheel is connected with a motor shaft of a third driving motor, the double chain wheel is installed at the end part of a third rotating shaft, the second chain wheel is installed at the end part of the first rotating shaft, the first chain is connected to an outer wheel of the double chain wheel in a meshed mode and the first chain wheel, the second chain is connected to an inner wheel of the double chain wheel in a meshed mode and the second chain wheel in a meshed mode, and the number of teeth of the second chain wheel is larger than that of teeth of an inner wheel of the double chain wheel.
Through adopting above-mentioned technical scheme, can realize the differential cooperation of first friction roller and differential roller, guarantee that the rotational speed of first friction roller is greater than the rotational speed of differential roller, the chain drive is difficult for skidding simultaneously, and transmission stability is good.
The invention is further set up in that an angle adjusting component acting on the transparent friction belt is further arranged above the rack, the angle adjusting component comprises a first deviation adjusting motor arranged on the first support, a motor shaft of the first deviation adjusting motor is connected with a first lead screw, a first lead screw nut matched with the first lead screw is arranged on the rack, the angle adjusting component also comprises a second deviation adjusting motor arranged on the third support, a motor shaft of the second deviation adjusting motor is connected with a second lead screw, and a second lead screw nut matched with the second lead screw is arranged on the rack; the device comprises a first lead screw, a second lead screw, a first guide block, a second guide block, an offset adjusting shaft, a first friction belt and a second friction belt, wherein the first lead screw is connected with the first guide block in a matched mode, the second lead screw is connected with the second guide block in a matched mode, the offset adjusting shaft is arranged between the first guide block and the second guide block, one end of the offset adjusting shaft is hinged to the first guide block, the other end of the offset adjusting shaft is hinged to the second guide block, and the offset adjusting shaft is arranged on the outer side of the transparent friction belt and is in.
By adopting the technical scheme, the transparent friction belt deviated from the center is conveniently corrected, and meanwhile, the tightness of the transparent friction belt can be adjusted by adjusting the upper position and the lower position of the deviation adjusting shaft, so that the device is very practical.
The invention is further arranged in that a limiting block is arranged on the rack, a limiting groove matched with the limiting block is arranged on the mounting frame, a sliding hole is formed in the mounting frame, an adjusting screw penetrates through the sliding hole, the bottom end of the adjusting screw is in threaded connection with the limiting block, a spring is sleeved on the periphery of the adjusting screw, one end of the spring abuts against the inner end face of a screw cap of the adjusting screw, and the other end of the spring abuts against the mounting frame.
Through adopting above-mentioned technical scheme, this structure provides vertical displacement surplus for the mounting bracket, can avoid the clearance between transparent friction area and the conveyer belt when too little, and the water-color paint brush casing through the detection zone is crushed to the bearing roller, perhaps water-color paint brush casing card leads to equipment to damage between transparent friction area and conveyer belt.
The invention is further provided that a plurality of mounting holes are uniformly distributed on the mounting rack along the transverse direction, mounting shafts are inserted into the mounting holes, and the roller sleeves are arranged on the corresponding mounting shafts.
Through adopting above-mentioned technical scheme, made things convenient for the installation and the arrangement of bearing roller greatly.
The invention is further arranged in such a way that two guide rollers are respectively arranged on the rack and positioned at two sides of the mounting rack, and the two guide rollers are both arranged at the inner side of the transparent friction belt.
Through adopting above-mentioned technical scheme, can avoid the barrier direction to the transparent friction area that is located the both sides of mounting bracket, avoid transparent friction area to touch other mechanisms at the in-process of conveying and produce the normal operating that damages or influence other mechanisms.
The receiving mechanism further comprises a supporting platform arranged at the lower part of the rack, the superior product collecting box is arranged on the supporting platform, and an inlet of the superior product collecting box is positioned below the tail end of the conveyor belt; the supporting platform is provided with a guide rail, the guide rail is provided with a sliding block in a sliding manner, the sliding block is fixedly provided with a sliding table, a mounting groove for mounting the defective product collecting box is formed in the sliding table, the supporting platform is provided with an air cylinder, the output end of the air cylinder is connected with the sliding table through a connecting block, the air cylinder drives the sliding block to slide along the extending direction of the sliding rail, and the side part of the excellent product collecting box is provided with a switching port for the defective product collecting box to pass in and out.
By adopting the technical scheme, when the watercolor pen shell falling on the conveyor belt is a superior product, the watercolor pen shell falls into the superior product collection box; when the watercolor pen shell that drops on the conveyer belt is the substandard product, the cylinder promotes the slider and orders about the substandard product collecting box to pass the switching mouth of superior product collecting box and toward the inside translation of superior product collecting box to make this watercolor pen shell drop to the substandard product collecting box, and then accomplish the categorised collection of superior product watercolor pen shell and substandard product watercolor pen shell.
The invention is further arranged in that the lower part of the superior product collecting box is provided with a box opening, and a drawer for bearing the high-quality water color pen shell is arranged on the box opening in a sliding manner.
By adopting the technical scheme, the superior product water color pen shell can be taken out conveniently.
Drawings
FIG. 1 is a schematic structural view of the present invention as a whole;
FIG. 2 is a schematic structural view of a blanking mechanism according to the present invention;
FIG. 3 is a schematic view of the internal structure of the blanking mechanism of the present invention;
FIG. 4 is a schematic view of the structure of the transmission member of the present invention;
FIG. 5 is a schematic view of the angle adjustment assembly of the present invention;
FIG. 6 is a schematic view of a structure of a mounting frame and a rack;
fig. 7 is a schematic view of the mounting structure of the idler of the present invention;
FIG. 8 is a schematic structural view of a receiving mechanism according to the present invention;
fig. 9 is a schematic structural view of the belt conveying mechanism of the present invention.
In the figure: 1. a frame; 2. a belt transport mechanism; 3. a conveyor belt; 4. a blanking mechanism; 5. a detection mechanism; 6. a material receiving mechanism; 7. a compression assembly; 8. an industrial camera; 9. a mounting frame; 10. a first bracket; 11. a second bracket; 12. a first rotating shaft; 13. a first rubbing roller; 14. a second rotating shaft; 15. a second rubbing roller; 16. a carrier roller; 17. a transparent friction tape; 18. a detection zone; 19. a superior product collection box; 20. a defective product collection box; 21. discharging a bin; 22. a second drive motor; 23. mounting a plate; 24. a guide roller; 25. a third rotating shaft; 26. a differential roller; 27. an angle adjustment assembly; 28. an outlet; 29. a material storage cavity; 30. a feeding cavity; 31. a discharge cavity; 32. a blanking wheel; 33. a material taking groove; 34. a guide ramp; 35. a transmission member; 36. a third drive motor; 37. a first sprocket; 38. a double sprocket; 39. a second sprocket; 40. a first chain; 41. a second chain; 42. a third support; 43. a first bias adjustment motor; 44. a first lead screw; 45. a first lead screw nut; 46. a second offset motor; 47. a second lead screw; 48. a second feed screw nut; 49. a first guide block; 50. a second guide block; 51. adjusting an offset axis; 52. a limiting block; 53. a limiting groove; 54. adjusting screws; 55. a spring; 56. mounting holes; 57. installing a shaft; 58. a guide rail; 59. a slider; 60. a sliding table; 61. mounting grooves; 62. a cylinder; 63. connecting blocks; 64. a switching port; 65. a box opening; 66. a drawer; 67. a first drive motor; 68. a drive roll; 69. a driven roller; 70. a support platform; 71. and (4) a slide hole.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example (b): the invention provides a water color pen shell quality inspection device, which comprises a rack 1, wherein a belt conveying mechanism 2 is arranged on the rack 1, the belt conveying mechanism 2 comprises a first driving motor 67, a driving roller 68, a driven roller 69 and a conveying belt 3, the first driving motor 67, the driving roller 68, the driven roller 69 and the conveying belt 3 are arranged on the rack 1, a motor shaft of the first driving motor 67 is connected with the driving roller 68, and the conveying belt 3 is coated on the driving roller 68 and the driven roller 69; still include and set gradually unloading mechanism 4, detection mechanism 5 and receiving agencies 6 on frame 1 along 3 direction of transfer of conveyer belt, unloading mechanism 4 sets up the watercolor pen casing in proper order on conveyer belt 3 at equal interval, detection mechanism 5 is including compressing tightly subassembly 7 and industrial camera 8, and industrial camera 8 is conventional, easily purchases in the market, therefore its specific structure does not need detailed description here. The pressing assembly 7 comprises a mounting frame 9, a first support 10, a second support 11 and a third driving motor 36 which are arranged on the frame 1, a first friction roller 13 is mounted on the first support 10 through a first rotating shaft 12, the third driving motor 36 is connected with the first rotating shaft 12 through a transmission piece 35, a second friction roller 15 is mounted on the second support 11 through a second rotating shaft 14, a plurality of carrier rollers 16 are rotatably arranged on the mounting frame 9, the carrier rollers 16 are arranged in parallel, three carrier rollers are arranged in the embodiment, the first friction roller 13, the second friction roller 15 and the carrier rollers 16 are coated with transparent friction belts 17, the transmission directions of the transparent friction belts 17 and the transmission belt 3 are opposite, a detection area 18 is formed between the transparent friction belts 17 and the transmission belt 3, the industrial camera 8 is mounted on the mounting frame 9 and the industrial camera 8 is opposite to the detection area 18, when a watercolor pen shell passes through a gap between the transmission belt 3 and the transparent friction belts 17 under the transmission of the transmission belt 3, the watercolor pen shell rolls, the industrial camera 8 photographs the rolled watercolor pen shell, wherein the industrial camera 8 is connected with a PC terminal, and high-quality images for comparing with real-time photos are prestored in the PC terminal; the material receiving mechanism 6 comprises a superior product collecting box 19 and a defective product collecting box 20 which are arranged on the rack 1, the watercolor pen shell judged to be superior by the detection mechanism 5 falls into the superior product collecting box 19, and the watercolor pen shell judged to be defective by the detection mechanism 5 falls into the defective product collecting box 20.
As shown in fig. 2 and fig. 3, the discharging mechanism 4 includes a discharging bin 21, a second driving motor 22 and a discharging wheel 32, two sides of the discharging bin 21 are fixed on the frame 1 through a mounting plate 23, a storage cavity 29, a feeding cavity 30 and a discharging cavity 31 are arranged inside the discharging bin 21 and sequentially communicated with each other, the watercolor pen casing to be detected is stored in the storage cavity 29, the discharging cavity 31 is located above the conveyor belt 3, the discharging wheel 32 is installed in the feeding cavity 30 and attached to the inner wall of the feeding cavity 30, the second driving motor 22 is installed on the outer wall of the discharging bin 21, a motor shaft of the second driving motor 22 penetrates through the discharging bin 21 and is connected with the discharging wheel 32, a plurality of material taking grooves 33 are arranged on the discharging wheel 32 at equal intervals along the circumferential direction, only one watercolor pen casing is allowed to fall into the material taking groove 33, a guiding slope 34 for the watercolor pen casing to fall onto the conveyor belt 3 is arranged on the inner wall of the discharging cavity 31, the side bottom of the discharging bin 21 is provided with an outlet 28 for the conveyor belt 3 to send the watercolor pen shell out of the discharging cavity 31, and the size of the outlet 28 can only provide one watercolor pen shell to pass through. When second driving motor 22 drive unloading wheel 32 rotates, the watercolor pen casing falls in proper order in the silo 33 of getting of unloading wheel 32 to roll along direction slope 34 and fall to conveyer belt 3 after carrying out material cavity 31 by unloading wheel 32, the watercolor pen casing that will await measuring again sends out the export 28 of material cavity 31 in proper order by conveyer belt 3, thereby guaranteed the automatic unloading of the watercolor pen casing that awaits measuring and the characteristics that the equidistant set up, make things convenient for the debugging work of each link of later stage equipment.
As shown in fig. 4, a third bracket 42 is further disposed on the frame 1, a differential roller 26 is connected between the first bracket 10 and the third bracket 42 through a third rotating shaft 25, the differential roller 26 is disposed inside the transparent friction belt 17, the third driving motor 36 is connected to the third rotating shaft 25 through a transmission member 35, and the rotating speed of the first friction roller 13 is greater than that of the differential roller 26. The rotating speed of the first friction roller 13 is greater than that of the differential roller 26, and the surface of the transparent friction belt 17 in the detection area 18 can be tightened, so that the normal friction force formed on the surface of the to-be-detected watercolor pen shell can be guaranteed, and the surface of the transparent friction belt 17 is prevented from being loosened.
As shown in fig. 4, the transmission member 35 includes a first sprocket 37, a double sprocket 38, a second sprocket 39, a first chain 40 and a second chain 41, the first sprocket 37 is connected to the motor shaft of the third driving motor 36, the double sprocket 38 is mounted at the end of the third rotating shaft 25, and the inner wheel and the outer wheel of the double sprocket 38 have the same shape. The second sprocket 39 is mounted on the end of the first shaft 12, the first chain 40 is engaged with the outer wheel of the double sprocket 38 and the first sprocket 37, the second chain 41 is engaged with the inner wheel of the double sprocket 38 and the second sprocket 39, and the number of teeth of the second sprocket 39 is greater than that of the inner wheel of the double sprocket 38. The structure can realize the differential matching of the first friction roller 13 and the differential roller 26, ensures that the rotating speed of the first friction roller 13 is greater than that of the differential roller 26, and has the advantages of difficult slippage in chain transmission and good transmission stability.
As shown in fig. 5, an angle adjusting assembly 27 acting on the transparent friction belt 17 is further disposed above the frame 1, the angle adjusting assembly 27 includes a first deviation adjusting motor 43 disposed on the first bracket 10, a motor shaft of the first deviation adjusting motor 43 is connected with a first lead screw 44, a first lead screw nut 45 matched with the first lead screw 44 is disposed on the frame 1, and further includes a second deviation adjusting motor 46 disposed on the third bracket 42, a motor shaft of the second deviation adjusting motor 46 is connected with a second lead screw 47, and a second lead screw nut 48 matched with the second lead screw 47 is disposed on the frame 1; the first lead screw 44 is connected with a first guide block 49 in a matching mode, the second lead screw 47 is connected with a second guide block 50 in a matching mode, an offset adjusting shaft 51 is arranged between the first guide block 49 and the second guide block 50, one end of the offset adjusting shaft 51 is hinged to the first guide block 49, the other end of the offset adjusting shaft 51 is hinged to the second guide block 50, and the offset adjusting shaft 51 is arranged on the outer side of the transparent friction belt 17 and is in press fit with the transparent friction belt 17. The structure is convenient to correct the transparent friction belt 17 deviated from the center, and meanwhile, the tightness of the transparent friction belt 17 can be adjusted by adjusting the vertical position of the deviation adjusting shaft 51, so that the structure is very practical.
As shown in fig. 6, a limiting block 52 is fixed on the frame 1 through screws, a limiting groove 53 matched with the limiting block 52 is formed in the mounting frame 9, a sliding hole 71 is formed in the mounting frame 9, an adjusting screw 54 penetrates through the sliding hole 71, the bottom end of the adjusting screw 54 is in threaded connection with the limiting block 52, a spring 55 is sleeved on the outer periphery of the adjusting screw 54, one end of the spring 55 abuts against the inner end face of the nut of the adjusting screw 54, and the other end of the spring 55 abuts against the mounting frame 9. This structure provides vertical displacement surplus for mounting bracket 9, can avoid the clearance between transparent friction area 17 and the conveyer belt 3 when too little, and the watercolor pen casing through detection zone 18 is crushed to bearing roller 16, perhaps watercolor pen casing card leads to equipment to damage between transparent friction area 17 and conveyer belt 3.
As shown in fig. 7, a plurality of mounting holes 56 are uniformly distributed along the transverse direction of the mounting frame 9, mounting shafts 57 are inserted into the mounting holes 56, and the carrier rollers 16 are sleeved on the corresponding mounting shafts 57. This structure greatly facilitates the installation and arrangement of the carrier rollers 16.
As shown in fig. 1, two guide rollers 24 are respectively installed on the two sides of the mounting frame 9 on the frame 1, and both the guide rollers 24 are arranged inside the transparent friction belt 17. This structure can avoid the barrier direction to the transparent friction area 17 that is located the both sides of mounting bracket 9, avoids transparent friction area 17 to touch other mechanisms in the in-process of conveying and produces the damage or influence the normal operating of other mechanisms.
As shown in fig. 8, the material receiving mechanism 6 further includes a supporting platform 70 installed at the lower portion of the frame 1, the superior product collecting box 19 is disposed on the supporting platform 70, and an inlet of the superior product collecting box 19 is located below the end of the conveyor belt 3; the supporting platform 70 is provided with a guide rail 58, the guide rail 58 is provided with a sliding block 59 in a sliding manner, the sliding block 59 is fixed with a sliding table 60, the sliding table 60 is provided with a mounting groove 61 for mounting the inferior product collecting box 20, the supporting platform 70 is provided with an air cylinder 62, the output end of the air cylinder 62 is connected with the sliding table 60 through a connecting block 63, the air cylinder 62 drives the sliding block 59 to slide along the extending direction of the guide rail, and the side part of the superior product collecting box 19 is provided with a switching port 64 for the inferior product collecting box 20 to enter and exit. When the watercolor pen shell falling on the conveyor belt 3 is a superior product, the watercolor pen shell falls into the superior product collection box 19; when the watercolor pen shell falling on the conveyor belt 3 is a defective product, the air cylinder 62 pushes the sliding block 59 to drive the defective product collecting box 20 to pass through the switching port 64 of the superior product collecting box 19 and translate towards the interior of the superior product collecting box 19, so that the watercolor pen shell falls into the defective product collecting box 20, and the classified collection of the superior watercolor pen shell and the defective watercolor pen shell is completed.
As shown in fig. 8, a box opening 65 is formed in the lower portion of the superior product collecting box 19, and a drawer 66 for receiving a high-quality water color pen shell is slidably disposed on the box opening 65. The structure greatly facilitates the taking out of the superior product water color pen shell.
The working principle is as follows: the blanking bin 21 of the blanking mechanism 4 can be used for storing watercolor pen shells to be detected, a plurality of material taking grooves 33 are arranged on the blanking wheel 32 at equal intervals along the circumferential direction, a single material taking groove 33 can be used for placing a watercolor pen shell, when the blanking wheel 32 is driven by the second driving motor 22 to rotate, the watercolor pen shells sequentially fall into the material taking grooves 33 of the blanking wheel 32 and are conveyed to the discharging cavity 31 by the blanking wheel 32 and then roll down onto the conveying belt 3 along the guide slope 34, the watercolor pen shells to be detected are sequentially conveyed out of the outlet 28 of the discharging cavity 31 by the conveying belt 3, so that the watercolor pen shells are arranged on the conveying belt 3 at equal intervals, the conveying belt 3 conveys the watercolor pen shells to be detected, meanwhile, the third driving motor 36 of the detection mechanism 5 drives the first friction roller 13 to rotate so as to drive the transparent friction belt 17 to transmit, and the transparent friction belt 17 and the conveying belt 3 are opposite in conveying direction, a detection area 18 is formed between the transparent friction belt 17 and the conveyor belt 3, the industrial camera 8 is installed on the installation frame 9, the industrial camera 8 is right opposite to the detection area 18, when a to-be-detected watercolor pen shell passes through a gap between the conveyor belt 3 and the transparent friction belt 17 under the transportation of the conveyor belt 3, the watercolor pen shell rolls under the action of the friction force between the conveyor belt 3 and the transparent friction belt 17, the industrial camera 8 takes a picture of the rolled watercolor pen shell, the picture taken by the industrial camera 8 is compared with a standard image of a terminal, if the image similarity exceeds a set value, the watercolor pen shell is judged to be a good product (a tiny pit is allowed to exist in general conditions for saving the production cost), and meanwhile, the watercolor pen shell falls into a good product collection box 19 when being conveyed to the tail end of the conveyor belt 3, and the time interval can; if the image similarity is lower than the set value, the watercolor pen shell is judged to be a defective product, the air cylinder 62 pushes the sliding block 59 to drive the defective product collecting box 20 to penetrate through the switching port 64 of the superior product collecting box 19 and translate towards the interior of the superior product collecting box 19, so that the watercolor pen shell falls into the defective product collecting box 20, and the classified collection of the superior watercolor pen shell and the defective watercolor pen shell is completed. Through the process, the watercolor pen shell is comprehensively subjected to quality inspection and classified screening before leaving the factory, so that the watercolor pen shell has the advantages of high efficiency, time saving and labor saving, the outgoing quality of the watercolor pen shell can be greatly improved, and a brand with a higher public praise is created.
Claims (10)
1. A watercolor pen shell quality inspection device comprises a rack (1), wherein a belt conveying mechanism (2) is arranged on the rack (1), the belt conveying mechanism (2) comprises a first driving motor (67), a driving roller (68), a driven roller (69) and a conveying belt (3) which are arranged on the rack (1), a motor shaft of the first driving motor (67) is connected with the driving roller (68), and the conveying belt (3) is coated on the driving roller (68) and the driven roller (69); the method is characterized in that: the automatic color painting and color painting device is characterized by further comprising a discharging mechanism (4), a detecting mechanism (5) and a material receiving mechanism (6) which are sequentially arranged on the rack (1) along the conveying direction of the conveying belt (3), wherein the discharging mechanism (4) sequentially and equally arranges a water color pen shell on the conveying belt (3), the detecting mechanism (5) comprises a pressing component (7) and an industrial camera (8), the pressing component (7) comprises a mounting rack (9), a first support (10), a second support (11) and a third driving motor (36) which are arranged on the rack (1), a first friction roller (13) is arranged on the first support (10) through a first rotating shaft (12), the third driving motor (36) is connected with the first rotating shaft (12) through a transmission piece (35), a second friction roller (15) is arranged on the second support (11) through a second rotating shaft (14), and a plurality of carrier rollers (16) are rotatably arranged on the mounting rack (9), the production line comprises a plurality of carrier rollers (16), a first friction roller (13), a second friction roller (15) and the carrier rollers (16) are arranged in parallel, transparent friction belts (17) are wrapped on the first friction roller (13), the second friction roller (15) and the carrier rollers (16), the transmission directions of the transparent friction belts (17) and the conveyor belt (3) are opposite, a detection area (18) is formed between the transparent friction belts (17) and the conveyor belt (3), the industrial camera (8) is installed on a mounting frame (9), the industrial camera (8) is opposite to the detection area (18), when the watercolor pen shell passes through a gap between the conveyor belt (3) and the transparent friction belts (17) under the transportation of the conveyor belt (3), the watercolor pen shell rolls, and the industrial camera (8) takes pictures of the rolled watercolor pen; the receiving mechanism (6) comprises a superior product collecting box (19) and an inferior product collecting box (20) which are arranged on the rack (1), the watercolor pen shell which is judged to be superior by the detection mechanism (5) falls into the superior product collecting box (19), and the watercolor pen shell which is judged to be inferior by the detection mechanism (5) falls into the inferior product collecting box (20).
2. The watercolor pen shell quality inspection device of claim 1, wherein: unloading mechanism (4) are including feed bin (21), second driving motor (22) and unloading wheel (32) down, the both sides of feed bin (21) are fixed on frame (1) through mounting panel (23) down, and the inside of feed bin (21) is equipped with storage chamber (29), material feeding chamber (30) and ejection of compact chamber (31) that are linked together in proper order down, and the watercolor pen casing that awaits measuring is stored in storage chamber (29), and material discharging chamber (31) are located conveyer belt (3) top, unloading wheel (32) are installed in material feeding chamber (30) and are laminated in the inner wall of material feeding chamber (30) mutually, second driving motor (22) are installed on the outer wall of feed bin (21) down to the motor shaft of second driving motor (22) runs through feed bin (21) down and is connected with unloading wheel (32), it is equipped with a plurality of material taking groove (33) along circumference equidistant on unloading wheel (32), it is used for the watercolor pen casing to roll the guide on conveyer belt (3) to fall to be equipped with on the inner wall of material discharging chamber (31), it is equipped with the watercolor pen casing And an outlet (28) for conveying the watercolor pen shell out of the discharging cavity (31) by the conveyor belt (3) is arranged at the side bottom of the discharging bin (21) towards the slope (34).
3. The watercolor pen shell quality inspection device of claim 1, wherein: still be equipped with third support (42) on frame (1), be connected with differential roller (26) through third pivot (25) between first support (10) and third support (42), differential roller (26) set up inboard at transparent friction area (17), third driving motor (36) are connected with third pivot (25) through driving medium (35), the rotational speed of first friction roller (13) is greater than the rotational speed of differential roller (26).
4. The watercolor pen shell quality inspection device of claim 3, wherein: the transmission piece (35) comprises a first chain wheel (37), a double chain wheel (38), a second chain wheel (39), a first chain (40) and a second chain (41), the first chain wheel (37) is connected with a motor shaft of a third driving motor (36), the double chain wheel (38) is installed at the end part of a third rotating shaft (25), the second chain wheel (39) is installed at the end part of a first rotating shaft (12), the first chain (40) is connected to an outer wheel of the double chain wheel (38) in a meshed mode and the first chain wheel (37), the second chain (41) is connected to an inner wheel of the double chain wheel (38) in a meshed mode and the second chain wheel (39), and the number of teeth of the second chain wheel (39) is greater than that of the inner wheel of the double chain wheel (38).
5. The watercolor pen shell quality inspection device of claim 1, wherein: an angle adjusting assembly (27) acting on the transparent friction belt (17) is further arranged above the rack (1), the angle adjusting assembly (27) comprises a first deviation adjusting motor (43) arranged on the first support (10), a motor shaft of the first deviation adjusting motor (43) is connected with a first lead screw (44), a first lead screw nut (45) matched with the first lead screw (44) is arranged on the rack (1), the angle adjusting assembly further comprises a second deviation adjusting motor (46) arranged on the third support (42), a motor shaft of the second deviation adjusting motor (46) is connected with a second lead screw (47), and a second lead screw nut (48) matched with the second lead screw (47) is arranged on the rack (1); first guide block (49) is connected with in the cooperation on first lead screw (44), cooperation is connected with second guide block (50) on second lead screw (47), is equipped with between first guide block (49) and second guide block (50) and transfers off-axis (51), and the one end of transferring off-axis (51) is articulated mutually with first guide block (49), the other end of transferring off-axis (51) is articulated mutually with second guide block (50), transfer off-axis (51) to set up in transparent friction area (17) the outside and with transparent friction area (17) press fit.
6. The watercolor pen shell quality inspection device of claim 1, wherein: be equipped with stopper (52) on frame (1), be equipped with on mounting bracket (9) with stopper (52) spacing groove (53) that agree with mutually, mounting bracket (9) are last to have seted up slide opening (71), wear to be equipped with adjusting screw (54) on slide opening (71) to the bottom and stopper (52) threaded connection of adjusting screw (54), the periphery cover of adjusting screw (54) is equipped with spring (55), the one end of spring (55) is supported on the nut inner end face of adjusting screw (54), and the other end of spring (55) supports on mounting bracket (9).
7. The watercolor pen shell quality inspection device of claim 1, wherein: the mounting rack (9) is uniformly distributed with a plurality of mounting holes (56) along the transverse direction, mounting shafts (57) are inserted into the mounting holes (56), and the carrier rollers (16) are sleeved on the corresponding mounting shafts (57).
8. The watercolor pen shell quality inspection device of claim 1, wherein: a guide roller (24) is installed respectively in the both sides that lie in mounting bracket (9) on frame (1), and two guide rollers (24) all set up in transparent friction belt (17) inboard.
9. The watercolor pen shell quality inspection device of claim 1, wherein: the receiving mechanism (6) further comprises a supporting platform (70) arranged at the lower part of the rack (1), the superior product collecting box (19) is arranged on the supporting platform (70), and an inlet of the superior product collecting box (19) is positioned below the tail end of the conveyor belt (3); install guide rail (58) on supporting platform (70), the slip is provided with slider (59) on guide rail (58), be fixed with slip table (60) on slider (59), offer mounting groove (61) that are used for installing substandard product collecting box (20) on slip table (60), install cylinder (62) on supporting platform (70), the output of cylinder (62) is connected with slip table (60) through connecting block (63), and cylinder (62) drive slider (59) slide along the extending direction of slide rail, switching mouth (64) that supply substandard product collecting box (20) to pass in and out are seted up to the lateral part of superior product collecting box (19).
10. The watercolor pen shell quality inspection device of claim 1, wherein: the lower part of the superior product collecting box (19) is provided with a box opening (65), and a drawer (66) for bearing the high-quality water color pen shell is arranged on the box opening (65) in a sliding manner.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010789263.0A CN111974703A (en) | 2020-08-07 | 2020-08-07 | Water-color pen shell quality inspection device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010789263.0A CN111974703A (en) | 2020-08-07 | 2020-08-07 | Water-color pen shell quality inspection device |
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| CN111974703A true CN111974703A (en) | 2020-11-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010789263.0A Pending CN111974703A (en) | 2020-08-07 | 2020-08-07 | Water-color pen shell quality inspection device |
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Application publication date: 20201124 |