CN111947539A

CN111947539A - Window frame debugging platform

Info

Publication number: CN111947539A
Application number: CN202010976484.9A
Authority: CN
Inventors: 刘海涛; 夏政
Original assignee: Taicang Wegoma Machinery Co ltd
Current assignee: Taicang Wegoma Machinery Co ltd
Priority date: 2020-09-16
Filing date: 2020-09-16
Publication date: 2020-11-17

Abstract

The invention discloses a window frame debugging table, comprising: the angle frame is arranged on the lathe bed, and a table top which is vertically inclined is arranged on the angle frame; the mesa includes: two side longitudinal frames, a top frame and a bottom frame; vertical straight rails are arranged on the inner sides of the longitudinal frames; assembling a horizontal beam on the vertical straight rail through a sliding block; all include on the bottom frame of mesa and the crossbeam: a transverse straight rail parallel to the cross beam; a roller assembly for feeding along the transverse straight rail direction is arranged on one side of the front surface of the bottom frame; clamping assemblies sliding along the transverse straight rails are uniformly arranged on the two transverse straight rails, the clamping assemblies on the same transverse straight rail provide transverse clamping, and the clamping assemblies opposite to each other on different transverse straight rails provide longitudinal displacement; the clamping assembly comprises a clamping part which is pushed and pulled in the direction vertical to the table top; the beam is lifted and lowered by a rope lifted and lowered from the upper side of the beam; the back of the table top is provided with a plurality of pulleys for winding the rope; the lathe bed comprises a lifting cylinder for pushing and pulling a rope.

Description

Window frame debugging platform

Technical Field

The invention relates to the field of industrial aluminum profile deep processing and door and window curtain wall processing equipment, in particular to a workbench capable of assembling and debugging a window frame.

Background

Door and window is rectangular frame construction usually, in door and window production process, assembles through four frames with door and window, when the equipment adjustment, because manufacturing and artificial operation error, will detect the door and window in production so that the door and window frame is the rectangle, guarantees promptly that its four corners is the right angle, and upper and lower and left and right sides frame are parallel to each other.

In actual production, the lengths of the four frames are manually measured through a measuring tape, and the angles of the four frames are measured through an angle square. However, the traditional detection technology has the defects of low efficiency, large detection error and difficult quality control, and particularly, the detection method is time-consuming and labor-consuming in batch production and low in batch qualification rate, so that the method is quite uneconomical.

Disclosure of Invention

The invention aims to: the window frame debugging table is provided, the problem that the efficiency of manual debugging is low is solved by mechanically assisting in debugging the window frame.

The technical scheme of the invention is as follows: a workbench capable of assembling and debugging a window frame is applied to the field of deep processing of industrial aluminum profiles and the field of processing of door and window curtain walls. The main structural components of the device comprise a lathe bed, an installation table surface, a roller conveying component, a rope system lifting system, a clamping component, a lifting cylinder, a vertical stretching brake mechanism, a cross beam, a pneumatic control component and the like.

Specifically, the lathe bed is a frame structure formed by butt joint in shape, and angle frames are upwards arranged on two sides of the frame structure. The angle frame has certain inclination angle requirement, specifically can set up according to supporting production line requirement.

The vertical inclined table top is arranged on the angle frame, the angle of the table top is also arranged according to the requirements of the matched production line, and the table top can be actively adjusted to meet the requirements of different matched production lines.

The table-board is square frame shape, the left and right sides of the square frame are longitudinal frames, the upper side of the square frame is a top frame, and the lower side of the square frame is a bottom frame. Vertical straight rails are arranged on the inner side of a longitudinal frame in the table board, and the two vertical straight rails are correspondingly arranged.

The vertical slide rail is matched with a cross beam, specifically, two ends of the cross beam are respectively assembled on the vertical straight rails on two sides through sliders, and the cross beam keeps a horizontal position and can perform lifting displacement along the vertical straight rails. Meanwhile, the cross beam and the sliding block are braked on the vertical straight rail through a longitudinal brake cylinder.

The bottom frame is parallel to the beam, and the beam can be close to the bottom frame or far away from the bottom frame through lifting displacement. Therefore, the transverse straight rails parallel to the cross beam are arranged on the bottom frame and the cross beam. When the crossbeam shifts, just can cooperate with bottom frame, realize vertical centre gripping action.

The displacement power of the cross beam is realized by extension and contraction and the cylinder, specifically, the middle part of the cross beam comprises a connecting part, and a rope is fixed on the connecting part. Meanwhile, a wheel train component, namely a pulley and a pulley bracket, is arranged in the middle of the top frame. The rope passes through the wheel train assembly and is arranged towards the bed body.

A lifting cylinder is arranged on the bed body and is fixed in parallel with the cross beam. The piston rod of the lifting cylinder is connected to the other end of the rope, and the lifting cylinder can stretch and retract through stretching and retracting, so that the cross beam can generate lifting displacement.

When the cross beam and the bottom frame generate vertical clamping, and meanwhile, the clamping assembly is arranged on the transverse straight rail to provide transverse clamping. That is, the clamping assemblies on the same transverse straight rail provide transverse clamping, and the clamping assemblies on different transverse straight rails, which are oppositely positioned, provide longitudinal displacement.

In particular, the clamping assembly comprises a base acting as a slider, which is fitted to the transverse straight rail. Meanwhile, the clamping part passes through a transverse brake cylinder to brake on the transverse straight rail.

The clamping component is also provided with a pull rod for holding. By manual adjustment, the window frame can be gripped from the lateral direction.

The clamping assembly further comprises a clamping part which is vertical to the table top and is pushed and pulled in the direction, and after the clamping part is pushed out, the window frame can be clamped by manually pulling the clamping assembly to the clamping part which is opposite to the clamping part up and down.

And a roller assembly for feeding along the direction of the transverse straight rail is arranged on one side of the front surface of the bottom frame, the height of the roller assembly is approximate to that of the transverse straight rail of the bottom frame, and the window frame can move to a position to be detected and adjusted through the roller assembly. Specifically, the roller assembly comprises a roller frame parallel to the transverse straight rail, and a plurality of rollers are arranged on the roller frame for transverse feeding.

Preferably, the table top is fixed on the angle frame through a bolt capable of adjusting the longitudinal installation height, and the relative height of the table top and the angle frame is adjusted through rotating the bolt.

Preferably, the angle frame includes a control panel thereon.

Preferably, the surface of the cross beam is provided with a crash-proof slide.

The invention has the advantages that: the problems that the assembly and debugging difficulty of the finished window frame in the industry is high, and particularly the large-size finished window frame is heavy and difficult to debug are solved. The pneumatic power assisting device is designed to replace the original purely manual assembling and debugging process, so that the production efficiency is improved, the labor intensity is reduced, and the labor safety is improved.

Drawings

The invention is further described with reference to the following figures and examples:

FIG. 1 is a first perspective view of a window frame debugging station;

FIG. 2 is a block diagram of a second perspective view of the window frame debugging station;

FIG. 3 is a view of a third perspective of the window frame debugging station;

FIG. 4 is a front view of a window frame debugging station;

wherein: 1. a bed body; 2. a table top; 3. a roller assembly; 4. a rope; 5. a clamping assembly; 6. a lift cylinder; 7. a transverse straight rail; 8. a cross beam; 9. a control panel; 10. an angle frame; 11. a vertical straight rail; 12. a gear train assembly; 13. a transverse brake cylinder; 14. a pull rod; 15. and a longitudinal brake cylinder.

Detailed Description

Preferred embodiment 1 of the present invention:

as shown in the figure, the left and right sides of the bed 1 are angle frames, in this embodiment, the angle frame 10 is inclined at 84 °, and the table top 2 and the control panel 9 are both fixed on the angle frame 10. A plurality of wheel train assemblies 12 are installed on the back of the table board 2, a lifting cylinder 6 is arranged on the lathe bed 1, the lifting cylinder 6 pulls a telescopic cylinder 4, and the rope 4 is connected to the middle of the cross beam 8 after passing through a series of wheel train assemblies.

The table-board 2 is in a square frame shape, and the inner sides of the wide edges at the left side and the right side of the table-board are respectively provided with a vertical straight rail 11. The both ends of crossbeam 8 are respectively through the slider cooperation on vertical straight rail 11, still set up vertical brake cylinder 15 on the slider simultaneously and brake, and the location can realize braking when vertical brake cylinder 15 pushes out to lean on vertical straight rail 11.

The lower surface of the beam 8 is provided with a transverse straight rail 7, and the bottom frame below the transverse straight rail is also provided with a transverse straight rail. The two transverse straight rails are opposed, while the clamping assembly 5 is arranged on the two transverse straight rails.

Two clamping assemblies 5 are respectively arranged on each transverse straight rail, the two clamping assemblies 5 are respectively positioned at two ends of each transverse straight rail, and a pull rod 14 for holding is further arranged on each clamping assembly 5.

The clamping assembly 5 comprises a transverse brake cylinder 13 for braking positioning, and the clamping assembly 5 also comprises a clamping part for extending. The cylinder pushes the clamping parts to extend out, meanwhile, the cross beam 8 descends, and the middle window frame can be clamped by the clamping parts corresponding to the upper part and the lower part.

A roller assembly 3 is also provided at the bottom frame for transporting the window frame, the roller assembly 3 being arranged by a plurality of roller members on the rollers, by means of which the window frame can be brought to the position to be detected. After the detection is finished, the detection can be sent out through a roller.

According to the size of the window frame, the pneumatic control assembly controls the output force of the lifting cylinder to pass through the rope lifting system, the cross beam is lifted and lowered, and the clamping assembly is adjusted to a proper position size so as to be convenient to debug; and placing the finished frame on the roller assembly, pushing the finished frame to a proper position, and compressing and fixing the finished frame through the clamping assembly.

Preferred embodiment 2 of the present invention:

a workbench capable of assembling and debugging a window frame is applied to the field of deep processing of industrial aluminum profiles and the field of processing of door and window curtain walls. The main structural components of the device comprise a lathe bed, an installation table surface, a roller conveying component, a rope system lifting system, a clamping component, a lifting cylinder, a vertical stretching brake mechanism, a cross beam, a pneumatic control component and the like.

The specific implementation steps comprise:

1. adjusting the position of the cross beam through a lifting cylinder and a rope according to the size of the finished frame fan;

2. adjusting the position of the clamping assembly to make the size of the mounting position of the finished product frame;

3. manually pushing the finished frame sash to a debugged position on the roller assembly, and tightly pressing the finished frame through the air cylinder and the clamping part for debugging;

4. after debugging is finished, loosening the clamping assembly and retracting the clamping part to be below the plane;

5. after the work is finished, the finished frame and the finished fan are pushed to move to the next station on the roller assembly;

6. and after the above-mentioned various works are completed, entering the next working cycle.

The foregoing embodiments are merely illustrative of the principles and utilities of the present invention and are not intended to limit the invention. Any person skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which can be made by those skilled in the art without departing from the spirit and technical concepts disclosed herein be covered by the appended claims.

Claims

1. Window frame debugging platform includes: the angle frame is arranged on the lathe bed, and a table top which is vertically inclined is arranged on the angle frame; the method is characterized in that: the mesa includes: two side longitudinal frames, a top frame and a bottom frame; vertical straight rails are arranged on the inner sides of the longitudinal frames;

assembling a horizontal beam on the vertical straight rail through a sliding block; the bottom frame of mesa reaches all include on the crossbeam: a transverse straight rail parallel to the cross beam; a roller assembly for feeding along the transverse straight rail direction is arranged on one side of the front surface of the bottom frame;

clamping assemblies sliding along the transverse straight rails are uniformly arranged on the two transverse straight rails, the clamping assemblies on the same transverse straight rail provide transverse clamping, and the clamping assemblies opposite to each other on different transverse straight rails provide longitudinal displacement; the clamping assembly comprises a clamping part which is pushed and pulled in the direction vertical to the table top;

the cross beam is lifted and lowered by a rope lifted from the upper side of the cross beam; the back of the table top is provided with a plurality of pulleys for winding the rope; the lathe bed comprises a lifting cylinder for pushing and pulling the rope.

2. A window frame debugging table according to claim 1, wherein: and the clamping assembly brakes on the transverse straight rail through a transverse brake cylinder.

3. A window frame debugging table according to claim 1, wherein: and the transverse beam and the corresponding sliding block thereof are braked on the vertical straight rail through a longitudinal brake cylinder.

4. A window frame debugging table according to claim 1, wherein: the lifting cylinder is fixed on the bed body, and a piston rod of the lifting cylinder is connected with the rope; the rope is connected to the cross beam through a plurality of wheel train assemblies.

5. A window frame debugging table according to claim 4, wherein: the gear train component comprises the pulley and a pulley support; the rope is connected to the connecting part in the middle of the cross beam; the pulley and the pulley support are arranged in the middle of the top frame.

6. A window frame debugging table according to claim 1, wherein: the table top is fixed on the angle frame through a bolt with adjustable longitudinal installation height.

7. A window frame debugging table according to claim 1, wherein: the clamping assembly comprises a pull rod for holding.

8. A window frame debugging table according to claim 1, wherein: the angle frame comprises a control panel.

9. A window frame debugging table according to claim 1, wherein: the roller assembly comprises a roller frame parallel to the transverse straight rail, and a plurality of rollers are arranged on the roller frame for transverse feeding.

10. A window frame debugging table according to claim 1, wherein: and a slide bar is arranged on the surface of the cross beam.