CN111941589A - Hollow floor of gypsum is pour earlier and is used vibration device - Google Patents

Hollow floor of gypsum is pour earlier and is used vibration device Download PDF

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Publication number
CN111941589A
CN111941589A CN202010696466.5A CN202010696466A CN111941589A CN 111941589 A CN111941589 A CN 111941589A CN 202010696466 A CN202010696466 A CN 202010696466A CN 111941589 A CN111941589 A CN 111941589A
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CN
China
Prior art keywords
mould
floor
rod
hollow
gypsum
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Granted
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CN202010696466.5A
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Chinese (zh)
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CN111941589B (en
Inventor
李为群
马贤斌
章亚军
侯健民
何莫凡
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Hangzhou Fuyang District Construction Project Quality And Safety Supervision Station
Zhejiang Haida Construction Co Ltd
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Hangzhou Fuyang District Construction Project Quality And Safety Supervision Station
Zhejiang Haida Construction Co Ltd
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Priority to CN202010696466.5A priority Critical patent/CN111941589B/en
Publication of CN111941589A publication Critical patent/CN111941589A/en
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Publication of CN111941589B publication Critical patent/CN111941589B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/04Producing shaped prefabricated articles from the material by tamping or ramming
    • B28B1/045Producing shaped prefabricated articles from the material by tamping or ramming combined with vibrating or jolting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/08Producing shaped prefabricated articles from the material by vibrating or jolting
    • B28B1/093Producing shaped prefabricated articles from the material by vibrating or jolting by means directly acting on the material, e.g. by cores wholly or partly immersed in the material or elements acting on the upper surface of the material

Abstract

The invention relates to the technical field of hollow floor processing, in particular to a vibrating device for pouring a gypsum hollow floor firstly, which comprises a floor mould, wherein the floor mould comprises a mould box and mould pipes, the mould box is of a cuboid structure which is hollow inside and is provided with an opening at the top end, a plurality of hollow pipes which are distributed at equal intervals are fixedly arranged on two opposite inner walls of the mould box, the hollow pipes penetrate through the side wall of the mould box, the mould pipes are arranged inside the hollow pipes in an inserting mode, a flat plate is placed at the top end of the floor mould, a square frame is fixedly welded at the top end of the flat plate, a pressing plate which is always kept horizontal is vertically and slidably arranged inside the square frame, a plurality of vertical rods which are uniformly distributed are fixedly welded at the bottom surface of the pressing plate. The invention saves a large amount of working time, reduces the labor intensity of workers, solves the problem that holes and air cells appear below the die tube, has obvious beneficial effect and is suitable for popularization.

Description

Hollow floor of gypsum is pour earlier and is used vibration device
Technical Field
The invention relates to the technical field of hollow floor slab processing, in particular to a vibrating device for pouring a gypsum hollow floor slab firstly.
Background
The gypsum hollow lath is one kind of gypsum board, and is made up by using building gypsum as base material and adding inorganic light aggregate and inorganic fibre reinforced material. The non-bearing inner wall is mainly used for building and is characterized in that no keel is needed. Present hollow gypsum floor adds man-hour, need vibrate the operation to it, make the gypsum in the floor mould can fill the space in the mould completely, present vibrator all uses the vibrations stick to stretch into in the gypsum, bubble in the gypsum is clear away under the effect of constantly shaking, but shake through this kind of mode, need insert the vibrations stick between two different mould pipes in proper order, if meet the mould pipe operation that quantity is more then very troublesome and waste time, and the space vibrations stick of mould pipe below is difficult to contact, the floor solidification shaping back often can appear, a large amount of ventholes and gas pocket appear in the mould pipe below, floor quality and aesthetic property have been influenced, for this we have designed a hollow gypsum floor and pour earlier with vibrator.
Disclosure of Invention
The invention aims to solve the defect that a large number of holes and air holes are formed below a die pipe in the prior art, and provides a vibrating device for pouring a gypsum hollow floor slab firstly.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a gypsum hollow floor pours earlier and uses vibrator, includes the floor mould, the floor mould includes mould case and mould pipe, the mould case is the cuboid structure that inside cavity and top opening set up, mould pipe horizontal activity is inserted and is established in the inside of mould case, airtight slip setting between mould pipe and the mould case, the flat board has been placed at the top of floor mould, the top fixed welding of flat board has the square frame, the inside vertical slip of square frame is provided with the clamp plate that keeps the level all the time, the bottom fixed welding of clamp plate has a plurality of evenly distributed vertical poles, the bottom of vertical pole is provided with length adjustment mechanism, vertical pole runs through the flat board and extends to the below of flat board, airtight slip setting between vertical pole and the flat board, the vertical pole of flat board below crosses the space between two mould pipes and offsets with the interior bottom surface of mould case, a horizontal first round rod is rotatably arranged in the square frame through a bearing, two ends of the first round rod penetrate through the side wall of the square frame and extend to the outer side of the square frame, a horizontal supporting plate is fixedly welded on the outer side wall of the square frame, a motor is fixedly arranged on the supporting transverse plate, one end of the first round rod is fixedly connected with the output end of the motor, a plurality of triangular top blocks which are distributed equidistantly are fixedly welded on the peripheral wall of the first round rod in the square frame, the peripheral wall of the triangular top block is always abutted against the upper surface of the abutting plate, a second round rod is rotatably arranged inside the die tube, the axis of the second round rod is superposed with the axis of the mould tube, one end of the second round rod is positioned outside the mould tube, a transmission mechanism is arranged between the first round rod and the second round rod, and a vibration mechanism is arranged between the die tube and the second round rod.
Preferably, a connecting mechanism is arranged between the floor slab die and the flat plate, the connecting mechanism comprises a connecting lug fixedly welded on the outer side wall of the floor slab die and a bolt arranged in the flat plate, and the bolt penetrates through the flat plate and is in threaded connection with the connecting lug.
Preferably, the length adjusting mechanism comprises a sliding groove formed in the lower end of the vertical rod, a sliding block is arranged in the sliding groove in a vertical sliding mode, a pressing rod is fixedly welded to the side wall of the bottom end of the sliding block, the bottom end of the pressing rod penetrates through the sliding groove and extends to the outside of the vertical rod, the pressing rod and the vertical rod are arranged in a sealing sliding mode, the bottom end of the pressing rod is abutted to the bottom surface of the inside of the mold box, and a reset spring is fixedly connected between the top end of the sliding block and the top end of the sliding groove.
Preferably, the transmission mechanism comprises a driving synchronous pulley fixedly arranged at one end, far away from the motor, of the first round rod and a driven synchronous pulley fixedly arranged at one end, far away from the motor, of the second round rod, the two adjacent driven synchronous pulleys are connected through a belt, and the driving synchronous pulley is connected with one of the driven synchronous pulleys through a belt.
Preferably, the vibration mechanism comprises a knocking rod hinged to the peripheral wall of the second round rod through a spring hinge and a baffle fixedly welded to the inner wall of the mold pipe, and the knocking rod is in continuous hitting contact with the baffle in the rotating process.
Preferably, a plurality of cross rods which are uniformly distributed are fixedly welded on the outer wall of the vertical rod.
Preferably, two symmetrical circular plates are fixedly welded on the inner wall of the die tube, the second circular rod penetrates through the circular plates, and the second circular rod is positioned and rotates in the die tube under the action of the circular plates.
Preferably, a reinforcing rib is fixedly arranged between the supporting transverse plate and the square frame.
The invention provides a vibrating device for pouring a hollow gypsum floor slab firstly, which has the beneficial effects that: this hollow floor of gypsum pours earlier with device of vibrating through the vertical pole that sets up continuous up-and-down reciprocating motion and the mould pipe of continuous vibrations, clear away the bubble in the gypsum, only need cover the dull and stereotyped board on the floor mould, and intercommunication drive mechanism can realize the effect of vibrating, no longer need the manual work to operate in space by space, so then saved plenty of time and reduced workman's intensity of labour, the mould pipe of vibrations then can clear away near the bubble of mould pipe is whole, the shortcoming of a large amount of holes and gassing hole appears in mould pipe below before having solved. The invention saves a large amount of working time, reduces the labor intensity of workers, solves the problem that holes and air cells appear below the die tube, has obvious beneficial effect and is suitable for popularization.
Drawings
Fig. 1 is a schematic front sectional structure view of a vibrator for casting a hollow gypsum floor slab in advance according to the present invention;
FIG. 2 is a schematic side view of a vibrating device for casting a hollow gypsum floor slab according to the present invention;
fig. 3 is a schematic top view of the vibrating device for casting a hollow gypsum floor slab according to the present invention;
FIG. 4 is an enlarged view of the part A of FIG. 1;
FIG. 5 is a schematic structural view of a triangular top block of the vibrating device for casting a hollow gypsum floor slab firstly, which is provided by the invention;
fig. 6 is a schematic structural view of a section of a mould pipe of the vibrating device for casting a hollow gypsum floor slab firstly.
In the figure: the floor slab die comprises a floor slab die 1, a die box 2, a die tube 3, a hollow tube 4, a flat plate 5, a square frame 6, a pressing plate 7, a vertical rod 8, a first round rod 9, a driving synchronous pulley 10, a motor 11, a supporting transverse plate 12, a second round rod 13, a driven synchronous pulley 14, a reinforcing rib 15, a triangular ejecting block 16, a bolt 17, a sliding groove 18, a sliding block 19, a pressing rod 20, a connecting lug 21, a return spring 22, a knocking rod 23, a baffle 24, a transverse rod 25 and a circular plate 26.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Example 1
Referring to fig. 1-6, a hollow gypsum floor is pour earlier and is used vibration device, including floor mould 1, floor mould 1 includes mould case 2 and mould pipe 3, mould case 2 is the cuboid structure of inside cavity and top end opening setting, the inside of establishing at mould case 2 is inserted in the activity of mould pipe 3 level, airtight slip setting between mould pipe 3 and the mould case 2, can finalize the design to the floor under the effect of mould pipe 3 and mould case 2, and mould pipe 3 can take out from mould case 2, can not influence the floor and take out from mould case 2.
In the invention, a flat plate 5 is placed at the top end of a floor slab mould 1, a frame 6 is fixedly welded at the top end of the flat plate 5, a pressing plate 7 which is always kept horizontal is vertically and slidably arranged in the frame 6, a plurality of uniformly distributed vertical rods 8 are fixedly welded at the bottom surface of the pressing plate 7, a length adjusting mechanism is arranged at the bottom end of each vertical rod 8, each vertical rod 8 penetrates through the flat plate 5 and extends to the lower part of the flat plate 5, the vertical rods 8 and the flat plate 5 are hermetically and slidably arranged, the vertical rods 8 below the flat plate 5 are abutted against the inner bottom surface of a mould box 2 across a gap between two mould tubes 3, a plurality of uniformly distributed transverse rods 25 are fixedly welded on the outer wall of each vertical rod 8, a length adjusting mechanism is arranged at the bottom end of each vertical rod 8, each length adjusting mechanism comprises a sliding groove 18 which is formed in the lower end of each vertical rod 8, a sliding block 19 is vertically, the bottom end of the pressing rod 20 penetrates through the sliding groove 18 and extends to the outside of the vertical rod 8, the pressing rod 20 and the vertical rod 8 are arranged in a sealed sliding mode, the bottommost end of the pressing rod 20 abuts against the inner bottom surface of the mold box 2, a reset spring 22 is fixedly connected between the top end of the sliding block 19 and the top end of the sliding groove 18, the pressing rod 20 always abuts against the inner bottom surface of the mold box 2 under the action of the reset spring 22, the reset spring 22 can abut against the pressing plate 7 under the condition of no external force, a distance exists between the pressing plate 7 and the flat plate 5, the vertical rod 8 moves downwards when the pressing plate 7 moves downwards, the vertical rod 8 moves upwards under the elastic force action of the reset spring 22 when the pressing plate 7 moves upwards, the vertical rod 8 and the transverse rod 25 do up-and down reciprocating motion in gypsum at the moment, the gypsum continuously rocks, and the inner space of the mold box 2 is filled more fully.
In the invention, a horizontal first round rod 9 is rotatably arranged in a frame 6 through a bearing, two ends of the first round rod 9 penetrate through the side wall of the frame 6 and extend to the outer side of the frame 6, a horizontal support plate 12 is fixedly welded on the outer side wall of the frame 6, a motor 11 is fixedly arranged on the support transverse plate 12, a reinforcing rib 15 is fixedly arranged between the support transverse plate 12 and the frame 6, one end of the first round rod 9 is fixedly connected with the output end of the motor 11, a plurality of triangular top blocks 16 distributed at equal intervals are fixedly welded on the peripheral wall of the first round rod 9 in the frame 6, the peripheral wall of each triangular top block 16 is always abutted against the upper surface of a pressing plate 7, the first round rod 9 rotates under the action of the motor 11, the peripheral wall of each triangular top block 16 is abutted against the upper surface of the pressing plate 7, and when the triangular top blocks 16 rotate, the pressing plate 7 reciprocates up and down under the action of the triangular top blocks 16 and a length adjusting mechanism, thereby driving the vertical rod 8 to move, the length adjusting mechanism is set to ensure that the pressing rod 20 is always pressed against the bottom surface of the interior of the mold box 2 under the action of the return spring 22, the pressing plate 7 is always pressed against the bottom end of the triangular top block 16, and the pressing plate 7 has the upward moving capability.
In the invention, a second round rod 13 is rotatably arranged inside a mould tube 3, two symmetrical round plates 26 are fixedly welded on the inner wall of the mould tube 3, the second round rod 13 penetrates through the round plates 26, the second round rod 13 is positioned and rotates in the mould tube 3 under the action of the round plates 26, the axis of the second round rod 13 is superposed with the axis of the mould tube 3, one end of the second round rod 13 is positioned outside the mould tube 3, a transmission mechanism is arranged between a first round rod 9 and the second round rod 13, a vibration mechanism is arranged between the mould tube 3 and the second round rod 13, the transmission mechanism is arranged between the first round rod 9 and the second round rod 13, so that the first round rod 9 drives all the second round rods 13 to rotate while rotating, thereby triggering the vibration mechanism in the mould tube 3 to work, the invention only needs to cover a flat plate 5 on a floor slab mould 1 and is communicated with the transmission mechanism to realize vibration effect, the manual gap-by-gap operation is not needed, so that a great deal of time is saved and the labor intensity of workers is reduced.
Example 2
Referring to fig. 1, as another preferred embodiment of the present invention, the difference from embodiment 1 is that a connection mechanism is provided between floor slab mold 1 and slab 5, the connection mechanism includes a connection lug 21 fixedly welded on the outer side wall of floor slab mold 1 and a bolt 17 provided inside slab 5, bolt 17 passes through slab 5 and is in threaded connection with connection lug 21, and floor slab mold 1 and slab 5 can be fixedly connected under the action of connection lug 21 and bolt 17.
Example 3
Referring to fig. 2, as another preferred embodiment of the present invention, the difference from embodiment 1 is that the transmission mechanism includes a driving synchronous pulley 10 fixedly disposed at one end of the first round bar 9 far from the motor 11 and a driven synchronous pulley 14 fixedly disposed at one end of the second round bar 13 located outside the mold tube 3, two adjacent driven synchronous pulleys 14 are connected by a belt, a driving synchronous pulley 15 is connected with one driven synchronous pulley 14 by a belt, and the motion state of the first round bar 9 can be transmitted to the second round bar 13 under the action of the driving synchronous pulley 10, the driven synchronous pulleys 14 and the belt, so that the second round bar 13 also follows the rotation of the first round bar 9.
Example 4
Referring to fig. 6, as another preferred embodiment of the present invention, the difference from embodiment 1 is that the vibration mechanism includes a knocking rod 23 hinged on the peripheral wall of the second round rod 13 through a spring hinge and a baffle 24 fixedly welded on the inner wall of the mold tube 3, the knocking rod 23 continuously hits and contacts the baffle 24 in the rotating process, the second round rod 13 rotates to drive the knocking rod 23 to rotate, so that the knocking rod 23 can knock the baffle 24, the mold tube 3 vibrates, and the bubbles below the mold tube 3 are shattered, thereby solving the problem that a large number of holes and air bubbles are generated below the mold tube 3, and the knocking rod 23 can be reset under the action of the spring hinge.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (8)

1. The utility model provides a hollow gypsum floor pours earlier and uses device of vibrating, includes floor mould (1), floor mould (1) includes mould case (2) and mould pipe (3), mould case (2) are inside cavity and the cuboid structure that the top end opening set up, mould pipe (3) horizontal activity is inserted and is established in the inside of mould case (2), airtight slip setting between mould pipe (3) and mould case (2), its characterized in that, dull and stereotyped (5) have been placed to the top of floor mould (1), the fixed welding in top of dull and stereotyped (5) has square frame (6), the inside vertical slip of square frame (6) is provided with the clamp plate (7) that keeps the level all the time, the fixed welding in bottom surface of clamp plate (7) has a plurality of evenly distributed vertical pole (8), the bottom of vertical pole (8) is provided with length adjustment mechanism, the vertical rod (8) penetrates through the flat plate (5) and extends to the lower portion of the flat plate (5), the vertical rod (8) and the flat plate (5) are arranged in a sealed sliding mode, the vertical rod (8) below the flat plate (5) crosses a gap between the two die tubes (3) and is abutted to the inner bottom surface of the die box (2), a horizontal first round rod (9) is arranged inside the die box (6) in a rotating mode through a bearing, the two ends of the first round rod (9) penetrate through the side wall of the die box (6) and extend to the outer side of the die box (6), a horizontal supporting plate (12) is fixedly welded on the outer side wall of the die box (6), a motor (11) is fixedly installed on the supporting transverse plate (12), one end of the first round rod (9) is fixedly connected with the output end of the motor (11), a plurality of triangular top blocks (16) which are distributed equidistantly are fixedly welded on the peripheral wall of the first round rod (9) inside the die box (6), the utility model discloses a mould, including mould pipe (3), triangle kicking block (16), the periphery wall offsets with the upper surface that supports clamp plate (7) all the time, the inside rotation of mould pipe (3) is provided with second round bar (13), the axis of second round bar (13) and the axis coincidence of mould pipe (3), the one end of second round bar (13) is located the outside of mould pipe (3), be provided with drive mechanism between first round bar (9) and second round bar (13), be provided with vibration mechanism between mould pipe (3) and second round bar (13).
2. The vibrating device for casting the hollow gypsum floor firstly according to claim 1, wherein a connecting mechanism is arranged between the floor slab die (1) and the flat plate (5), the connecting mechanism comprises a connecting lug (21) fixedly welded on the outer side wall of the floor slab die (1) and a bolt (17) arranged inside the flat plate (5), and the bolt (17) penetrates through the flat plate (5) to be in threaded connection with the connecting lug (21).
3. The vibrating device for casting the gypsum hollow floor slab firstly according to claim 1, wherein the length adjusting mechanism comprises a sliding groove (18) formed in the inner portion of the lower end of the vertical rod (8), a sliding block (19) is vertically and slidably arranged in the sliding groove (18), a pressing rod (20) is fixedly welded on the side wall of the bottom end of the sliding block (19), the bottom end of the pressing rod (20) penetrates through the sliding groove (18) and extends to the outer portion of the vertical rod (8), the pressing rod (20) and the vertical rod (8) are hermetically and slidably arranged, the bottommost end of the pressing rod (20) abuts against the inner bottom surface of the mold box (2), and a reset spring (22) is fixedly connected between the top end of the sliding block (19) and the top end of the sliding groove (18).
4. The vibrator for casting hollow gypsum floor slabs in advance according to claim 1, wherein the transmission mechanism comprises a driving synchronous pulley (10) fixedly arranged at one end, far away from the motor (11), of the first round rod (9) and a driven synchronous pulley (14) fixedly arranged at one end, located outside the mold tube (3), of the second round rod (13), two adjacent driven synchronous pulleys (14) are connected through a belt, and the driving synchronous pulley (15) is connected with one driven synchronous pulley (14) through the belt.
5. The vibrator for casting the hollow gypsum floor firstly as recited in claim 1, wherein said vibration mechanism comprises a knocking rod (23) hinged on the peripheral wall of the second round bar (13) through a spring hinge and a baffle plate (24) fixedly welded on the inner wall of the mould tube (3), said knocking rod (23) is in continuous knocking contact with the baffle plate (24) in the process of rotating.
6. The vibroramming apparatus for the early casting of hollow gypsum floor slabs according to claim 1, wherein a plurality of uniformly distributed crossbars (25) are fixedly welded to the outer wall of the vertical bars (8).
7. The vibrating device for casting the gypsum hollow floor firstly according to the claim 1, characterized in that two symmetrical circular plates (26) are fixedly welded on the inner wall of the mould tube (3), the second round bar (13) penetrates through the circular plates (26), and the second round bar (13) rotates in the mould tube (3) under the action of the circular plates (26).
8. The vibrating device for casting the hollow gypsum floor slab firstly as recited in claim 1, wherein a reinforcing rib (15) is fixedly arranged between the supporting transverse plate (12) and the square frame (6).
CN202010696466.5A 2020-07-20 2020-07-20 Hollow floor of gypsum is pour earlier and is used vibration device Active CN111941589B (en)

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CN113103399A (en) * 2021-04-13 2021-07-13 胥復君 Energy-saving heat-insulating building cement product forming die
CN114431673A (en) * 2022-01-28 2022-05-06 河南省肿瘤医院 Intelligent storage system of vacuum pad for radiotherapy
CN117049336A (en) * 2023-10-13 2023-11-14 山西建筑工程集团有限公司 Hollow floor slab carrying and conveying equipment for standard factory building construction

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