CN111941558A - Composite wooden door veneering process - Google Patents
Composite wooden door veneering process Download PDFInfo
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- CN111941558A CN111941558A CN201910410266.6A CN201910410266A CN111941558A CN 111941558 A CN111941558 A CN 111941558A CN 201910410266 A CN201910410266 A CN 201910410266A CN 111941558 A CN111941558 A CN 111941558A
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- decorative material
- door
- static pressure
- wood door
- wooden door
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/08—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by multi-step processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
- B27D1/08—Manufacture of shaped articles; Presses specially designed therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D5/00—Other working of veneer or plywood specially adapted to veneer or plywood
- B27D5/006—Trimming, chamfering or bevelling edgings, e.g. lists
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/18—Manufacture or reconditioning of specific semi-finished or finished articles of furniture or of doors
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture Of Wood Veneers (AREA)
Abstract
The invention discloses a composite wood door veneering process, which comprises the following steps: carrying out visual inspection and light transmission inspection on a surface decorative material for veneering, carrying out pretreatment on the surface of a wood door, cutting the surface decorative material into a decorative material strip, carrying out static pressure treatment on the decorative material strip, sticking the decorative material strip on the surface of the wood door by adopting an adhesive, and carrying out graded covering static pressure on the wood door; the invention can ensure the veneer pasting quality of the composite wood door by carrying out quality inspection on the surface decorative material for veneer pasting before the veneer pasting of the composite wood door, can improve the adhesion degree of the surface decorative material on the wood door during veneer pasting by carrying out pretreatment on the surface of the wood door, has more stable veneer pasting effect, can effectively improve the veneer pasting effect of the composite mu wood door by carrying out static pressure treatment, and has better quality of the composite wood door after veneer pasting.
Description
Technical Field
The invention relates to the technical field of composite wood door manufacturing, in particular to a composite wood door skin pasting process.
Background
The composite wooden door usually takes common wood finger joint material as a base material, uses thin wood made of precious tree species and the like as a surface decorative material of the door, can truly represent the characteristics of the wood, effectively reduces the production cost on the premise of not reducing the use and decorative performance of the door, and has the characteristics of sound insulation, heat insulation, high strength, good durability and the like besides good visual effect.
Most of the veneering processes for composite wood doors in the prior art are that after a surface decorative material is cut into a size slightly larger than that of the wood door, the whole surface decorative material is adhered to the surface of the wood door by using an adhesive, and then the redundant surface decorative material is cut to ensure the size of the surface decorative material to be consistent with that of the wood door, so that a surface decorative plate of the wood door is formed.
Disclosure of Invention
Aiming at the problems, the invention provides a composite wood door veneering process, which can ensure the veneering quality of a composite wood door by performing quality inspection on a surface decorative material for veneering before the veneering of the composite wood door, can improve the adhesion degree of the surface decorative material on the wood door during the veneering by pretreating the surface of the wood door, has more stable veneering effect, can effectively improve the veneering effect of the composite wood door by performing static pressure treatment, and has better quality of the composite wood door after the veneering.
The invention provides a composite wood door veneering process which comprises the following steps:
the method comprises the following steps: carrying out quality inspection on the surface decorative material for skin attachment, wherein the quality inspection comprises visual inspection and light transmission inspection, and removing the surface decorative material with the radiation range of the bad area exceeding 20%;
step two: pretreating the surface of the wooden door, including polishing, impurity removal, levelness inspection and drying;
step three: cutting the surface decorative material, namely cutting the surface decorative material for veneer gluing after quality inspection, and cutting the surface decorative material into a decorative material strip with the length larger than that of the wood door;
step four: carrying out static pressure treatment on the decorative material strip for 5-8 hours, wherein the static pressure treatment is carried out by adopting the pressure 6-8 times of the total weight of the decorative material strip;
step five: after the decorative material strips are subjected to static pressure treatment, the decorative material strips are adhered to the surface of the wooden door by adopting an adhesive, and the decorative material strips which exceed the wooden door are cut and removed;
step six: and (3) performing graded covering static pressure on the wood door for 10-12 hours by adopting the pressure 3-5 times of the weight of the wood door, and finishing the veneer pasting of the composite wood door.
The further improvement lies in that: and in the step one, at least two professional detection personnel are required to perform visual detection during visual inspection, whether the surface decorative material has flaws is detected, and the flaws are marked.
The further improvement lies in that: and in the first step, a light box is adopted for light transmission inspection, the surface decorative material of the single piece is observed whether holes exist through the light box, and the holes are marked.
The further improvement lies in that: and in the second step, the surface of the wood board is polished by 1500-2000 sand paper, the impurity removal treatment adopts blast air to remove impurities, dust on the surface of the wood board is removed, the surface of the wood board is subjected to level detection by a red infrared level meter during levelness inspection, the area higher than the reference levelness is polished and leveled, and a warm air drying method is adopted for drying treatment during drying treatment, so that the water content of the wood board is ensured to be 10-12%.
The further improvement lies in that: when the surface decoration material is cut in the third step, the surface decoration material marked with the flaws and holes in the first step and having a bad area not exceeding the radiation range of 20% can be cut to remove the flaws and holes, and the rest of good surface decoration material can be continuously used as a material for sticking the leather.
The further improvement lies in that: during the static pressure processing in the fourth step, the cut decorative material strips are stacked and placed, the adjacent decorative material strips are separated by lining paper, the height of the stacked decorative material strips is controlled to be lower than 1 meter, and the decorative material strips are required to be subjected to full-coverage static pressure during static pressure.
The further improvement lies in that: and fifthly, when the decorative material strips are adhered to the surface of the wooden door by adopting an adhesive, a successive adhering mode is adopted, one decorative material strip is adhered after the adhesive is coated once, the coating area of the adhesive needs to be larger than that of the decorative material strips, the operation is repeated until all the decorative strips on the wooden door are completely adhered, and then when the wooden door is kept still for 1-2 times, the redundant decorative material strips on the wooden door are cut and removed.
The further improvement lies in that: and in the sixth step, when the pressure 3-5 times the weight of the wooden door is adopted to carry out graded covering static on the wooden door, firstly carrying out covering static pressure on the wooden door for 7-8 hours by adopting the pressure 5 times the weight of the wooden door, and then carrying out covering static pressure on the wooden door for 3-4 hours by adopting the pressure 3 times the weight of the wooden door.
The invention has the beneficial effects that: carry out quality inspection through the surface decorative material who is used for the veneer before compound timber veneer gluing and can guarantee the veneer quality of compound timber, surface decorative material is at the timber adhesion degree when can improve the veneer through carrying out the preliminary treatment to the timber surface, the veneer effect is more stable, carry out the veneer through cutting into the decorative material strip with the surface decorative material of whole piece and carry out the veneer and can improve the adhesion between surface decorative material and the timber, carry out surface decorative material through adopting the mode of pasting one by one simultaneously and paste and can avoid large tracts of land coating adhesive to cause the problem that adhesive and air contact lead to viscidity to become invalid, and can effectively improve compound mu timber veneer effect through carrying out static pressure and handling, compound timber quality after the veneer is better.
Drawings
FIG. 1 is a schematic flow chart of the method of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example one
Referring to fig. 1, this embodiment provides a composite wood door veneering process, which includes the following steps:
the method comprises the following steps: carrying out quality inspection on the surface decorative material for veneer gluing, wherein the quality inspection comprises visual inspection and light transmission inspection, visual inspection is carried out by at least two professional inspectors during visual inspection, whether the surface decorative material has flaws is detected, the flaws are marked, light transmission inspection is carried out by adopting a light box during light transmission inspection, a single piece of surface decorative material is observed whether holes exist through the light box, the holes are marked, and the surface decorative material with the radiation range of the bad area exceeding 20 percent is removed;
step two: carrying out pretreatment on the surface of a wooden door, including polishing, impurity removal, levelness inspection and drying treatment, polishing the surface of the wooden door by using 2000 abrasive paper during polishing treatment, removing impurities by using air blasting during impurity removal treatment, removing impurities from dust on the surface of the wooden door, carrying out horizontal detection on the surface of the wooden door by using a red infrared level meter during levelness inspection, polishing and leveling an area higher than the reference levelness, and drying by using a warm air drying method during drying treatment to ensure that the moisture content of the wooden door is 12%;
step three: cutting the surface decorative material for veneer gluing after quality inspection, cutting the surface decorative material into decorative material strips with the length being larger than that of the wood door, wherein when the surface decorative material is cut, the surface decorative material marked with flaws and holes in the step one but with the bad area not exceeding the radiation range of 20% can be cut to remove the flaws and the holes, and the rest good surface decorative material can be continuously used as the veneer gluing material;
step four: carrying out static pressure treatment on the decorative material strips for 5 hours, carrying out static pressure treatment by adopting pressure 6 times of the total weight of the decorative material strips during the static pressure treatment, superposing and placing the cut decorative material strips during the static pressure treatment, separating the adjacent decorative material strips by adopting lining paper, controlling the superposed and placed height of the decorative material strips to be lower than 1 meter, and carrying out full-coverage static pressure on the decorative material strips during the static pressure treatment;
step five: after the decorative material strips are subjected to static pressure treatment, the decorative material strips are adhered to the surface of the wood door by adopting an adhesive, a successive adhesion mode is adopted, one decorative material strip is adhered after the adhesive is coated once, the coating area of the adhesive needs to be larger than that of the decorative material strips, the operation is repeated until all the decorative strips on the wood door are completely adhered, and then when the wood door is kept still for 1.5, the redundant decorative material strips on the wood door are cut and removed;
step six: and performing covering static pressure on the wooden door for 7 hours by adopting the pressure 5 times the weight of the wooden door, and performing covering static pressure on the wooden door for 3 hours by adopting the pressure 3 times the weight of the wooden door to finish the veneering of the composite wooden door.
Example two
Referring to fig. 1, this embodiment provides a composite wood door veneering process, which includes the following steps:
the method comprises the following steps: carrying out quality inspection on the surface decorative material for veneer gluing, wherein the quality inspection comprises visual inspection and light transmission inspection, visual inspection is carried out by at least two professional inspectors during visual inspection, whether the surface decorative material has flaws is detected, the flaws are marked, light transmission inspection is carried out by adopting a light box during light transmission inspection, a single piece of surface decorative material is observed whether holes exist through the light box, the holes are marked, and the surface decorative material with the radiation range of the bad area exceeding 20 percent is removed;
step two: carrying out pretreatment on the surface of a wooden door, including polishing, impurity removal, levelness inspection and drying treatment, polishing the surface of the wooden door by using 2000 abrasive paper during polishing treatment, removing impurities by using air blasting during impurity removal treatment, removing impurities from dust on the surface of the wooden door, carrying out horizontal detection on the surface of the wooden door by using a red infrared level meter during levelness inspection, polishing and leveling an area higher than the reference levelness, and drying by using a warm air drying method during drying treatment to ensure that the moisture content of the wooden door is 12%;
step three: cutting the surface decorative material for veneer gluing after quality inspection, cutting the surface decorative material into decorative material strips with the length being larger than that of the wood door, wherein when the surface decorative material is cut, the surface decorative material marked with flaws and holes in the step one but with the bad area not exceeding the radiation range of 20% can be cut to remove the flaws and the holes, and the rest good surface decorative material can be continuously used as the veneer gluing material;
step four: carrying out static pressure treatment on the decorative material strips for 6.5 hours, wherein the static pressure treatment is carried out by adopting the pressure 7 times of the total weight of the decorative material strips, the cut decorative material strips are stacked and placed during the static pressure treatment, the adjacent decorative material strips are separated by adopting lining paper, the stacking and placing height of the decorative material strips is controlled to be lower than 1 meter, and the decorative material strips are required to be subjected to full-coverage static pressure during the static pressure treatment;
step five: after the decorative material strips are subjected to static pressure treatment, the decorative material strips are adhered to the surface of the wood door by adopting an adhesive, a successive adhesion mode is adopted, one decorative material strip is adhered after the adhesive is coated once, the coating area of the adhesive needs to be larger than that of the decorative material strips, the operation is repeated until all the decorative strips on the wood door are completely adhered, and then when the wood door is kept still for 1.5, the redundant decorative material strips on the wood door are cut and removed;
step six: and performing covering static pressure on the wooden door for 7.5 hours by adopting pressure 5 times the weight of the wooden door, and performing covering static pressure on the wooden door for 3.5 hours by adopting pressure 3 times the weight of the wooden door to finish the veneer pasting of the composite wooden door.
EXAMPLE III
Referring to fig. 1, this embodiment provides a composite wood door veneering process, which includes the following steps:
the method comprises the following steps: carrying out quality inspection on the surface decorative material for veneer gluing, wherein the quality inspection comprises visual inspection and light transmission inspection, visual inspection is carried out by at least two professional inspectors during visual inspection, whether the surface decorative material has flaws is detected, the flaws are marked, light transmission inspection is carried out by adopting a light box during light transmission inspection, a single piece of surface decorative material is observed whether holes exist through the light box, the holes are marked, and the surface decorative material with the radiation range of the bad area exceeding 20 percent is removed;
step two: carrying out pretreatment on the surface of a wooden door, including polishing, impurity removal, levelness inspection and drying treatment, polishing the surface of the wooden door by using 2000 abrasive paper during polishing treatment, removing impurities by using air blasting during impurity removal treatment, removing impurities from dust on the surface of the wooden door, carrying out horizontal detection on the surface of the wooden door by using a red infrared level meter during levelness inspection, polishing and leveling an area higher than the reference levelness, and drying by using a warm air drying method during drying treatment to ensure that the moisture content of the wooden door is 12%;
step three: cutting the surface decorative material for veneer gluing after quality inspection, cutting the surface decorative material into decorative material strips with the length being larger than that of the wood door, wherein when the surface decorative material is cut, the surface decorative material marked with flaws and holes in the step one but with the bad area not exceeding the radiation range of 20% can be cut to remove the flaws and the holes, and the rest good surface decorative material can be continuously used as the veneer gluing material;
step four: carrying out static pressure treatment on the decorative material strips for 8 hours, carrying out static pressure treatment by adopting pressure 8 times of the total weight of the decorative material strips during the static pressure treatment, superposing and placing the cut decorative material strips during the static pressure treatment, separating the adjacent decorative material strips by adopting lining paper, controlling the superposed and placed height of the decorative material strips to be lower than 1 meter, and carrying out full-coverage static pressure on the decorative material strips during the static pressure treatment;
step five: after the decorative material strips are subjected to static pressure treatment, the decorative material strips are adhered to the surface of the wood door by adopting an adhesive, a successive adhesion mode is adopted, one decorative material strip is adhered after the adhesive is coated once, the coating area of the adhesive needs to be larger than that of the decorative material strips, the operation is repeated until all the decorative strips on the wood door are completely adhered, and then when the wood door is kept still for 1.5, the redundant decorative material strips on the wood door are cut and removed;
step six: and performing covering static pressure on the wooden door for 8 hours by adopting the pressure 5 times the weight of the wooden door, and performing covering static pressure on the wooden door for 4 hours by adopting the pressure 3 times the weight of the wooden door to finish the veneering of the composite wooden door.
The first embodiment, the second embodiment and the third embodiment can obtain that the decorative material strips are subjected to static pressure treatment for 5-8 hours, the static pressure treatment is carried out by adopting the pressure 6-8 times of the total weight of the decorative material strips and the pressure 3-5 times of the weight of the wooden door to carry out graded covering static pressure on the wooden door for 10-12 hours, the veneer pasting effect of the composite wooden door is best, and the problems of veneer warping, falling and untight veneer pasting can be avoided.
Carry out quality inspection through the surface decorative material who is used for the veneer before compound timber veneer gluing and can guarantee the veneer quality of compound timber, surface decorative material is at the timber adhesion degree when can improve the veneer through carrying out the preliminary treatment to the timber surface, the veneer effect is more stable, carry out the veneer through cutting into the decorative material strip with the surface decorative material of whole piece and carry out the veneer and can improve the adhesion between surface decorative material and the timber, carry out surface decorative material through adopting the mode of pasting one by one simultaneously and paste and can avoid large tracts of land coating adhesive to cause the problem that adhesive and air contact lead to viscidity to become invalid, and can effectively improve compound mu timber veneer effect through carrying out static pressure and handling, compound timber quality after the veneer is better.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. The composite wood door veneering process is characterized by comprising the following steps of:
the method comprises the following steps: carrying out quality inspection on the surface decorative material for skin attachment, wherein the quality inspection comprises visual inspection and light transmission inspection, and removing the surface decorative material with the radiation range of the bad area exceeding 20%;
step two: pretreating the surface of the wooden door, including polishing, impurity removal, levelness inspection and drying;
step three: cutting the surface decorative material, namely cutting the surface decorative material for veneer gluing after quality inspection, and cutting the surface decorative material into a decorative material strip with the length larger than that of the wood door;
step four: carrying out static pressure treatment on the decorative material strip for 5-8 hours, wherein the static pressure treatment is carried out by adopting the pressure 6-8 times of the total weight of the decorative material strip;
step five: after the decorative material strips are subjected to static pressure treatment, the decorative material strips are adhered to the surface of the wooden door by adopting an adhesive, and the decorative material strips which exceed the wooden door are cut and removed;
step six: and (3) performing graded covering static pressure on the wood door for 10-12 hours by adopting the pressure 3-5 times of the weight of the wood door, and finishing the veneer pasting of the composite wood door.
2. The composite wood door veneering process of claim 1, wherein the process comprises the following steps: and in the step one, at least two professional detection personnel are required to perform visual detection during visual inspection, whether the surface decorative material has flaws is detected, and the flaws are marked.
3. The composite wood door veneering process of claim 2, wherein: and in the first step, a light box is adopted for light transmission inspection, the surface decorative material of the single piece is observed whether holes exist through the light box, and the holes are marked.
4. The composite wood door veneering process of claim 1, wherein the process comprises the following steps: and in the second step, the surface of the wood board is polished by 1500-2000 sand paper, the impurity removal treatment adopts blast air to remove impurities, dust on the surface of the wood board is removed, the surface of the wood board is subjected to level detection by a red infrared level meter during levelness inspection, the area higher than the reference levelness is polished and leveled, and a warm air drying method is adopted for drying treatment during drying treatment, so that the water content of the wood board is ensured to be 10-12%.
5. The composite wood door veneering process of claim 3, wherein: when the surface decoration material is cut in the third step, the surface decoration material marked with the flaws and holes in the first step and having a bad area not exceeding the radiation range of 20% can be cut to remove the flaws and holes, and the rest of good surface decoration material can be continuously used as a material for sticking the leather.
6. The composite wood door veneering process of claim 1, wherein the process comprises the following steps: during the static pressure processing in the fourth step, the cut decorative material strips are stacked and placed, the adjacent decorative material strips are separated by lining paper, the height of the stacked decorative material strips is controlled to be lower than 1 meter, and the decorative material strips are required to be subjected to full-coverage static pressure during static pressure.
7. The composite wood door veneering process of claim 1, wherein the process comprises the following steps: and fifthly, when the decorative material strips are adhered to the surface of the wooden door by adopting an adhesive, a successive adhering mode is adopted, one decorative material strip is adhered after the adhesive is coated once, the coating area of the adhesive needs to be larger than that of the decorative material strips, the operation is repeated until all the decorative strips on the wooden door are completely adhered, and then when the wooden door is kept still for 1-2 times, the redundant decorative material strips on the wooden door are cut and removed.
8. The composite wood door veneering process of claim 1, wherein the process comprises the following steps: and in the sixth step, when the pressure 3-5 times the weight of the wooden door is adopted to carry out graded covering static on the wooden door, firstly carrying out covering static pressure on the wooden door for 7-8 hours by adopting the pressure 5 times the weight of the wooden door, and then carrying out covering static pressure on the wooden door for 3-4 hours by adopting the pressure 3 times the weight of the wooden door.
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| CN201910410266.6A CN111941558A (en) | 2019-05-17 | 2019-05-17 | Composite wooden door veneering process |
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Application publication date: 20201117 |