CN109623969B - Processing method of farmhouse bamboo woven screen window - Google Patents

Processing method of farmhouse bamboo woven screen window Download PDF

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Publication number
CN109623969B
CN109623969B CN201910075830.3A CN201910075830A CN109623969B CN 109623969 B CN109623969 B CN 109623969B CN 201910075830 A CN201910075830 A CN 201910075830A CN 109623969 B CN109623969 B CN 109623969B
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China
Prior art keywords
bamboo
chips
window
bamboo chips
screen window
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Expired - Fee Related
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CN201910075830.3A
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Chinese (zh)
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CN109623969A (en
Inventor
黄晓东
黄俊昆
刘雁
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Fujian Agriculture and Forestry University
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Fujian Agriculture and Forestry University
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Priority to CN201910075830.3A priority Critical patent/CN109623969B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27JMECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
    • B27J1/00Mechanical working of cane or the like
    • B27J1/02Braiding, e.g. basket-making
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27DWORKING VENEER OR PLYWOOD
    • B27D1/00Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • B27D1/04Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
    • B27D1/06Manufacture of central layers; Form of central layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27DWORKING VENEER OR PLYWOOD
    • B27D1/00Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • B27D1/10Butting blanks of veneer; Joining same along edges; Preparatory processing of edges, e.g. cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27JMECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
    • B27J1/00Mechanical working of cane or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K9/00Chemical or physical treatment of reed, straw, or similar material
    • B27K9/002Cane, bamboo

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Forests & Forestry (AREA)
  • Mechanical Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical And Physical Treatments For Wood And The Like (AREA)

Abstract

The invention discloses a processing method of a farmyard bamboo woven screen window, which comprises the steps of cutting moso bamboo into sections, cutting the bamboo sections into bamboo pieces, roughly planing, drying and finely planing, then soaking the bamboo pieces in a cooking pool, then soaking and bleaching the bamboo pieces in hydrogen peroxide solution, washing and drying the bamboo pieces with clear water, then conducting double-sided press planing and sanding, weaving the bamboo pieces into bamboo window panes, sending the bamboo window panes into a cold press for prepressing, then coating universal glue on the surfaces of the bamboo window panes subjected to prepressing, assembling the bamboo window panes and gauze tightened and fixed in an aluminum alloy frame, finally sending the bamboo window panes into the cold press for cold press molding, and cutting off redundant gauze to manufacture the farmyard bamboo woven screen window. The bamboo-woven screen window produced by the method is attractive and elegant, can be widely used in places such as spacial position division of farmhouse dining rooms, guest room window partition and the like, can effectively isolate the attack of mosquitoes and flies, improves the sanitation conditions of the places, does not influence ventilation, is low in price, and has wide development prospect and obvious competitive advantage.

Description

Processing method of farmhouse bamboo woven screen window
Technical Field
The invention belongs to the technical field of bamboo processing, and particularly relates to a processing method of a farmhouse bamboo woven screen window.
Background
In these years, with the development of economy, the living standard of people is greatly improved, and many people can travel to a wealthy place and become a choice for people to travel in recent years. Farmhouse happiness in rural areas provides convenient accommodation and food places for tourists, and people can well rest and enjoy fine scenery, taste special food in the farmhouse and feel the good feeling brought by rural life.
However, the traditional farmhouse music also has some problems, such as insufficient infrastructure investment, bad sanitary condition and more mosquitoes and flies, which affects the further development of the farmhouse music industry. The bamboo-woven screen window prepared by the invention has the characteristics of attractive appearance, elegance and low price, can be widely used in places such as spacial position division of farmhouse dining rooms, guest room window partition and the like, can effectively isolate the attack of mosquitoes and flies, improves the sanitary conditions of the places, does not influence ventilation, and has wide development prospect and obvious competitive advantage.
Disclosure of Invention
The invention aims to provide a processing method of a bamboo woven screen window for farmyard music, aiming at the problems of the traditional farmyard music. The bamboo-woven screen window manufactured by the method has the characteristics of attractive appearance, elegance and low price, can be widely used in places such as spacial position division of farmhouse entertainment restaurants, guest room window partition and the like, can effectively isolate the attack of mosquitoes and flies, improves the sanitary conditions of the places, does not influence ventilation, and solves a series of problems of insufficient infrastructure investment, poor sanitary conditions, more mosquitoes and flies and the like of the traditional farmhouse entertainment.
In order to achieve the purpose, the invention adopts the following technical scheme:
a processing method of a bamboo woven screen window for farmyard workers comprises the following steps:
step 1: cutting fresh moso bamboos into bamboo sections with the length of 2.6 meters, and then cutting the bamboo sections into bamboo chips with the width of 25mm on a bamboo cutting machine;
step 2: sending the bamboo chips into a four-side planer for rough planing, wherein the dimension specification of the bamboo chips after rough planing is 2600mm multiplied by 23mm multiplied by 7mm (length multiplied by width multiplied by thickness);
and step 3: sending the bamboo chips after rough planing into a dryer for drying, and controlling the water content of the dried bamboo chips to be 8-10%;
and 4, step 4: sending the dried bamboo chips into a four-side planer for fine planing to obtain the bamboo chips with the specification of 2600mm multiplied by 20mm multiplied by 5 mm;
and 5: preparing 120U/ml amylase aqueous solution in a cooking pool, opening a steam pipeline switch, introducing steam into the cooking pool for heating, controlling the temperature of the amylase aqueous solution within the range of 90-95 ℃, then sending the finely-planed bamboo chips into the cooking pool for soaking, and controlling the soaking time within 36-48 hours;
step 6: taking out the bamboo chips, washing the bamboo chips with clear water, then soaking the bamboo chips in hydrogen peroxide, taking out the bamboo chips after the required bleaching effect is achieved, washing the bamboo chips with clear water, and then drying the bamboo chips in a dryer, wherein the moisture content of the dried bamboo chips is controlled to be 8-10%;
and 7: sending the bleached and dried bamboo chips into a double-sided press planer for processing, planing off 1.5mm of green bamboo surface and 0.5mm of yellow bamboo surface, sending into a sander for double-sided fine sanding after finishing processing, and preparing refined bamboo chips with the thickness of 2600mm multiplied by 20mm multiplied by 2.5 mm;
and 8: manually selecting refined bamboo chips, and weaving the refined bamboo chips into bamboo panes for later use;
and step 9: stacking 20 bamboo window grids in order to form a group, and sending the group into a cold press for prepressing, wherein the prepressing pressure is 10MPa, and the prepressing time is 24 hours for later use;
step 10: placing gauze in a square aluminum alloy frame, tightening the periphery of the gauze to flatten the surface of the gauze, compressing the gauze by a pressing strip, and fixing the gauze by a screw for later use;
step 11: coating universal glue on the surfaces of the prepressed bamboo panes, after the universal glue layer is not adhered to the hands any more, assembling the bamboo panes in a mode that one bamboo pane is clamped by two layers of gauzes, combining the gauzes with the aluminum alloy frame and the glued bamboo pane, and sending the bamboo pane and the glued bamboo pane into a cold press for cold press molding, wherein the cold press pressure is 2 MPa, and the cold press time is 30 minutes;
step 12: and taking out the cold-pressed bamboo window grids with the gauze, and cutting off the aluminum alloy frame and the redundant parts by using a blade according to the size of the mounted window to manufacture the farmhouse bamboo-woven screen window.
In the step 5 of the invention, the bamboo chips are soaked in the aqueous solution containing amylase so as to prevent the bamboo woven screen window from mildewing and deteriorating in the subsequent use process.
In the step 7 of the invention, the bleached and dried bamboo chips are sent to a double-sided press-planing process, and the purpose of planing off more green surfaces of the bamboo is that the green layer of the bamboo contains too many vascular bundles, and the color of the green layer is darker than that of the tabasheer layer, so the bleached and dried bamboo chips are not as good as the color of the tabasheer layer.
In the step 8 of the invention, the refined bamboo chips are manually selected to remove bamboo chips with color difference, decay, wormholes, deterioration and processing defects so as to ensure the beauty of the final finished bamboo-woven screen window.
In the step 9 of the invention, 20 (a group) bamboo window lattices are stacked and orderly sent into a cold press for prepressing, so that the flatness of each bamboo window lattice is ensured, and the warping and deformation of the bamboo window lattices are prevented.
In the step 10, the gauze is placed in the square aluminum alloy frame to be tightened, so that the flatness of the subsequent pasting process of the gauze and the bamboo pane is ensured, and the gauze is prevented from being curled and overlapped to influence the appearance.
The size of the frame of the square aluminum alloy frame used in the step 10 of the invention is slightly larger than that of the woven bamboo window lattice, so that the square aluminum alloy frame can be conveniently sleeved in the subsequent assembly process of the bamboo woven window screen.
In the step 11 of the invention, the amount of the universal glue coated on the surface of the bamboo window lattice is controlled to be 150g/m2(one side).
In the step 11 of the invention, before the assembled bamboo woven screen window is sent into a cold press for cold press molding, rubber layers with the thickness of 5mm are adhered to the surfaces of an upper flat plate and a lower flat plate of the cold press, so that the metal hard surface of the cold press is prevented from directly contacting the adhesive part of the gauze and the bamboo window lattice, and the surface of the gauze is prevented from being damaged by crushing.
The invention has the advantages that: the bamboo-woven screen window manufactured by the method has the characteristics of attractive appearance, elegance and low price, can be widely used in places such as spacial position division of farmhouse happy restaurants, guest room window partition and the like, can effectively isolate attack of mosquitoes and flies, improves the sanitary conditions of the places, does not influence ventilation, and solves a series of problems of insufficient investment of infrastructure, poor sanitary condition, more mosquitoes and flies and the like in the traditional farmhouse happy.
Drawings
Fig. 1 is a schematic view of a bamboo pane woven in accordance with an embodiment of the present invention.
FIG. 2 is a schematic view of a gauze tensioning device in accordance with an embodiment of the present invention, wherein 1 is an aluminum alloy frame; 2, pressing strips; 3 is a screw; 4 is a tight gauze.
Fig. 3 is a schematic view of a bamboo woven screen window assembly according to an embodiment of the invention, wherein 5 is a woven bamboo window pane; and 6, a gauze tightening device.
Detailed Description
In order to make the present invention more comprehensible, the technical solutions of the present invention are further described below with reference to specific embodiments, but the present invention is not limited thereto.
Examples
The method specifically comprises the following processing steps of:
step 1: cutting fresh moso bamboos into bamboo sections with the length of 2.6 meters, and then cutting the bamboo sections into bamboo chips with the width of 25mm on a bamboo cutting machine;
step 2: sending the bamboo chips into a four-side planer for rough planing, wherein the dimension specification of the bamboo chips after rough planing is 2600mm multiplied by 23mm multiplied by 7mm (length multiplied by width multiplied by thickness);
and step 3: sending the bamboo chips after rough planing into a dryer for drying, and controlling the water content of the dried bamboo chips to be 8-10%;
and 4, step 4: sending the dried bamboo chips into a four-side planer for fine planing to obtain the bamboo chips with the specification of 2600mm multiplied by 20mm multiplied by 5 mm;
and 5: preparing 120U/ml amylase aqueous solution in a cooking pool, opening a steam pipeline switch, introducing steam into the cooking pool for heating, controlling the temperature of the amylase aqueous solution within the range of 90-95 ℃, then sending the finely-planed bamboo chips into the cooking pool for soaking, and controlling the soaking time within 36-48 hours;
step 6: taking out the bamboo chips, washing the bamboo chips with clear water, then soaking the bamboo chips in hydrogen peroxide, taking out the bamboo chips after the required bleaching effect is achieved, washing the bamboo chips with clear water, and then drying the bamboo chips in a dryer, wherein the moisture content of the dried bamboo chips is controlled to be 8-10%;
and 7: sending the bleached and dried bamboo chips into a double-sided press planer for processing, planing off 1.5mm of green bamboo surface and 0.5mm of yellow bamboo surface, sending into a sander for double-sided fine sanding after finishing processing, and preparing refined bamboo chips with the thickness of 2600mm multiplied by 20mm multiplied by 2.5 mm;
and 8: manually selecting refined bamboo chips, and weaving the refined bamboo chips into bamboo panes according to the style of the figure 1 for later use;
and step 9: stacking 20 bamboo window grids in order to form a group, and sending the group into a cold press for prepressing, wherein the prepressing pressure is 10MPa, and the prepressing time is 24 hours for later use;
step 10: placing gauze in the square aluminum alloy frame shown in figure 2, tightening the periphery of the gauze to flatten the surface of the gauze, pressing the gauze by a pressing strip, and fixing the gauze by a screw for later use;
step 11: coating universal glue on the surfaces of the prepressed bamboo panes, assembling in a mode of a figure 3 after the universal glue layer is not adhered to the hands, combining gauze with an aluminum alloy frame and the glued bamboo panes together, and sending the combined bamboo panes into a cold press for cold press molding, wherein the cold press pressure is 2 MPa, and the cold press time is 30 minutes;
step 12: and taking out the cold-pressed bamboo window grids with the gauze, and cutting off the aluminum alloy frame and the redundant parts by using a blade according to the size of the mounted window to manufacture the farmhouse bamboo-woven screen window.
Preferably, the step 5 of soaking the bamboo chips in the aqueous solution containing amylase is to prevent the bamboo woven screen window from mildewing and deteriorating in the subsequent use process.
Preferably, in the step 7, when the bleached and dried bamboo chips are sent to a double-sided thicknessing process, the green surfaces of the bamboo are planed out more because the green layer of the bamboo contains too many bundles of fibers, and the green layer of the bamboo is darker than the yellow layer of the bamboo.
Preferably, the refined bamboo chips are manually selected in the step 8 to remove bamboo chips with color difference, decay, wormholes, deterioration and processing defects, so as to ensure the beauty of the final bamboo woven screen window.
Preferably, 20 (a group of) bamboo window grids are stacked in order in step 9 and fed into a cold press for prepressing, so that the flatness of each bamboo window grid is ensured, and the warping deformation of the bamboo window grids is prevented.
Preferably, the gauze is placed in the square aluminum alloy frame to be tightened in the step 10, so as to ensure the flatness of the subsequent pasting process of the gauze and the bamboo pane and prevent the curling edge of the gauze from being overlapped to influence the appearance.
Preferably, the size of the frame of the square aluminum alloy frame used in the step 10 is slightly larger than that of the woven bamboo window lattice, so that the square aluminum alloy frame can be conveniently sleeved in the subsequent assembly process of the bamboo woven window screen.
Preferably, in step 11, the all-purpose adhesive is 'silver crown' all-purpose adhesive which is produced by completed chemical industries, ltd, Dongguan city, and the coating amount is controlled to be 150g/m2(one side).
Preferably, the silver crown universal glue is selected in the step 11 because of the dry adhesion advantage, and no black glue spots are formed at the bonding point of the gauze and the surface of the bamboo window lattice due to the leakage of the glue solution.
Preferably, before the assembled bamboo-woven screen window is sent to a cold press for cold press molding in the step 11, rubber layers with the thickness of 5mm should be adhered to the surfaces of the upper flat plate and the lower flat plate of the cold press, so as to prevent the metal hard surface of the cold press from directly contacting the adhesive part of the gauze and the bamboo window lattice and crushing and damaging the surface of the gauze.
The bamboo-woven screen window prepared by the invention has the characteristics of attractive appearance, elegance and low price, can be widely used in places such as spacial position division of farmhouse entertainment restaurants, guest room window partition and the like, can effectively isolate the attack of mosquitoes and flies, improves the sanitary conditions of the places, does not influence ventilation, solves a series of problems of insufficient infrastructure investment, poor sanitary conditions, more mosquitoes and flies and the like of the traditional farmhouse entertainment, can comprehensively improve the service grade of the farmhouse entertainment, and has wide development prospect and obvious competitive advantage.
The above description is only a preferred embodiment of the present invention, and all equivalent changes and modifications made in accordance with the claims of the present invention should be covered by the present invention.

Claims (7)

1. A processing method of a farmhouse bamboo woven screen window is characterized by comprising the following steps: the method comprises the following steps:
step 1: cutting fresh moso bamboos into bamboo sections with the length of 2.6 meters, and then cutting the bamboo sections into bamboo chips with the width of 25mm on a bamboo cutting machine;
step 2: sending the bamboo chips into a four-side planer for rough planing, wherein the dimension specification of the bamboo chips after rough planing is 2600mm multiplied by 23mm multiplied by 7 mm;
and step 3: sending the bamboo chips after rough planing into a dryer for drying, and controlling the water content of the dried bamboo chips to be 8-10%;
and 4, step 4: sending the dried bamboo chips into a four-side planer for fine planing to obtain the bamboo chips with the specification of 2600mm multiplied by 20mm multiplied by 5 mm;
and 5: preparing 120U/ml amylase aqueous solution in a cooking pool, opening a steam pipeline switch, introducing steam into the cooking pool for heating to control the temperature of the amylase aqueous solution within the range of 90-95 ℃, and then conveying the finely-planed bamboo chips into the cooking pool for soaking;
step 6: taking out the bamboo chips, washing the bamboo chips with clear water, then soaking the bamboo chips in hydrogen peroxide, taking out the bamboo chips after achieving a bleaching effect, washing the bamboo chips with clear water, and then drying the bamboo chips in a dryer, wherein the moisture content of the dried bamboo chips is controlled to be 8-10%;
and 7: sending the bleached and dried bamboo chips into a double-sided press planer for processing, planing off 1.5mm of green bamboo surface and 0.5mm of yellow bamboo surface, sending into a sander for double-sided fine sanding after finishing processing, and preparing refined bamboo chips with the thickness of 2600mm multiplied by 20mm multiplied by 2.5 mm;
and 8: manually selecting refined bamboo chips, and weaving the refined bamboo chips into bamboo panes for later use;
and step 9: stacking 20 bamboo window grids in order to form a group, and feeding the group into a cold press for prepressing;
step 10: placing gauze in a square aluminum alloy frame, tightening the periphery of the gauze to flatten the surface of the gauze, compressing the gauze by a pressing strip, and fixing the gauze by a screw for later use;
step 11: coating universal glue on the surfaces of the prepressed bamboo panes, after the universal glue layer is not adhered to hands any more, assembling in a mode of clamping one bamboo pane by two layers of gauzes, combining the gauzes with the aluminum alloy frame and the glued bamboo pane, and sending the bamboo pane into a cold press for cold press molding;
step 12: and taking out the cold-pressed bamboo window grids with the gauze, and cutting off the aluminum alloy frame and the redundant parts by using a blade according to the size of the mounted window to manufacture the farmhouse bamboo-woven screen window.
2. The method for processing the bamboo-woven screen window for farmhouse happiness according to the claim 1, which is characterized in that: and 5, controlling the soaking time to be 36-48 hours.
3. The method for processing the bamboo-woven screen window for farmhouse happiness according to the claim 1, which is characterized in that: in the step 9, the prepressing pressure is 10MPa, and the prepressing time is 24 hours.
4. The method for processing the bamboo-woven screen window for farmhouse happiness according to the claim 1, which is characterized in that: the square aluminum alloy frame used in step 10 should have a larger frame size than the woven bamboo pane.
5. According to claim1 the processing method of the bamboo woven screen window for farmyard workers is characterized by comprising the following steps: the amount of the sizing agent in step 11 is 150g/m2
6. The method for processing the bamboo-woven screen window for farmhouse happiness according to the claim 1, which is characterized in that: rubber layers with the thickness of 5mm are adhered to the surfaces of the upper flat plate and the lower flat plate of the cold press used in the step 11.
7. The method for processing the bamboo-woven screen window for farmhouse happiness according to the claim 1, which is characterized in that: in the step 11, the cold pressing pressure is 2 MPa, and the cold pressing time is 30 minutes.
CN201910075830.3A 2019-01-25 2019-01-25 Processing method of farmhouse bamboo woven screen window Expired - Fee Related CN109623969B (en)

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Publication number Priority date Publication date Assignee Title
CN111906884B (en) * 2020-07-29 2021-12-07 安徽省舒城华竹实业有限公司 Bamboo weaving device for bamboo woven mat and working method thereof
CN112297164A (en) * 2020-11-02 2021-02-02 怀化市洪江区桦裕竹业有限公司 Method for manufacturing bamboo curtain by using phyllostachys pubescens

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Publication number Priority date Publication date Assignee Title
JPH10137090A (en) * 1996-11-14 1998-05-26 Kyowa Kogyo:Kk Rolling preventing device for roll screen
CN2709624Y (en) * 2002-05-29 2005-07-13 李裕学 Multifunction environmental protection screen for house
CN2737922Y (en) * 2003-09-08 2005-11-02 张琳洁 Antitheft screen window
CN201216385Y (en) * 2008-06-19 2009-04-08 袁建伟 Folding screen plate
CN201276962Y (en) * 2008-09-16 2009-07-22 史中文 Ventilating mosquito/fly-expelling door curtain
CN208201290U (en) * 2018-02-13 2018-12-07 苏州鼎文实业有限公司 A kind of curtain woven using natural fabric

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