CN1401464A - Method for making blind blade using bamboo to form - Google Patents
Method for making blind blade using bamboo to form Download PDFInfo
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- CN1401464A CN1401464A CN 01124232 CN01124232A CN1401464A CN 1401464 A CN1401464 A CN 1401464A CN 01124232 CN01124232 CN 01124232 CN 01124232 A CN01124232 A CN 01124232A CN 1401464 A CN1401464 A CN 1401464A
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Abstract
A method for producing the bamboo screen blade from the high-quality raw bamboo includes such steps as splitting, planing, steaming, drying, fine planing, splicing and cutting. Its advantages are no deformation, high productivity and quality of product, and low cost.
Description
Technical field
The invention relates to a kind of manufacture method with bamboo wood moulding blind blade, mainly select fine quality bamboo wood for use,, utilize chemical substance and physics usefulness through a series of processing and manufacturing program, improve the intensity and the crushing resistance of bamboo wood itself, also finished mildew-resistant, insect protected and surface treatment simultaneously; Hybrid process of the present invention and cutting program, decapacitation satisfy outside the required various sizes requirement of user, more can effectively improve production capacity, significantly reduce cost.
Background technology
Traditional wooden blind blade, because the quality gracefulness of timber is attractive in appearance, add and obtain easily that unit price is not high, so quite general in the use of curtain, liked by the consumer, but because forest is excessively developed in recent years, remove and cause area of woods sharply to reduce, also to environment and the ecological considerable influence that produces, it is destroyed to add ozone layer, and human existence is extremely threatened; Yet, in Material Selection and evolution process, there is the dealer to adopt the characteristic of bamboo wood to be used as various furniture, floor, tea set or stationery etc., because the skin texture of bamboo wood own is careful, compressive resistance is strong, the growth of bamboo simultaneously fast, more living very fast, about 2-3 can be become a useful person, can significantly reduce environment and ecological disruption, but because traditional bamboo wood molding mode, be get former bamboo divide cut open planing after, boil with hydrogen peroxide, drying again, for example tan by the sun or air-dry mode, get the bamboo wood sanding, and it is standby to impose surface treatment with sight.Aforesaid way is traditional plain type practice, still claim and may use as general furniture etc., but for the person that desires to be used for the blind blade, the exquisite degree of its style and texture is then obviously not enough.
So there is the dealer to be improved, wherein shown in USP No.5896903 patent, as shown in Figure 1, main procedure is after the bamboo wood branch is cutd open, to boil with hydrogen peroxide, remake the processing of dry and thin portion, to obtain required bamboo chip, again this bamboo chip is adopted vertical mode one gummed that connects, utilize wafer separator again, cut into some, again this bamboo chip is carried out the back system of sanding, application, punching etc. and handle.Though this method has been improved the part defective of bamboo shutter, in fact still has following deficiency:
(1) boils with hydrogen peroxide and dry anticorrosion mothproof processing, when reality is made, only have effect, bamboo wood is carried out desugar, strengthen its skin texture fiber, and then promote its resistance to compression, loading and prevent the effect of deformation but can't reach with bamboo wood bleaching and drying.
(2) this bamboo chip glues together processing in the vertical mode that connects; because bamboo chip has certain-length; and be to adopt the side adjacent bond between bamboo chip; so most bamboo chips gummed is placed on the jigsaw machine when presenting a theatrical performance as the last item on a programme; regular meeting take place between each bamboo chip in conjunction with understrressing; after using a period of time, regular meeting causes bamboo chip deformation, even phenomenon is peeled off in generation.
(3) this bamboo chip is adopted the vertical mode that connects and is processed, to form required size, because no matter how many sheets this bamboo chip engages, it is because of the specification limits of each bamboo chip, between the generally about 17-25mm of bamboo clappers thickness E (being the lateral width of bamboo chip) after the feasible processing, so when utilizing the wafer separator burst, because be subject to its thickness, cause each burst and only can obtain the bamboo chip finished product of 2-3 sheet at the most, interior production efficiency of unit interval and production capacity can't be improved, also increase time cost.
(4) because this bamboo chip or bamboo clappers are adopted the vertical mode that connects glues together, and its thickness E only is between the 17-25mm, quality is comparatively weak, not having enough stress and bonding area to make overlap joint extends, make the moulding length limited of this bamboo chip, for the curtain pattern of required longer blind blade, for example roller shutter, Roman shade can't be suitable at all.
Summary of the invention
At above-mentioned defective, the inventor adheres to the experimental technology of being engaged in curtain and bamboo product for many years, works out technical scheme of the present invention.
Main purpose of the present invention provides a kind of manufacture method with bamboo wood moulding blind blade, by cooking procedure and drying program, bamboo chip is carried out the ability of desugar, insect protected and reinforcement; Utilize hybrid process, each one chip bamboo clappers is combined into multi-level sheet material by the heating hydraulic press with HTHP, further can promote it in conjunction with stress and loading intensity, this sheet material is utilized blade saw longitudinally, divide and be sawn into required blade, reach one-stop operation, significantly improve the purpose of production capacity and minimizing fraction defective.
Another object of the present invention provides a kind of manufacture method with bamboo wood moulding blind blade, by with the heating hydraulic press, multi-level sheet material with the HTHP composite molding, adopting groove and tognue type with another sheet material with pattern overlaps mutually, so that this sheet material is able to proper extension,, can forms one and add microscler blind blade finished product through cutting program, with its curtain or door and window that applies to big span, reach the purpose that obtains the diversity use.
The object of the present invention is achieved like this: a kind of manufacture method of sheet forming blind blade is characterized in that: select former bamboo for use and cut fixed length as base material, its manufacturing step is as follows:
(1) burst planing: the base material chosen is cutd open into the bamboo chip of platelet by broken bamboo machine branch, this bamboo chip is planished on four sides, remove tabasheer and surf green part, make this bamboo chip meet desired thickness, width standard;
(2) cooking procedure: the bamboo chip of planing is kept flat in the container of high pressure-temperature, carrying out desugar handles, and then insert boiling in the solution of NaOH dilution, and this bamboo chip is taken out after the clear water rinsing, add fully boiling in the solution of boride that insect protected uses and bleaching agent again;
(3) drying program: will finish the bamboo chip of cooking procedure, the dried mode of collecting folk songs is fully dry in the steam of 40-60 degree Celsius, makes this bamboo chip effectively reduce its moisture content, and promotes its hardenability;
(4) adjustable cast iron planes operation: the bamboo chip of getting abundant drying carries out four sides adjustable cast iron planes processing, makes each bamboo chip form the rectangle bamboo bar pattern of a standard thickness and width;
(5) and close program: will finish the adjustable cast iron planes operation, and the bamboo chip of tool standard specification, piece together the bamboo clappers of forming an one chip with the method for lateral integration, again after two-sided the sanding flat with this bamboo clappers, between each bamboo clappers, be coated with sticker, utilize the heating hydraulic press, be compounded to form multi-level sheet material with HTHP;
(6) cutting program: the multi-level sheet material of moulding with vertical multiple blade saw, is divided to be sawn into required certain thickness bamboo chip,, form the finished product of a blind blade again through the surface treatment and the sanding of mildew-resistant or insect-pest or go up cured polishing program.
The base material of selecting for use is that the Meng Zongzhu that chooses life in 6 years does former bamboo, and to cut fixed length on demand be that 1050mm, 2000mm or 2600mm are as base material, do the burst planing with this base material by broken bamboo machine, this base material is divided into the 7-12 sheet, the thickness of each bamboo chip is that 6-8mm, width are the 16-24mm standard.Be that the bamboo chip of planing is kept flat in the container of high pressure-temperature in this cooking procedure, the desugar of carrying out 10-120 minute is handled, and then inserted in the solution of NaOH dilution of 0.3-0.8% boiling 1-2 hour, this bamboo chip is taken out after the clear water rinsing, add in the solution of boride that insect protected uses and bleaching agent fully boiling 2-5 hour again.This adjustable cast iron planes operation is that this bamboo chip is carried out four sides adjustable cast iron planes processing, makes bamboo chip form the rectangle bamboo bar pattern of a standard, and its thickness 4.5-7.0mm, width are 15-21mm.Be the bamboo clappers of forming one chip in this hybrid process, thickness is between the 4.5-7.0mm, after two-sided the sanding flat, by the pressure of heating hydraulic press with the 450-600 ton, is combined into multi-layered board with HTHP, and the thickness of this multi-layered board is 15-45mm.In this cutting program,, divide to be sawn into the certain thickness bamboo chip of tool, and, apply follow-up mildew-resistant, the processing of insect-pest again through surface treatment and the formed blind blade finished product of sanding through vertical multiple blade saw.This heating hydraulic press is with the multi-level sheet material of HTHP composite molding, be with another with the sheet material groove and tognue type of pattern mutually tower connect, make, to form this sheet material proper extension one and add microscler blind blade finished product through cutting program.
Further specify below in conjunction with preferred embodiment and accompanying drawing.
Description of drawings
Fig. 1 is the schematic diagram that carries out segmentation, slice processing after the bamboo chip of prior art glues together.
Fig. 2 is a manufacturing process schematic diagram of the present invention.
Fig. 3 is the bamboo chip schematic diagram of burst of the present invention.
Fig. 4 is the bamboo chip schematic diagram that removes tabasheer and surf green of the present invention.
Fig. 5 is the bamboo chip that the present invention will finish the adjustable cast iron planes operation, pieces together the action schematic diagram of forming an one chip bamboo clappers with transversely split.
Fig. 6 is the action schematic diagram that the present invention is compounded to form bamboo clappers utilization heating hydraulic press multi-level sheet material.
Fig. 7 is that the present invention utilizes the multiple blade saw branch to be sawn into the schematic diagram of curtain leaf multi-level sheet material.
Fig. 8 is the user mode schematic diagram that blind blade of the present invention is used for the roller shutter product.
Fig. 9 is the user mode schematic diagram figure that blind blade of the present invention is used for the Roman shade product.
Figure 10 schematic diagram that to be multi-level sheet material of the present invention adopt groove and tognue type to overlap mutually with another sheet material.
Figure 11 is the schematic diagram that the sheet material of Figure 10 is cut into bamboo chip.
The specific embodiment
Consult shown in Figure 2ly, the present invention is a kind of manufacture method with bamboo wood moulding blind blade, and its selection generally is to select for use the Meng Zongzhu of life in 6 years to do former bamboo and cut fixed length, and for example 1050mm, 2000mm or 2600mm are as base material, and its manufacturing step is as follows:
(1) burst planing: shown in Fig. 3,4, at first the broken bamboo machine branch of the base material utilization of choosing is cutd open bamboo chip into about 7-12 sheet platelet, the about 18-27mm of the width of each bamboo chip, this bamboo chip is planished on four sides, remove tabasheer and surf green part, making this bamboo chip 10 meet desired thickness a is that 6-8mm, width b are the 16-24mm standard;
(2) cooking procedure: the bamboo chip 10 of planing is kept flat in the container of high pressure-temperature, the desugar of carrying out 10-120 minute is handled, and then insert boiling in the solution of NaOH dilution of 0.3-0.8%, this bamboo chip is taken out after the clear water rinsing, add in the solution of boride that insect protected uses and bleaching agent fully boiling 2-5 hour again;
(3) drying program: will finish the bamboo chip 10 of cooking procedure, the dried mode of collecting folk songs is fully dry in the steam of 40-60 degree Celsius, makes this bamboo chip 10 effectively reduce its moisture content between the 5-10%, and promotes its hardenability;
(4) adjustable cast iron planes operation: get the bamboo chip 10 of abundant drying, carry out four sides adjustable cast iron planes processing, make each bamboo chip 11 form the rectangle bamboo bar pattern of about 4.5-7.0mm of a standard thickness a1 and the about 15-21mm of width b1;
(5) and close program: will finish the adjustable cast iron planes operation, and the bamboo chip 11 of tool standard specification is pieced together the bamboo clappers 12 of forming an one chip with the method for lateral integration, as shown in Figure 5, the thickness of bamboo clappers 12 is about the about 4.5-7.0mm of a1, after two-sided the sanding flat with this bamboo clappers 12,, utilize the heating hydraulic press again at 12 coatings of each bamboo clappers sticker, be compounded to form at many levels with HTHP, the sheet material 13 of 3-15 layer is for example consulted shown in Figure 6ly, and the thickness c of sheet material 13 is that 15-45mm is best;
(6) cutting program: with the multi-level sheet material 13 of moulding, with vertical multiple blade saw, divide to be sawn into required certain thickness, for example the bamboo chip of 3.0mm again through surface treatment and the sanding or the last cured polishing program of mildew-resistant or insect-pest, can form the finished product of a blind blade 14.As shown in Figure 7.
Consult shown in Fig. 8,9, it is blind blade 14 finished products with aforementioned moulding, the user mode reference diagram that is used for roller shutter or Roman shade, owing to utilize blind blade 14 finished products of moulding of the present invention, has the performance of preferable resistance to compression and hardness, being used in aforesaid curtain pattern product, is to have the addition of multiplying each other effect.
Consult shown in Figure 10,11, wherein among the present invention with the heating hydraulic press, with the multi-level sheet material 13 of HTHP composite molding, can adopt groove and tognue type with another sheet material 13 and overlap mutually, so that this sheet material is able to proper extension with pattern, through cutting program, can form one and add microscler blind blade finished product 15, utilize this finished product 15, it can be applied to the curtain or the door and window of big span, for example 8 chis, the above product of 10 chis, and obtain the purpose that diversity is used.
Comprehensive aforementioned fabrication schedule, the present invention utilizes cooking procedure and drying program, bamboo chip can be carried out the ability of desugar, insect protected and reinforcement; In addition, aforesaid bamboo chip is utilized in the hybrid process, with each one chip bamboo clappers, be combined into multi-level sheet material by the heating hydraulic press with HTHP, further can promote it in conjunction with stress and loading intensity, again this sheet material be utilized blade saw longitudinally, divide to be sawn into required blade, can obtain one-stop operation, significantly improve the effect of production capacity and minimizing fraction defective; And, aforesaid multi-level sheet material more can be adopted groove and tognue type with another sheet material with pattern and overlap mutually, this sheet material is prolonged, multiple through cutting program, can form one and add microscler blind blade, utilize this finished product, it can be applied to the curtain of big span or the product of door curtain, and obtain the application target of diversity.
Claims (7)
1, a kind of manufacture method of sheet forming blind blade is characterized in that: select former bamboo for use and cut fixed length as base material, its manufacturing step is as follows:
(1) burst planing: the base material chosen is cutd open into the bamboo chip of platelet by broken bamboo machine branch, this bamboo chip is planished on four sides, remove tabasheer and surf green part, make this bamboo chip meet desired thickness, width standard;
(2) cooking procedure: the bamboo chip of planing is kept flat in the container of high pressure-temperature, carrying out desugar handles, and then insert boiling in the solution of NaOH dilution, and this bamboo chip is taken out after the clear water rinsing, add fully boiling in the solution of boride that insect protected uses and bleaching agent again;
(3) drying program: will finish the bamboo chip of cooking procedure, the dried mode of collecting folk songs is fully dry in the steam of 40-60 degree Celsius, makes this bamboo chip effectively reduce its moisture content, and promotes its hardenability;
(4) adjustable cast iron planes operation: the bamboo chip of getting abundant drying carries out four sides adjustable cast iron planes processing, makes each bamboo chip form the rectangle bamboo bar pattern of a standard thickness and width;
(5) and close program: will finish the adjustable cast iron planes operation, and the bamboo chip of tool standard specification, piece together the bamboo clappers of forming an one chip with the method for lateral integration, again after two-sided the sanding flat with this bamboo clappers, between each bamboo clappers, be coated with sticker, utilize the heating hydraulic press, be compounded to form multi-level sheet material with HTHP;
(6) cutting program: the multi-level sheet material of moulding with vertical multiple blade saw, is divided to be sawn into required certain thickness bamboo chip,, form the finished product of a blind blade again through the surface treatment and the sanding of mildew-resistant or insect-pest or go up cured polishing program.
2, the manufacture method with bamboo wood moulding blind blade according to claim 1, it is characterized in that: the base material of selecting for use is that the Meng Zongzhu that chooses life in 6 years does former bamboo, and to cut fixed length on demand be that 1050mm, 2000mm or 2600mm are as base material, do the burst planing with this base material by broken bamboo machine, this base material is divided into the 7-12 sheet, and the thickness of each bamboo chip is that 6-8mm, width are the 16-24mm standard.
3, the manufacture method with bamboo wood moulding blind blade according to claim 1, it is characterized in that: be that the bamboo chip of planing is kept flat in the container of high pressure-temperature in this cooking procedure, the desugar of carrying out 10-120 minute is handled, and then inserted in the solution of NaOH dilution of 0.3-0.8% boiling 1-2 hour, this bamboo chip is taken out after the clear water rinsing, add in the solution of boride that insect protected uses and bleaching agent fully boiling 2-5 hour again.
4, the manufacture method with bamboo wood moulding blind blade according to claim 1, it is characterized in that: this adjustable cast iron planes operation is that this bamboo chip is carried out four sides adjustable cast iron planes processing, make bamboo chip form the rectangle bamboo bar pattern of a standard, its thickness 4.5-7.0mm, width are 15-21mm.
5, the manufacture method with bamboo wood moulding blind blade according to claim 1, it is characterized in that: be the bamboo clappers of forming one chip in this hybrid process, thickness is between the 4.5-7.0mm, after two-sided the sanding flat, by the pressure of heating hydraulic press with the 450-600 ton, be combined into multi-layered board with HTHP, the thickness of this multi-layered board is 15-45mm.
6, the manufacture method with bamboo wood moulding blind blade according to claim 1, it is characterized in that: in this cutting program,, divide to be sawn into the certain thickness bamboo chip of tool through vertical multiple blade saw, and, apply follow-up mildew-resistant, the processing of insect-pest again through surface treatment and the formed blind blade finished product of sanding.
7, the manufacture method with bamboo wood moulding blind blade according to claim 1, it is characterized in that: this heating hydraulic press is with the multi-level sheet material of HTHP composite molding, be with another with the sheet material groove and tognue type of pattern mutually tower connect, make this sheet material proper extension, through cutting program, form one and add microscler blind blade finished product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 01124232 CN1401464A (en) | 2001-08-16 | 2001-08-16 | Method for making blind blade using bamboo to form |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 01124232 CN1401464A (en) | 2001-08-16 | 2001-08-16 | Method for making blind blade using bamboo to form |
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| CN1401464A true CN1401464A (en) | 2003-03-12 |
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| CN 01124232 Pending CN1401464A (en) | 2001-08-16 | 2001-08-16 | Method for making blind blade using bamboo to form |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1328025C (en) * | 2005-07-31 | 2007-07-25 | 戴海泉 | Making and treating method for bamboo splint for fabricating bamboo rolling screen |
| CN100337801C (en) * | 2005-01-11 | 2007-09-19 | 胡检林 | Bamboo splints one-step forming process |
| WO2009127092A1 (en) * | 2008-04-18 | 2009-10-22 | 杭州大庄地板有限公司 | A recombined bamboo section material and its manufacturing method |
| US8206542B2 (en) | 2006-12-01 | 2012-06-26 | Moso International B.V. | Method for manufacturing bamboo mats, bamboo mats and use thereof |
| CN102765115A (en) * | 2012-06-20 | 2012-11-07 | 安吉跃潭家居用品有限公司 | Process bamboo rhizome, as well as processing method and use thereof |
| CN104015235A (en) * | 2014-06-23 | 2014-09-03 | 福建农林大学 | Method for manufacturing craft lifting basket handle by bamboo rhizomes |
| CN104859017A (en) * | 2015-06-01 | 2015-08-26 | 覃健林 | Method for processing low-cost high-quality bamboo strips |
| CN109826824A (en) * | 2017-11-23 | 2019-05-31 | 中山市风美照明科技有限公司 | A kind of certain herbaceous plants with big flowers leaf flabellum and preparation method thereof |
| CN115582898A (en) * | 2022-09-15 | 2023-01-10 | 浙江农林大学 | Method for carrying out floating milling rough planing on bamboo chips |
-
2001
- 2001-08-16 CN CN 01124232 patent/CN1401464A/en active Pending
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100337801C (en) * | 2005-01-11 | 2007-09-19 | 胡检林 | Bamboo splints one-step forming process |
| CN1328025C (en) * | 2005-07-31 | 2007-07-25 | 戴海泉 | Making and treating method for bamboo splint for fabricating bamboo rolling screen |
| US8206542B2 (en) | 2006-12-01 | 2012-06-26 | Moso International B.V. | Method for manufacturing bamboo mats, bamboo mats and use thereof |
| WO2009127092A1 (en) * | 2008-04-18 | 2009-10-22 | 杭州大庄地板有限公司 | A recombined bamboo section material and its manufacturing method |
| US8709578B2 (en) | 2008-04-18 | 2014-04-29 | Dasso Industrial Group Co., Ltd. | Bamboo scrimber and manufacturing method thereof |
| CN102765115A (en) * | 2012-06-20 | 2012-11-07 | 安吉跃潭家居用品有限公司 | Process bamboo rhizome, as well as processing method and use thereof |
| CN102765115B (en) * | 2012-06-20 | 2014-06-11 | 安吉跃潭家居用品有限公司 | Process bamboo rhizome, as well as processing method and use thereof |
| CN104015235A (en) * | 2014-06-23 | 2014-09-03 | 福建农林大学 | Method for manufacturing craft lifting basket handle by bamboo rhizomes |
| CN104859017A (en) * | 2015-06-01 | 2015-08-26 | 覃健林 | Method for processing low-cost high-quality bamboo strips |
| CN109826824A (en) * | 2017-11-23 | 2019-05-31 | 中山市风美照明科技有限公司 | A kind of certain herbaceous plants with big flowers leaf flabellum and preparation method thereof |
| CN115582898A (en) * | 2022-09-15 | 2023-01-10 | 浙江农林大学 | Method for carrying out floating milling rough planing on bamboo chips |
| CN115582898B (en) * | 2022-09-15 | 2023-09-26 | 浙江农林大学 | Method for floating milling and rough planing of bamboo chips |
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