CN111924238A - Automatic boxing production system - Google Patents

Automatic boxing production system Download PDF

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Publication number
CN111924238A
CN111924238A CN202010967940.3A CN202010967940A CN111924238A CN 111924238 A CN111924238 A CN 111924238A CN 202010967940 A CN202010967940 A CN 202010967940A CN 111924238 A CN111924238 A CN 111924238A
Authority
CN
China
Prior art keywords
positioning
grabbing
box
frame
pushing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010967940.3A
Other languages
Chinese (zh)
Inventor
陈毅强
于超
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Longhai Andrew Ma Fu Machinery Co Ltd
Original Assignee
Longhai Andrew Ma Fu Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Longhai Andrew Ma Fu Machinery Co Ltd filed Critical Longhai Andrew Ma Fu Machinery Co Ltd
Priority to CN202010967940.3A priority Critical patent/CN111924238A/en
Publication of CN111924238A publication Critical patent/CN111924238A/en
Pending legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
    • B65B65/003—Packaging lines, e.g. general layout
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B4/00—Separating solids from solids by subjecting their mixture to gas currents
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/16—Sorting according to weight
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/10—Feeding, e.g. conveying, single articles
    • B65B35/16—Feeding, e.g. conveying, single articles by grippers
    • B65B35/18—Feeding, e.g. conveying, single articles by grippers by suction-operated grippers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30—Arranging and feeding articles in groups
    • B65B35/40—Arranging and feeding articles in groups by reciprocating or oscillatory pushers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B65B43/48—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using reciprocating or oscillating pushers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B65B43/52—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using roller-ways or endless conveyors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
    • B65G23/44—Belt or chain tensioning arrangements

Abstract

The invention discloses an automatic boxing production system which comprises a boxing assembly, an empty box positioning frame and a box sealing machine, wherein an empty box conveying mechanism is arranged at the input end of the empty box positioning frame; the boxing assembly comprises a boxing rack, the boxing rack is far away from the orientation of the empty box positioning frame, a distributing and conveying mechanism, a material arranging platform and a grabbing mechanism are sequentially arranged in the direction of the empty box positioning frame, the distributing and conveying mechanism and a pushing mechanism are arranged between the material arranging platform, the surface of the material arranging platform is provided with the material arranging assembly, and the grabbing mechanism is close to the empty box positioning frame. Has the advantages that: can realize automatic vanning, the vanning is effectual, efficient, can reject unqualified product, avoids the emergence of neglected loading misloading, excellent in use effect.

Description

Automatic boxing production system
Technical Field
The invention relates to the technical field of automatic boxing, in particular to an automatic boxing production system.
Background
In the production process of products such as bread and the like which need to be packaged and sealed, after the packaging is finished, the products need to be boxed. However, the existing boxing operation is performed by manually boxing by standing operators on two sides of a discharging conveying belt of a packaging machine, so that the labor intensity is high, the efficiency is low, the phenomena of neglected loading, wrong loading and the like are easily caused, and the using effect is not ideal.
Disclosure of Invention
The invention aims to solve the problems and provide an automatic boxing production system, and the preferred technical scheme in the technical schemes provided by the invention can realize automatic boxing, has good boxing effect and high efficiency, can eliminate unqualified products, avoids the occurrence of neglected loading and misloading, has good use effect and other technical effects, and is explained in detail below.
In order to achieve the purpose, the invention provides the following technical scheme:
the invention provides an automatic boxing production system which comprises a boxing assembly, an empty box positioning frame and a box sealing machine, wherein an empty box conveying mechanism is arranged at the input end of the empty box positioning frame, a weighing conveying mechanism is arranged at the input end of the box sealing machine, a full box conveying frame is arranged between the weighing conveying mechanism and the empty box positioning frame, and a box pushing mechanism is arranged at the outer side of the empty box positioning frame and used for pushing an empty box on the empty box conveying mechanism onto the empty box positioning frame or pushing a full box on the empty box positioning frame onto the full box conveying frame;
the boxing assembly comprises a boxing rack, the boxing rack is sequentially provided with a distribution conveying mechanism, a material arranging platform and a grabbing mechanism from the direction far away from the empty box positioning frame and towards the empty box positioning frame, a pushing mechanism is arranged between the distribution conveying mechanism and the material arranging platform and used for pushing rows of products on the distribution conveying mechanism to the surface of the material arranging platform, a material arranging assembly is arranged on the surface of the material arranging platform and used for pushing multiple rows of products on the surface of the material arranging platform to be distributed in a rectangular shape, and the grabbing mechanism is close to the empty box positioning frame and used for grabbing and placing the products distributed in the rectangular shape in the empty box on the surface of the empty box positioning frame;
an inclined conveying mechanism and a screening conveying mechanism are sequentially arranged between the conveying belts of the packaging machine and between the arrangement conveying mechanisms and are used for screening products and conveying the products to the arrangement conveying mechanisms.
By adopting the automatic boxing production system, the empty boxes on the empty box conveying mechanism are pushed to the empty box positioning frame through the box pushing mechanism, the products on the conveying belt of the packaging machine are conveyed to the screening conveying mechanism through the inclined conveying mechanism, the products connected together and the empty bags are removed through the screening conveying mechanism, the qualified products are conveyed to the arrangement conveying mechanism, the products are conveyed to the feeding end of the material arranging table in rows through the arrangement conveying mechanism, the products in rows are pushed to the surface of the material arranging table through the pushing mechanism, the products are distributed in a rectangular shape on the surface of the material arranging table through the material arranging assembly, the products distributed in a rectangular shape on the surface of the material arranging table are loaded into the empty boxes on the empty box positioning frame through the grabbing mechanism, and full boxes are pushed to the full box conveying frame through the box pushing mechanism, the full boxes are conveyed by the weighing conveying mechanism under the conveying action of the full box conveying frame, and are finally sealed by the box sealing machine; the device can realize automatic vanning, and the vanning is effectual, efficient, can reject unqualified product, avoids the emergence of neglected loading misloading, excellent in use effect.
Preferably, the grabbing mechanism comprises a grabbing longitudinal linear module and a grabbing longitudinal guide rail, the grabbing longitudinal linear module and the grabbing longitudinal guide rail are installed on the top of the box filling machine frame in parallel and extend to the position above the empty box positioning frame, the moving end of the grabbing longitudinal linear module is connected with a grabbing cross beam, and the end, away from the grabbing longitudinal linear module, of the grabbing cross beam is connected with a grabbing longitudinal sliding block in sliding fit with the grabbing longitudinal guide rail; the middle part of the grabbing cross beam corresponds to the middle part of the empty box positioning frame and is provided with a grabbing lifting mechanism, and the lower end of the grabbing lifting mechanism is connected with a vacuum grabbing head;
the grabbing lifting mechanism comprises a grabbing fixing frame and a grabbing bearing frame which are arranged in the middle of the grabbing beam, a grabbing pressing wheel is rotatably arranged in the grabbing bearing frame, a grabbing motor is arranged on the outer side of the grabbing bearing frame, and the output end of the grabbing motor extends into the grabbing bearing frame and is connected with a grabbing belt wheel; the side surface of the grabbing fixing frame, which is close to the empty box positioning frame, is provided with a grabbing lifting column in a sliding mode along the vertical direction, the outer side of the grabbing lifting column is connected with a grabbing belt, two ends of the grabbing belt are respectively connected with the upper end and the bottom end of the grabbing lifting column, and the grabbing belt is meshed with the grabbing belt wheel under the pressure of the grabbing pressure applying wheel;
a grabbing lifting guide rail is arranged on the outer side of the grabbing fixing frame close to the empty box positioning frame, a grabbing lifting slide bar is connected to the outer side of the grabbing lifting column, and the grabbing lifting slide bar is in sliding fit with the grabbing lifting guide rail;
the grabbing lifting column is of a hollow structure, an air vent is arranged on the outer side of the grabbing lifting column in a penetrating mode, the vacuum grabbing head comprises a vacuum pump, a vacuum fixing frame and a vacuum box, the vacuum pump is installed on the outer side of the grabbing lifting column and communicated with the inner cavity of the grabbing lifting column, the vacuum fixing frame is installed on the outer side of the grabbing lifting column and corresponds to the air vent, a vacuum cylinder is installed inside the vacuum fixing frame, and the output end of the vacuum cylinder extends towards the air vent and is connected with a sealing plate; the vacuum box is of a hollow structure, is arranged at the lower end of the grabbing lifting column, is communicated with the inner cavity of the grabbing lifting column, and is uniformly provided with vacuum suckers on the bottom surface;
the gripping cylinder is uniformly distributed on the periphery of the upper surface of the vacuum box, and the output end of the gripping cylinder is far away from the center of the vacuum box and is connected with a gripping clamp plate.
As preferred, snatch the mechanism with be provided with the vanning guiding mechanism between the empty case locating rack, the vanning guiding mechanism includes the vertical straight line module of direction and direction elevating guide, the vertical straight line module of direction with the direction elevating guide is vertical to be installed the vanning frame is close to the outside of empty case locating rack, the removal end of the vertical straight line module of direction is installed the direction crossbeam, the end connection that the vertical straight line module of direction was kept away from to the direction crossbeam have with direction elevating slide block of direction elevating guide sliding fit, the direction crossbeam middle part is connected with the direction fixed column of vertical extension, the bottom of direction fixed column is connected with the guide box, the guide box is located the center top of empty case locating rack.
Preferably, the material sorting table is located below the position between the grabbing longitudinal linear module and the grabbing longitudinal guide rail, a material sorting frame is arranged below the material sorting table and connected with the boxing frame, a material sorting supporting and jacking cylinder is mounted inside the material sorting frame, and an output end of the material sorting supporting and jacking cylinder is vertically upward and connected with the bottom surface of the material sorting table;
the material arrangement component comprises material arrangement slide rails and a material arrangement driving component, the two material arrangement slide rails are symmetrically arranged on the bottom surface of the material arrangement platform, material arrangement slide bars are slidably arranged on the material arrangement slide rails, the sliding direction of the material arrangement slide bars is vertical to the pushing direction of the pushing mechanism, the end part, far away from the center of the material arrangement platform, of each material arrangement slide bar is connected with a connecting rod, the connecting rod is positioned above the material arrangement platform, the end part, extending towards the center of the material arrangement platform, of each connecting rod is connected with a material arrangement push plate, and the material arrangement driving component is arranged on the bottom surface of the material arrangement platform and used for driving the two;
the material all in one piece drive assembly includes that the material all in one piece bears frame and material all in one piece rack, the material all in one piece bears the frame and is "U" font structure and install material all in one piece platform bottom surface, material all in one piece bears the frame bottom surface and installs material all in one piece motor, the output of material all in one piece motor stretches into material all in one piece bears the frame inside and be connected with material all in one piece gear, material all in one piece rack is installed material all in one piece slide bar is kept away from the tip of material all in one piece push pedal, two material.
Preferably, the arrangement conveying mechanism comprises an arrangement rack, the arrangement rack is mounted inside the boxing rack, the extending direction of the arrangement rack is perpendicular to the pushing direction of the pushing mechanism, arrangement chain wheels are rotatably mounted inside the arrangement rack, the arrangement chain wheels are symmetrically mounted at two ends of the arrangement rack, arrangement motors for driving the arrangement chain wheels to rotate are mounted on the outer sides of the two ends of the arrangement rack, arrangement chains are meshed and connected to the outer sides of the arrangement chain wheels, multiple groups of arrangement base plates are uniformly connected to the arrangement chains, each group of arrangement base plates is provided with multiple blocks and uniformly distributed along the length direction of the arrangement rack, arrangement partition plates are connected to the surfaces of the arrangement base plates, and a placing cavity for placing a product is formed between every two adjacent arrangement partition plates;
the screening conveying mechanism is characterized in that one end, close to the screening conveying mechanism, of the arranging rack is connected with an installation support, the installation support is of a door-shaped structure, outer edge limiting plates which are of an arc-shaped structure are connected to a cross beam of the installation support, the outer edge limiting plates extend above the arranging partition plates, side limiting plates are connected to stand columns of the installation support, and the number of the side limiting plates is two, and the side limiting plates are located on two sides of the length direction of the arranging partition plates.
As preferred, push mechanism includes the vertical sharp module of propelling movement, the vertical sharp module of propelling movement is installed the vanning frame is inside and follow arrange the frame to material all in one piece platform extends, the removal end of the vertical sharp module of propelling movement is connected with the propelling movement and bears the frame, the propelling movement bears the frame bottom and is connected with propelling movement lift cylinder, the vertical downward just is connected with the propelling movement connecting rod of output of propelling movement lift cylinder, the propelling movement connecting rod to material all in one piece platform extends and is connected with push plate, push plate surface run through be provided with arrange the corresponding open slot of baffle.
Preferably, the screening and conveying mechanism comprises a belt conveyor, the belt conveyor extends towards the end part of the arrangement rack and is used for conveying packaged products into a placing cavity formed by two adjacent arrangement partition plates, the end part of the belt conveyor is butted with the inclined conveying mechanism, a screening fixing frame is mounted on the upper part, close to the inclined conveying mechanism, of the belt conveyor, the screening fixing frame is of a door-shaped structure, a screening cylinder is mounted on the inner top surface of the screening fixing frame, the working direction of the output end of the screening cylinder is perpendicular to the conveying direction of the belt conveyor, the output end of the screening cylinder is connected with a screening connecting plate, and the end part, far away from the output end of the screening cylinder, of the screening connecting plate extends to the other side of the belt conveyor and is connected with a screening push plate extending downwards;
the outer side of the screening fixing frame, which is close to the inclined conveying mechanism, is connected with a proximity switch; the surface of the belt conveyor is connected with a screening nozzle, the outer side of the belt conveyor, which is far away from the screening nozzle, is connected with a waste collection box, and the port of the waste collection box is aligned to the screening nozzle; the surface of the belt conveyor is provided with screening guide plates, the screening guide plates extend along the conveying direction of the belt conveyor, and the two screening guide plates are symmetrically distributed along the width center line of the belt conveyor;
the inclined conveying mechanism comprises an inclined rack, the part of the inclined rack, which is close to a conveying belt of a packaging machine, is in an inclined state, the end part of the inclined rack, which is close to the belt conveyor, is in a horizontal state, a plurality of inclined conveying rollers are arranged inside the inclined rack, an inclined bearing frame is arranged in the middle of the bottom surface of the inclined rack, an inclined driving roller is rotatably arranged inside the inclined bearing frame, the inclined conveying belt is connected with the outer sides of the inclined conveying rollers, and an inclined conveying motor for driving the inclined driving roller to rotate is arranged on the outer side of the inclined bearing frame;
the tensioning assembly is arranged in the inclined bearing frame, a waist-shaped groove is formed in the outer side of the inclined bearing frame in a penetrating mode, the tensioning assembly comprises an adjusting support and sliding shafts, the sliding shafts are slidably mounted in the waist-shaped groove, the two sliding shafts are symmetrically distributed on two sides of the inclined driving roller, the adjusting support is located at the end portion of the waist-shaped groove, adjusting bolts are mounted on the outer side of the adjusting support in a penetrating mode through threads, and the inner ends of the adjusting bolts are connected with the sliding shafts and used for pushing the sliding shafts to move towards the inclined conveying rollers in the waist-shaped groove; the tensioning cover is installed through the bearing in the sliding shaft outside, the tensioning cover with the department that meets of slope conveyer belt.
Preferably, the empty box conveying mechanism comprises an empty box roller conveyor, the conveying direction of the empty box roller conveyor is perpendicular to the extending direction of the empty box positioning frame, an empty box positioning screw rod is rotatably installed inside the empty box roller conveyor and is parallel to the conveying roller of the empty box roller conveyor, the empty box positioning screw rod is coaxially butted by a first screw rod and a second screw rod, the screw thread rotating directions of the first screw rod and the second screw rod are opposite, a first empty box positioning slide seat and a second empty box positioning slide seat are respectively installed on the outer sides of the first screw rod and the second screw rod through screw threads, positioning upright posts are connected to the surfaces of the first empty box positioning slide seat and the second empty box positioning slide seat, the upper ends of the positioning upright posts penetrate through the upper part of the empty box roller conveyor and are connected with empty box positioning plates, an empty box limiting motor is installed on the bottom surface of the empty box roller conveyor, and the output end of the empty box limiting motor is provided with a belt type conveying assembly for driving the empty box positioning screw rod to rotate.
Preferably, the empty box positioning frame comprises a positioning bearing frame, the positioning bearing frame is close to the grabbing mechanism, the positioning bearing frame extends towards the full box conveying frame, positioning through grooves are formed in the surface of the positioning bearing frame in a penetrating mode, the positioning through grooves extend along the width direction of the positioning bearing frame, the two positioning through grooves are distributed symmetrically with the width center line of the positioning bearing frame, two positioning guide rails are symmetrically installed in the positioning bearing frame along the width direction, positioning slide rods are installed in the positioning guide rails in a sliding mode, the outer ends of the positioning slide rods are far away from the center of the positioning bearing frame and are connected with positioning push plates, and positioning driving assemblies used for driving the two positioning slide rods to move towards or away from each other are arranged on the bottom surface of the positioning bearing;
the positioning driving assembly comprises a positioning fixing frame and positioning racks, a positioning motor is mounted on the bottom surface of the positioning fixing frame, an output shaft of the positioning motor extends into the positioning bearing frame and is connected with positioning gears, the number of the positioning racks is two, the two positioning racks are respectively mounted at the inner ends of the two positioning slide bars, and the positioning racks extend into the positioning fixing frame and are meshed with the positioning gears;
the end surface of the positioning bearing frame, which is close to the empty box roller conveyor, is connected with a transition plate, and the surface of the transition plate is provided with a semicircular hole corresponding to the conveying roller;
the box pushing mechanism comprises a box pushing longitudinal linear module, the box pushing longitudinal linear module extends along the length direction of the positioning bearing frame, the moving end of the box pushing longitudinal linear module is connected with a box pushing bearing plate, the surface of the box pushing bearing plate is provided with a pushing cross beam through a box pushing upright post, the box pushing cross beam extends along the length direction of the positioning bearing frame, the surface of the box pushing cross beam is provided with a box pushing rotating cylinder, the output end of the box pushing rotating cylinder is connected with a box pushing rotating plate, the side surface of the box pushing rotating plate is provided with a box pushing cylinder, and the output end of the box pushing cylinder is connected with a box pushing plate;
the box pushing rotary cylinders are two in number and are respectively positioned at two ends of the box pushing cross beam; the outer side of the box pushing longitudinal linear module is connected with a box pushing longitudinal guide rail, and the outer side of the box pushing bearing plate is connected with a box pushing longitudinal sliding block in sliding fit with the box pushing longitudinal guide rail.
Preferably, the weighing and conveying mechanism comprises a weighing conveying belt, a waste product pushing cylinder is installed on the weighing conveying belt close to the upper portion of the case sealer, and the output end of the waste product pushing cylinder moves along the width direction of the weighing conveying belt and is connected with a waste product push plate.
Has the advantages that: can realize automatic vanning, the vanning is effectual, efficient, can reject unqualified product, avoids the emergence of neglected loading misloading, excellent in use effect.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a perspective view of another embodiment of the present invention;
FIG. 3 is a perspective view of the bin assembly;
FIG. 4 is a schematic perspective view of the organizing and conveying mechanism;
FIG. 5 is a schematic perspective view of the pushing mechanism;
FIG. 6 is a schematic perspective view of a monolith assembly;
FIG. 7 is a schematic bottom perspective view of a monolith assembly;
FIG. 8 is a schematic perspective view of the grasping mechanism;
FIG. 9 is a schematic perspective view of the gripping and elevating mechanism;
FIG. 10 is a right cut-away partially enlarged schematic view of FIG. 9;
FIG. 11 is a front cross-sectional view of the vacuum box;
FIG. 12 is a perspective view of the loading guide mechanism;
FIG. 13 is a schematic perspective view of the empty box positioning frame;
FIG. 14 is a schematic bottom perspective view of the empty box positioning frame;
FIG. 15 is a schematic perspective view of the weighing conveyer mechanism;
FIG. 16 is a schematic perspective view of the empty box conveyor;
FIG. 17 is a right side cross-sectional view of FIG. 16;
FIG. 18 is a perspective view of the box pushing mechanism;
fig. 19 is a schematic perspective view of the screen conveying mechanism;
FIG. 20 is an enlarged, right cross-sectional view of FIG. 19;
FIG. 21 is a perspective view of the inclined conveyor mechanism;
figure 22 is an enlarged schematic view of the structure of the tension assembly.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be described in detail below. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the examples given herein without any inventive step, are within the scope of the present invention.
Referring to fig. 1-22, the invention provides an automatic boxing production system, which comprises a boxing assembly 1, an empty box positioning frame 2 and a box sealing machine 6, wherein an empty box conveying mechanism 5 is arranged at the input end of the empty box positioning frame 2, a weighing conveying mechanism 4 is arranged at the input end of the box sealing machine 6, a full box conveying frame 3 is arranged between the weighing conveying mechanism 4 and the empty box positioning frame 2, and a box pushing mechanism 10 is arranged at the outer side of the empty box positioning frame 2 and used for pushing empty boxes on the empty box conveying mechanism 5 onto the empty box positioning frame 2 or pushing full boxes on the empty box positioning frame 2 onto the full box conveying frame 3;
the boxing assembly 1 comprises a boxing rack 101, the boxing rack 101 is sequentially provided with a distribution conveying mechanism 102, a material sorting table 104 and a grabbing mechanism 106 from the direction far away from the empty box positioning frame 2 and towards the empty box positioning frame 2, a pushing mechanism 103 is arranged between the distribution conveying mechanism 102 and the material sorting table 104 and used for pushing rows of products on the distribution conveying mechanism 102 to the surface of the material sorting table 104, a material sorting assembly 105 is arranged on the surface of the material sorting table 104 and used for pushing multiple rows of products on the surface of the material sorting table 104 to be distributed in a rectangular shape, and the grabbing mechanism 106 is close to the empty box positioning frame 2 and used for grabbing and placing the products distributed in the rectangular shape in the empty box on the surface of the empty box positioning frame 2;
an inclined conveying mechanism 8 and a screening conveying mechanism 9 are sequentially arranged between the conveying belts 7 of the packaging machine and between the arrangement conveying mechanisms 102, and are used for screening products and conveying the products to the arrangement conveying mechanisms 102.
As an optional embodiment, the grabbing mechanism 106 comprises a grabbing longitudinal linear module 1061 and a grabbing longitudinal guide rail 1066, the grabbing longitudinal linear module 1061 and the grabbing longitudinal guide rail 1066 are installed at the top of the boxing rack 101 in parallel and extend to the upper side of the empty box positioning frame 2, the moving end of the grabbing longitudinal linear module 1061 is connected with a grabbing cross beam 1062, and the end of the grabbing cross beam 1062, which is far away from the grabbing longitudinal linear module 1061, is connected with a grabbing longitudinal slider 1065 in sliding fit with the grabbing longitudinal guide rail 1066; the middle part of the grabbing beam 1062 corresponds to the middle part of the empty box positioning frame 2 and is provided with a grabbing lifting mechanism 1063, the lower end of the grabbing lifting mechanism 1063 is connected with a vacuum grabbing head 1064, so that the grabbing longitudinal linear module 1061 and the grabbing lifting mechanism 1063 are arranged to realize longitudinal horizontal movement and lifting of the vacuum grabbing head 1064, and therefore products on the surface of the material sorting table 104 are grabbed and loaded into the empty box on the empty box positioning frame 2 through the vacuum grabbing head 1064;
the grabbing lifting mechanism 1063 comprises a grabbing fixed frame 10631 and a grabbing bearing frame 10637 which are arranged in the middle of the grabbing beam 1062, a grabbing pressure wheel 10635 is rotatably arranged in the grabbing bearing frame 10637, a grabbing motor 10638 is arranged on the outer side of the grabbing bearing frame 10637, and the output end of the grabbing motor 10638 extends into the grabbing bearing frame 10637 and is connected with a grabbing belt wheel 10636; the grabbing fixing frame 10631 is provided with a grabbing lifting column 10634 in a sliding manner along the vertical direction on the side surface close to the empty box positioning frame 2, a grabbing belt is connected to the outer side of the grabbing lifting column 10634, two ends of the grabbing belt are respectively connected with the upper end and the bottom end of the grabbing lifting column 10634, the grabbing belt is meshed with the grabbing belt wheel 10636 under the pressure of the grabbing pressure applying wheel 10635, and thus, the motor 10638 drives the grabbing belt wheel 10636 to rotate, and the grabbing lifting column 10634 is lifted through meshing transmission of the grabbing belt wheel 10636 and the grabbing belt;
the grabbing lifting guide rail 10632 is installed on the outer side, close to the empty box positioning frame 2, of the grabbing fixing frame 10631, the grabbing lifting slide bar 10633 is connected to the outer side of the grabbing lifting column 10634, and the grabbing lifting slide bar 10633 is in sliding fit with the grabbing lifting guide rail 10632, so that the grabbing lifting column 10634 is limited and guided through the matching of the grabbing lifting slide bar 10633 and the grabbing lifting guide rail 10632;
the grabbing lifting column 10634 is of a hollow structure, an air vent 10639 is arranged on the outer side of the grabbing lifting column 10634 in a penetrating manner, the vacuum grabbing head 1064 comprises a vacuum pump 10641, a vacuum fixing frame 10642 and a vacuum box 10645, the vacuum pump 10641 is mounted on the outer side of the grabbing lifting column 10634 and communicated with the inner cavity of the grabbing lifting column 10634, the vacuum fixing frame 10642 is mounted on the outer side of the grabbing lifting column 10634 and corresponds to the air vent 10639, a vacuum cylinder 10643 is mounted in the vacuum fixing frame 10642, and the output end of the vacuum cylinder 10643 extends towards the air vent 10639 and is connected with a sealing plate 10644; the vacuum box 10645 is of a hollow structure, the vacuum box 10645 is installed at the lower end of the grabbing lifting column 10634, the vacuum box 10645 is communicated with the inner cavity of the grabbing lifting column 10634, and vacuum suction cups 10648 are evenly installed on the bottom surface of the vacuum box 10645, so that when a product needs to be grabbed, the vacuum box 10645 is moved to the position above the product through the grabbing longitudinal linear module 1061 and the grabbing lifting mechanism 1063, the vacuum suction cups 10648 are in contact with the product, the vacuum cylinder 10643 pushes the sealing plate 10644 to seal the vent port 10639, the interiors of the grabbing lifting column 10634 and the vacuum box 10645 are vacuumized through the vacuum pump 10641, so that the product is adsorbed through the vacuum suction cups 10648, and when the product needs to be put down, the vacuum cylinder 10643 drives the sealing plate 10644 to be away from the vent port 10639, so that the vacuum box 10645 is communicated with the outside;
the gripping cylinders 10646 are uniformly distributed on the periphery of the upper surface of the vacuum box 10645, the output ends of the gripping cylinders 10646 are far away from the center of the vacuum box 10645 and are connected with gripping splints 10647, so that after the vacuum suction disc 10648 adsorbs a product, the gripping cylinders 10646 drive the gripping splints 10647 to move towards the center of the vacuum box 10645, the product which is distributed in a rectangular shape is clamped through the gripping splints 10647, and the stability of the product is ensured.
A packing guide mechanism 107 is arranged between the grabbing mechanism 106 and the empty box positioning frame 2, the packing guide mechanism 107 comprises a guide vertical straight line module 1071 and a guide lifting guide rail 1074, the guide vertical straight line module 1071 and the guide lifting guide rail 1074 are vertically arranged on the outer side of the packing rack 101 close to the empty box positioning frame 2, a guide beam 1072 is arranged at the moving end of the guide vertical straight line module 1071, the end part of the guide beam 1072 far away from the guide vertical straight line module 1071 is connected with a guide lifting slide block 1073 in sliding fit with the guide lifting guide rail 1074, the middle part of the guide beam 1072 is connected with a vertically extending guide fixing column 1075, the bottom end of the guide fixing column 1075 is connected with a guide box 1076, the guide box 1076 is arranged above the center of the empty box positioning frame 2, and before the product is packed, the guide vertical straight line module 1071 drives the guide beam 1072 to descend so that the guide box 1076 enters the empty, the empty box is tightly supported, and the vacuum grabbing head 1064 is ensured to accurately place products into the empty box.
The material sorting table 104 is positioned below the position between the grabbing longitudinal linear module 1061 and the grabbing longitudinal guide rail 1066, a material sorting frame 1041 is arranged below the material sorting table 104, the material sorting frame 1041 is connected with the boxing frame 101, a material sorting jacking cylinder 1042 is arranged inside the material sorting frame 1041, the output end of the material sorting jacking cylinder 1042 is vertically upward and is connected with the bottom surface of the material sorting table 104, and thus the material sorting table 104 is driven to lift by the material sorting jacking cylinder 1042, the height of the material sorting table 104 is adjusted, the surface of the material sorting table 104 is flush with the surface of the arrangement conveying mechanism 102, and a product is conveniently pushed to the surface of the material sorting table 104 by the pushing mechanism 103;
the monolith assembly 105 comprises a monolith slide rail 1053 and a monolith drive assembly 1054, the total two monolith slide rails 1053 are symmetrically arranged on the bottom surface of the monolith platform 104, a monolith slide bar 1052 is slidably arranged on the monolith slide rail 1053, the sliding direction of the monolith slide bar 1052 is perpendicular to the pushing direction of the pushing mechanism 103, the end part of the monolith slide bar 1052 far away from the center of the monolith platform 104 is connected with a connecting rod, the connecting rod is positioned above the monolith platform 104, the end part of the connecting rod extending towards the center of the monolith platform 104 is connected with a monolith push plate 1051, the monolith drive assembly 1054 is arranged on the bottom surface of the monolith platform 104, for driving the two monolith slide bars 1052 towards and away from each other, arranged such that, when the pushing mechanism 103 pushes a plurality of rows of products onto the surface of the monolith table 104, the material arrangement driving assembly 1054 drives the two material arrangement sliding rods 1052 to move oppositely, so that the two material arrangement push plates 1051 move oppositely to arrange the products on the surface of the material arrangement platform 104, and the products are tightly attached;
monolith drive assembly 1054 includes monolith carrier 10543 and monolith rack 10542, monolith carrier 10543 is in a "U" shape and is mounted on the bottom surface of monolith table 104, monolith motor 10541 is mounted on the bottom surface of monolith carrier 10543, the output end of monolith motor 10541 extends into monolith carrier 10543 and is connected to monolith gear 10544, monolith rack 10542 is mounted on the end of monolith slide bar 1052 remote from monolith push plate 1051, and two monolith racks 10542 extend into monolith carrier 10543 and are engaged with monolith gear 10544, such that monolith motor 10541 rotates monolith gear 10544, and two monolith slide bars 1052 are moved toward or away from each other by engagement of monolith gear 10544 and monolith rack 10542.
The arrangement conveying mechanism 102 comprises an arrangement rack 1021, the arrangement rack 1021 is installed inside the boxing rack 101, the extending direction of the arrangement rack 1021 is perpendicular to the pushing direction of the pushing mechanism 103, an arrangement chain wheel 1023 is rotatably installed inside the arrangement rack 1021, the arrangement chain wheels 1023 are symmetrically installed at two ends of the arrangement rack 1021, an arrangement motor 1022 for driving the arrangement chain wheel 1023 to rotate is installed on the outer sides of two ends of the arrangement rack 1021, an arrangement chain 1024 is connected to the outer sides of the arrangement chain wheel 1023 in a meshing manner, a plurality of groups of arrangement base plates 1025 are evenly connected to the arrangement chain 1024, each group of arrangement base plates 1025 is provided with a plurality of blocks and evenly distributed along the length direction of the arrangement rack 1021, arrangement partition plates 1026 are connected to the surfaces of the arrangement base plates 1025, a placing cavity for placing products is formed between two adjacent arrangement partition plates 1026, and the arrangement motor 1022 works and is, the arrangement substrate 1025 is moved, and products are sequentially conveyed into a placing cavity formed between two adjacent arrangement partition plates 1026 through the screening and conveying mechanism 9, so that the rows of products are conveyed to the feeding end of the material arrangement table 104;
the one end that frame 1021 is close to screening conveying mechanism 9 of arranging is connected with installing support 1027, installing support 1027 is door type structure, be connected with the outer fringe limiting plate 1028 that is the arc structure on installing support 1027's the crossbeam, outer fringe limiting plate 1028 extends above arranging baffle 1026, be connected with side limiting plate 1029 on installing support 1027's the stand, side limiting plate 1029 is total two and be located the length direction both sides of arranging baffle 1026, set up like this, carry on spacingly through outer fringe limiting plate 1028 and side limiting plate 1029 to the product, avoid the product to break away from between arranging the baffle 1026.
The pushing mechanism 103 comprises a pushing longitudinal linear module 1031, the pushing longitudinal linear module 1031 is installed inside the boxing rack 101 and extends from the arrangement rack 1021 to the material arranging platform 104, the moving end of the pushing longitudinal linear module 1031 is connected with a pushing bearing frame 1032, the bottom of the pushing bearing frame 1032 is connected with a pushing lifting cylinder 1033, the output end of the pushing lifting cylinder 1033 is vertically downward and is connected with a pushing connecting rod 1034, the pushing connecting rod 1034 extends to the material arranging platform 104 and is connected with a pushing plate 1035, and the surface of the pushing plate 1035 is provided with an open slot corresponding to the arrangement partition 1026 in a penetrating manner.
The screening and conveying mechanism 9 comprises a belt conveyor 901, the belt conveyor 901 extends towards the end part of the arrangement rack 1021 and is used for conveying packaged products into a placing cavity formed by two adjacent arrangement partition plates 1026, the end part of the belt conveyor 901 is butted with the inclined conveying mechanism 8, a screening fixing frame 905 is installed on the upper part, close to the inclined conveying mechanism 8, of the belt conveyor 901, the screening fixing frame 905 is of a door-shaped structure, a screening cylinder 906 is installed on the inner top surface of the screening fixing frame 905, the working direction of the output end of the screening cylinder 906 is perpendicular to the conveying direction of the belt conveyor 901, the output end of the screening cylinder 906 is connected with a screening connecting plate 908, and the end part, far away from the output end of the screening cylinder 906, of the screening connecting plate 908 extends to the other side of the belt;
the screening fixing frame 905 is connected with a proximity switch 907 near the outer side of the inclined conveying mechanism 8, so that when the proximity switch 907 is continuously triggered twice, product packaging connection exists on the surface, the screening air cylinder 906 drives a screening push plate 909 to move through a screening connecting plate 908, products connected with outer packages are pushed away from the belt conveyor 901, and qualified packaged products are conveyed to the inside of a placing cavity formed by the arrangement partition plates 1026 through the belt conveyor 901;
the surface of the belt conveyor 901 is connected with a screening nozzle 903, the outer side of the belt conveyor 901, which is far away from the screening nozzle 903, is connected with a waste collecting box 904, and the port of the waste collecting box 904 is aligned with the screening nozzle 903, so that unqualified products with lighter weight can be blown into the waste collecting box 904 through the screening nozzle 903;
the screening guide plates 902 are arranged on the surface of the belt conveyor 901, the screening guide plates 902 extend along the conveying direction of the belt conveyor 901, two screening guide plates 902 are arranged in total and are symmetrically distributed according to the width central line of the belt conveyor 901, and therefore, the screening guide plates 902 are used for limiting and guiding, and products can accurately enter the placing cavity formed by the arrangement partition plates 1026;
the inclined conveying mechanism 8 comprises an inclined rack 801, the part of the inclined rack 801 close to the conveyor belt 7 of the packaging machine is in an inclined state, the end part of the inclined rack 801 close to the belt conveyor 901 is in a horizontal state, a plurality of inclined conveying rollers 802 are arranged inside the inclined rack 801, an inclined bearing frame 805 is arranged in the middle of the bottom surface of the inclined rack 801, an inclined driving roller 806 is rotatably arranged inside the inclined bearing frame 805, the inclined conveying belt 803 is connected to the outer sides of the inclined driving roller 806 and the inclined conveying rollers 802, an inclined conveying motor 804 for driving the inclined driving roller 806 to rotate is arranged on the outer side of the inclined bearing frame 805, the inclined conveying motor 804 drives the inclined driving roller 806 to rotate, and the inclined conveying rollers 802 are matched to realize the;
a tensioning assembly 807 is arranged in the inclined bearing frame 805, a waist-shaped groove 8051 is arranged on the outer side of the inclined bearing frame 805 in a penetrating manner, the tensioning assembly 807 comprises an adjusting support 8071 and sliding shafts 8073, the sliding shafts 8073 are slidably arranged in the waist-shaped groove 8051, the two sliding shafts 8073 are symmetrically distributed on two sides of the inclined driving roller 806, the adjusting support 8071 is positioned at the end part of the waist-shaped groove 8051, an adjusting bolt 8072 is arranged on the outer side of the adjusting support 8071 in a penetrating manner through threads, the inner end of the adjusting bolt 8072 is connected with the sliding shafts 8073 and used for pushing the sliding shafts 8073 to move towards the inclined conveying rollers 802 in the waist-shaped groove 8051, and the adjusting bolt 8072 is screwed to push the sliding shafts 8073 to slide in the waist-shaped groove 8051, so that the inclined conveying belts 803 are supported by the;
the tensioning sleeve 8074 is mounted on the outer side of the sliding shaft 8073 through a bearing, and the tensioning sleeve 8074 is connected with the inclined conveying belt 803, so that the abrasion to the inclined conveying belt 803 can be reduced through the relative rotation of the tensioning sleeve 8074 and the sliding shaft 8073.
The empty box conveying mechanism 5 comprises an empty box roller conveyor 501, the conveying direction of the empty box roller conveyor 501 is perpendicular to the extending direction of an empty box positioning frame 2, an empty box positioning lead screw 503 is rotatably installed inside the empty box roller conveyor 501, the empty box positioning lead screw 503 is parallel to the conveying roller of the empty box roller conveyor 501, the empty box positioning lead screw 503 is coaxially butted by a first lead screw 5031 and a second lead screw 5032, the screw rotating directions of the first lead screw 5031 and the second lead screw 5032 are opposite, a first empty box positioning slide carriage 505 and a second empty box positioning slide carriage 506 are respectively installed on the outer sides of the first lead screw 5031 and the second lead screw 5032 through screw threads, a positioning upright 507 is connected to the surfaces of the first empty box positioning slide carriage 505 and the second empty box positioning slide carriage 506, the upper end of the positioning upright 507 penetrates above the empty box roller conveyor 501 and is connected with an empty box positioning plate 504, an empty box limiting motor 502 is installed on the bottom surface of the empty box roller conveyor 501, the belt conveyor assembly for driving the empty box positioning screw 503 to rotate is installed at the output end of the empty box limiting motor 502, and is arranged in such a way that the empty box is conveyed through the empty box roller conveyor 501, the empty box limiting motor 502 drives the empty box positioning screw 503 to rotate through the belt conveyor assembly, because the screw thread turning directions of the first screw rod 5031 and the second screw rod 5032 are opposite, the first empty box positioning slide seat 505 and the second empty box positioning slide seat 506 move oppositely by utilizing screw transmission, and the two empty box positioning plates 504 clamp and position the empty box under the driving of the positioning upright 507, so that the empty box can be accurately pushed by the box pushing mechanism 10.
The empty box positioning frame 2 comprises a positioning bearing frame 201, the positioning bearing frame 201 is close to the grabbing mechanism 106, the positioning bearing frame 201 extends towards the full box conveying frame 3, a positioning through groove 2011 is formed in the surface of the positioning bearing frame 201 in a penetrating mode, the positioning through groove 2011 extends along the width direction of the positioning bearing frame 201, the two positioning through grooves 2011 are symmetrically distributed with the width center line of the positioning bearing frame 201, two positioning guide rails 206 are symmetrically installed in the positioning bearing frame 201 along the width direction, positioning slide bars 203 are slidably installed in the positioning guide rails 206, the outer ends of the positioning slide bars 203 are far away from the center of the positioning bearing frame 201 and are connected with positioning push plates 202, a positioning driving assembly 207 used for driving the two positioning slide bars 203 to move oppositely or oppositely is arranged on the bottom surface of the positioning bearing frame 201, the positioning driving assembly 207 drives the two positioning slide bars 203 to move oppositely, so that the two positioning, the empty box on the surface of the positioning bearing frame 201 is clamped and positioned, so that the vacuum grabbing head 1064 can be accurately moved to the position above the empty box;
the positioning driving assembly 207 comprises a positioning fixing frame 2074 and positioning racks 2073, a positioning motor 2071 is mounted on the bottom surface of the positioning fixing frame 2074, an output shaft of the positioning motor 2071 extends into the positioning bearing frame 201 and is connected with positioning gears 2072, the two positioning racks 2073 are totally arranged and are respectively mounted at the inner ends of the two positioning slide bars 203, and the positioning racks 2073 extend into the positioning fixing frame 2074 and are meshed with the positioning gears 2072, so that the positioning motor 2071 drives the positioning gears 2072 to rotate, and the positioning gears 2072 and the positioning racks 2073 are used for limiting and guiding to enable the two positioning slide bars 203 to move towards or away from each other;
the end surface of the positioning bearing frame 201 close to the empty box roller conveyor 501 is connected with a transition plate 204, and the surface of the transition plate 204 is provided with a semicircular hole 205 corresponding to a conveying roller, so that the positioning bearing frame 201 and the empty box roller conveyor 501 can be smoothly transited, and the empty box on the surface of the empty box roller conveyor 501 can be smoothly conveyed to the surface of the positioning bearing frame 201;
the box pushing mechanism 10 comprises a box pushing longitudinal linear module 1001, the box pushing longitudinal linear module 1001 extends along the length direction of the positioning bearing frame 201, the moving end of the box pushing longitudinal linear module 1001 is connected with a box pushing bearing plate 1004, the surface of the box pushing bearing plate 1004 is provided with a pushing cross beam through a box pushing upright post 1005, the box pushing cross beam 1006 extends along the length direction of the positioning bearing frame 201, the surface of the box pushing cross beam 1006 is provided with a box pushing rotating cylinder 1007, the output end of the box pushing rotating cylinder 1007 is connected with a box pushing rotating plate 1008, the side surface of the box pushing rotating plate 1008 is provided with a box pushing cylinder 1009, the output end of the box pushing cylinder 1009 is connected with a, by the arrangement, when empty boxes need to be pushed, the box pushing rotating cylinder 1007 drives the box pushing rotating plate 1008 to be in a horizontal state, the box pushing cylinder 1009 pushes the box pushing plate 1010 to move, the box pushing loading plate 1004 is driven to move by the box pushing longitudinal linear module 1001, so that an empty box is pushed by the box pushing plate 1010;
the two box-pushing rotating cylinders 1007 are respectively positioned at two ends of the box-pushing beam 1006, so that the empty boxes on the surface of the empty box roller conveyor 501 can be pushed to the surface of the positioning bearing frame 201, and meanwhile, the full boxes can be pushed to the surface of the full box conveying frame 3 from the surface of the positioning bearing frame 201, which is beneficial to improving the efficiency;
the outer side of the box pushing longitudinal linear module 1001 is connected with a box pushing longitudinal guide rail 1002, the outer side of the box pushing bearing plate 1004 is connected with a box pushing longitudinal sliding block 1003 in sliding fit with the box pushing longitudinal guide rail 1002, and therefore the box pushing bearing plate 1004 can move stably by limiting and guiding the box pushing longitudinal guide rail 1002 and the box pushing longitudinal sliding block 1003.
Weighing and conveying mechanism 4 is including weighing conveyer belt 401, weighing conveyer belt 401 is close to the upper portion of case sealer 6 and installs waste product propelling movement cylinder 403, waste product propelling movement cylinder 403's output removes and is connected with waste product push pedal 402 along the width direction of weighing conveyer belt 401, set up like this, weigh full case through weighing conveyer belt 401, deliver to case sealer 6 full case when weight is qualified, when weight is unqualified, show neglected loading, waste product propelling movement cylinder 403 drives waste product push pedal 402 and pushes away from weighing conveyer belt 401 with unqualified case.
By adopting the structure, the empty boxes on the empty box conveying mechanism 5 are pushed to the empty box positioning frame 2 through the box pushing mechanism 10, the products on the packing machine conveying belt 7 are conveyed to the screening conveying mechanism 9 through the inclined conveying mechanism 8, the products which are connected together and the products in the empty bags are removed through the screening conveying mechanism 9, the qualified products are conveyed to the arrangement conveying mechanism 102, the products are conveyed to the feeding end of the material arranging platform 104 in rows through the arrangement conveying mechanism 102, the products in rows are pushed to the surface of the material arranging platform 104 through the pushing mechanism 103, the products are distributed on the surface of the material arranging platform 104 in a rectangular shape through the material arranging assembly 105, the products distributed on the surface of the material arranging platform 104 in a rectangular shape are loaded into the empty boxes on the empty box positioning frame 2 through the grabbing mechanism 106, the full boxes are pushed to the full box conveying frame 3 through the box pushing mechanism 10, the full boxes are weighed and conveyed through the weighing conveying mechanism 4 under the conveying action of the full box conveying frame 3, finally, the box sealing is carried out by a box sealing machine 6; the device can realize automatic vanning, and the vanning is effectual, efficient, can reject unqualified product, avoids the emergence of neglected loading misloading, excellent in use effect.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and all the changes or substitutions should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.

Claims (10)

1. The utility model provides an automatic vanning production system which characterized in that: the automatic carton sealing machine comprises a boxing assembly, an empty carton positioning frame and a carton sealing machine, wherein an empty carton conveying mechanism is arranged at the input end of the empty carton positioning frame, a weighing conveying mechanism is arranged at the input end of the carton sealing machine, a full carton conveying frame is arranged between the weighing conveying mechanism and the empty carton positioning frame, and a carton pushing mechanism is arranged on the outer side of the empty carton positioning frame and is used for pushing an empty carton on the empty carton conveying mechanism onto the empty carton positioning frame or pushing a full carton on the empty carton positioning frame onto the full carton conveying frame;
the boxing assembly comprises a boxing rack, the boxing rack is sequentially provided with a distribution conveying mechanism, a material arranging platform and a grabbing mechanism from the direction far away from the empty box positioning frame and towards the empty box positioning frame, a pushing mechanism is arranged between the distribution conveying mechanism and the material arranging platform and used for pushing rows of products on the distribution conveying mechanism to the surface of the material arranging platform, a material arranging assembly is arranged on the surface of the material arranging platform and used for pushing multiple rows of products on the surface of the material arranging platform to be distributed in a rectangular shape, and the grabbing mechanism is close to the empty box positioning frame and used for grabbing and placing the products distributed in the rectangular shape in the empty box on the surface of the empty box positioning frame;
an inclined conveying mechanism and a screening conveying mechanism are sequentially arranged between the conveying belts of the packaging machine and between the arrangement conveying mechanisms and are used for screening products and conveying the products to the arrangement conveying mechanisms.
2. The automated case packing production system of claim 1, wherein: the grabbing mechanism comprises a grabbing longitudinal linear module and a grabbing longitudinal guide rail, the grabbing longitudinal linear module and the grabbing longitudinal guide rail are installed on the top of the box filling machine frame in parallel and extend to the upper side of the empty box positioning frame, the moving end of the grabbing longitudinal linear module is connected with a grabbing cross beam, and the end part of the grabbing cross beam, far away from the grabbing longitudinal linear module, is connected with a grabbing longitudinal sliding block in sliding fit with the grabbing longitudinal guide rail; the middle part of the grabbing cross beam corresponds to the middle part of the empty box positioning frame and is provided with a grabbing lifting mechanism, and the lower end of the grabbing lifting mechanism is connected with a vacuum grabbing head;
the grabbing lifting mechanism comprises a grabbing fixing frame and a grabbing bearing frame which are arranged in the middle of the grabbing beam, a grabbing pressing wheel is rotatably arranged in the grabbing bearing frame, a grabbing motor is arranged on the outer side of the grabbing bearing frame, and the output end of the grabbing motor extends into the grabbing bearing frame and is connected with a grabbing belt wheel; the side surface of the grabbing fixing frame, which is close to the empty box positioning frame, is provided with a grabbing lifting column in a sliding mode along the vertical direction, the outer side of the grabbing lifting column is connected with a grabbing belt, two ends of the grabbing belt are respectively connected with the upper end and the bottom end of the grabbing lifting column, and the grabbing belt is meshed with the grabbing belt wheel under the pressure of the grabbing pressure applying wheel;
a grabbing lifting guide rail is arranged on the outer side of the grabbing fixing frame close to the empty box positioning frame, a grabbing lifting slide bar is connected to the outer side of the grabbing lifting column, and the grabbing lifting slide bar is in sliding fit with the grabbing lifting guide rail;
the grabbing lifting column is of a hollow structure, an air vent is arranged on the outer side of the grabbing lifting column in a penetrating mode, the vacuum grabbing head comprises a vacuum pump, a vacuum fixing frame and a vacuum box, the vacuum pump is installed on the outer side of the grabbing lifting column and communicated with the inner cavity of the grabbing lifting column, the vacuum fixing frame is installed on the outer side of the grabbing lifting column and corresponds to the air vent, a vacuum cylinder is installed inside the vacuum fixing frame, and the output end of the vacuum cylinder extends towards the air vent and is connected with a sealing plate; the vacuum box is of a hollow structure, is arranged at the lower end of the grabbing lifting column, is communicated with the inner cavity of the grabbing lifting column, and is uniformly provided with vacuum suckers on the bottom surface;
the gripping cylinder is uniformly distributed on the periphery of the upper surface of the vacuum box, and the output end of the gripping cylinder is far away from the center of the vacuum box and is connected with a gripping clamp plate.
3. The automated case packing production system of claim 2, wherein: snatch the mechanism with be provided with the vanning guiding mechanism between the empty case locating rack, the vanning guiding mechanism includes the vertical straight line module of direction and direction elevating guide, the vertical straight line module of direction with the direction elevating guide is vertical to be installed the vanning frame is close to the outside of empty case locating rack, the direction crossbeam is installed to the removal end of the vertical straight line module of direction, the direction crossbeam is kept away from the end connection of the vertical straight line module of direction have with direction elevating guide sliding fit's direction lift slider, direction crossbeam middle part is connected with the direction fixed column of vertical extension, the bottom of direction fixed column is connected with the guide box, the guide box is located the center top of empty case locating rack.
4. The automated case packing production system of claim 2, wherein: the material arranging platform is positioned below the position between the grabbing longitudinal linear module and the grabbing longitudinal guide rail, a material arranging rack is arranged below the material arranging platform and is connected with the boxing rack, a material arranging supporting cylinder is arranged in the material arranging rack, and the output end of the material arranging supporting cylinder is vertically upward and is connected with the bottom surface of the material arranging platform;
the material arrangement component comprises material arrangement slide rails and a material arrangement driving component, the two material arrangement slide rails are symmetrically arranged on the bottom surface of the material arrangement platform, material arrangement slide bars are slidably arranged on the material arrangement slide rails, the sliding direction of the material arrangement slide bars is vertical to the pushing direction of the pushing mechanism, the end part, far away from the center of the material arrangement platform, of each material arrangement slide bar is connected with a connecting rod, the connecting rod is positioned above the material arrangement platform, the end part, extending towards the center of the material arrangement platform, of each connecting rod is connected with a material arrangement push plate, and the material arrangement driving component is arranged on the bottom surface of the material arrangement platform and used for driving the two;
the material all in one piece drive assembly includes that the material all in one piece bears frame and material all in one piece rack, the material all in one piece bears the frame and is "U" font structure and install material all in one piece platform bottom surface, material all in one piece bears the frame bottom surface and installs material all in one piece motor, the output of material all in one piece motor stretches into material all in one piece bears the frame inside and be connected with material all in one piece gear, material all in one piece rack is installed material all in one piece slide bar is kept away from the tip of material all in one piece push pedal, two material.
5. The automated case packing production system of claim 4, wherein: the distribution conveying mechanism comprises a distribution rack, the distribution rack is mounted inside the boxing rack, the extending direction of the distribution rack is perpendicular to the pushing direction of the pushing mechanism, distribution chain wheels are rotatably mounted inside the distribution rack, the distribution chain wheels are symmetrically mounted at two ends of the distribution rack, distribution motors for driving the distribution chain wheels to rotate are mounted on the outer sides of the two ends of the distribution rack, distribution chains are meshed and connected to the outer sides of the distribution chain wheels, multiple groups of distribution base plates are uniformly connected to the distribution chains, each group of distribution base plates are provided with multiple blocks and uniformly distributed along the length direction of the distribution rack, distribution partition plates are connected to the surfaces of the distribution base plates, and a placing cavity for placing products is formed between every two adjacent distribution partition plates;
the screening conveying mechanism is characterized in that one end, close to the screening conveying mechanism, of the arranging rack is connected with an installation support, the installation support is of a door-shaped structure, outer edge limiting plates which are of an arc-shaped structure are connected to a cross beam of the installation support, the outer edge limiting plates extend above the arranging partition plates, side limiting plates are connected to stand columns of the installation support, and the number of the side limiting plates is two, and the side limiting plates are located on two sides of the length direction of the arranging partition plates.
6. The automated case packing production system of claim 5, wherein: push mechanism includes the vertical sharp module of propelling movement, the vertical sharp module of propelling movement is installed the vanning frame is inside and follow arrange the frame to material all in one piece platform extends, the removal end of the vertical sharp module of propelling movement is connected with the propelling movement and bears the frame, the propelling movement bears the frame bottom and is connected with propelling movement lift cylinder, the vertical downward just is connected with the propelling movement connecting rod of output of propelling movement lift cylinder, the propelling movement connecting rod to material all in one piece platform extends and is connected with the push plate, push plate surface run through be provided with arrange the corresponding open slot of baffle.
7. The automated case packing production system of claim 6, wherein: the screening and conveying mechanism comprises a belt conveyor, the belt conveyor extends towards the end part of the arrangement rack and is used for conveying packaged products into a placing cavity formed by two adjacent arrangement partition plates, the end part of the belt conveyor is butted with the inclined conveying mechanism, a screening fixing frame is arranged on the upper part, close to the inclined conveying mechanism, of the belt conveyor, the screening fixing frame is of a door-shaped structure, a screening cylinder is arranged on the inner top surface of the screening fixing frame, the working direction of the output end of the screening cylinder is perpendicular to the conveying direction of the belt conveyor, the output end of the screening cylinder is connected with a screening connecting plate, and the end part, far away from the output end of the screening cylinder, of the screening connecting plate extends to the other side of the belt conveyor and is connected with a screening push plate extending downwards;
the outer side of the screening fixing frame, which is close to the inclined conveying mechanism, is connected with a proximity switch;
the surface of the belt conveyor is connected with a screening nozzle, the outer side of the belt conveyor, which is far away from the screening nozzle, is connected with a waste collection box, and the port of the waste collection box is aligned to the screening nozzle;
the surface of the belt conveyor is provided with screening guide plates, the screening guide plates extend along the conveying direction of the belt conveyor, and the two screening guide plates are symmetrically distributed along the width center line of the belt conveyor;
the inclined conveying mechanism comprises an inclined rack, the part of the inclined rack, which is close to a conveying belt of a packaging machine, is in an inclined state, the end part of the inclined rack, which is close to the belt conveyor, is in a horizontal state, a plurality of inclined conveying rollers are arranged inside the inclined rack, an inclined bearing frame is arranged in the middle of the bottom surface of the inclined rack, an inclined driving roller is rotatably arranged inside the inclined bearing frame, the inclined conveying belt is connected with the outer sides of the inclined conveying rollers, and an inclined conveying motor for driving the inclined driving roller to rotate is arranged on the outer side of the inclined bearing frame;
the tensioning assembly is arranged in the inclined bearing frame, a waist-shaped groove is formed in the outer side of the inclined bearing frame in a penetrating mode, the tensioning assembly comprises an adjusting support and sliding shafts, the sliding shafts are slidably mounted in the waist-shaped groove, the two sliding shafts are symmetrically distributed on two sides of the inclined driving roller, the adjusting support is located at the end portion of the waist-shaped groove, adjusting bolts are mounted on the outer side of the adjusting support in a penetrating mode through threads, and the inner ends of the adjusting bolts are connected with the sliding shafts and used for pushing the sliding shafts to move towards the inclined conveying rollers in the waist-shaped groove;
the tensioning cover is installed through the bearing in the sliding shaft outside, the tensioning cover with the department that meets of slope conveyer belt.
8. The automated case packing production system of claim 2, wherein: the empty box conveying mechanism comprises an empty box roller conveyor, the conveying direction of the empty box roller conveyor is perpendicular to the extending direction of the empty box positioning frame, an empty box positioning lead screw is rotatably arranged in the empty box roller conveyor and is parallel to the conveying roller of the empty box roller conveyor, the empty box positioning lead screw is coaxially butted by a first lead screw and a second lead screw, the screw rotating directions of the first lead screw and the second lead screw are opposite, a first empty box positioning slide seat and a second empty box positioning slide seat are respectively arranged on the outer sides of the first lead screw and the second lead screw through screw threads, the surfaces of the first empty box positioning slide seat and the second empty box positioning slide seat are connected with positioning upright posts, the upper ends of the positioning upright posts penetrate through the upper part of the empty box roller conveyor and are connected with empty box positioning plates, and an empty box limiting motor is arranged on the bottom surface of the empty box roller conveyor, and the output end of the empty box limiting motor is provided with a belt type conveying assembly for driving the empty box positioning screw rod to rotate.
9. The automated case packing production system of claim 8, wherein: the empty box positioning frame comprises a positioning bearing frame, the positioning bearing frame is close to the grabbing mechanism, the positioning bearing frame extends towards the full box conveying frame, positioning through grooves are formed in the surface of the positioning bearing frame in a penetrating mode, the positioning through grooves extend along the width direction of the positioning bearing frame, the number of the positioning through grooves is two, the two positioning through grooves and the width center line of the positioning bearing frame are symmetrically distributed, two positioning guide rails are symmetrically installed in the positioning bearing frame along the width direction, positioning slide rods are slidably installed in the positioning guide rails, the outer ends of the positioning slide rods are far away from the center of the positioning bearing frame and are connected with positioning push plates, and positioning driving assemblies used for driving the two positioning slide rods to move in the opposite direction or in the opposite;
the positioning driving assembly comprises a positioning fixing frame and positioning racks, a positioning motor is mounted on the bottom surface of the positioning fixing frame, an output shaft of the positioning motor extends into the positioning bearing frame and is connected with positioning gears, the number of the positioning racks is two, the two positioning racks are respectively mounted at the inner ends of the two positioning slide bars, and the positioning racks extend into the positioning fixing frame and are meshed with the positioning gears;
the end surface of the positioning bearing frame, which is close to the empty box roller conveyor, is connected with a transition plate, and the surface of the transition plate is provided with a semicircular hole corresponding to the conveying roller;
the box pushing mechanism comprises a box pushing longitudinal linear module, the box pushing longitudinal linear module extends along the length direction of the positioning bearing frame, the moving end of the box pushing longitudinal linear module is connected with a box pushing bearing plate, the surface of the box pushing bearing plate is provided with a pushing cross beam through a box pushing upright post, the box pushing cross beam extends along the length direction of the positioning bearing frame, the surface of the box pushing cross beam is provided with a box pushing rotating cylinder, the output end of the box pushing rotating cylinder is connected with a box pushing rotating plate, the side surface of the box pushing rotating plate is provided with a box pushing cylinder, and the output end of the box pushing cylinder is connected with a box pushing plate;
the box pushing rotary cylinders are two in number and are respectively positioned at two ends of the box pushing cross beam;
the outer side of the box pushing longitudinal linear module is connected with a box pushing longitudinal guide rail, and the outer side of the box pushing bearing plate is connected with a box pushing longitudinal sliding block in sliding fit with the box pushing longitudinal guide rail.
10. The automated case packing production system of claim 1, wherein: the weighing and conveying mechanism comprises a weighing conveying belt, the weighing conveying belt is close to the upper portion of the case sealer, a waste product pushing cylinder is installed on the upper portion of the case sealer, and the output end of the waste product pushing cylinder moves in the width direction of the weighing conveying belt and is connected with a waste product pushing plate.
CN202010967940.3A 2020-09-15 2020-09-15 Automatic boxing production system Pending CN111924238A (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN202010967940.3A CN111924238A (en) 2020-09-15 2020-09-15 Automatic boxing production system

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113002858A (en) * 2021-01-28 2021-06-22 上海稳巢信息科技有限公司 Sweep device of sign indicating number and warehousing and transportation article
CN113022991A (en) * 2021-03-03 2021-06-25 发泰（天津）科技有限公司 High-temperature sterilization device and process for pillow bag interior
CN113353339A (en) * 2021-06-21 2021-09-07 东莞市中浩智能科技有限公司 Steel shell arranging and inserting machine
CN113955506A (en) * 2021-10-22 2022-01-21 艾密(上海)科技有限公司 Automatic pick-up system

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113002858A (en) * 2021-01-28 2021-06-22 上海稳巢信息科技有限公司 Sweep device of sign indicating number and warehousing and transportation article
CN113022991A (en) * 2021-03-03 2021-06-25 发泰（天津）科技有限公司 High-temperature sterilization device and process for pillow bag interior
CN113353339A (en) * 2021-06-21 2021-09-07 东莞市中浩智能科技有限公司 Steel shell arranging and inserting machine
CN113955506A (en) * 2021-10-22 2022-01-21 艾密(上海)科技有限公司 Automatic pick-up system

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