CN111923583A - Automatic printing and dyeing control system for textile fabric - Google Patents
Automatic printing and dyeing control system for textile fabric Download PDFInfo
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- CN111923583A CN111923583A CN202010826087.3A CN202010826087A CN111923583A CN 111923583 A CN111923583 A CN 111923583A CN 202010826087 A CN202010826087 A CN 202010826087A CN 111923583 A CN111923583 A CN 111923583A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F17/00—Printing apparatus or machines of special types or for particular purposes, not otherwise provided for
- B41F17/003—Special types of machines for printing textiles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
- B41F23/04—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing by heat drying, by cooling, by applying powders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F33/00—Indicating, counting, warning, control or safety devices
- B41F33/16—Programming systems for automatic control of sequence of operations
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- Textile Engineering (AREA)
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Abstract
The invention provides an automatic printing and dyeing control system for textile fabric, which comprises a supply device, a printing and dyeing device, a detection device, a shifting device, a drying device and a controller, wherein the supply device is configured to perform supply operation on cloth; the printing device is configured to print the fabric; the detection device is configured to detect a printed portion of the fabric; the toggle device is configured to limit the position of the cloth; the drying device is configured to set and dry the printed cloth. According to the invention, each offset rod and the hydraulic driving mechanism are respectively in control connection with the controller, so that the controller controls the offset angle of each offset rod, and the accurate positioning operation of the offset mechanism on the printing and dyeing operation is further promoted.
Description
Technical Field
The invention relates to the field of textile fabric printing and dyeing, in particular to an automatic printing and dyeing control system for textile fabric.
Background
The fabric is a basic raw material for making clothes, sheets, quilt covers, curtains and the like, wherein the fabric woven by yarns by using a warp and weft structure is also called as textile fabric, the textile fabric is usually white or other colors when being initially manufactured, and the textile fabric is usually required to be printed and dyed in order to meet the requirements of people on color patterns.
For example, in the fabric drying device of fabric printing and dyeing equipment disclosed in the prior art of CN106894178B, the positions of the following nozzles are fixed in the printing and dyeing process, which results in poor printing and dyeing quality; the printed fabric is dried only through the heating plate, and the drying efficiency is not high. Another typical intelligent waterless printing and dyeing control device and control method disclosed in the prior art of WO2008071055a1 is that, a textile fabric printing and dyeing device and a photocatalyst color discharge method for producing color patterns on a set-dyed textile disclosed in the prior art of WO2014121552a1, the textile fabric processing generally comprises processes of spreading, dyeing and drying and shaping, but the existing processing system has poor spreading effect on the fabric, so that more folds exist on the fabric, the aesthetic property of the fabric is affected, the subsequent processes are affected, and the quality of the product is reduced; the dyeing method cannot be suitable for dyeing containing terylene and knitted fabrics, the fabrics are easy to deform and are not uniformly dyed, only most of dye solution dyed on the fabrics is dyed on the fabrics, and a small part of dye solution can be discharged as waste, so that the dyeing cost is increased.
The invention aims to solve the problems of unreasonable structural design, poor spreading effect, fabric deformation, uncontrollable temperature, uneven printing and dyeing and the like in the field.
Disclosure of Invention
The invention aims to provide an automatic printing and dyeing control system for textile fabric, aiming at the defects of the existing printing and dyeing fabric.
In order to overcome the defects of the prior art, the invention adopts the following technical scheme:
an automatic printing and dyeing control system for textile fabric comprises a supply device, a printing and dyeing device, a detection device, a shifting device, a drying device and a controller, wherein the supply device is configured to perform supply operation on cloth; the printing device is configured to print the fabric; the detection device is configured to detect a printed portion of the fabric; the toggle device is configured to limit the position of the cloth; the drying device is configured to set and dry the printed cloth.
Optionally, the supply device comprises a rolling mechanism, a limiting mechanism and a moving mechanism, wherein the limiting mechanism is configured to limit the edge piece of the cloth and transport the cloth by matching with the rolling mechanism; the moving mechanism is configured to move the limiting mechanism; the rolling mechanism comprises a group of rolling wheels, a fixed block, an adjusting unit and a first driving mechanism, the rolling wheels are arranged on one side of the fixed block, a storage cavity for storing the cloth is arranged between the rolling wheels and the fixed block, and the adjusting unit is used for adjusting the distance between the fixed block and the rolling wheels; the limiting mechanism comprises a limiting plate, an extension rod and a second driving mechanism, one end of the extension rod is fixedly connected with the limiting plate, and the other end of the extension rod is connected with the second driving mechanism; the moving mechanism comprises a moving track and a moving element, the orientation of the moving track is perpendicular to the conveying direction of the cloth, the moving element is fixedly connected with the limiting plate, and one end, close to the moving track, of the moving element is in sliding clamping connection with the moving track.
Optionally, the printing device comprises a deviation mechanism, a conveying mechanism, a printing mechanism and a supporting mechanism, wherein the supporting mechanism is configured to support the deviation mechanism and the conveying mechanism; the offset mechanism is configured to position a printing position of the cloth; the printing mechanism is configured to print the fabric; the transport mechanism is configured to perform an operation of supplying the printing mechanism; the printing and dyeing mechanism is arranged on the offset mechanism, the offset mechanism comprises a plurality of offset rods, a main rod, a supporting plate, a top plate, a sliding unit and a driving unit, one end of the main rod is hinged to the middle of the supporting plate, the other end of the main rod is hinged to the top plate, one end of each offset rod is hinged to the edge of the printing and dyeing mechanism, the other end of each offset rod is hinged to the edge of the sliding plate, the sliding unit is in sliding connection with the sliding plate, and the driving unit is used for driving the sliding unit.
Optionally, the detection device comprises a detection element and a sensing element, and the detection element is configured to detect parameters of the stirring device, the printing and dyeing device, the supply device, the stirring device and the drying device; the sensing element is configured to sense between a printing location of the fabric and the printing device.
Optionally, the shifting device comprises a plurality of shifting rods, a sliding mechanism and a third driving mechanism, one end of each shifting rod is connected with the sliding mechanism, and the other end of each shifting rod faces to one side far away from the sliding mechanism and extends to the position right above the cloth; the third drive mechanism is configured to be in driving connection with each of the tap levers; the sliding mechanism includes a sliding rail and respective position detecting members configured to be equally spaced apart along a length direction of the sliding rail, the sliding rail being oriented in the same direction as a transport direction of the cloth.
Optionally, the drying device includes a vent, a storage cavity, a transfer rail, a rotation unit, a drying mechanism, and a fourth driving mechanism, the vent and the transfer unit are disposed in the storage cavity, and the storage cavity is configured to be slidably connected with the transfer rail; the ventilation opening is arranged on one side of the drying device facing the supply device, the rotating unit is configured to be arranged above the ventilation opening and used for allowing generated heat to enter the drying area through the ventilation opening, and the fourth driving mechanism is configured to drive the storage cavity to slide along the direction of the transfer track; the drying mechanism is arranged in the transfer unit and rotates along with the rotation of the transfer unit.
The beneficial effects obtained by the invention are as follows:
1. by adopting the matching use of the moving mechanism and the limiting mechanism, the limiting mechanism can protect or support the limiting plate under the support of the moving mechanism, so that the smoothness of the cloth can be ensured when the limiting plate adjusts the cloth;
2. the offset mechanism, the conveying mechanism and the supporting mechanism are matched for use, so that the operation of printing and dyeing on the cloth at different positions is ensured;
3. the deviation rods and the hydraulic driving mechanism are respectively in control connection with the controller, so that the controller controls the deviation angle of each deviation rod, and the accurate positioning operation of the deviation mechanism on the printing and dyeing operation is further promoted;
4. the sensing element is used for detecting a signal of the approaching of the cloth and the thermal printing mechanism, so that the cloth triggers a signal of abutting or aligning after abutting against the thermal printing mechanism, an image of the thermal printing plate can be aligned to a printing area, a pattern can be printed, and the efficiency of thermal printing is improved;
5. through adopting each poker rod to be connected with the controller for the length that stretches out of each poker rod can be controlled to the controller, guarantees that poker rod and cloth's length is equal.
Drawings
The invention will be further understood from the following description in conjunction with the accompanying drawings. The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the embodiments. Like reference numerals designate corresponding parts throughout the different views.
Fig. 1 is a schematic top view of the supply means and the toggle means.
Fig. 2 is a schematic cross-sectional view of the supply means and the toggle means.
Fig. 3 is a schematic cross-sectional view of the rolling wheel and the adjustment unit.
Fig. 4 is a schematic structural diagram of the adjusting unit.
FIG. 5 is a schematic structural view of the printing mechanism.
FIG. 6 is a schematic structural view of the printing mechanism and the slide bar.
FIG. 7 is a schematic front view of the printing mechanism and the slide bar.
Fig. 8 is a schematic structural view of the drying apparatus.
The reference numbers illustrate: 1-a supply device; 2-a rolling wheel; 3, fixing blocks; 4-a conditioning unit; 5-a limiting plate; 6-moving the track; 7-extension bar; 8-the main rod; 9-a moving member; 10-distributing; 11-a sliding mechanism; 12-a trim; 13-adjusting the drive mechanism; 14-an adjustment groove; 15-an offset rod; 16-a sliding plate; 17-a support plate; 18-a printing and dyeing mechanism; 19-a slide bar; 20-a drying device; 21-a rotating unit; 22-a fifth drive mechanism; 23-poke rod.
Detailed Description
In order to make the objects and advantages of the present invention more apparent, the present invention will be further described in detail with reference to the following embodiments; it should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention. Other systems, methods, and/or features of the present embodiments will become apparent to those skilled in the art upon review of the following detailed description. It is intended that all such additional systems, methods, features and advantages be included within this description, be within the scope of the invention, and be protected by the accompanying claims. Additional features of the disclosed embodiments are described in, and will be apparent from, the detailed description that follows.
The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar components; in the description of the present invention, it should be understood that if there is an orientation or positional relationship indicated by the terms "upper" and "lower" and "left" and "right" etc., it is only for convenience of description and simplification of the description based on the orientation or positional relationship shown in the drawings, but it is not indicated or implied that the device or assembly referred to must have a specific orientation.
The first embodiment is as follows: an automatic printing and dyeing control system for textile fabric comprises a supply device 1, a printing and dyeing device, a detection device, a stirring device, a drying device 20 and a controller, wherein the supply device 1 is configured to perform supply operation on cloth 10; the printing device is configured to print the fabric 10; the detection means is configured to detect a printed portion of the fabric 10; the toggle device is configured to limit the position of the cloth 10; the drying device 20 is configured to shape and dry the printed cloth 10; the supply device 1 comprises a rolling mechanism, a limiting mechanism and a moving mechanism, wherein the limiting mechanism is configured to limit the edge piece of the cloth 10 and transport the cloth 10 by matching with the rolling mechanism; the moving mechanism is configured to move the limiting mechanism; the rolling mechanism comprises a group of rolling wheels 2, a fixed block 3, an adjusting unit 4 and a first driving mechanism, wherein the rolling wheels 2 are arranged on one side of the fixed block 3, a storage cavity for storing the cloth 10 is arranged between the rolling wheels 2 and the fixed block 3, and the adjusting unit 4 is configured to adjust the distance between the fixed block and the rolling wheels 2; the limiting mechanism comprises a limiting plate 5, an extension bar 7 and a second driving mechanism, one end of the extension bar 7 is fixedly connected with the limiting plate 5, and the other end of the extension bar 7 is connected with the second driving mechanism; the moving mechanism comprises a moving rail 6 and a moving member 9, the moving rail 6 faces to the direction perpendicular to the conveying direction of the cloth 10, the moving member 9 is fixedly connected with the limiting plate 5, and one end, close to the moving rail 6, of the moving member 9 is in sliding clamping connection with the moving rail 6; the printing apparatus includes a shift mechanism, a conveying mechanism, a printing mechanism 18, and a support mechanism configured to support the shift mechanism and the conveying mechanism; the offset mechanism is configured to position a printing position of the cloth 10; the printing mechanism 18 is configured to print the fabric 10; the transport mechanism is configured to perform the operation of supplying the printing mechanism 18; the printing and dyeing mechanism 18 is provided on the offset mechanism, the offset mechanism includes a plurality of offset levers 15, a main lever 8, a support plate 17, a top plate, a slide plate 16, a slide unit, and a drive unit, one end of the main lever 8 is hinged to a middle portion of the support plate 17, the other end of the main lever 8 is hinged to the top plate, one end of each of the offset levers 15 is hinged to an edge of the printing and dyeing mechanism 18, the other end of each of the offset levers 15 is hinged to an edge of the slide plate 16, the slide unit is configured to be slidably connected to the slide plate 16, and the drive unit is configured to drive the slide unit; the detection device comprises a detection element and a sensing element, and the detection element is configured to detect parameters of the stirring device, the printing and dyeing device, the supply device 1, the stirring device and the drying device 20; the sensing element is configured to sense between a printing part of the fabric 10 and the printing device; the poking device comprises a plurality of poking rods 23, a sliding mechanism 11 and a third driving mechanism, one end of each poking rod 23 is connected with the sliding mechanism 11, and the other end of each poking rod 23 faces to one side far away from the sliding mechanism 11 and extends to the position right above the cloth 10; the third drive mechanism is configured to be in driving connection with each of the tap levers 23; the sliding mechanism 11 includes a sliding rail and respective position detecting members configured to be equally spaced along a length direction of the sliding rail, the sliding rail being oriented in the same direction as a transport direction of the cloth 10; the drying device 20 includes a vent, a storage chamber, a transfer rail, a rotation unit 21, a drying mechanism, and a fourth driving mechanism, the vent and the transfer unit are disposed in the storage chamber, and the storage chamber is configured to be slidably connected with the transfer rail; the ventilation opening is arranged at one side of the drying device 20 facing the supply device 1, the rotating unit 21 is configured to be arranged above the ventilation opening and to drive the generated heat to enter the drying area through the ventilation opening, and the fourth driving mechanism is configured to drive the storage cavity to slide along the orientation of the transfer track; the drying mechanism is arranged in the transfer unit and rotates along with the rotation of the transfer unit.
Example two: the present embodiment should be understood to include at least all the features of any one of the embodiments described above, and to further improve on the same, and in particular to provide an automatic textile fabric printing and dyeing control system, which includes a supply device 1, a printing and dyeing device, a detection device, a toggle device, a drying device 20 and a controller, wherein the supply device 1 is configured to perform a supply operation on a fabric 10; the printing device is configured to print the fabric 10; the detection means is configured to detect a printed portion of the fabric 10; the toggle device is configured to limit the position of the cloth 10; the drying device 20 is configured to shape and dry the printed cloth 10; specifically, the detection device is matched with the hot-stamping device for use, so that errors caused by the fact that the hot-stamping device does not conform to a printing position in the process of hot-stamping the cloth 10 are avoided; in this embodiment, the controller preferably adopts a Programmable Logic Controller (PLC), and the collection of a plurality of parameters of the PLC and the control operation between the devices of the printing and dyeing control system ensure that the hot-stamping device can be accurately, intelligently and efficiently performed in the printing and dyeing operation of the fabric 10; in addition, the supply device 1 is used for transporting the cloth 10, so that after the cloth 10 is subjected to the limiting operation of the supply device 1, the cloth 10 can be uniformly unfolded in the transportation process, and the hot stamping device can be accurately, firmly and reliably printed and dyed; in this embodiment, the detection device further detects the temperature of the cloth 10, that is: detecting the printed and dyed area of the fabric 10, and connecting the divided areas with the controller, wherein the hot printing device realizes the printing and dyeing effect on the fabric 10 under the control operation of the controller; in this embodiment, the drying device 20, the detecting device and the printing and dyeing device are cooperatively used, so that after the printing and dyeing operation of the fabric 10, the characters or patterns on the fabric 10 are reliably ensured on the fabric 10 through the drying operation of the drying device 20; in the process of printing and dyeing or transportation, the striking gear clamps or the spacing operation is carried out to cloth 10 all the time, prevents cloth 10 because the fold is to printing and dyeing operation causes the influence, promptly: the qualification rate of the cloth 10 or the product quality assurance is affected; in the embodiment, the controller is respectively connected with the supply device 1, the printing and dyeing device, the detection device, the poking device and the drying device 20, and plays a role of accurately controlling the whole printing and dyeing operation under the centralized control of the controller; in this embodiment, the detection device is used as the core of the whole control system, and collects various data of the reaction device, the printing and dyeing device, the stirring device, the supply device 1, and the drying device 20, and the collected parameters include temperature values, displacement amounts, position parameters, moving paths, and the like; in this embodiment, the detection device and each type of sensor are used as the input of the detection amount of the PLC, and the PLC drives each device according to the input of the detection amount, so that the whole system completes the operation of cutting the cloth 10; the detecting element or the detecting sensor corresponds to the input of the PLC, which is well known to those skilled in the art, and thus, in this embodiment, the details are not repeated
The supply device 1 comprises a rolling mechanism, a limiting mechanism and a moving mechanism, wherein the limiting mechanism is configured to limit the edge piece of the cloth 10 and transport the cloth 10 by matching with the rolling mechanism; the moving mechanism is configured to move the limiting mechanism; the rolling mechanism comprises a group of rolling wheels 2, a fixed block 3, an adjusting unit 4 and a first driving mechanism, wherein the rolling wheels 2 are arranged on one side of the fixed block 3, a storage cavity for storing the cloth 10 is arranged between the rolling wheels 2 and the fixed block 3, and the adjusting unit 4 is configured to adjust the distance between the fixed block and the rolling wheels 2; the limiting mechanism comprises a limiting plate 5, an extension bar 7 and a second driving mechanism, one end of the extension bar 7 is fixedly connected with the limiting plate 5, and the other end of the extension bar 7 is connected with the second driving mechanism; the moving mechanism comprises a moving rail 6 and a moving member 9, the moving rail 6 faces to the direction perpendicular to the conveying direction of the cloth 10, the moving member 9 is fixedly connected with the limiting plate 5, and one end, close to the moving rail 6, of the moving member 9 is in sliding clamping connection with the moving rail 6; specifically, the supply device 1 is used for limiting the position of the cloth 10, specifically, the rolling mechanism is arranged on one side or both sides of the cloth 10 and is used for clamping the cloth 10, specifically, the rolling wheel 2 on one side is arranged on one side of the fixing plate to form a clamping part, meanwhile, the rolling mechanism is provided with an adjusting unit for adjusting the distance between the clamping parts, the adjusting unit is used for clamping the cloth 10 with different thicknesses among a group of rolling wheels 2, and in addition, the clamping parts are arranged on both sides of the cloth 10 and are used for clamping the cloth 10; in this embodiment, the adjusting unit includes an adjusting groove 14, an adjusting member 12, and an adjusting driving mechanism 13, one end of the adjusting member 12 is vertically and fixedly connected with the axis of the rolling wheel 2, the adjusting member 12 is disposed in the adjusting groove 14, the other end of the adjusting member 12 is in driving connection with the adjusting driving mechanism 13, and the adjusting member 12 and the rolling wheel 2 are used in cooperation to ensure that the distance between the rolling wheel 2 and the fixing member can be adjusted; in this embodiment, the distance between the adjusting member 12 and the adjusting groove 14 driven by the adjusting driving mechanism 13 can be calibrated, so that the distance between the adjusting driving mechanism 13 and the adjusting groove 14 can correspond to different distances between the rolling wheels 2, and in this embodiment, the adjusting unit is in control connection with the controller, so that the controller can perform an adjusting operation on the adjusting unit according to the set thickness of the fabric 10; in this embodiment, the limiting mechanism limits the cloth 10, so that the cloth 10 does not have wrinkles; specifically, the limiting plate 5 is shot on the cloth 10 and used for paving the cloth 10 to prevent the existing wrinkles from affecting the printing and dyeing quality of the subsequent printing and dyeing device; the limiting plate 5 is vertically and fixedly connected with one end of the extension bar 7, the other end of the extension bar 7 is in driving connection with the second driving mechanism, and the extension bar 7 can extend or retract the position of the limiting plate 5 under the driving operation of the second driving mechanism, so that the limiting plate 5 can perform arrangement operation at different positions of the cloth 10; in this embodiment, the moving mechanism can further drive the limiting mechanism to slide in a direction perpendicular to the transportation direction of the cloth 10, so that the limiting mechanism can perform an operation of adjusting the flatness of the cloth 10 at different positions of the cloth 10; in this embodiment, one end of the moving member 9 is fixedly connected to the limiting plate 5, and the other end of the moving member 9 is slidably clamped to the moving rail 6, specifically, the limiting mechanism protects or supports the limiting plate 5 under the support of the moving mechanism by using the moving mechanism and the limiting mechanism in a matching manner, so that the limiting plate 5 ensures the smoothness of the fabric 10 in the process of adjusting the fabric 10;
the printing apparatus includes a shift mechanism, a conveying mechanism, a printing mechanism 18, and a support mechanism configured to support the shift mechanism and the conveying mechanism; the offset mechanism is configured to position a printing position of the cloth 10; the printing mechanism 18 is configured to print the fabric 10; the transport mechanism is configured to perform the operation of supplying the printing mechanism 18; the printing and dyeing mechanism 18 is provided on the offset mechanism, the offset mechanism includes a plurality of offset levers 15, a main lever 8, a support plate 17, a top plate, a slide plate 16, a slide unit, and a drive unit, one end of the main lever 8 is hinged to a middle portion of the support plate 17, the other end of the main lever 8 is hinged to the top plate, one end of each of the offset levers 15 is hinged to an edge of the printing and dyeing mechanism 18, the other end of each of the offset levers 15 is hinged to an edge of the slide plate 16, the slide unit is configured to be slidably connected to the slide plate 16, and the drive unit is configured to drive the slide unit; specifically, the offset mechanism and the support mechanism are used in cooperation, so that the printing mechanism 18 can perform printing operation on different positions of the cloth 10; when the cloth 10 is subjected to printing and dyeing operation, the offset mechanism, the conveying mechanism and the supporting mechanism are matched for use, so that the printing and dyeing operation on the cloth 10 at different positions is ensured; in this embodiment, each offset rod 15 of the offset mechanism adopts a telescopic structure, so that the offset rod 15 can perform offset operation on different positions, in this embodiment, one end of the main rod 8 is hinged to the top frame, so that the printing and dyeing mechanism 18 cannot be separated from the area in which the printing and dyeing mechanism is located in the process of being easy to move, and efficient switching operation of the printing and dyeing positions is also ensured; in the present embodiment, the main lever 8 is provided as a telescopic mechanism, that is: when each offset rod 15 is offset towards a certain direction, each offset rod 15 is matched with the printing mechanism 18 to perform extending operation, so that the printing mechanism 18 can be close to the cloth 10, in the embodiment, the sliding plate 16 is provided with a through hole, a sliding rod 19 is nested in the through hole, so that the sliding plate 16 performs sliding operation along the axis of the sliding rod 19, and the printing plate is guaranteed to be limited and cannot exceed the printing area; in the present embodiment, each of the offset levers 15 is provided in a hydraulically driven manner, namely: the hydraulic drive mechanism is configured to drive each of the shift levers 15, and at the same time, in the present embodiment, each of the shift levers 15 is used in cooperation with each other such that the projecting amounts of each of the shift levers 15 are in cooperation with each other, that is: when the printing operation is performed toward a certain position, the amount of extension of the shift lever 15 closer to the certain position is shorter than the amount of extension of the shift lever 15 farther from the certain position; the offset rods 15 are matched with each other, so that the offset rods 15 can perform printing and dyeing operation on any position of the cloth 10; in this embodiment, each of the offset levers 15 and the hydraulic driving mechanism are respectively in control connection with the controller, so that the controller controls the offset angle of each of the offset levers 15, and further promotes the operation of the offset mechanism for accurately positioning the printing and dyeing operation; in the present embodiment, the printing mechanism 18 includes a printing plate configured such that generated figures or characters are generated by the controller, and an operation of printing the pigment on the cloth 10 is enabled by the operation of transporting the pigment by the transport mechanism through the supply operation of the pigment by the supply mechanism; in the embodiment, the printing plate is detachably replaced, so that when a certain image is printed, replacement operation can be performed according to actual needs; in this embodiment, the transportation mechanism and the paint supply unit are well known to those skilled in the art, and those skilled in the art can find out the transportation mechanism and the paint supply unit by querying the relevant manual, so that the details are not repeated herein;
the detection device comprises a detection element and a sensing element, and the detection element is configured to detect parameters of the stirring device, the printing and dyeing device, the supply device 1, the stirring device and the drying device 20; the sensing element is configured to sense between a printing part of the fabric 10 and the printing device; specifically, the detection device collects parameters of each device, so that the detection device can set according to actual needs in the detection process, for example: the hot stamping mechanism of the hot stamping device is provided with an induction element, the induction element is used for detecting a signal of the approaching of the cloth 10 and the hot stamping mechanism, so that the cloth 10 is abutted against the hot stamping mechanism and then is triggered to abut against or align with the hot stamping mechanism, the image of the hot stamping plate can be aligned to the printing area, the pattern can be printed, the quality of the hot stamping device can be guaranteed in the printing process through the arrangement of the induction element, and the heat council efficiency and the hot stamping quality can be improved; in the present embodiment, the detection element includes, but is not limited to, the following listed several cases: common detection elements such as a height sensor, a temperature sensor, a detection probe, a position mark sensor, a travel switch, a humidity sensor and the like; specifically, the detection probe is arranged on the hot stamping mechanism and used for detecting the hot stamping operation of the hot stamping mechanism and transmitting the hot stamping process and parameters to the controller, and the controller carries out correction operation through the operation of the hot stamping mechanism after receiving the signal; similarly, the temperature sensor and the humidity sensor are disposed in the drying device 20, and the temperature sensor and the humidity sensor are respectively configured to detect the cloth 10, the detected parameters include parameters such as the temperature and the humidity of the cloth 10, if the parameters are consistent with the parameters for activating the drying device 20, the drying device 20 is activated, and the drying operation is performed on the cloth 10; in addition, the temperature sensor and the humidity sensor are also in control connection with the controller, and data transmission is performed between the temperature sensor and the controller, the controller verifies detected parameters, when the detected parameters meet set rules, the drying device 20 is started to dry the cloth 10, and in the drying process, the quality problem of patterns printed on the cloth 10 caused by overheating is also prevented; in addition, in this embodiment, the position mark sensor and the travel switch are respectively disposed on the toggle device and the supply device 1, and the position mark sensor and the travel switch are used for detecting the position information of the toggle device or the supply device 1, and in this embodiment, the position mark sensor and the travel switch are further connected to the controller for transmitting the detected parameters, and when the supply device 1 and the toggle device are not moved to a certain position, the controller controls the rotation of the driving mechanism until the position is reached;
the poking device comprises a plurality of poking rods 23, a sliding mechanism 11 and a third driving mechanism, one end of each poking rod 23 is connected with the sliding mechanism 11, and the other end of each poking rod 23 faces to one side far away from the sliding mechanism 11 and extends to the position right above the cloth 10; the third drive mechanism is configured to be in driving connection with each of the tap levers 23; the sliding mechanism 11 includes a sliding rail and respective position detecting members configured to be equally spaced along a length direction of the sliding rail, the sliding rail being oriented in the same direction as a transport direction of the cloth 10; specifically, the shifting device is configured to perform a limiting operation on the cloth 10, in this embodiment, under the driving operation of the sliding mechanism 11 and the third driving mechanism, the shifting rod 23 performs a moving operation along the direction of the interactive track, and meanwhile, the shifting rod 23 is configured to be retractable for performing a shifting operation on different positions of the cloth 10; in this embodiment, the sliding track is parallel to the transportation direction of the fabric 10, in this embodiment, each of the poke rods 23 is provided to be retractable, specifically, each of the poke rods 23 realizes the operation of adjusting the poke rod 23 under the driving operation of the hydraulic driving mechanism, so that the poke rod 23 can be adjusted according to the actual requirement; in addition, each poke rod 23 is connected with the controller, so that the controller can control the extending length of each poke rod 23, and the lengths of the poke rods 23 and the cloth 10 are ensured to be equal; in the present embodiment, each of the poke rods 23 is provided with a sensing unit configured to detect the length of the cloth 10; in this embodiment, the position detecting members are distributed along the length direction of the sliding rail at equal intervals, and each position detecting member corresponds to a different rail on the sliding rail; in addition, in this embodiment, the position detecting element is further connected to the control element, and is connected to the controller by data, and under the connection of the data, when the tap lever 23 does not move to a specific position, the controller controls the third driving mechanism to drive the tap lever 23 until the tap lever 23 and the sliding mechanism 11 move to a specific position;
the drying device 20 includes a vent, a storage chamber, a transfer rail, a rotation unit 21, a drying mechanism, and a fourth driving mechanism, the vent and the transfer unit are disposed in the storage chamber, and the storage chamber is configured to be slidably connected with the transfer rail; the ventilation opening is arranged at one side of the drying device 20 facing the supply device 1, the rotating unit 21 is configured to be arranged above the ventilation opening and to drive the generated heat to enter the drying area through the ventilation opening, and the fourth driving mechanism is configured to drive the storage cavity to slide along the orientation of the transfer track; the drying mechanism is arranged in the transfer unit and rotates along with the rotation of the transfer unit; specifically, in the present embodiment, after the printing and dyeing operation is performed by the printing and dyeing device, a drying operation is required, in the present embodiment, the drying timing of the drying device 20 is controlled by a humidity sensor and a temperature sensor, in the present embodiment, the humidity sensor is configured to detect the humidity of the cloth 10, and the temperature sensor is configured to detect the temperature in the storage chamber, so that the timing of triggering the drying mechanism tray can be precisely controlled; in the present embodiment, the drying mechanism includes a heat generating member, a fan, and a temperature sensor configured to be disposed on the heat generating member and detect a temperature value in the storage chamber, and in the present embodiment, the heat generating member is disposed on the rotating unit 21 so that the temperature in the storage chamber can be accurately monitored and the detected temperature value is transmitted to the controller; in the present embodiment, the heat generating member is configured to be disposed on a bracket of the rotating unit 21 and to rotate following the rotation of the rotating unit 21; in addition, the fan is arranged at a position opposite to the air outlet, and is used for enabling the heat emitted by the heating element to be opposite to the cloth 10 through the hot air of the ventilation opening, so that the cloth 10 is dried, the patterns or the marks on the cloth 10 can be dried, and the printing and dyeing effect is optimal; in the present embodiment, the fifth driving mechanism 22 is configured to rotate with the rotating unit 21 by a belt, and during the rotation, the rotating unit 21 rotates along its own axis during the rotation; in addition, in this embodiment, the storage cavity is slidably connected to the transfer rail, and under the driving operation of the fourth driving mechanism, the storage cavity is dried at different positions of the cloth 10; meanwhile, the drying device 20 further includes a plurality of travel switches, each of the travel switches is disposed in a distribution along the length direction of the transfer track at equal intervals, and each of the travel switches is respectively connected with the controller in a control manner, when the storage cavity slides on the transfer track, the controller will know the moving position of the storage cavity, and when the set position is not consistent with the current moving position, the fourth driving mechanism will be controlled to continue to move the storage cavity until the storage cavity moves to a specified position.
In the above embodiments, the descriptions of the respective embodiments have respective emphasis, and reference may be made to the related descriptions of other embodiments for parts that are not described or illustrated in a certain embodiment.
In summary, according to the automatic printing and dyeing control system for the textile fabric, the moving mechanism and the limiting mechanism are used in a matched manner, so that the limiting mechanism can protect or support the limiting plate under the support of the moving mechanism, and the smoothness of the fabric can be ensured when the limiting plate adjusts the fabric; the offset mechanism, the conveying mechanism and the supporting mechanism are matched for use, so that the operation of printing and dyeing on the cloth at different positions is ensured; the deviation rods and the hydraulic driving mechanism are respectively in control connection with the controller, so that the controller controls the deviation angle of each deviation rod, and the accurate positioning operation of the deviation mechanism on the printing and dyeing operation is further promoted; the sensing element is used for detecting a signal of the approaching of the cloth and the thermal printing mechanism, so that the cloth triggers a signal of abutting or aligning after abutting against the thermal printing mechanism, an image of the thermal printing plate can be aligned to a printing area, a pattern can be printed, and the efficiency of thermal printing is improved; by adopting each poke rod to be connected with the controller, the controller can control the extending length of each poke rod, and the poke rods and the cloth are ensured to be equal in length
Although the invention has been described above with reference to various embodiments, it should be understood that many changes and modifications may be made without departing from the scope of the invention. That is, the methods, systems, and devices discussed above are examples. Various configurations may omit, substitute, or add various procedures or components as appropriate. For example, in alternative configurations, the methods may be performed in an order different than that described, and/or various components may be added, omitted, and/or combined. Moreover, features described with respect to certain configurations may be combined in various other configurations, as different aspects and elements of the configurations may be combined in a similar manner. Further, elements therein may be updated as technology evolves, i.e., many elements are examples and do not limit the scope of the disclosure or claims.
Specific details are given in the description to provide a thorough understanding of the exemplary configurations including implementations. However, configurations may be practiced without these specific details, for example, well-known circuits, processes, algorithms, structures, and techniques have been shown without unnecessary detail in order to avoid obscuring the configurations. This description provides example configurations only, and does not limit the scope, applicability, or configuration of the claims. Rather, the foregoing description of the configurations will provide those skilled in the art with an enabling description for implementing the described techniques. Various changes may be made in the function and arrangement of elements without departing from the spirit or scope of the disclosure.
In conclusion, it is intended that the foregoing detailed description be regarded as illustrative rather than limiting, and that it be understood that these examples are illustrative only and are not intended to limit the scope of the invention. After reading the description of the invention, the skilled person can make various changes or modifications to the invention, and these equivalent changes and modifications also fall into the scope of the invention defined by the claims.
Claims (6)
1. An automatic printing and dyeing control system for textile fabric is characterized by comprising a supply device, a printing and dyeing device, a detection device, a shifting device, a drying device and a controller, wherein the supply device is configured to perform supply operation on cloth; the printing device is configured to print the fabric; the detection device is configured to detect a printed portion of the fabric; the toggle device is configured to limit the position of the cloth; the drying device is configured to set and dry the printed cloth.
2. An automatic printing and dyeing control system for textile fabrics according to claim 1 wherein said supply means includes a rolling mechanism, a stop mechanism and a moving mechanism, said stop mechanism being configured to limit the edge members of said fabric and to coordinate the transport of said fabric by said rolling mechanism; the moving mechanism is configured to move the limiting mechanism; the rolling mechanism comprises a group of rolling wheels, a fixed block, an adjusting unit and a first driving mechanism, the rolling wheels are arranged on one side of the fixed block, a storage cavity for storing the cloth is arranged between the rolling wheels and the fixed block, and the adjusting unit is used for adjusting the distance between the fixed block and the rolling wheels; the limiting mechanism comprises a limiting plate, an extension rod and a second driving mechanism, one end of the extension rod is fixedly connected with the limiting plate, and the other end of the extension rod is connected with the second driving mechanism; the moving mechanism comprises a moving track and a moving element, the orientation of the moving track is perpendicular to the conveying direction of the cloth, the moving element is fixedly connected with the limiting plate, and one end, close to the moving track, of the moving element is in sliding clamping connection with the moving track.
3. An automatic printing control system for textile fabrics according to any of the preceding claims wherein the printing apparatus comprises a biasing mechanism, a transport mechanism, a printing mechanism and a support mechanism, the support mechanism being configured to support the biasing mechanism and the transport mechanism; the offset mechanism is configured to position a printing position of the cloth; the printing mechanism is configured to print the fabric; the transport mechanism is configured to perform an operation of supplying the printing mechanism; the printing and dyeing mechanism is arranged on the offset mechanism, the offset mechanism comprises a plurality of offset rods, a main rod, a supporting plate, a top plate, a sliding unit and a driving unit, one end of the main rod is hinged to the middle of the supporting plate, the other end of the main rod is hinged to the top plate, one end of each offset rod is hinged to the edge of the printing and dyeing mechanism, the other end of each offset rod is hinged to the edge of the sliding plate, the sliding unit is in sliding connection with the sliding plate, and the driving unit is used for driving the sliding unit.
4. An automatic printing and dyeing control system for textile fabrics according to any one of the preceding claims and characterised in that said sensing means comprises sensing elements and sensing elements, said sensing elements being configured to sense parameters of said toggle means, said printing and dyeing means, said supply means, said toggle means and said drying means; the sensing element is configured to sense between a printing location of the fabric and the printing device.
5. An automatic printing and dyeing control system for textile fabrics according to any one of the preceding claims and characterized in that said toggle device comprises a plurality of toggle rods, a sliding mechanism and a third driving mechanism, wherein one end of each of said toggle rods is connected with said sliding mechanism, and the other end of each of said toggle rods faces to the side away from said sliding mechanism and extends to the position right above said fabric; the third drive mechanism is configured to be in driving connection with each of the tap levers; the sliding mechanism includes a sliding rail and respective position detecting members configured to be equally spaced apart along a length direction of the sliding rail, the sliding rail being oriented in the same direction as a transport direction of the cloth.
6. An automatic printing and dyeing control system for textile fabrics according to any one of the preceding claims, characterized in that said drying device comprises a ventilation opening, a storage chamber, a transfer track, a rotation unit, a drying mechanism and a fourth drive mechanism, said ventilation opening and said transfer unit being arranged in said storage chamber, said storage chamber being configured to be slidingly connected with said transfer track; the ventilation opening is arranged on one side of the drying device facing the supply device, the rotating unit is configured to be arranged above the ventilation opening and used for allowing generated heat to enter the drying area through the ventilation opening, and the fourth driving mechanism is configured to drive the storage cavity to slide along the direction of the transfer track; the drying mechanism is arranged in the transfer unit and rotates along with the rotation of the transfer unit.
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Effective date of registration: 20230801 Address after: 313100 Huanchen village, Jiapu Town, Changxing County, Huzhou City, Zhejiang Province Patentee after: Huzhou Puxin Home Textiles Co.,Ltd. Address before: 512026 No. 143 dormitory of 706 geological team, Wujiang District, Shaoguan City, Guangdong Province Patentee before: Li Yanming |
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