CN111923220B - Closestool production line and production method thereof - Google Patents
Closestool production line and production method thereof Download PDFInfo
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- CN111923220B CN111923220B CN202010758032.3A CN202010758032A CN111923220B CN 111923220 B CN111923220 B CN 111923220B CN 202010758032 A CN202010758032 A CN 202010758032A CN 111923220 B CN111923220 B CN 111923220B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 35
- 238000012546 transfer Methods 0.000 claims abstract description 167
- 230000007246 mechanism Effects 0.000 claims abstract description 48
- 238000002360 preparation method Methods 0.000 claims abstract description 7
- 239000000463 material Substances 0.000 claims description 21
- 238000000034 method Methods 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 4
- 238000000926 separation method Methods 0.000 claims description 3
- 230000007306 turnover Effects 0.000 claims description 3
- 230000000712 assembly Effects 0.000 claims description 2
- 238000000429 assembly Methods 0.000 claims description 2
- 240000004282 Grewia occidentalis Species 0.000 claims 1
- 230000007723 transport mechanism Effects 0.000 abstract description 7
- 210000001161 mammalian embryo Anatomy 0.000 abstract description 4
- 238000013461 design Methods 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000032258 transport Effects 0.000 description 10
- 238000010586 diagram Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
- B28B15/007—Plant with two or more identical shaping or moulding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
Abstract
The invention provides a toilet production line and a production method thereof, belonging to the technical field of toilet preparation, and comprising a toilet conveying line, more than two toilet machines uniformly distributed on one side of the toilet conveying line in the length direction, and a transfer mechanism for transferring toilet blanks on the toilet machines to the toilet conveying line, wherein the transfer mechanism is positioned between the toilet conveying line and the toilet machines, and when the transfer mechanism is at least in one state, a channel for operators to walk is formed between the transfer mechanism and the toilet conveying line. The invention has the beneficial effects that: through arranging a plurality of closestool machines on closestool transfer chain length direction, the design can carry out unsettled transport mechanism of transporting closestool embryo spare to install transport mechanism in closestool one side, improved the space utilization efficiency of production line, make an operation personnel can operate many closestool machines simultaneously, improved the production efficiency of closestool production line, reduced the cost of labor.
Description
Technical Field
The invention relates to the technical field of closestool production, in particular to a closestool production line and a production method thereof.
Background
In the closestool production process, the embryo carries out compression molding through the closestool machine, uses transport mechanism to transport it to the closestool transfer chain after the die sinking on, and the closestool transfer chain carries the closestool next process.
For example, chinese patent CN110815512A discloses a hydraulic toilet machine assembly, which introduces a lifting transfer trolley disposed between a toilet machine and a toilet conveying line, after a blank is formed, a receiving plate of the lifting transfer trolley ascends under the action of a lifting unit and horizontally extends to a position right below the blank under the action of a translation unit, a left side plate and a right side plate are separated from each other, and the blank is supported by the receiving plate; then, the receiving plate returns to exit and descends, the receiving plate is turned over for 90 degrees under the action of the turning unit, the blanks on the receiving plate are turned over for 90 degrees to a blank conveying line, and finally the blanks are automatically discharged by the blank conveying line in a running water mode.
Disclosure of Invention
The invention provides a transfer mechanism and a closestool production line adopting the transfer assembly, and aims to improve the transfer mechanism so as to improve the production efficiency of the closestool production line and reduce the labor intensity and energy consumption. The specific technical scheme is as follows:
a transfer mechanism comprises a transfer bracket, a horizontal connecting rod assembly and a vertical transfer assembly, wherein the horizontal connecting rod assembly is used for controlling the transfer bracket to transfer on a horizontal plane, the vertical transfer assembly is used for controlling the transfer bracket to move in a vertical direction, the horizontal connecting rod assembly comprises a first connecting rod and a second connecting rod, one end of the first connecting rod is mounted on the vertical transfer assembly and can rotate along a vertical line where a mounting point of the first connecting rod is located, one end of the second connecting rod is mounted at one end, far away from the vertical transfer assembly, of the first connecting rod and can rotate along a vertical line where a mounting point of the second connecting rod is located; one side of the transfer bracket is arranged at one end, far away from the first connecting rod, of the second connecting rod and can rotate along the vertical line of the mounting point of the second connecting rod.
Preferably, the second connecting rod and the mounting point of the transfer bracket are provided with a rotating assembly which can enable the transfer bracket to rotate around the central shaft of the second connecting rod.
Preferably, rotating assembly includes rotatory mount pad and rotary rod, rotatory mount pad is installed second connecting rod one end can be followed its mounting point place vertical line and make rotary motion, the rotary rod is installed rotatory mount pad is last and can be followed the rotary rod center pin is rotatory, it is equipped with and is used for the installation to transport the bracket mounting point the rotary rod installing port of rotary rod, rotary rod one end detachable cover is established in the rotary rod installing port.
Preferably, the transportation bracket comprises a cuboid frame, and the mounting point of the second connecting rod on the transportation bracket is located on the vertical central axis of one side face of the cuboid frame.
Preferably, the cuboid frame is kept away from by the side at mounting point place on the transportation bracket and its four corners the second connecting rod direction extends four corners and supports the limit and forms.
Preferably, the transfer bracket further comprises a fixed supporting plate for placing the transfer piece, and the fixed supporting plate is fixedly arranged on the bottom surface of the rectangular frame.
Preferably, the length of the lower edge of the side surface of the upper mounting point of the transfer bracket is less than twice of the length of the second connecting rod, and the length of the second connecting rod is less than that of the first connecting rod.
Preferably, vertical transportation subassembly includes bracing piece, vertical guide arm and transports the cylinder, the bracing piece is vertical to be installed subaerial, vertical guide arm fixed mounting be in on the bracing piece, first connecting rod one end is installed can follow on the vertical guide arm center pin is rotatory, transport cylinder fixed mounting be in on the bracing piece, transport cylinder fixed mounting be in first connecting rod is close to vertical guide arm one end.
The invention also provides a toilet production line, which comprises a toilet conveying line, more than two toilet machines uniformly distributed on one side of the toilet conveying line in the length direction, and the transfer mechanism used for transferring the toilet blanks on the toilet machines to the toilet conveying line and positioned between the toilet conveying line and the toilet machines, wherein the transfer mechanism is as claimed in any one of claims 1 to 8.
Preferably, the number of the toilet machines is 6.
The invention also provides a production method of the closestool production line, which comprises the following steps:
the method comprises the following steps: in the material receiving preparation stage, the toilet seat blank is produced on a toilet seat machine, and the transfer bracket is positioned at a material receiving port of the toilet seat machine to prepare for receiving materials; at the moment, a channel for operators to walk is formed between the transfer mechanism and the closestool conveying line;
step two; in the material receiving and transferring stage, after the production of the toilet blank is finished, a horizontal connecting rod assembly on a transferring mechanism sends the transferring bracket to the lower part of a mold of the toilet machine from a material receiving port of the toilet machine, and after the mold is opened, the toilet blank falls onto a fixed supporting plate on the transferring bracket; the horizontal connecting rod assembly conveys the transfer bracket and the toilet blank out of the toilet machine from the material receiving port, and the horizontal connecting rod assembly is matched with the vertical transfer assembly to convey the transfer bracket to the horizontal rotating assembly of the toilet conveying line, and at the moment, the toilet blank is reversely buckled on the fixed supporting plate;
step three: a vertical rotation stage, wherein a moving supporting plate and an air cushion are arranged on the upper surface of a toilet seat blank in a transfer bracket; the air cushions are positioned on two sides of the movable supporting plate, the toilet bowl blank is fixed on the transfer bracket, and the vertical transfer assembly is driven to lift the transfer bracket from the horizontal rotating assembly; rotating the rotating assembly by 180 degrees to realize the turnover of the transfer bracket, so that the front opening of the toilet bowl blank faces upwards; the air cylinder in the horizontal rotating assembly drives the rotating disc to move upwards so that the upper surface of the rotating disc is propped against the moving supporting plate;
step four: in the transfer bracket separation stage, the horizontal connecting rod assembly drives the transfer bracket to move towards the toilet machine, so that the toilet blank is separated from the transfer bracket;
step five: the operator rotates the rotating disc to rotate the toilet blank on the rotating disc for 90 degrees;
step six: driving the horizontal connecting rod assembly and the vertical transferring assembly to enable the rotating bracket to return to the position of the rotating bracket in the material receiving preparation stage in the step one; the air cylinder in the horizontal rotating assembly drives the rotating disc to move downwards, so that two ends of the movable supporting plate are just lapped in the conveying guide rail, and the toilet seat blank is driven by the conveying guide rail to move along the length direction of the toilet seat conveying line.
Has the advantages that:
the beneficial effects of the invention are:
(1) by arranging a plurality of closestool machines in the length direction of the closestool conveying line, designing a transfer mechanism capable of transferring closestool blanks in a hanging manner and installing the transfer mechanism at one side of the closestool, the space utilization efficiency of the production line is improved, so that one operator can simultaneously operate a plurality of closestool machines, the production efficiency of the closestool production line is improved, and the labor cost is reduced;
(2) the vertical transfer component adopting the horizontal connecting rod assembly and the guide rod structure for connecting rod transmission respectively controls the movement of the transfer bracket on the horizontal plane and in the vertical direction, so that the transfer of the transfer bracket between the toilet machine and the conveying line can be realized, the occupied space is small, and the operation is convenient.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 is a schematic top view of a preferred toilet production line of the present invention;
FIG. 2 is a top view of the toilet and transfer mechanism of the preferred transfer mechanism of the present invention in a transfer ready position;
FIG. 3 is a block diagram of a preferred transfer mechanism of the present invention in a transfer ready position;
FIG. 4 is a schematic view of the preferred transfer mechanism of the present invention in a placement position;
FIG. 5 is a partial block diagram of the preferred transfer mechanism of the present invention in a parking position;
FIG. 6 is a structural view of a preferred transfer mechanism of the present invention in a flipped position;
FIG. 7 is a schematic diagram of the preferred transfer mechanism of the present invention after the turning is completed;
FIG. 8 is a partial block diagram of the preferred transfer mechanism of the present invention after the completion of the flipping operation;
FIG. 9 is a schematic view of the preferred transfer mechanism of the present invention shown disengaged from the toilet blank;
FIG. 10 is a schematic view of the preferred toilet blank of the present invention shown in a 90 degree rotated configuration.
In the figure: 1. a toilet bowl conveyor line; 11. a conveyor frame; 12. a conveying guide rail; 13. a horizontal rotation assembly; 14. an air cushion; 15. moving the supporting plate; 131. a rotating assembly mounting bracket; 132. a cylinder; 133. rotating the disc; 134. a rotating disc guide bar; 2. a toilet machine; 21. a material receiving port of the closestool machine; 22. a toilet machine mold; 3. a transfer mechanism; 31. a transfer carriage; 311. a rectangular parallelepiped frame; 312. fixing the supporting plate; 32. a horizontal linkage assembly; 321. a first link; 322. a second link; 323. a first rotating shaft; 324. a rotating assembly; 325. rotating the mounting seat; 326. rotating the rod; 327. a second rotation shaft; 328. a rotating rod mounting port; 33. a vertical transfer assembly; 331. a support bar; 332. a vertical guide rod; 333. a transfer cylinder; 334. installing a sleeve; 4. a channel; 5. a transfer member.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings of the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
As shown in fig. 1-10, the toilet production line includes a toilet conveying line 1, two or more toilet machines 2 uniformly distributed on one side of the toilet conveying line 1 along the length direction of the toilet conveying line 1, and a transfer mechanism 3 for transferring toilet blanks on the toilet machines 2 to the toilet conveying line, wherein one transfer mechanism 3 is correspondingly arranged on each toilet machine 2, the transfer mechanism 3 is located between the toilet conveying line 1 and the toilet machines 2, and preferably, each toilet conveying line 1 corresponds to 6 toilet machines 2.
Because the in-process that the closestool embryo spare transported to the closestool transfer chain among the closestool machine because numerous reasons such as control transport mechanism, control closestool machine, inspection equipment trouble, maintenance need the operation personnel to walk back and forth along the middle corridor area of closestool transfer chain and closestool machine, and traditional transport mechanism just in time is located middle corridor area, has blockked operation personnel's the operation of walking back and forth. How to design the transfer mechanism and reduce the corridor occupied time of the transfer mechanism is, how to design the transfer mechanism to stagger the transfer of the transfer mechanism and the passing of the operating personnel is, so that one operating personnel can simultaneously operate a plurality of toilet bowl machines, the labor intensity is reduced, the operation of the operating personnel is convenient, and the method is a main innovative idea of the invention.
Here, the transfer mechanism 3 is arranged on one side close to the toilet machine 2, and in the transfer waiting stage, all parts of the transfer mechanism are attached to the side surface of the toilet machine 2, so that a channel 4 for people to walk is left between the transfer mechanism 3 and the toilet machine conveying line 1.
Specifically, the transfer mechanism 3 comprises a transfer bracket 31, a horizontal connecting rod assembly 32 for controlling the transfer bracket 31 to transfer on a horizontal plane, and a vertical transfer assembly 33 for controlling the transfer bracket 31 to move in a vertical direction, wherein the horizontal connecting rod assembly 32 comprises a first connecting rod 321 and a second connecting rod 322, one end of the first connecting rod 321 is mounted on the vertical transfer assembly 33 and can rotate along a vertical line of a mounting point of the first connecting rod 321, and one end of the second connecting rod 322 is mounted on one end of the first connecting rod 321, which is far away from the vertical transfer assembly 33, and can rotate along a vertical line of a mounting point of the first connecting rod 321; the transfer carriage 31 is mounted on one side of the second connecting rod 322 far from the first connecting rod 321 and can rotate along the vertical line of the mounting point.
In a preferred embodiment, the first link 321 and the second link 322 are connected to each other by a first rotating shaft 323.
The mounting point of the second connecting rod 322 and the transfer bracket 31 is provided with a rotating assembly 324 which can enable the transfer bracket 31 to rotate around the central shaft of the second connecting rod 322.
The rotating assembly 324 comprises a rotating mounting seat 325 and a rotating rod 326, wherein the rotating mounting seat 325 is mounted at one end of the second connecting rod 322 and can rotate along a vertical line of a mounting point of the rotating mounting seat, and the rotating mounting seat 325 and the second connecting rod 322 are connected through a second rotating shaft 327. The rotary rod 326 is installed on the rotary mounting base 325 and can follow the rotary rod 326 center pin is rotatory, the transportation bracket 31 mounting point is equipped with and is used for the installation the rotary rod installing port 328 of rotary rod 326, rotary rod 326 one end detachable cover is established in the rotary rod installing port 328.
The transfer bracket 31 comprises a cuboid frame 311, and the mounting point of the second connecting rod 322 on the transfer bracket 31 is located on the vertical central axis of one side surface of the cuboid frame 311.
The rectangular frame 311 is formed by the side of the mounting point on the transfer bracket 31 and the four corners thereof extending to the four corner supporting sides along the second connecting rod 322.
The transfer bracket 31 further comprises a fixed supporting plate 312 for placing the transfer member 5, and the fixed supporting plate 312 is fixedly mounted on the bottom surface of the rectangular parallelepiped frame 311. The transfer member 5 is a toilet bowl blank.
The length of the lower edge of the side surface where the upper mounting point of the transfer bracket 31 is located is less than twice of the length of the second connecting rod 322, and the length of the second connecting rod 322 is less than the length of the first connecting rod 321.
In a preferred embodiment, a mounting sleeve 334 is formed at one end of the first link 321 near the vertical guide 332 for fitting over the outer circumference of the vertical guide 332.
The toilet conveying line 1 comprises a conveying rack 11, a conveying guide rail 12 and horizontal rotating assemblies 13 which are uniformly distributed in the length direction of the conveying rack 11 and correspond to the toilet machines 2 one by one. Carry guide rail 12 along length direction horizontal installation 11 inboards, closestool fore-and-aft direction length is greater than the length of its left and right directions, because when transport mechanism 3 transports closestool embryo spare to closestool transfer chain 1 on, it is placed along the fore-and-aft direction 1 width direction of closestool transfer chain, and closestool fore-and-aft direction length is greater than 1 width of closestool transfer chain is unfavorable for its transport on closestool transfer chain 1, and horizontal rotation subassembly's effect makes the closestool that is located it rotatory 90 along vertical direction mainly, makes its left and right directions place closestool transfer chain width direction, convenient transportation.
The horizontal rotation assembly 13 includes a rotation assembly mounting bracket 131, an air cylinder 132 and a rotation plate 133, the rotation assembly mounting bracket 131 is fixedly mounted inside the conveyor frame 11 at a position below the conveyor rail 12, the air cylinder 132 is fixedly mounted on the rotation assembly mounting bracket 131, a movable end thereof is fixedly mounted at a central position of the bottom of the rotation plate 133, and the rotation plate 133 can rotate along the center thereof. In order to make the rotating disc more stable in the up-and-down movement and rotation process, a rotating disc guide rod 134 is introduced between the rotating disc and a rotating assembly mounting bracket, the rotating disc guide rod 134 is vertically arranged and fixedly mounted on the lower surface of the rotating disc, and a guide hole for the rotating disc guide rod to pass through is formed on the rotating assembly mounting bracket at a position corresponding to the rotating disc guide rod.
Referring to fig. 3-10, the transfer of toilet blanks from the toilet machine to the toilet conveyor line is as follows:
closestool transfer chain one side has 6 closestool machines along closestool transfer chain length direction evenly distributed, and every closestool machine is close to closestool transfer chain one side all installs transport mechanism.
The method comprises the following steps: in the material receiving preparation stage, the toilet seat blank is produced on a toilet seat machine, and the transfer bracket is positioned at a material receiving port of the toilet seat machine to prepare for receiving materials; a channel for operators to walk is formed between the transfer mechanism and the closestool conveying line at the moment, and is shown in figures 2 and 3;
step two; in the material receiving and transferring stage, after the production of the toilet blank is finished, a horizontal connecting rod assembly on the transferring mechanism sends the transferring bracket to the position below a toilet machine die 22 from a toilet machine material receiving port 21, and after the die is opened, the toilet blank falls onto a fixed supporting plate on the transferring bracket; the horizontal connecting rod assembly conveys the transfer bracket and the toilet blank out of the toilet machine from the material receiving port, and the horizontal connecting rod assembly is matched with the vertical transfer assembly to convey the transfer bracket to a horizontal rotating assembly of the toilet conveying line, as shown in fig. 4 and 5, at this time, the toilet blank is reversely buckled on the fixed supporting plate;
step three: a vertical rotation stage, wherein a moving supporting plate 15 and an air cushion 14 are arranged on the upper surface of the toilet seat blank in the transfer bracket; the air cushions are positioned at two sides of the movable supporting plate, the toilet seat blanks are fixed on the transfer bracket, the relative displacement of the toilet seat blanks when the transfer bracket is turned over is prevented, and the vertical transfer assembly is driven to lift the transfer bracket from the horizontal rotating assembly, which is shown in fig. 6; rotating the rotating assembly by 180 degrees to realize the turnover of the transfer bracket, so that the front opening of the toilet bowl blank faces upwards; the air cylinder in the horizontal rotating assembly drives the rotating disc to move upwards so that the upper surface of the rotating disc is pressed against the moving supporting plate, and the air cylinder is shown in figures 7 and 8;
step four: in the transfer bracket separation stage, the horizontal connecting rod assembly drives the transfer bracket to move towards the toilet machine, so that the toilet blank is separated from the transfer bracket, and the toilet blank is shown in fig. 9;
step five: the operator rotates the turntable to rotate the toilet blank on the turntable by 90 °, see fig. 10;
step six: driving the horizontal connecting rod assembly and the vertical transferring assembly to enable the rotating bracket to return to the position of the rotating bracket in the material receiving preparation stage in the step one; the air cylinder in the horizontal rotating assembly drives the rotating disc to move downwards, so that two ends of the movable supporting plate are just lapped in the conveying guide rail, and the toilet seat blank is driven by the conveying guide rail to move along the length direction of the toilet seat conveying line.
The time from the second step to the sixth step is only about 2min, and the production time of the toilet seat blank in the toilet seat machine in the first step is 30 min; therefore, the transfer bracket is in the accurate material receiving stage in most of time, and the passing of operators among a plurality of toilet machines is not influenced.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. A toilet production line is characterized by comprising a toilet conveying line, more than two toilet machines uniformly distributed on one side of the toilet conveying line in the length direction and a transfer mechanism used for transferring toilet blanks on the toilet machines to the toilet conveying line, wherein the transfer mechanism is positioned between the toilet conveying line and the toilet machines, when the transfer mechanism is at least in one state, a channel for workers to walk is formed between the transfer mechanism and the toilet conveying line, and the transfer mechanism comprises a transfer bracket, a horizontal connecting rod assembly used for controlling the transfer bracket to transfer on a horizontal plane and a vertical transfer assembly used for controlling the transfer bracket to move in a vertical direction; the transfer carriage is mounted on the horizontal linkage assembly, which is mounted on the vertical transfer assembly;
the horizontal connecting rod assembly comprises a first connecting rod and a second connecting rod, one end of the first connecting rod is mounted on the vertical transfer assembly and can rotate along a vertical line where a mounting point of the first connecting rod is located, and one end of the second connecting rod is mounted at one end, far away from the vertical transfer assembly, of the first connecting rod and can rotate along a vertical line where a mounting point of the second connecting rod is located;
the transfer mechanism further comprises a rotating assembly for controlling the transfer bracket to turn; the rotating assembly is arranged at one end, far away from the first connecting rod, of the second connecting rod and can rotate along a vertical line where a mounting point of the rotating assembly is located; one side of the transfer bracket is arranged on the rotating assembly and can rotate along the horizontal line of the installation point.
2. The toilet production line of claim 1, wherein the vertical transfer assembly comprises a support rod, a vertical guide rod and a transfer cylinder, the support rod is vertically installed on the ground, the vertical guide rod is fixedly installed on the support rod, the first end of the first link is installed on the vertical guide rod and can rotate along the central axis of the vertical guide rod, the transfer cylinder is fixedly installed on the support rod, and the transfer cylinder is fixedly installed at one end of the first link, which is close to the vertical guide rod.
3. The toilet production line of claim 2, wherein an end of the first link near the vertical guide rod is formed with a mounting sleeve for being sleeved on an outer circumference of the vertical guide rod.
4. The toilet production line of claim 3, wherein the rotating assembly comprises a rotating mounting seat and a rotating rod, the rotating mounting seat is mounted at one end of the second connecting rod and can rotate along a vertical line where a mounting point is located, the rotating rod is mounted on the rotating mounting seat and can rotate along a central axis of the rotating rod, a mounting point of the transferring bracket is provided with a rotating rod mounting port for mounting the rotating rod, and a detachable sleeve of one end of the rotating rod is arranged in the rotating rod mounting port.
5. The toilet production line of claim 4, wherein the transfer bracket comprises a rectangular parallelepiped frame, and the mounting point of the second connecting rod on the transfer bracket is located on a vertical central axis of one side surface of the rectangular parallelepiped frame.
6. The toilet production line of claim 5, wherein the rectangular frame is formed by extending four-corner supporting edges at the side where the mounting points on the transfer bracket are located and at the four corners of the side away from the second connecting rod.
7. The toilet production method of the toilet production line according to any one of claims 1 to 6, wherein the toilet conveying line comprises a conveying rack, conveying guide rails, horizontal rotating assemblies which are uniformly distributed in the length direction of the conveying rack and correspond to the toilet machines one by one; the horizontal rotating assembly comprises a rotating assembly mounting frame, an air cylinder and a rotating disc, the rotating assembly mounting frame is fixedly mounted at a position below the conveying guide rail on the inner side of the conveying rack, the air cylinder is fixedly mounted on the rotating assembly mounting frame, the movable end of the air cylinder is fixedly mounted at the central position of the bottom of the rotating disc, and the rotating disc can rotate along the center of the rotating disc; the method comprises the following steps:
the method comprises the following steps: in the material receiving preparation stage, the toilet seat blank is produced on a toilet seat machine, and the transfer bracket is positioned at a material receiving port of the toilet seat machine to prepare for receiving materials; at the moment, a channel for operators to walk is formed between the transfer mechanism and the closestool conveying line; the transfer bracket comprises a fixed supporting plate for placing the transfer piece; the transfer mechanism comprises the transfer bracket, a horizontal connecting rod assembly used for controlling the transfer bracket to transfer on a horizontal plane and a vertical transfer assembly used for controlling the transfer bracket to move in the vertical direction; the horizontal connecting rod assembly comprises a first connecting rod and a second connecting rod, one end of the first connecting rod is mounted on the vertical transfer assembly and can rotate along the vertical line of the mounting point of the first connecting rod, and one end of the second connecting rod is mounted at the end, far away from the vertical transfer assembly, of the first connecting rod and can rotate along the vertical line of the mounting point of the second connecting rod; the rotating assembly is arranged at one end of the second connecting rod, which is far away from the first connecting rod, and can rotate along a vertical line where a mounting point is arranged;
step two; in the material receiving and transferring stage, after the toilet blank is produced, the transferring mechanism transfers the transferring bracket to the horizontal rotating assembly of the toilet conveying line, and the toilet blank is reversely buckled on the fixed supporting plate;
step three: a vertical rotation stage, wherein a moving supporting plate and an air cushion are arranged on the upper surface of a toilet seat blank in a transfer bracket; the air cushions are positioned on two sides of the movable supporting plate, the toilet blank is fixed on the transfer bracket, and the transfer bracket is lifted from the horizontal rotating assembly by driving the transfer mechanism; rotating the rotating assembly by 180 degrees to realize the turnover of the transfer bracket, so that the front opening of the toilet bowl blank faces upwards; the air cylinder in the horizontal rotating assembly drives the rotating disc to move upwards so that the upper surface of the rotating disc is propped against the moving supporting plate;
step four: in the transfer bracket separation stage, the transfer mechanism drives the transfer bracket to move towards the toilet machine, so that the toilet blank is separated from the transfer bracket;
step five: the operator rotates the rotating disc to rotate the toilet blank on the rotating disc for 90 degrees;
step six: driving the transfer mechanism to enable the rotating bracket to return to the position of the rotating bracket in the material receiving preparation stage in the step one; the air cylinder in the horizontal rotating assembly drives the rotating disc to move downwards, so that two ends of the movable supporting plate are just lapped in the conveying guide rail, and the toilet seat blank is driven by the conveying guide rail to move along the length direction of the toilet seat conveying line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010758032.3A CN111923220B (en) | 2020-07-31 | 2020-07-31 | Closestool production line and production method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010758032.3A CN111923220B (en) | 2020-07-31 | 2020-07-31 | Closestool production line and production method thereof |
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| CN111923220A CN111923220A (en) | 2020-11-13 |
| CN111923220B true CN111923220B (en) | 2022-03-15 |
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| CN115709881A (en) * | 2022-11-09 | 2023-02-24 | 林铭兰 | Toilet bowl blank demolding transfer device |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1790593A1 (en) * | 2005-11-24 | 2007-05-30 | OPM S.p.A. | A ring conveyor for the transfer of products, specifically food products |
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| CN110815512A (en) * | 2019-12-05 | 2020-02-21 | 林铭兰 | Hydraulic toilet bowl machine assembly |
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| IT1301696B1 (en) * | 1998-06-12 | 2000-07-07 | Cml Handling Technology S P A | METHOD AND EQUIPMENT FOR THE AUTOMATIC LOADING OF MULTIPLE ITEMS ORDERED, ON THE SAME UNIT OF A SORTING MACHINE |
| AT406147B (en) * | 1998-07-24 | 2000-02-25 | Filzmoser Franz | SWIVEL CONVEYOR FOR CROSS-SWIVELING LONG WORKPIECES, IN PARTICULAR WIRE PIECES |
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| EP1790593A1 (en) * | 2005-11-24 | 2007-05-30 | OPM S.p.A. | A ring conveyor for the transfer of products, specifically food products |
| CN103662802A (en) * | 2013-12-03 | 2014-03-26 | 江苏艾萨克科技有限公司 | Steering and turning-over system |
| CN204197960U (en) * | 2014-10-20 | 2015-03-11 | 哈尔滨工程大学 | Bar conveyor |
| CN107380940A (en) * | 2017-09-11 | 2017-11-24 | 戴德森 | A kind of closestool production line toilet lid transfer robot |
| CN108584391A (en) * | 2018-03-31 | 2018-09-28 | 东莞市联洲知识产权运营管理有限公司 | A kind of relay conveying device with turn over function |
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| CN111923220A (en) | 2020-11-13 |
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