CN111923166B - Automatic processing system for panel and core board combination and combination process thereof - Google Patents
Automatic processing system for panel and core board combination and combination process thereof Download PDFInfo
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- CN111923166B CN111923166B CN202010641013.2A CN202010641013A CN111923166B CN 111923166 B CN111923166 B CN 111923166B CN 202010641013 A CN202010641013 A CN 202010641013A CN 111923166 B CN111923166 B CN 111923166B
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- panel
- core plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
- B27D1/08—Manufacture of shaped articles; Presses specially designed therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/18—Manufacture or reconditioning of specific semi-finished or finished articles of furniture or of doors
Abstract
The invention relates to the field of automatic processing of wooden doors, and provides an automatic processing system for panel and core plate combination and a combination process thereof.
Description
Technical Field
The invention relates to the field of automatic wooden door processing, in particular to an automatic processing system for combining a panel and a core plate and a combination process thereof.
Background
The automatic processing system and the combination process aiming at the combination of the wood door panel and the core board in the prior art are as follows: the wooden door core plate is subjected to glue coating on two sides by a double-sided glue coating machine, then is conveyed to a positioning table through a disc-shaped conveying device, is combined with a preset first panel on the positioning table core plate, and is combined with a second panel and the core plate through a gantry manipulator or a panel turnover device. When the wooden door core plate consists of the frame material and the filler, the filler can fall off when the wooden door core plate is transmitted by a disc-shaped transmission device or is grabbed by a gantry manipulator, so that the automatic processing system of the wooden door core plate consisting of the frame material and the filler and the combined process thereof cannot be popularized and applied in the industry.
Disclosure of Invention
Aiming at the problems, the invention provides an automatic processing system for the combination of a panel and a core plate and a combination process thereof, and the specific scheme is as follows:
an automatic processing system for a panel and core combination,
the automatic processing system is sequentially provided with a first single-sided glue spreader, a first positioning combination platform, a second single-sided glue spreader and a second positioning combination platform;
the first single-sided glue spreader and the second single-sided glue spreader are rubber roll overhead single-sided glue spreaders used for spreading glue on two sides of the core plate respectively;
the first positioning combination table is used for combining the core plate and the first panel, and a turnover device used for turning over a combination body formed by the core plate and the first panel by 180 degrees is arranged on the first positioning combination table;
the second positioning combination table is used for combining the other surface of the core plate with the second panel.
Further, turning device includes first panel upset platform, core location upset platform and is located the transmission main shaft between the two, core location upset platform sets up on first location combination bench, and first panel upset platform and core location upset platform can center on the main shaft upset, and installs panel fixing device on the first panel upset platform, panel upset platform and core location upset platform all rotate with the main shaft through the swing arm and are connected, and the transmission main shaft is located the lateral part of each swing arm and installs respectively and controls each swing arm and the clutch who pins or separate with the transmission main shaft.
Further, the automatic processing system is equipped with material loading manipulator, and the panel buttress is installed to material loading manipulator's lateral part, material loading manipulator transports first panel to first location combination platform on to and transport the second panel to the second location combination platform on.
Furthermore, the automatic processing system also comprises a panel feeding device, the panel feeding device comprises a bidirectional transmission platform a and a bidirectional transmission platform b, the bidirectional transmission platform a is in butt joint with the bidirectional transmission platform b, and the output end of the bidirectional transmission platform b is in butt joint with the first panel overturning platform.
Furthermore, a second panel overturning platform is arranged on the side of the second positioning combination platform and corresponds to the other output port of the bidirectional transmission platform a.
Further, a process for panel and core panel assembly comprising the steps of:
step two, conveying the core plate subjected to gluing to a first positioning combination table to enable a first panel to cover the surface of the core plate, turning the combination of the core plate and the first panel by 180 degrees through a turning device, and placing the combination at the feeding end of a second single-sided gluing machine;
thirdly, conveying the assembly of the core plate and the first panel to a second single-sided glue spreader, and spreading glue on the other side of the core plate by the second single-sided glue spreader;
and step four, after the other surface is coated with glue, conveying the combined body of the core plate and the first panel to a second positioning combination table, and covering the other surface of the core plate by a second panel so as to complete the combination of the panel and the core plate.
Further, the first panel in the second step is firstly conveyed into a bidirectional conveying table b from the bidirectional conveying table a, and then conveyed into a first panel overturning table from the bidirectional conveying table b, the first panel overturning table overturns the first panel into a core plate positioning overturning table, so that the surfaces of the first panel and the core plate are combined, after the combination is completed, the core plate positioning overturning table overturns a combination of the core plate and the first panel to the first panel overturning table, and then the combination formed by the overturned core plate and the first panel is conveyed into a second single-side glue spreader;
the second panel in step four is transferred from the bi-directional transfer station a into the second panel flipping station.
And furthermore, in the second step, the first panel is grabbed and placed in the first positioning combined table through the feeding mechanical arm, and the second panel is grabbed and placed in the second positioning combined table through the feeding mechanical arm.
Compared with the prior art, the invention has the following advantages:
1. according to the wooden door processing system, the two surfaces of the core plate are coated with glue in a grading manner by the two single-surface glue coating machines, so that the phenomenon that fillers in the core plate fall off due to the fact that a dish-shaped conveying device is needed to be used for coating the glue on the core plate in the wooden door processing process can be avoided;
2. the turnover device has the advantages that the working efficiency is improved, and the problem that the filler in the core plate falls off in the turnover process is further solved;
3. the invention provides two technical schemes for mounting a panel, namely respectively transmitting a first panel and a second panel in place through a bidirectional transmission platform; the first panel and the second panel are conveyed to the right position through the feeding mechanical arm; the actual demand setting of factory building more has nimble changeable advantage.
Drawings
FIG. 1 is a block diagram of a motorized hybrid processing system according to the present invention;
FIG. 2 is a block diagram of the flip compound mechanism;
FIG. 3 is a view showing a structure of a clutch device;
fig. 4 is a structural view of a motorized combined machining system to which a loading robot is attached.
Reference numerals:
1. a first single-sided glue spreader; 2. a second single-sided glue spreader; 3. a first positioning assembly table; 4. a turning device; 41. a panel overturning table; 42. a core plate positioning overturning platform; 43. a main shaft; 44. a rotating arm; 45. a clutch device; 451. a clutch cylinder; 452. a shaft sleeve; 453. a piston rod; 454. positioning seats; 455. positioning holes; 456. a pin shaft; 457. a lock hole; 6. a bidirectional transmission station a; 7. a bidirectional transmission station b; 8. a second positioning combination table; 10. a second panel turnover table 11 and a belt transmission table; 13. a feeding manipulator; 14. and (6) stacking the panels.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, which illustrate some, but not all embodiments of the present invention.
Example 1
As shown in fig. 1, the automated tooling system for a face sheet and core panel combination,
the automatic processing system is sequentially provided with a first single-sided glue spreader 1, a first positioning combination table 3, a second single-sided glue spreader 2 and a second positioning combination table 8;
the first single-side gluing machine 1 and the second single-side gluing machine 2 are both rubber roll overhead single-side gluing machines and are used for respectively gluing two sides of the core plate, and a feeding port of the first single-side gluing machine 1 is connected with a belt transmission table 11;
the first positioning combination table 3 is used for combining the core plate and the first panel, and the first positioning combination table 3 is provided with a turnover device 4 for turning over the combination body formed by the core plate and the first panel by 180 degrees;
the second positioning and combining table 8 is used for combining the other surface of the core plate with a second panel.
Example 2
As shown in fig. 2, the turning device 4 includes a first panel turning table 41, a core board positioning turning table 42 and a transmission main shaft 43 located therebetween, the core board positioning turning table 42 is disposed on the first positioning assembly table 3, the first panel turning table 41 and the core board positioning turning table 42 can be turned around the main shaft 43, a panel fixing device is mounted on the first panel turning table 41, the panel turning table 41 and the core board positioning turning table 42 are both rotatably connected to the main shaft 43 through a movable arm, and a clutch device 45 for controlling the locking or separation of each rotating arm 44 and the transmission main shaft 43 is respectively mounted on the side portion of the transmission main shaft 43 located on each rotating arm 44.
As shown in fig. 3, the clutch device 45 includes a clutch cylinder 451, a shaft sleeve 452 fixedly sleeved with the transmission main shaft 43 is disposed at the bottom of the clutch cylinder 451, a piston rod 453 in the clutch cylinder 451 is disposed facing the direction of the corresponding rotating arm 44, a positioning seat 454 is disposed at an end position of the shaft sleeve 452 on the piston rod 453, a positioning hole 455 aligned with the piston rod 453 is disposed in the positioning seat 454, a pin 456 is disposed in the positioning hole 455, the piston rod 453 is inserted into the positioning hole 455, an end of the piston rod 453 is fixedly connected with the pin 456 in the positioning hole 455, the pin 456 is driven by the piston rod 453 to extend out of or retract from the other end of the positioning hole 455, and a locking hole 457 corresponding to the adjacent pin 456 is disposed on the rotating arm 44.
Example 3
As shown in fig. 1, the automatic processing system further includes a panel loading device, the panel loading device includes a bidirectional transmission table a6 and a bidirectional transmission table b7, the bidirectional transmission table a6 is connected to the bidirectional transmission table b7, and the output end of the bidirectional transmission table b7 is connected to the first panel turnover table 41. And a second panel turnover table 10 is arranged at the side part of the second positioning combination table 8, and the second panel turnover table 10 is in butt joint with the other output port of the bidirectional transmission table a 6.
Example 4
As shown in fig. 4, the automatic processing system is provided with a feeding manipulator 13, a panel stack 14 is installed on the side of the feeding manipulator 13, and the feeding manipulator 13 transports a first panel to the first positioning combination table 3 and a second panel to the second positioning combination table 8; or the feeding manipulator 13 conveys the first panel to the first panel turnover table 41; when the second panel turnover table 10 is arranged on the side of the second positioning combination table 8, the feeding manipulator 13 conveys the second panel to the second panel turnover table 10.
Example 5
The process for combining the panel and the core board based on the scheme of the embodiment comprises the following steps:
step one, conveying the core plate to a first single-sided glue spreader 1, and gluing the upper surface of the core plate by the first single-sided glue spreader 1;
secondly, conveying the core plate subjected to gluing to a first positioning combination table 3 to enable a first panel to cover the surface of the core plate, turning the core plate and first panel assembly by 180 degrees through a turning device 4, and placing the core plate and first panel assembly at the feed end of a second single-sided gluing machine 2;
the first panel in the above steps is firstly transferred from the bidirectional transfer station a6 to the bidirectional transfer station b7, and then transferred from the bidirectional transfer station b7 to the first panel turnover station 41, the first panel turnover station 41 turns the first panel over to the core panel positioning turnover station 42, so that the surfaces of the first panel and the core panel are combined, after the combination is completed, the core panel positioning turnover station 42 turns the core panel and first panel combination to the first panel turnover station 41, and then the core panel and first panel combination after turning over is sent to the second single-side glue spreader 2; or the first panel is grabbed and placed in the first positioning combination table 3 through the feeding manipulator 13;
thirdly, the assembly of the core plate and the first panel is transmitted to a second single-sided glue spreader 2, and the second single-sided glue spreader 2 spreads the other side of the core plate;
after the other side is coated with glue, the core plate and the first panel are combined and sent to a second positioning combination table 8, and the second panel covers the other side of the core plate, so that the combination of the panel and the core plate is completed;
the second panel is transferred from the bi-directional transfer station a6 to the second panel flipping station 10; or the second panel is grabbed and placed in the second positioning and combining table 8 through the feeding manipulator 13.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (4)
1. An automatic processing system for a panel and core combination is characterized in that,
the automatic processing system is sequentially provided with a first single-face gluing machine, a first positioning combination table, a second single-face gluing machine and a second positioning combination table;
the first single-side glue spreader and the second single-side glue spreader are both rubber roll overhead single-side glue spreaders used for spreading glue on two sides of the core plate respectively;
the first positioning combination table is used for combining the core plate and the first panel, and a turnover device used for turning over the combination body formed by the core plate and the first panel by 180 degrees is arranged on the first positioning combination table;
the turnover device comprises a first panel turnover table, a core board positioning turnover table and a transmission main shaft positioned between the first panel turnover table and the core board positioning turnover table, the core board positioning turnover table is arranged on a first positioning combination table, the first panel turnover table and the core board positioning turnover table can turn over around the main shaft, a panel fixing device is arranged on the first panel turnover table, the panel turnover table and the core board positioning turnover table are both rotatably connected with the main shaft through rotating arms, and a clutch device for controlling the rotating arms to be locked or separated from the transmission main shaft is respectively arranged on the side part of each rotating arm of the transmission main shaft;
the second positioning combination table is used for combining the other surface of the core plate with the second panel.
2. The automated processing system for a combination of panels and core boards of claim 1, further comprising a panel loading device comprising a bi-directional transport station a and a bi-directional transport station b, the bi-directional transport station a being docked with the bi-directional transport station b, the bi-directional transport station b having an output docked with the first panel flipping station.
3. The automated processing system for panel and core panel combinations of claim 2, wherein the second positioning assembly side is provided with a second panel turnover station corresponding to the other output port of the bi-directional transport station a.
4. A process for the assembly of a panel and a core, characterized by: the method comprises the following steps:
step one, conveying the core plate to a first single-face glue spreader, and coating glue on the upper surface of the core plate by the first single-face glue spreader;
step two, the core plate after gluing is sent to a first positioning combination table, a first panel is firstly sent to a bidirectional transmission table b from a bidirectional transmission table a and then sent to a first panel overturning table from the bidirectional transmission table b, the first panel overturning table overturns the first panel to a core plate positioning overturning table, the first panel is covered on the surface of the core plate, the surface of the first panel and the surface of the core plate are combined, after the combination is finished, the core plate positioning overturning table overturns the core plate and the first panel assembly for 180 degrees and overturns the core plate and the first panel assembly to the first panel overturning table, and then the core plate and the first panel assembly after overturning is sent to a second single-sided glue spreader;
thirdly, conveying the assembly of the core plate and the first panel to a second single-sided glue spreader, and spreading glue on the other side of the core plate by the second single-sided glue spreader;
and step four, after the other side is coated with glue, the core plate and the first panel are combined and sent to a second positioning combination table, the second panel covers the other side of the core plate, so that the combination of the panel and the core plate is completed, and the second panel is conveyed into a second panel turnover table from the bidirectional conveying table a.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010641013.2A CN111923166B (en) | 2020-07-06 | 2020-07-06 | Automatic processing system for panel and core board combination and combination process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010641013.2A CN111923166B (en) | 2020-07-06 | 2020-07-06 | Automatic processing system for panel and core board combination and combination process thereof |
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| Publication Number | Publication Date |
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| CN111923166A CN111923166A (en) | 2020-11-13 |
| CN111923166B true CN111923166B (en) | 2022-05-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010641013.2A Active CN111923166B (en) | 2020-07-06 | 2020-07-06 | Automatic processing system for panel and core board combination and combination process thereof |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112659283A (en) * | 2020-12-17 | 2021-04-16 | 南通跃通数控设备股份有限公司 | Panel and core board combination method based on panel and core board combination device |
| CN113021557B (en) * | 2021-03-31 | 2022-08-02 | 湖北科豪门业有限公司 | Full-automatic wooden door combination production line |
| CN113084958B (en) * | 2021-03-31 | 2022-04-26 | 湖北科豪门业有限公司 | Full-automatic single-panel wooden door production line |
| CN113070963B (en) * | 2021-03-31 | 2022-04-05 | 湖北科豪门业有限公司 | Full-automatic double-panel wood door production line |
| CN114211577A (en) * | 2022-01-26 | 2022-03-22 | 山东中孚智能机械制造有限公司 | Full-automatic veneer production line of plywood |
| CN115741911A (en) * | 2022-11-28 | 2023-03-07 | 福建和其昌竹业股份有限公司 | Full-automatic house board row board line |
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| CN111923166A (en) | 2020-11-13 |
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