CN111922045A - Process for recovering ferrosilicon from waste residues - Google Patents

Process for recovering ferrosilicon from waste residues Download PDF

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Publication number
CN111922045A
CN111922045A CN202010790268.5A CN202010790268A CN111922045A CN 111922045 A CN111922045 A CN 111922045A CN 202010790268 A CN202010790268 A CN 202010790268A CN 111922045 A CN111922045 A CN 111922045A
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CN
China
Prior art keywords
waste
ferrosilicon
reactor
calcium carbide
water
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Pending
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CN202010790268.5A
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Chinese (zh)
Inventor
魏征
王燕
张增玉
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Beijing Restart Chemical Equipment Co ltd
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Beijing Restart Chemical Equipment Co ltd
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Priority to CN202010790268.5A priority Critical patent/CN111922045A/en
Publication of CN111922045A publication Critical patent/CN111922045A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B5/00Operations not covered by a single other subclass or by a single other group in this subclass

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  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention provides a process for recovering ferrosilicon from waste residues, and relates to the technical field of chemical product recovery processes. The process for recovering ferrosilicon from waste residue comprises the following steps: s1, firstly, putting solid waste powder containing ferrosilicon and calcium carbide into a waste receiving bin; s2, continuously conveying the waste in the waste receiving bin into a waste reactor through a waste conveyor; s3, introducing water into the waste reactor to react with calcium carbide in the solid waste powder, wherein the water reacts with the calcium carbide to generate acetylene gas, and the generated acetylene gas is merged into a production network through an exhaust pipeline; and S4, after the calcium carbide in the waste material reactor is consumed by reaction, discharging the slurry formed by mixing the residual ferrosilicon and the reaction liquid through a discharge port of the reactor. The process designed by the invention can screen and detect clean ferrosilicon from waste residues, can be sold directly, increases the income, and can also recover harmful dispersed calcium carbide and generate acetylene gas, thereby improving the yield of acetylene and reducing the cost required by production.

Description

Process for recovering ferrosilicon from waste residues
Technical Field
The invention relates to the technical field of chemical product recovery processes, in particular to a process for recovering ferrosilicon from waste residues.
Background
Ferrosilicon, i.e. ferrosilicon, which is an iron alloy consisting of iron and silicon, the ferrosilicon being cokeCarbon, steel scraps and quartz (or silica) are used as raw materials, and the iron-silicon alloy is prepared by smelting in an electric furnace. Since silicon and oxygen are easily synthesized into silica, ferrosilicon is commonly used as a deoxidizer in steel making, and simultaneously, since SiO is used as a deoxidizer2The heat is released in a large amount during the production, and it is advantageous to raise the temperature of molten steel while deoxidizing. Meanwhile, the ferrosilicon can also be used as an alloy element additive and widely applied to low-alloy structural steel, spring steel, bearing steel, heat-resistant steel and electrical silicon steel, and is commonly used as a reducing agent in ferroalloy production and chemical industry.
Firstly, in the crushing process of calcium carbide, calcium carbide and silicon iron are separated to obtain silicon iron waste residues, but because of the production limitation of a calcium carbide production process, part of calcium carbide is wrapped in the silicon iron, so that the waste residues are dangerous, and a method is needed for safely separating the silicon iron; secondly, in the dry acetylene generation process, the carbide slag contains ferrosilicon and carbide particles, and the ferrosilicon and the carbide particles can be separated from the carbide slag through screening, but the screened ferrosilicon and carbide are a mixture, so that the ferrosilicon is dangerous and needs to be safely separated to obtain ferrosilicon; in view of the above, it is desirable to design a process for recovering ferrosilicon from waste slag.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a process for recovering ferrosilicon from waste residues, which solves the problem that solid wastes such as ferrosilicon-containing waste residues and calcium carbide dust generated in the existing acetylene production process cannot be reasonably treated.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: a process for recovering ferrosilicon from waste residue comprises the following steps:
s1, firstly, putting solid waste powder containing ferrosilicon and calcium carbide into a waste receiving bin;
s2, continuously conveying the waste in the waste receiving bin into a waste reactor through a waste conveyor;
s3, introducing water into the waste reactor to react with calcium carbide in the solid waste powder, wherein the water reacts with the calcium carbide to generate acetylene gas, and the generated acetylene gas is merged into a production network through an exhaust pipeline;
s4, after the calcium carbide in the waste material reactor is consumed by reaction, discharging the slurry formed by mixing the residual ferrosilicon and the reaction liquid through a discharge port of the reactor, and feeding the slurry into a ferrosilicon filtering washer;
s5, introducing water into the inner end of the filtering washer to filter and wash the slurry containing the ferrosilicon, separating and simultaneously washing the ferrosilicon from the slurry, and then conveying the ferrosilicon to a ferrosilicon collecting bin through a conveying device for collecting;
s6, extracting part of washing liquid from the ferrosilicon filtering washer, returning the part of washing liquid to the waste material reactor to participate in reaction, recycling part of washing water, and discharging redundant water to other procedures for comprehensive utilization.
Preferably, in the step S1, during the process of adding the mixed waste into the waste receiving bin, the bin body of the waste receiving bin is replaced by "nitrogen-air" through a pipeline and a valve control.
Preferably, the waste reactor in the step S2 is provided with positive, negative and safe water seals to ensure safe operation of the reactor.
Preferably, the process equipment pipeline in the whole process flow adopts a nitrogen filling mode, so that the system safety is ensured.
Preferably, a pressure sensor and a temperature sensor are arranged in the waste material reactor in the step S2.
(III) advantageous effects
The invention provides a process for recovering ferrosilicon from waste residues. The method has the following beneficial effects:
the process designed by the invention can screen and detect clean ferrosilicon from waste residues, is safe and pure, can be sold directly, increases the income, can also recover harmful dispersed calcium carbide and generate acetylene gas, and the generated acetylene gas enters an acetylene gas system after being recovered, thereby improving the yield of acetylene production and reducing the cost required by production
FIG. 1 is a schematic view of the process of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The first embodiment is as follows:
as shown in fig. 1, the embodiment provides a process for recovering ferrosilicon from waste slag, comprising the following steps:
s1, firstly, throwing solid waste powder containing ferrosilicon and calcium carbide into a waste receiving bin, and controlling nitrogen-air replacement of a bin body of the waste receiving bin through a pipeline and a valve in the process of adding mixed waste into the waste receiving bin so as to ensure the safety of feeding;
s2, continuously conveying the waste in the waste receiving bin into a waste reactor through a waste conveyor, wherein the waste reactor is provided with a positive water seal, a negative water seal and a safety water seal to ensure that the reactor runs safely, and a pressure sensor and a temperature sensor are arranged in the waste reactor to ensure that the pressure and the temperature of the reaction can be monitored at any time;
s3, introducing water into the waste reactor to react with calcium carbide in the solid waste powder, wherein the water reacts with the calcium carbide to generate acetylene gas, and the generated acetylene gas is merged into a production network through an exhaust pipeline;
s4, after the calcium carbide in the waste material reactor is consumed by reaction, discharging the slurry formed by mixing the residual ferrosilicon and the reaction liquid through a discharge port of the reactor, and feeding the slurry into a ferrosilicon filtering washer;
s5, introducing water into the inner end of the filtering washer to filter and wash the slurry containing the ferrosilicon, separating and simultaneously washing the ferrosilicon from the slurry, and then conveying the ferrosilicon to a ferrosilicon collecting bin through a conveying device for collecting;
s6, extracting part of washing liquid from the ferrosilicon filtering washer, returning the part of washing liquid to the waste material reactor to participate in reaction, recycling part of washing water, and discharging redundant water to other procedures for comprehensive utilization so as to save energy.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (5)

1. A process for recovering ferrosilicon from waste residue is characterized in that: the method comprises the following steps:
s1, firstly, putting solid waste powder containing ferrosilicon and calcium carbide into a waste receiving bin;
s2, continuously conveying the waste in the waste receiving bin into a waste reactor through a waste conveyor;
s3, introducing water into the waste reactor to react with calcium carbide in the solid waste powder, wherein the water reacts with the calcium carbide to generate acetylene gas, and the generated acetylene gas is merged into a production network through an exhaust pipeline;
s4, after the calcium carbide in the waste material reactor is consumed by reaction, discharging the slurry formed by mixing the residual ferrosilicon and the reaction liquid through a discharge port of the reactor, and feeding the slurry into a ferrosilicon filtering washer;
s5, introducing water into the inner end of the filtering washer to filter and wash the slurry containing the ferrosilicon, separating and simultaneously washing the ferrosilicon from the slurry, and then conveying the ferrosilicon to a ferrosilicon collecting bin through a conveying device for collecting;
s6, extracting part of washing liquid from the ferrosilicon filtering washer, returning the part of washing liquid to the waste material reactor to participate in reaction, recycling part of washing water, and discharging redundant water to other procedures for comprehensive utilization.
2. The process of claim 1, wherein the iron ore is recovered from the waste residue by the following steps: in the step S1, in the process of adding the mixed waste into the waste receiving bin, the bin body of the waste receiving bin is replaced by nitrogen-air under the control of a pipeline and a valve.
3. The process of claim 1, wherein the iron ore is recovered from the waste residue by the following steps: and the waste material reactor in the step S2 is provided with positive, negative and safe water seals to ensure the safe operation of the reactor.
4. The process of claim 1, wherein the iron ore is recovered from the waste residue by the following steps: the process equipment pipeline in the whole process flow adopts a nitrogen filling mode, so that the system safety is ensured.
5. The process of claim 1, wherein the iron ore is recovered from the waste residue by the following steps: a pressure sensor and a temperature sensor are arranged in the waste material reactor in the step S2.
CN202010790268.5A 2020-08-07 2020-08-07 Process for recovering ferrosilicon from waste residues Pending CN111922045A (en)

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CN202010790268.5A CN111922045A (en) 2020-08-07 2020-08-07 Process for recovering ferrosilicon from waste residues

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Application Number Priority Date Filing Date Title
CN202010790268.5A CN111922045A (en) 2020-08-07 2020-08-07 Process for recovering ferrosilicon from waste residues

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115889399A (en) * 2022-11-26 2023-04-04 安徽华塑股份有限公司 Carbide slag recycling equipment

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DD229147A1 (en) * 1984-11-14 1985-10-30 Maschf & Eisengiesserei Veb AZETYLENE ELEMENT DEVELOPER FOR GASIFICATING CALCIUM CARBIDE WITH HIGH FERROSILICLE SHARE
US20070084306A1 (en) * 2005-10-17 2007-04-19 Jones Jeremy A Composition for reducing steelmaking slag
CN201545792U (en) * 2008-09-24 2010-08-11 宜宾天原集团股份有限公司 Safe separation and recovery unit for acetylene and carbide slag in dry acetylene generator
CN204644294U (en) * 2015-05-22 2015-09-16 田耀武 Acetylene gas and ferrosilicon system is reclaimed in wet method carbide-feed generator slag slurry
CN204874417U (en) * 2015-07-31 2015-12-16 广西德陆科技有限公司 Device is used multipurposely to full -automatic row of sediment of acetylene gas generator
CN204918697U (en) * 2015-09-02 2015-12-30 西安利时通机电科技有限公司 Dry process acetylene carbide slag ferrosilicon recovery plant
CN205011710U (en) * 2015-08-03 2016-02-03 宜宾海丰和锐有限公司 Carbide slag thick liquid separator indisputable with silicon in wet process system acetylene
CN205341026U (en) * 2016-01-06 2016-06-29 深圳市中矿海纳矿业有限公司 Carbide slag slurry particulate ferrosilicon and incomplete soot particle recovery unit
CN209815990U (en) * 2019-04-18 2019-12-20 杨玉亭 Dry acetylene sludge acetylene gas and silicon iron recycling device

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DD229147A1 (en) * 1984-11-14 1985-10-30 Maschf & Eisengiesserei Veb AZETYLENE ELEMENT DEVELOPER FOR GASIFICATING CALCIUM CARBIDE WITH HIGH FERROSILICLE SHARE
US20070084306A1 (en) * 2005-10-17 2007-04-19 Jones Jeremy A Composition for reducing steelmaking slag
CN201545792U (en) * 2008-09-24 2010-08-11 宜宾天原集团股份有限公司 Safe separation and recovery unit for acetylene and carbide slag in dry acetylene generator
CN204644294U (en) * 2015-05-22 2015-09-16 田耀武 Acetylene gas and ferrosilicon system is reclaimed in wet method carbide-feed generator slag slurry
CN204874417U (en) * 2015-07-31 2015-12-16 广西德陆科技有限公司 Device is used multipurposely to full -automatic row of sediment of acetylene gas generator
CN205011710U (en) * 2015-08-03 2016-02-03 宜宾海丰和锐有限公司 Carbide slag thick liquid separator indisputable with silicon in wet process system acetylene
CN204918697U (en) * 2015-09-02 2015-12-30 西安利时通机电科技有限公司 Dry process acetylene carbide slag ferrosilicon recovery plant
CN205341026U (en) * 2016-01-06 2016-06-29 深圳市中矿海纳矿业有限公司 Carbide slag slurry particulate ferrosilicon and incomplete soot particle recovery unit
CN209815990U (en) * 2019-04-18 2019-12-20 杨玉亭 Dry acetylene sludge acetylene gas and silicon iron recycling device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115889399A (en) * 2022-11-26 2023-04-04 安徽华塑股份有限公司 Carbide slag recycling equipment
CN115889399B (en) * 2022-11-26 2024-05-17 安徽华塑股份有限公司 Carbide slag recycle equipment

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