CN111916371A - Intelligent manufacturing system and method for single chip element - Google Patents
Intelligent manufacturing system and method for single chip element Download PDFInfo
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- CN111916371A CN111916371A CN202010492626.4A CN202010492626A CN111916371A CN 111916371 A CN111916371 A CN 111916371A CN 202010492626 A CN202010492626 A CN 202010492626A CN 111916371 A CN111916371 A CN 111916371A
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- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 31
- 238000005057 refrigeration Methods 0.000 claims abstract description 21
- 238000012546 transfer Methods 0.000 claims abstract description 7
- 239000011232 storage material Substances 0.000 claims description 27
- 238000012545 processing Methods 0.000 claims description 17
- 238000007689 inspection Methods 0.000 claims description 11
- 239000002699 waste material Substances 0.000 claims description 10
- 238000003860 storage Methods 0.000 claims description 9
- 238000010008 shearing Methods 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 7
- 238000003825 pressing Methods 0.000 claims description 4
- 230000000903 blocking effect Effects 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000011144 upstream manufacturing Methods 0.000 claims 1
- 238000013461 design Methods 0.000 abstract description 2
- 238000009434 installation Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 238000007630 basic procedure Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67121—Apparatus for making assemblies not otherwise provided for, e.g. package constructions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/34—Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
- H01L23/36—Selection of materials, or shaping, to facilitate cooling or heating, e.g. heatsinks
- H01L23/367—Cooling facilitated by shape of device
- H01L23/3672—Foil-like cooling fins or heat sinks
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L25/00—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
- H01L25/50—Multistep manufacturing processes of assemblies consisting of devices, each device being of a type provided for in group H01L27/00 or H01L29/00
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- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention relates to a single chip element intelligent manufacturing system and a method, which comprises a refrigerating piece adhered to a chip fitting; which comprises a frame assembly as a carrier. The cold piece vibration disc stores the refrigeration pieces and feeds the refrigeration pieces one by one; the workpiece conveying device is used for realizing the connection and transfer of the refrigerating piece among all stations; the loading device is arranged on one side of the workpiece conveying device and is used for finishing the feeding, gluing, bonding and outputting of the refrigeration piece; the input end of the stacking device is positioned at the output end of the workpiece conveying device; the accessory feeding device is used for feeding chip accessories; a fitting assembly device for adhering the chip fitting to the cold piece; the invention has reasonable design, compact structure and convenient use.
Description
Technical Field
The invention relates to a system and a method for intelligently manufacturing a single chip element.
Background
High-precision process and system are needed for assembling and manufacturing chip accessories, but the existing accessories generally radiate heat through aluminum alloy radiating fins, but the radiating effect is poor, the occupied area is large, and the ventilation effect is poor. How to realize improving current heat dissipation technology, go on going up unloading, bonding, technology such as pile up neatly becomes the technical problem that needs to solve urgently with radiator unit and accessory.
Disclosure of Invention
The invention aims to solve the technical problem of providing an intelligent manufacturing system and method for a single chip element.
In order to solve the problems, the technical scheme adopted by the invention is as follows:
the invention has the advantages of reasonable design, low cost, firmness, durability, safety, reliability, simple operation, time and labor saving, capital saving, compact structure and convenient use.
Drawings
FIG. 1 is a schematic diagram of the use configuration of the present invention;
FIG. 2 is a partial view of the present invention 1;
FIG. 3 is a partial view 2 of the present invention;
FIG. 4 is a partial view of the present invention 3;
FIG. 5 is a partial view of the present invention 4;
FIG. 6 is a partial view of the present invention 5;
FIG. 7 is a partial view 6 of the present invention;
FIG. 8 is a partial view of the present invention 7;
wherein: 1. a refrigeration sheet; 2. a chip fitting; 3. a frame assembly; 4. a cold plate vibrating plate; 5. a workpiece transfer device; 6. assembling the device; 7. a palletizing device; 8. an accessory feeding device; 9. an accessory assembly device; 10. a cold plate feeding channel; 11. a workpiece conveying channel; 12. a conveying waste discharge channel; 13. conveying a U-shaped manipulator with longitudinal and transverse two degrees of freedom; 14. a feed station; 15. a first glue spreading device; 16. a first inspection device; 17. a first bonding station; 18. a first fastening device; 23. fastening a lifting seat; 24. fastening a rotary screwdriver; 25. fastening the lateral screw channel; 26. fastening a convergence screw falling channel; 27. fastening a screwdriver channel; 28. a chip storage material channel; 29. a chip drop channel; 30. a chip L-shaped transverse push rod; 31. a chip longitudinal pushing station; 32. a chip longitudinal push rod; 33. a chip feeding reset push rod; 34. a chip feeding swing rod; 35. a chip feeding swing frame; 36. a chip feeding hinge seat; 37. a chip feeding dead weight channel; 38. an accessory handling device; 39. a chip feeding vibration channel; 40. a chip feeding terminal station; 41. a chip transverse moving frame; 42. chip feeding and discharging sucker; 43. an accessory processing station; 44. an accessory process channel; 45. a fitting-side waste channel; 46. the accessory gear lower pressure head; 47. positioning a lifting die on the accessory; 48. the accessory is pushed up to the shearing knife; 49. positioning the mold on the accessory; 50. the forming head is pushed up on the accessory; 51. pushing the push rod on the accessory; 52. stacking the bearing trays; 53. stacking the empty upper telescopic supporting arm; 54. stacking the transverse conveyor belts; 55. a stacking no-load falling channel; 56. stacking the empty-load lower supporting hands; 57. a stacking storage channel; 58. stacking the feeding grooves; 59. a stacking full-load upward pushing push rod; 60. stacking full-load brackets; 61. a stacking reset torsion spring; 62. stacking swing supporting arms; 63. and (5) stacking the lower clamping seat.
Detailed Description
As shown in fig. 1 to 8, the intelligent manufacturing system for single chip components of the present embodiment is used for bonding a refrigeration piece 1 to a chip assembly 2; which includes a frame assembly 3 as a carrier.
On the frame assembly 3:
a cold piece vibration disk 4 for storing the cold piece 1 and feeding the cold piece one by one;
the workpiece conveying device 5 is used for realizing the connection and transfer of the refrigerating piece 1 among all stations;
the assembling device 6 is arranged on one side of the workpiece conveying device 5 and used for finishing the feeding, gluing, bonding and outputting of the refrigerating piece 1;
the input end of the stacking device 7 is positioned at the output end of the workpiece conveying device 5;
the accessory feeding device 8 is used for feeding the chip accessories 2;
a component assembly device 9 for gluing the chip component 2 to the cold piece 1;
the cold piece feeding channel 10 is used for receiving the cold piece 1 output by the cold piece vibrating disk 4 and inclining; the output end of the cold piece feeding channel 10 is connected with a feeding station 14 of a horizontally placed workpiece conveying channel 11; the conveying workpiece channel 11 is connected with a conveying waste discharge channel 12;
a conveying longitudinal and transverse two-degree-of-freedom U-shaped manipulator 13 which is driven by the manipulator and used for clamping the refrigerating piece 1 to move at a station of the conveying workpiece channel 11 is arranged on the conveying workpiece channel 11;
a first gluing station, a first inspection station, a first bonding station 17, a first fastening station and an output station which are positioned on the output side of the feeding station 14 are arranged on the workpiece conveying channel 11; the assembly device 6 comprises a first gluing device 15 and a first inspection device 16;
a first gluing device 15 is arranged at the first gluing station and is used for gluing the refrigeration piece 1; the first inspection device 16 is arranged at the first inspection station and is used for detecting whether the gluing is in place;
at a first bonding station 17, the fitting assembly device 9 bonds the refrigeration sheet 1 to the refrigeration sheet 1;
a first fastening device 18 is arranged at the first fastening station and is used for feeding and installing screws between the refrigerating piece 1 and the chip fitting 2; and taking out the unqualified product by a waste discharging mechanical hand at the output station.
The first fastening device 18 comprises a fastening lifting seat 23, a fastening rotary screwdriver 24 arranged on the fastening lifting seat 23, a fastening screwdriver channel 27 arranged below the fastening lifting seat 23, a fastening convergence screw falling channel 26 with the upper end communicated with the lower end of the fastening screwdriver channel 27, and a fastening lateral screw channel 25 with the lower end communicated with the upper end of the fastening convergence screw falling channel 26;
the screws fall into a fastening convergence screw falling channel 26 through a fastening lateral screw channel 25, and then a fastening lifting seat 23 drives a fastening rotary screwdriver 24 to descend and the fastening rotary screwdriver 24 to rotate, so that the screws are arranged on the chip fittings 2 and connected with the refrigeration piece 1;
the accessory feeding device 8 comprises a chip storage material channel 28 which is prefabricated with a chip accessory 2 and at least one end of which is through; the chip storage lane 28 is stacked in the chip drop lane 29; a transverse channel is arranged below the chip falling channel 29, a chip L-shaped transverse push rod 30 is transversely inserted into and withdrawn from the transverse channel, the chip storage material channel 28 falls into the chip L-shaped transverse push rod 30 and transversely pushes the chip storage material channel 28 out of a chip longitudinal pushing station 31, the chip L-shaped transverse push rod 30 is provided with a step for blocking the chip storage material channel 28 from falling, a chip longitudinal push rod 32 is arranged at one longitudinal end of the chip longitudinal pushing station 31 and is used for longitudinally pushing the chip storage material channel 28 away from the chip L-shaped transverse push rod 30, a chip feeding dead weight channel 37 for bearing the chip storage material channel 28 longitudinally pushed away from the chip L-shaped transverse push rod 30 is arranged at the output end of the chip longitudinal pushing station 31, the chip feeding dead weight channel 37 is arranged on a chip feeding swing frame 35, a chip feeding reset push rod 33 and a chip feeding hinged seat 36 are arranged at one side of the chip feeding dead weight channel 37, a chip feeding swing rod 34 is arranged below the chip feeding dead weight channel 37; the upper end of the chip feeding swing rod 34 is hinged with a chip feeding swing frame 35;
the chip feeding reset push rod 33 drives the chip feeding swing rod 34 to enable the chip feeding dead weight channel 37 to swing around the chip feeding hinged seat 36 to be in an inclined state;
the accessory assembling device 9 comprises a chip feeding vibration channel 39 with an input end connected with an output end of the chip feeding self-weight channel 37, a chip feeding terminal station 40 is arranged at the output end of the chip feeding vibration channel 39, a chip transverse moving frame 41 is arranged between the chip feeding terminal station 40 and the first bonding station 17, and a chip feeding and discharging sucker 42 is arranged on the chip transverse moving frame 41 and used for adsorbing the chip accessories 2;
an accessory processing device 38 is arranged on the chip feeding self-weight channel 37;
the accessory processing device 38 comprises an accessory processing station 43 arranged on the chip feeding dead weight channel 37, an accessory process channel 44 is vertically penetrated in the accessory processing station 43, an accessory side waste channel 45 is connected to one side of the accessory processing station 43, an accessory gear lower pressure head 46 for pressing down the chip accessory 2 is arranged in front of the accessory process channel 44, an accessory upper positioning lifting die 47 is arranged above the accessory process channel 44, an accessory upper positioning die 49 is arranged at the lower end of the accessory upper positioning lifting die 47, an accessory upper jacking push rod 51 is arranged below the accessory upper positioning lifting die 47, an accessory upper jacking forming head 50 is arranged at the upper end of the accessory upper jacking push rod 51, and an accessory upper jacking shearing knife 48 is arranged at one side of the accessory upper positioning lifting die 47 in a lifting manner;
the upper top of the part upper top forming head 50 is matched with the part upper positioning die 49, so that the pins of the chip part 2 are formed and bent, and the part upper top shearing knife 48 goes upwards and is staggered with the part upper positioning lifting die 47 to cut the pins.
The palletizing device 7 comprises a transverse palletizing conveyor belt 54 which is transversely arranged and is used for conveying the palletizing bearing tray 52;
the middle part of the stacking transverse conveyor belt 54 is provided with an output station corresponding to the workpiece conveying channel 11; two ends of the output station are respectively provided with a no-load station and a full-load station;
a stacking empty-load falling channel 55 is arranged above the empty-load station, stacking bearing trays 52 are stacked on the stacking empty-load falling channel 55, a stacking empty-load lower supporting hand 56 is arranged below the empty-load station, and a stacking empty-load upper telescopic supporting hand 53 is arranged at the lower end of the stacking empty-load falling channel 55 and is used for supporting the stacking bearing trays 52 which do not fall on the stacking transverse conveyor belt 54;
a pallet storage channel 57 having a pallet feed groove 58 at an input end is provided in the pallet load tray 52;
a full-load pallet jacking push rod 59 for jacking the full-load pallet bearing tray 52 is arranged below the full-load station; a stacking full-load bracket 60 is arranged above a full-load station, a stacking swing bracket 62 is hinged on the stacking full-load bracket 60 through a stacking reset torsion spring 61, and a stacking lower clamping seat 63 is arranged below the stacking swing bracket 62;
the full-load pallet-bearing tray 52 is upwards separated from the transverse pallet conveyor belt 54 by the full-load pallet-jacking push rod 59, and the full-load pallet-bearing tray 52 ascends to overcome the spring force of the pallet reset torsion spring 61, so that the pallet swing arm 62 swings upwards; then, the pallet swing catcher 62 is reset by the spring force of the pallet reset torsion spring 61, and carries the full-load pallet carrying tray 52.
The intelligent manufacturing method of the single chip element is used for bonding the refrigerating piece 1 to the chip fitting 2; the method comprises the following steps;
step one, starting a cold piece vibration disc 4, and enabling a cold piece 1 to fall to a feeding station 14 of a workpiece conveying channel 11 through a cold piece feeding channel 10;
secondly, starting a U-shaped manipulator 13 with two degrees of freedom of longitudinal and transverse transmission to realize the transfer of the cold piece 1 between the stations;
step three, firstly, gluing the refrigeration piece 1 by a first gluing device 15 at a first gluing station; then, detecting whether the gluing is in place or not at a first gluing station and a first inspection station;
step four, firstly, at a first bonding station 17, the accessory assembling device 9 bonds the refrigeration piece 1 to the refrigeration piece 1;
step five, at a first fastening station, a first fastening device 18 sends and installs screws between the refrigeration piece 1 and the chip fitting 2;
and step nine, stacking the paired refrigerating pieces 1.
In the fourth step, step a is executed, first, the chip storage material channel 28 fully loaded with the chip accessories 2 falls onto the chip L-shaped transverse push rod 30; then, the chip L-shaped transverse push rod 30 sends the chip storage material channel 28 to a chip longitudinal pushing station 31, and meanwhile, pushes the unloaded chip storage material channel 28 out of the chip longitudinal pushing station 31; secondly, the chip longitudinal push rod 32 pushes the chip storage material channel 28 longitudinally away from the chip L-shaped transverse push rod 30 and enters the chip feeding dead weight channel 37; thirdly, the chip feeding swing rod 34 drives the chip feeding swing frame 35 to swing around the chip feeding hinged seat 36, so that the chip accessories 2 in the chip storage material channel 28 are output to the chip feeding vibration channel 39 and are fed to the chip feeding terminal station 40 through the chip feeding vibration channel 39; subsequently, the chip loading and unloading suction disc 42 sends the chip fittings 2 to the corresponding bonding station; then, the chip feeding dead weight channel 37 is changed into a horizontal state, and the chip feeding reset push rod 33 returns the chip storage material channel 28 from the chip feeding dead weight channel 37 to the chip longitudinal pushing station 31;
in step five, the method comprises the following steps; first, the screw is dropped into the fastening convergence screw dropping passage 26 through the fastening lateral screw passage 25; then, the fastening lifting seat 23 drives the fastening rotary screwdriver 24 to descend and the fastening rotary screwdriver 24 rotates, so that the screw is installed on the chip fitting 2 and connected with the refrigerating piece 1;
step nine, firstly, retracting the no-load upper telescopic supporting hand 53, and downward supporting the pallet bearing tray 52 on the transverse pallet conveying belt 54 by the no-load lower supporting hand 56; then, the pallet transverse conveyor belt 54 conveys the pallet bearing tray 52 to an output station, and the finished product refrigerating piece 1 enters the pallet storage channel 57 along the pallet feeding groove 58; thirdly, the finished product refrigeration piece 1 is conveyed to a full-load working position; subsequently, the full-load pallet-bearing tray 52 is lifted by the pallet full-load push-up push rod 59 away from the pallet transverse conveyor belt 54, and the full-load pallet-bearing tray 52 is lifted to overcome the spring force of the pallet return torsion spring 61, so that the pallet swing arm 62 swings upwards; subsequently, the pallet swing arm 62 is returned by the spring force of the pallet return torsion spring 61, and carries the full-load pallet carrying tray 52.
Wherein, the following steps of conveying the chip fittings 2 in the chip feeding dead weight channel 37; first, the chip part 2 is stopped at the part processing station 43 by the lateral cylinder, and the chip part 2 after being pressed down by the part gear lower ram 46; then, the part upper positioning lifting die 47 drives the part upper positioning die 49 to press down the chip part 2, meanwhile, the part upper pushing push rod 51 pushes up to bend the pins, and meanwhile, the part upper pushing shearing knife 48 cuts with the part upper positioning lifting die 47.
The invention realizes the bonding and the bolt installation of a refrigerating piece 1 and a chip accessory 2, a cold piece vibrating disc 4 realizes the vibrating feeding, a workpiece conveying device 5 realizes the station connection, an assembling device 6 realizes the station connection, a stacking device 7 realizes the stacking of finished products, an accessory feeding device 8 realizes the automatic feeding, an accessory assembling device 9 realizes the chip accessory feeding bonding, a cold piece feeding channel 10 realizes the automatic feeding, a workpiece conveying channel 11 realizes the station connection, a waste conveying discharge channel 12 realizes the discharge of unqualified products, a vertical and horizontal two-degree-of-freedom U-shaped manipulator 13 is conveyed to clamp workpieces for conveying, a feeding station 14 realizes the feeding, a first gluing device 15 realizes the gluing, a first checking device 16 detects whether the gluing is finished, a first gluing station 17 realizes the installation of the accessories and the cold piece, a first fastening device 18 realizes the bolt installation and fastens a lifting seat 23, the invention is characterized in that the falling of the bolt is stopped by the falling of the screwdriver, the screwdriver rises and the entry of the screw is realized. The chip storage material channel 28 realizes prefabricated storage, the chip falling channel 29 realizes automatic falling, the chip L-shaped transverse push rod 30 realizes transverse feeding, the chip longitudinal pushing station 31 transfers feeding, the chip longitudinal push rod 32 realizes longitudinal feeding and realizes separation, the chip feeding reset push rod 33 realizes automatic reset, the chip feeding swing rod 34 drives the chip feeding swing frame 35 to swing, workpieces fall through gravity, the chip feeding hinge seat 36 swings in a hinged mode, the chip feeding dead weight channel 37 realizes automatic falling, the accessory processing device 38 realizes bending and cutting of pins of accessories, the chip feeding vibration channel 39 realizes feeding, the chip feeding terminal station 40 realizes waiting feeding, the chip transverse moving frame 41 stations are connected, the chip sucker 42 realizes feeding, the accessory processing station 43 realizes processing of the workpieces, the accessory process channel 44 and the accessory side waste material channel 45 realize discharge of the ingredients, the lower pressure head 46 of the accessory gear position blocks the accessory, the upper positioning lifting die 47 of the accessory lifts, the upper ejection shearing knife 48 of the accessory cuts off pins, the upper positioning die 49 of the accessory realizes forming positioning, the upper ejection forming head 50 of the accessory realizes bending profiling, and the upper ejection push rod 51 of the accessory realizes lifting movement forming. The stacking bearing tray 52 realizes material storage, the stacking no-load upper telescopic support arm 53 realizes falling one by one, the stacking transverse conveyor belt 54 realizes conveying, the stacking no-load falling channel 55 realizes guiding, the stacking no-load lower support arm 56 realizes clamping, the stacking storage channel 57 realizes conduction, the stacking feeding groove 58 conveniently feeds materials, the stacking full-load upper ejector push rod 59 realizes material loading, the stacking full-load bracket 60 realizes supporting, the stacking reset torsional spring 61 realizes automatic reset of the stacking swing support arm 62, and the stacking lower clamping seat 63 realizes limiting.
The invention realizes the basic procedures of automatic processing, feeding and discharging, stacking and the like of chip accessories, and has automatic full process and unmanned operation.
Claims (6)
1. An intelligent manufacturing system for single chip components, characterized in that: used for adhering the refrigerating piece (1) to the chip fitting (2); the device comprises a frame assembly (3) as a carrier; (ii) a On the frame assembly (3):
the cold piece vibration disc (4) stores the cold piece pieces (1) and feeds the cold piece pieces one by one;
the workpiece conveying device (5) is used for realizing connection and transfer of the refrigerating piece (1) among all stations;
the assembling device (6) is arranged on one side of the workpiece conveying device (5) and is used for finishing the feeding, gluing, bonding and outputting of the refrigerating piece (1);
the input end of the stacking device (7) is positioned at the output end of the workpiece conveying device (5);
the accessory feeding device (8) is used for feeding the chip accessories (2);
a component assembly device (9) for gluing the chip component (2) to the cold piece (1);
the cold piece feeding channel (10) is used for receiving the cold piece (1) output by the cold piece vibrating disc (4) and is inclined; the output end of the cold piece feeding channel (10) is connected with a feeding station (14) which is horizontally arranged and used for conveying a workpiece channel (11); the conveying workpiece channel (11) is connected with a conveying waste discharge channel (12);
a conveying longitudinal and transverse two-degree-of-freedom U-shaped manipulator (13) which is driven by the manipulator and is used for clamping the refrigerating piece (1) to move at a station of the conveying workpiece channel (11) is arranged on the conveying workpiece channel (11);
a first gluing station, a first inspection station, a first bonding station (17), a first fastening station and an output station which are positioned on the output side of the feeding station (14) are arranged on the workpiece conveying channel (11); the assembly device (6) comprises a first gluing device (15) and a first inspection device (16);
a first gluing device (15) is arranged at the first gluing station and is used for gluing the refrigeration piece (1); the first inspection device (16) is arranged at the first inspection station and is used for detecting whether the gluing is in place or not;
at a first bonding station (17), a fitting assembly device (9) bonds the refrigeration sheet (1) to the refrigeration sheet (1);
a first fastening device (18) is arranged at the first fastening station and is used for feeding and installing screws between the refrigeration piece (1) and the chip fitting (2);
and the output station is provided with a waste discharge manipulator for discharging unqualified chip accessories on the workpiece conveying channel (11).
2. The single chip component smart fabrication system of claim 1, wherein:
the first fastening device (18) comprises a fastening lifting seat (23), a fastening rotary screwdriver (24) arranged on the fastening lifting seat (23), a fastening screwdriver channel (27) arranged below the fastening lifting seat (23), a fastening convergence screw falling channel (26) with the upper end communicated with the lower end of the fastening screwdriver channel (27), and a fastening lateral screw channel (25) with the lower end communicated with the upper end of the fastening convergence screw falling channel (26);
the screws fall into a fastening convergence screw falling channel (26) through a fastening lateral screw channel (25), and then a fastening lifting seat (23) drives a fastening rotary screwdriver (24) to descend and the fastening rotary screwdriver (24) to rotate, so that the screws are arranged on the chip fittings (2) and connected with the refrigeration piece (1);
the accessory feeding device (8) comprises a chip storage material channel (28) which is prefabricated with a chip accessory (2) and at least one end of which is through; the chip storage material channel (28) is stacked in the chip falling channel (29); a transverse channel is arranged below the chip falling channel (29), a chip L-shaped transverse push rod (30) is transversely fed in and out of the transverse channel, the chip storage material channel (28) falls into the chip L-shaped transverse push rod (30) and transversely pushes the chip storage material channel (28) to a chip longitudinal pushing station (31), the chip L-shaped transverse push rod (30) is provided with a step for blocking the chip storage material channel (28) from falling, a chip longitudinal push rod (32) is arranged at one longitudinal end of the chip longitudinal pushing station (31) and is used for longitudinally pushing the chip storage material channel (28) away from the chip L-shaped transverse push rod (30), a chip feeding dead weight channel (37) for bearing the chip storage material channel (28) longitudinally pushed away from the chip L-shaped transverse push rod (30) is arranged at the output end of the chip longitudinal pushing station (31), and the chip feeding dead weight channel (37) is arranged on a chip feeding swing frame (35), a chip feeding reset push rod (33) and a chip feeding hinged seat (36) are arranged on one side of the chip feeding dead weight channel (37), and a chip feeding swing rod (34) is arranged below the chip feeding dead weight channel (37); the upper end of the chip feeding swing rod (34) is hinged with a chip feeding swing frame (35);
a chip feeding reset push rod (33) drives a chip feeding swing rod (34) to enable a chip feeding self-weight channel (37) to swing around a chip feeding hinged seat (36) to be in an inclined state;
the accessory assembling device (9) comprises a chip feeding vibration channel (39) with an input end connected with an output end of a chip feeding self-weight channel (37), a chip feeding terminal station (40) is arranged at the output end of the chip feeding vibration channel (39), a chip transverse moving frame (41) is arranged between the chip feeding terminal station (40) and the first bonding station (17), and a chip feeding and discharging sucker (42) is arranged on the chip transverse moving frame (41) and used for adsorbing a chip accessory (2);
an accessory processing device (38) is arranged on the chip feeding self-weight channel (37);
the accessory processing device (38) comprises an accessory processing station (43) arranged on the chip feeding dead weight channel (37), an accessory process channel (44) is communicated up and down on the accessory processing station (43), one side of the accessory processing station (43) is connected with an accessory side waste channel (45), a fitting-gear-down ram (46) for pressing down the chip fitting (2) is arranged upstream of the fitting process channel (44), an accessory upper positioning lifting mould (47) is arranged above the accessory process channel (44), an upper part positioning die (49) is arranged at the lower end of the upper part positioning lifting die (47), an accessory upper ejector rod (51) is arranged below the accessory upper positioning lifting die (47), an accessory upper top forming head (50) is arranged at the upper end of the accessory upper top push rod (51), an upper part top shearing knife (48) is arranged on one side of the part positioning lifting die (47) in a lifting way;
the upper top of the accessory upper top forming head (50) is matched with the accessory upper positioning die (49), so that pins of the chip accessory (2) are formed and bent, and the accessory upper top shearing knife (48) goes upward and is staggered with the accessory upper positioning lifting die (47) to cut the pins.
3. The automated intelligent chip assembly system of claim 1, wherein: the stacking device (7) comprises a transverse stacking conveyor belt (54) which is transversely arranged and used for conveying the stacking bearing tray (52);
the middle part of the stacking transverse conveyor belt (54) is provided with an output station corresponding to the workpiece conveying channel (11); two ends of the output station are respectively provided with a no-load station and a full-load station;
a stacking empty-load falling channel (55) is arranged above the empty-load station, stacking bearing trays (52) are stacked on the stacking empty-load falling channel (55), a stacking empty-load lower supporting hand (56) is arranged below the empty-load station, and a stacking empty-load upper telescopic supporting hand (53) is arranged at the lower end of the stacking empty-load falling channel (55) and used for supporting the stacking bearing trays (52) which do not fall on the stacking transverse conveyor belt (54);
a pallet storage channel (57) with an input end provided with a pallet feeding groove (58) is arranged on the pallet bearing tray (52);
a full-load stacking and jacking push rod (59) for jacking the full-load stacking and bearing tray (52) is arranged below the full-load station; a stacking full-load bracket (60) is arranged above a full-load station, a stacking swing bracket (62) is hinged on the stacking full-load bracket (60) through a stacking reset torsion spring (61), and a lower stacking clamping seat (63) is arranged below the stacking swing bracket (62);
a full-load pallet bearing tray (52) is upwards separated from the transverse pallet conveying belt (54) by a full-load pallet jacking push rod (59), and the full-load pallet bearing tray (52) rises to overcome the spring force of a pallet reset torsion spring (61), so that a pallet swing supporting handle (62) swings upwards; then, the stacking swing supporting arm (62) resets under the spring force of the stacking reset torsion spring (61) and supports the full-load stacking bearing tray (52).
4. An intelligent manufacturing method of a single chip element is characterized in that: used for adhering the refrigerating piece (1) to the chip fitting (2); the method comprises the following steps;
the method comprises the following steps that firstly, a cold piece vibration disc (4) is started, and a cold piece (1) falls to a feeding station (14) of a workpiece conveying channel (11) through a cold piece feeding channel (10);
secondly, starting a U-shaped manipulator (13) with two degrees of freedom of longitudinal and transverse transmission to transfer the cold piece (1) between the stations;
step three, firstly, gluing the refrigeration piece (1) by a first gluing device (15) at a first gluing station; then, detecting whether the gluing is in place or not at a first gluing station and a first inspection station;
step four, firstly, at a first bonding station (17), the accessory assembling device (9) bonds the refrigerating sheet piece (1) to the refrigerating sheet piece (1);
step five, at a first fastening station, a first fastening device (18) sends and installs screws between the refrigeration piece (1) and the chip fittings (2);
and step nine, stacking the paired refrigerating pieces (1).
5. The intelligent method of fabricating a single chip component of claim 4, wherein:
in the fourth step, step A is executed, firstly, a chip storage material channel (28) fully loaded with chip accessories (2) falls onto a chip L-shaped transverse push rod (30); then, a chip storage material channel (28) is conveyed to a chip longitudinal pushing station (31) by a chip L-shaped transverse push rod (30), and meanwhile, the unloaded chip storage material channel (28) is pushed out to leave the chip longitudinal pushing station (31); secondly, the chip longitudinal push rod (32) pushes the chip storage material channel (28) longitudinally away from the chip L-shaped transverse push rod (30) and enters the chip feeding dead weight channel (37); thirdly, the chip feeding swing rod (34) drives the chip feeding swing frame (35) to swing around the chip feeding hinged seat (36), so that the chip accessories (2) in the chip storage material channel (28) are output to the chip feeding vibration channel (39) and are conveyed to the chip feeding terminal station (40) through the chip feeding vibration channel (39); then, the chip feeding and discharging sucker (42) conveys the chip fittings (2) to the corresponding bonding station; then, the chip feeding dead weight channel (37) is changed into a horizontal state, and the chip feeding reset push rod (33) returns the chip storage material channel (28) to the chip longitudinal pushing station (31) from the chip feeding dead weight channel (37);
in step five, the method comprises the following steps; firstly, the screws fall through the fastening lateral screw channels (25) into the fastening converging screw fall channels (26); then, the fastening lifting seat (23) drives the fastening rotary screwdriver (24) to descend and the fastening rotary screwdriver (24) rotates, so that the screw is installed on the chip accessory (2) and connected with the refrigerating piece (1);
step nine, firstly, retracting the no-load upper telescopic supporting hand (53), and downward supporting the pallet bearing tray (52) to the transverse pallet conveying belt (54) by the no-load lower supporting hand (56); then, the stacking transverse conveyor belt (54) conveys the stacking bearing tray (52) to an output station, and the finished product refrigerating piece (1) enters a stacking storage channel (57) along a stacking feeding groove (58); thirdly, conveying the finished product refrigerating piece (1) to a full-load station; then, a full-load pallet bearing tray (52) is upwards separated from the transverse pallet conveying belt (54) by a full-load pallet jacking push rod (59), and the full-load pallet bearing tray (52) ascends to overcome the spring force of a pallet reset torsion spring (61) so that a pallet swing supporting handle (62) swings upwards; and then, the stacking swinging support arm (62) resets under the spring force of the stacking resetting torsion spring (61) and supports the full-load stacking bearing tray (52).
6. The intelligent method of fabricating a single chip component of claim 5, wherein: wherein, the following steps of conveying the chip fittings (2) in a chip feeding dead weight channel (37); firstly, blocking the chip fittings (2) at the fitting processing station (43) through a transverse air cylinder, and pressing down the chip fittings (2) through a fitting gear pressing head (46); then, the part upper positioning lifting die (47) drives the part upper positioning die (49) to press the chip part (2) downwards, meanwhile, the part upper ejection push rod (51) ejects upwards to bend the pins, and meanwhile, the part upper ejection shearing knife (48) and the part upper positioning lifting die (47) cut.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010492626.4A CN111916371A (en) | 2020-06-03 | 2020-06-03 | Intelligent manufacturing system and method for single chip element |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010492626.4A CN111916371A (en) | 2020-06-03 | 2020-06-03 | Intelligent manufacturing system and method for single chip element |
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| CN111916371A true CN111916371A (en) | 2020-11-10 |
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| CN202010492626.4A Withdrawn CN111916371A (en) | 2020-06-03 | 2020-06-03 | Intelligent manufacturing system and method for single chip element |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113233188A (en) * | 2021-05-06 | 2021-08-10 | 东莞市科蓬达电子科技有限公司 | Three-in-one chip automatic feeding system |
| CN114799741A (en) * | 2022-03-30 | 2022-07-29 | 湖南星创智能装备有限公司 | IGBT chip automatically cropped assembly integrative equipment of bending |
-
2020
- 2020-06-03 CN CN202010492626.4A patent/CN111916371A/en not_active Withdrawn
Non-Patent Citations (1)
| Title |
|---|
| 新石器科技0908: "散热片自动组装线", 《沐风网》 * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113233188A (en) * | 2021-05-06 | 2021-08-10 | 东莞市科蓬达电子科技有限公司 | Three-in-one chip automatic feeding system |
| CN114799741A (en) * | 2022-03-30 | 2022-07-29 | 湖南星创智能装备有限公司 | IGBT chip automatically cropped assembly integrative equipment of bending |
| CN114799741B (en) * | 2022-03-30 | 2023-08-29 | 湖南星创智能装备有限公司 | Automatic shearing, bending and assembling integrated equipment for IGBT chip |
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