CN111905981A - Preparation method of knitted fabric coating fabric - Google Patents
Preparation method of knitted fabric coating fabric Download PDFInfo
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- CN111905981A CN111905981A CN202010805707.5A CN202010805707A CN111905981A CN 111905981 A CN111905981 A CN 111905981A CN 202010805707 A CN202010805707 A CN 202010805707A CN 111905981 A CN111905981 A CN 111905981A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/24—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2203/00—Other substrates
- B05D2203/30—Other inorganic substrates, e.g. ceramics, silicon
- B05D2203/35—Glass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2502/00—Acrylic polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2505/00—Polyamides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2506/00—Halogenated polymers
- B05D2506/20—Chlorinated polymers
- B05D2506/25—PVC
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Cleaning Implements For Floors, Carpets, Furniture, Walls, And The Like (AREA)
Abstract
The invention discloses a preparation method of a knitted fabric coating fabric, which comprises the following steps: step S1: preparing two pieces of toughened glass with the same specification, bonding the two pieces of toughened glass together and cleaning dust on the bonding surface of the two pieces of toughened glass; step S2: separating two pieces of toughened glass, attaching the knitted fabric to be coated on the surface of the lower piece of toughened glass, and attaching the two pieces of toughened glass again to form a three-layer interlayer; step S3: heating the three layers of interlayers, and gradually tightening and leveling the knitted fabric for multiple times in the heating process; step S4: preparing a coating solution, and opening the toughened glass positioned above the knitted fabric after the knitted fabric is heated; step S5: and brushing the coating solution on the surface of the knitted fabric, and after the coating solution is brushed, laminating two pieces of toughened glass again and heating. In the knitted fabric coating fabric designed and prepared by the invention, the coating and the knitted fabric are easier to combine, the coating and the knitted fabric are combined compactly and stably, the service life is long, and the knitted fabric coating fabric is suitable for industrial production.
Description
Technical Field
The invention relates to the technical field of coating fabrics, in particular to a preparation method of a knitted fabric coating fabric.
Background
The knitted fabric is a fabric formed by bending yarns into loops by using a knitting needle and mutually interlooping, and is divided into a warp knitted fabric and a weft knitted fabric. Most knitted fabrics have excellent elasticity and extensibility, but compared with weft knitted fabrics, warp knitted fabrics have limited extensibility, usually have a little transverse direction and almost no longitudinal direction; while warp-knitted fabrics have good extensibility in both the longitudinal and transverse directions, it is because of this extensibility that the coating of knitted fabrics becomes extremely difficult. Through retrieval, Chinese patent with application publication number CN107083691A discloses a preparation method of a knitted fabric coating fabric. The method comprises the following specific steps: the method comprises the following steps: cutting knitted fabric and base fabric with proper length; step two: winding and shaping the base fabric; step three: compounding knitted fabric and base fabric by using glue; step four: coating the knitted cloth surface of the composite knitted cloth obtained in the step three; step five: and separating the base fabric of the composite knitted fabric with the coating from the knitted fabric to obtain the introduced coating knitted fabric. The design solves the problem that the knitted fabric is difficult to be directly coated by using a base fabric compounding mode, and the method is simple and easy to implement, low in cost and good in coating effect.
However, the knitted fabric coating fabric designed by the above patent is not reasonable enough in operation in the design and preparation process, the coating and the knitted fabric are not tightly and stably bonded, and the knitted fabric coating fabric is easy to separate after long-term use, so that a preparation method of the knitted fabric coating fabric is provided for solving the problems.
Disclosure of Invention
Based on the technical problems in the background art, the invention provides a preparation method of a knitted fabric coating fabric.
The invention provides a preparation method of a knitted fabric coating fabric, which comprises the following steps:
step S1: preparing two pieces of toughened glass with the same specification, bonding the two pieces of toughened glass together and cleaning dust on the bonding surface of the two pieces of toughened glass;
step S2: separating the two pieces of cleaned toughened glass in the step S1, attaching the knitted cloth to be coated on the surface of the toughened glass positioned below, and then attaching the two pieces of toughened glass again to form a three-layer interlayer;
step S3: heating the three-layer interlayer in the step S2, and gradually tightening and flattening the knitted fabric for multiple times in the heating process;
step S4: preparing a coating solution, and opening the toughened glass positioned above the knitted fabric after the knitted fabric is heated;
step S5: brushing the coating solution prepared in the step S4 on the surface of the knitted fabric, and after the coating solution is brushed, re-attaching two pieces of toughened glass and heating;
step S6: and (5) repeating the step S3, opening the two pieces of toughened glass after the coating solution is solidified, and separating the knitted fabric and the coating from the surface of the toughened glass to obtain the coated knitted fabric.
Preferably, in the step S1, the surface of the tempered glass is brushed with the cleaning agent until the surface of the tempered glass neither aggregates into water drops nor flows down in a stream.
Preferably, in the step S2, the bonding pressure of the two pieces of toughened glass is 35 to 60 pa.
Preferably, in the step S3, the heating temperature of the three interlayers is 55 to 65 ℃, the heating rate is 2 to 5 ℃ per minute during heating, and the constant temperature time is 15 to 25 minutes.
Preferably, in the step S3, the tightening and leveling times of the knitted fabric are 2 to 4, and the leveling time interval is 10 to 15 minutes.
Preferably, in step S4, the coating solution is a mixture of polymethyl methacrylate, polyamide and polyvinyl chloride in any proportion.
Preferably, in the step S5, the coating solution is applied by brushing in an amount of 15 to 25 g/m.
Preferably, in the step S5, the bonding pressure of the two pieces of toughened glass is 15 to 30 pa.
Preferably, in the step S5, the heating temperature of the three interlayers is 45 to 55 ℃, the heating rate is 2 to 5 ℃ per minute during heating, and the constant temperature time is 35 to 55 minutes.
The preparation method of the knitted fabric coating fabric has the beneficial effects that:
(1) the method comprises the following steps of cleaning two pieces of knitted fabric, attaching and clamping the knitted fabric, performing heating treatment, leveling and tightening the knitted fabric to enable the knitted fabric to be smoother, and then brushing a coating solution on the surface of the knitted fabric;
(2) heating after two pieces of toughened glass are attached again to promote the coating to be combined and cured with the knitted fabric, opening the two pieces of toughened glass after the coating is cured, and separating the knitted fabric and the coating from the surface of the toughened glass to obtain the coated knitted fabric;
in the knitted fabric coating fabric designed and prepared by the invention, the coating and the knitted fabric are easier to combine, the coating and the knitted fabric are combined compactly and stably, the service life is long, and the knitted fabric coating fabric is suitable for industrial production.
Detailed Description
The present invention will be further illustrated with reference to the following specific examples.
Example one
A preparation method of a knitted fabric coating fabric comprises the following steps:
step S1: preparing two pieces of toughened glass with the same specification, bonding the two pieces of toughened glass together and cleaning dust on the bonding surface of the two pieces of toughened glass;
step S2: separating the two pieces of cleaned toughened glass in the step S1, attaching the knitted cloth to be coated on the surface of the toughened glass positioned below, and then attaching the two pieces of toughened glass again to form a three-layer interlayer;
step S3: heating the three-layer interlayer in the step S2, and gradually tightening and flattening the knitted fabric for multiple times in the heating process;
step S4: preparing a coating solution, and opening the toughened glass positioned above the knitted fabric after the knitted fabric is heated;
step S5: brushing the coating solution prepared in the step S4 on the surface of the knitted fabric, and after the coating solution is brushed, re-attaching two pieces of toughened glass and heating;
step S6: and (5) repeating the step S3, opening the two pieces of toughened glass after the coating solution is solidified, and separating the knitted fabric and the coating from the surface of the toughened glass to obtain the coated knitted fabric.
In this embodiment, in step S1, the surface of the tempered glass is scrubbed with a cleaning agent until the surface of the tempered glass neither condenses into droplets nor forms strands and flows down, in step S2, the bonding pressure of the two pieces of tempered glass is 35 pa, in step S3, the heating temperature of the three-layer interlayer is 55 ℃, the heating rate during heating is 2 ℃ per minute, the constant temperature time is 15 minutes, in step S3, the tightening and leveling frequency of the knitted fabric is 2 times, the leveling time interval is 15 minutes, and in step S4, the coating solution is a mixture of polymethyl methacrylate, polyamide and polyvinyl chloride in any proportion.
In this embodiment, in step S5, the amount of coating solution used for brush coating is 15 g/m, in step S5, the bonding pressure of two pieces of tempered glass is 15 pa, in step S5, the heating temperature of the three-layer interlayer is 45 ℃, the heating rate is 2 ℃ per minute, and the constant temperature time is 35 minutes.
Example two
A preparation method of a knitted fabric coating fabric comprises the following steps:
step S1: preparing two pieces of toughened glass with the same specification, bonding the two pieces of toughened glass together and cleaning dust on the bonding surface of the two pieces of toughened glass;
step S2: separating the two pieces of cleaned toughened glass in the step S1, attaching the knitted cloth to be coated on the surface of the toughened glass positioned below, and then attaching the two pieces of toughened glass again to form a three-layer interlayer;
step S3: heating the three-layer interlayer in the step S2, and gradually tightening and flattening the knitted fabric for multiple times in the heating process;
step S4: preparing a coating solution, and opening the toughened glass positioned above the knitted fabric after the knitted fabric is heated;
step S5: brushing the coating solution prepared in the step S4 on the surface of the knitted fabric, and after the coating solution is brushed, re-attaching two pieces of toughened glass and heating;
step S6: and (5) repeating the step S3, opening the two pieces of toughened glass after the coating solution is solidified, and separating the knitted fabric and the coating from the surface of the toughened glass to obtain the coated knitted fabric.
In this embodiment, in step S1, the surface of the tempered glass is scrubbed with a cleaning agent until the surface of the tempered glass neither condenses into droplets nor forms strands and flows down, in step S2, the bonding pressure of the two pieces of tempered glass is 40 pa, in step S3, the heating temperature of the three-layer interlayer is 58 ℃, the heating rate during heating is 3 ℃ per minute, the constant temperature time is 15 minutes, in step S3, the tightening and leveling times of the knitted fabric are 3 times, the leveling time interval is 14 minutes, and in step S4, the coating solution is a mixture of polymethyl methacrylate, polyamide and polyvinyl chloride in any proportion.
In this embodiment, in step S5, the amount of coating solution used for brush coating is 20 g/m, in step S5, the bonding pressure of the two pieces of tempered glass is 20 pa, in step S5, the heating temperature of the three-layer interlayer is 50 ℃, the heating rate is 3 ℃ per minute, and the constant temperature time is 40 minutes.
EXAMPLE III
A preparation method of a knitted fabric coating fabric comprises the following steps:
step S1: preparing two pieces of toughened glass with the same specification, bonding the two pieces of toughened glass together and cleaning dust on the bonding surface of the two pieces of toughened glass;
step S2: separating the two pieces of cleaned toughened glass in the step S1, attaching the knitted cloth to be coated on the surface of the toughened glass positioned below, and then attaching the two pieces of toughened glass again to form a three-layer interlayer;
step S3: heating the three-layer interlayer in the step S2, and gradually tightening and flattening the knitted fabric for multiple times in the heating process;
step S4: preparing a coating solution, and opening the toughened glass positioned above the knitted fabric after the knitted fabric is heated;
step S5: brushing the coating solution prepared in the step S4 on the surface of the knitted fabric, and after the coating solution is brushed, re-attaching two pieces of toughened glass and heating;
step S6: and (5) repeating the step S3, opening the two pieces of toughened glass after the coating solution is solidified, and separating the knitted fabric and the coating from the surface of the toughened glass to obtain the coated knitted fabric.
In this embodiment, in step S1, the surface of the tempered glass is scrubbed with a cleaning agent until the surface of the tempered glass neither condenses into droplets nor forms strands and flows down, in step S2, the bonding pressure of the two pieces of tempered glass is 45 pa, in step S3, the heating temperature of the three-layer interlayer is 60 ℃, the heating rate during heating is 4 ℃ per minute, the constant temperature time is 20 minutes, in step S3, the tightening and leveling times of the knitted fabric are 3 times, the leveling time interval is 12 minutes, and in step S4, the coating solution is a mixture of polymethyl methacrylate, polyamide and polyvinyl chloride in any proportion.
In this embodiment, in step S5, the amount of coating solution used for brush coating is 20 g/m, in step S5, the bonding pressure of the two pieces of tempered glass is 20 pa, in step S5, the heating temperature of the three-layer interlayer is 50 ℃, the heating rate is 4 ℃ per minute, and the constant temperature time is 45 minutes.
Example four
A preparation method of a knitted fabric coating fabric comprises the following steps:
step S1: preparing two pieces of toughened glass with the same specification, bonding the two pieces of toughened glass together and cleaning dust on the bonding surface of the two pieces of toughened glass;
step S2: separating the two pieces of cleaned toughened glass in the step S1, attaching the knitted cloth to be coated on the surface of the toughened glass positioned below, and then attaching the two pieces of toughened glass again to form a three-layer interlayer;
step S3: heating the three-layer interlayer in the step S2, and gradually tightening and flattening the knitted fabric for multiple times in the heating process;
step S4: preparing a coating solution, and opening the toughened glass positioned above the knitted fabric after the knitted fabric is heated;
step S5: brushing the coating solution prepared in the step S4 on the surface of the knitted fabric, and after the coating solution is brushed, re-attaching two pieces of toughened glass and heating;
step S6: and (5) repeating the step S3, opening the two pieces of toughened glass after the coating solution is solidified, and separating the knitted fabric and the coating from the surface of the toughened glass to obtain the coated knitted fabric.
In this embodiment, in step S1, the surface of the tempered glass is scrubbed with a cleaning agent until the surface of the tempered glass neither condenses into droplets nor forms strands and flows down, in step S2, the bonding pressure of the two pieces of tempered glass is 55 pa, in step S3, the heating temperature of the three-layer interlayer is 60 ℃, the heating rate during heating is 4 ℃ per minute, the constant temperature time is 22 minutes, in step S3, the tightening and leveling times of the knitted fabric are 3 times, the leveling time interval is 13 minutes, and in step S4, the coating solution is a mixture of polymethyl methacrylate, polyamide and polyvinyl chloride in any proportion.
In this embodiment, in step S5, the amount of coating solution used for brush coating is 18 g/m, in step S5, the bonding pressure of two pieces of tempered glass is 25 pa, in step S5, the heating temperature of the three-layer interlayer is 52 degrees celsius, the heating rate is 4 degrees celsius/min during heating, and the constant temperature time is 40 minutes.
EXAMPLE five
A preparation method of a knitted fabric coating fabric comprises the following steps:
step S1: preparing two pieces of toughened glass with the same specification, bonding the two pieces of toughened glass together and cleaning dust on the bonding surface of the two pieces of toughened glass;
step S2: separating the two pieces of cleaned toughened glass in the step S1, attaching the knitted cloth to be coated on the surface of the toughened glass positioned below, and then attaching the two pieces of toughened glass again to form a three-layer interlayer;
step S3: heating the three-layer interlayer in the step S2, and gradually tightening and flattening the knitted fabric for multiple times in the heating process;
step S4: preparing a coating solution, and opening the toughened glass positioned above the knitted fabric after the knitted fabric is heated;
step S5: brushing the coating solution prepared in the step S4 on the surface of the knitted fabric, and after the coating solution is brushed, re-attaching two pieces of toughened glass and heating;
step S6: and (5) repeating the step S3, opening the two pieces of toughened glass after the coating solution is solidified, and separating the knitted fabric and the coating from the surface of the toughened glass to obtain the coated knitted fabric.
In this embodiment, in step S1, the surface of the tempered glass is scrubbed with a cleaning agent until the surface of the tempered glass neither condenses into droplets nor forms strands and flows down, in step S2, the bonding pressure of the two pieces of tempered glass is 60 pa, in step S3, the heating temperature of the three-layer interlayer is 65 ℃, the heating rate during heating is 5 ℃ per minute, the constant temperature time is 25 minutes, in step S3, the tightening and leveling times of the knitted fabric are 4 times, the leveling time interval is 10 minutes, and in step S4, the coating solution is a mixture of polymethyl methacrylate, polyamide and polyvinyl chloride in any proportion.
In this embodiment, in step S5, the amount of coating solution used for brush coating is 25 g/m, in step S5, the bonding pressure of two pieces of tempered glass is 30 pa, in step S5, the heating temperature of the three-layer interlayer is 55 ℃, the heating rate is 5 ℃ per minute, and the constant temperature time is 55 minutes.
According to the knitted fabric coating fabric designed and prepared by the invention, the combination difficulty between the coating and the knitted fabric is reduced, the coating and the knitted fabric are combined compactly and stably, and the service life is long.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (9)
1. A preparation method of a knitted fabric coating fabric is characterized by comprising the following steps:
step S1: preparing two pieces of toughened glass with the same specification, bonding the two pieces of toughened glass together and cleaning dust on the bonding surface of the two pieces of toughened glass;
step S2: separating the two pieces of cleaned toughened glass in the step S1, attaching the knitted cloth to be coated on the surface of the toughened glass positioned below, and then attaching the two pieces of toughened glass again to form a three-layer interlayer;
step S3: heating the three-layer interlayer in the step S2, and gradually tightening and flattening the knitted fabric for multiple times in the heating process;
step S4: preparing a coating solution, and opening the toughened glass positioned above the knitted fabric after the knitted fabric is heated;
step S5: brushing the coating solution prepared in the step S4 on the surface of the knitted fabric, and after the coating solution is brushed, re-attaching two pieces of toughened glass and heating;
step S6: and (5) repeating the step S3, opening the two pieces of toughened glass after the coating solution is solidified, and separating the knitted fabric and the coating from the surface of the toughened glass to obtain the coated knitted fabric.
2. The method for preparing a knitted fabric coated fabric according to claim 1, wherein in the step S1, the surface of the tempered glass is brushed with a detergent until the surface of the tempered glass neither aggregates into water drops nor flows down in a strand.
3. The method for preparing a knitted fabric coated fabric according to claim 1, wherein in the step S2, the bonding pressure of the two pieces of toughened glass is 35-60 Pa.
4. The method for preparing a knitted fabric coated fabric according to claim 1, wherein in the step S3, the three layers of interlayers are heated at 55-65 ℃, the heating rate is 2-5 ℃ per minute, and the constant temperature time is 15-25 minutes.
5. The method for preparing a knitted fabric coated fabric according to claim 1, wherein in the step S3, the number of times of tightening and leveling of the knitted fabric is 2-4, and the time interval of leveling is 10-15 minutes.
6. The method for preparing a knitted fabric coating fabric according to claim 1, wherein in the step S4, the coating solution is a mixture of polymethyl methacrylate, polyamide and polyvinyl chloride in any proportion.
7. The method for preparing a knitted fabric coating fabric according to claim 1, wherein in the step S5, the coating solution is applied by brushing in an amount of 15 to 25 g/m.
8. The method for preparing a knitted fabric coated fabric according to claim 1, wherein in the step S5, the bonding pressure of the two pieces of toughened glass is 15-30 Pa.
9. The method for preparing a knitted fabric coated fabric according to claim 1, wherein in the step S5, the heating temperature of the three-layer interlayer is 45-55 ℃, the heating rate is 2-5 ℃ per minute, and the constant temperature time is 35-55 minutes.
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| CN202010805707.5A CN111905981B (en) | 2020-08-12 | 2020-08-12 | Preparation method of knitted fabric coating fabric |
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| CN107083691A (en) * | 2017-05-08 | 2017-08-22 | 无锡金双面料科技有限公司 | A kind of preparation method of looped fabric coating fabric |
| CN108556423A (en) * | 2018-02-07 | 2018-09-21 | 晟合新材料科技（嘉善）有限公司 | The fabric and production method of functional membrane two sides compound fabric |
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