CN111890775A - Equipment for continuously producing rubber composite floor by coiled material - Google Patents
Equipment for continuously producing rubber composite floor by coiled material Download PDFInfo
- Publication number
- CN111890775A CN111890775A CN201910369960.8A CN201910369960A CN111890775A CN 111890775 A CN111890775 A CN 111890775A CN 201910369960 A CN201910369960 A CN 201910369960A CN 111890775 A CN111890775 A CN 111890775A
- Authority
- CN
- China
- Prior art keywords
- rubber composite
- composite floor
- machine
- hot melt
- roll
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0004—Cutting, tearing or severing, e.g. bursting; Cutter details
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- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Floor Finish (AREA)
Abstract
The invention relates to equipment for continuously producing rubber composite floors by using coiled materials, which comprises a hot melt adhesive roller coater, a rolling device, a dicer, a tray flattening and edge cutting machine, wherein the hot melt adhesive roller coater, the rolling device, the dicer, the tray flattening and edge cutting machine are sequentially arranged. By adopting the continuous production equipment for the rubber composite floor provided by the invention, the mould pressing vulcanization process is changed into continuous production equipment for rubber coiled materials, so that the processing efficiency of the rubber composite floor is greatly improved, and the labor intensity in the product laying process is reduced.
Description
Technical Field
The invention relates to the technical field of rubber floors, in particular to equipment for continuously producing rubber composite floors by using coiled materials.
Background
The rubber floor is made of natural rubber, synthetic rubber and other high polymer materials; the styrene-butadiene, high benzene and butadiene rubber are synthetic rubber and are byproducts of petroleum; the natural rubber refers to rubber harvested from artificially cultivated rubber trees. The rubber floor has wide practical range and is used in balcony, kitchen, living room, bedroom, toilet entertainment activity, gymnasium, training hall, micro machine room on stage, substation, precision instrument manufacturing and sound storage station, match factory, fireworks and firecrackers factory, national defense ammunition warehouse, warship antiskid deck office, office building, pedestrian walkway and ship antiskid footpath nursery in villa area, kindergarten, old people activity center, bathing pool in medium-sized children entertainment venue, swimming hall, massage room, fine product room in medical unit shopping center, guest corridor in various social occasions of patrol and sale footpath in counter, entrance hall, guest room court and sports track roof waterproof court with damping requirement.
With the wide production and application of rubber products, a great deal of rubber material is wasted every year; the waste rubber is recycled to prepare the composite rubber floor, so that the energy can be saved, and the composite rubber floor has better economic benefit.
The rubber composite floor is generally made of natural rubber, environment-friendly synthetic rubber and environment-friendly rubber auxiliary materials through a mould pressing vulcanization process. At present, the forming mode of producing according to blocks in the production of the rubber composite floor has low production efficiency, large investment cost and large labor intensity in the product laying process, and can not meet the increasing requirements.
Disclosure of Invention
In order to solve the problems, the invention provides continuous production equipment for rubber composite floors, which changes a mould pressing and vulcanizing process into continuous production equipment for rubber coiled materials, aiming at the defects of the prior art.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides an equipment with coiled material continuous production rubber laminate flooring, equipment include hot melt adhesive roller coater, roll-in equipment, slabbing machine, tray and flatten and the cutting edge machine, hot melt adhesive roller coater, roll-in equipment, slabbing machine, tray flatten and the cutting edge machine arranges in proper order and arranges.
Furthermore, the hot melt adhesive roller coating machine is used for uniformly rolling the melted hot melt adhesive on one side of the fabric layer and the primer layer. Or roll coated onto only one side of the facestock or primer layer.
Further, the rolling equipment is used for rolling and bonding the glued surface material layer and the base material layer.
Further, the cutting machine cuts the surface material and the bottom material bonding layer which are subjected to roll forming into pieces to prepare the rubber composite floor blank meeting the requirements.
Further, the tray is flattened, the rubber composite floor blank material after passing through the edge block machine is placed into a tray with specified specification for upper and lower plane compaction, and is kept for 1-48 hours for flattening and shaping.
Further, the trimming machine puts the rubber composite floor blank material flattened by the tray into a trimming machine for trimming to manufacture the rubber composite floor with the specification meeting the requirement, and the rubber composite floor is put into a warehouse after being inspected to be qualified.
By adopting the technical scheme, compared with the prior art, the invention has the following advantages: by adopting the equipment for continuously producing the rubber composite floor by using the coiled material, the mould pressing vulcanization process is changed into the equipment for continuously producing the rubber coiled material, so that the change of the block production of the rubber composite floor into the sheet production is realized, the production efficiency of the rubber composite floor is greatly improved, the product laying process is changed from block laying into sheet laying, the laying efficiency is improved, and the labor intensity is reduced.
Drawings
FIG. 1 is a schematic view of a continuous production apparatus for rubber composite flooring according to the present invention.
Detailed Description
The technical solutions of the present invention are described in detail below with reference to the embodiments and the accompanying drawings so that those skilled in the art can more clearly understand the technical solutions of the present invention, but the technical scope of the present invention is not limited thereby.
As shown in fig. 1, an apparatus for continuously producing rubber composite floor boards by using coiled materials comprises a hot melt adhesive roll coater, a rolling device, a block cutting machine, a tray flattening machine and an edge cutting machine, wherein the hot melt adhesive roll coater, the rolling device, the block cutting machine, the tray flattening machine and the edge cutting machine are sequentially arranged.
Preferably, the hot melt adhesive roll coater is used for uniformly roll coating the melted hot melt adhesive on one side of the fabric layer and the primer layer. Or roll coated onto only one side of the facestock or primer layer.
Preferably, the rolling equipment is used for rolling and jointing the glued surface material layer and the base material layer.
Preferably, the dicing machine dice the surface material and the bottom material laminating layer after the roll forming, so as to manufacture the rubber composite floor blank meeting the requirements.
Preferably, the pallet flattening is to place the rubber composite floor blank material after passing through the edge block machine into a pallet with specified specification for upper and lower plane compaction, and keep for 1-48 hours for flattening and shaping.
Preferably, the trimming machine puts the rubber composite floor blank material flattened by the tray into a trimming machine for trimming to prepare the rubber composite floor with the specification meeting the requirement, and the rubber composite floor is put into a warehouse after being inspected to be qualified.
The working process of the invention is as follows: firstly, preparing different coiled material surface materials and coiled material bottom materials according to requirements, as shown in fig. 1, respectively and uniformly rolling the melted hot melt adhesive on one surfaces of a surface material layer and a bottom material layer through a hot melt adhesive roll coater, or only rolling the melted hot melt adhesive on one surface of the surface material layer or only rolling the melted hot melt adhesive on one surface of the bottom material layer; rolling and bonding the fabric layer and the primer layer after roller coating the hot melt adhesive by using a rolling device to ensure complete bonding, namely forming a sheet-shaped fabric and primer bonding layer; the cutting machine cuts the rolled and formed surface material and the base material bonding layer into pieces to prepare the rubber composite floor blank meeting the requirements, and the size of the cut pieces can be prepared according to the requirements; putting the rubber composite floor blank material after passing through the dicer into a tray with specified specification for carrying out upper and lower plane compaction, putting one or more blank blanks into the tray, and keeping for 1-48 hours for carrying out the flattening and shaping of the tray, so that the upper and lower surfaces are flat and have no warpage, and the appearance quality of the rubber composite floor blank material can be improved; and (3) putting the blank material of the rubber composite floor flattened by the tray into an edge cutting machine for cutting to prepare the rubber composite floor with the specification meeting the requirement, and warehousing after the rubber composite floor is qualified through inspection.
The embodiments of the present invention are described in detail above with reference to the drawings, but the present invention is not limited to the described embodiments. It will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, which is still within the scope of the invention.
Claims (7)
1. The utility model provides an equipment with coiled material continuous production rubber laminate flooring, its characterized in that, equipment include hot melt adhesive roller coat machine, roll-in equipment, slabbing machine, tray and flatten and the cutting edge machine, hot melt adhesive roller coat machine, roll-in equipment, slabbing machine, tray flatten and the cutting edge machine arranges in proper order and arranges.
2. The apparatus of claim 1, wherein the hot melt adhesive roll coater is adapted to uniformly roll coat the molten hot melt adhesive onto one of the face stock layer and the base stock layer.
3. The apparatus of claim 1, wherein the hot melt adhesive roll coater is adapted to uniformly roll coat the molten hot melt adhesive onto one side of the face or base material layer.
4. The apparatus for continuously manufacturing rubber composite floorings from a roll as set forth in claim 1, 2 or 3, wherein the rolling means is adapted to roll-bond the rubberized face material layer and the base material layer.
5. The apparatus for continuously manufacturing rubber composite floors from rolls as claimed in claim 4, wherein the dicer dices the roll-formed surface material and the base material adhesive layer to form a rubber composite floor blank satisfying the requirements.
6. The apparatus for continuously manufacturing rubber composite floor boards from coiled material according to claim 5, wherein the pallet flattening is to put the rubber composite floor board blanks after passing through the edge blocking machine into a pallet with specified specifications for upper and lower plane compaction and to keep for 1-48 hours for flattening and shaping.
7. The apparatus of claim 6, wherein the edge cutting machine cuts the rubber composite floor blank flattened by the tray in a cutting machine to obtain a rubber composite floor with a specification meeting the requirement, and the rubber composite floor is checked to be qualified and stored.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910369960.8A CN111890775A (en) | 2019-05-06 | 2019-05-06 | Equipment for continuously producing rubber composite floor by coiled material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910369960.8A CN111890775A (en) | 2019-05-06 | 2019-05-06 | Equipment for continuously producing rubber composite floor by coiled material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111890775A true CN111890775A (en) | 2020-11-06 |
Family
ID=73169298
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910369960.8A Withdrawn CN111890775A (en) | 2019-05-06 | 2019-05-06 | Equipment for continuously producing rubber composite floor by coiled material |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111890775A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104070625A (en) * | 2013-03-27 | 2014-10-01 | 厚生股份有限公司 | Production method of continuous type rubber flooring mat |
| CN105500836A (en) * | 2015-09-10 | 2016-04-20 | 浙江卡曼橡胶地板有限公司 | PVC strip-type floor coiled material manufacturing technique, floor coiled material and production line |
| US20160144606A1 (en) * | 2014-11-20 | 2016-05-26 | Ivc N.V. | Method for manufacturing a panel including a reinforcement sheet, and a floor panel |
| CN106284914A (en) * | 2016-09-29 | 2017-01-04 | 深圳市秦力环材科技有限公司 | A kind of heat preservation and soundproof vibration damper floor and processing method thereof |
| CN106827115A (en) * | 2016-12-20 | 2017-06-13 | 南京林业大学 | A kind of composite floor board continuous laminating method |
| CN107663937A (en) * | 2016-12-29 | 2018-02-06 | 北京林业大学 | A kind of manufacturing equipment of lacquer painting wood-plastic composite floor |
-
2019
- 2019-05-06 CN CN201910369960.8A patent/CN111890775A/en not_active Withdrawn
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104070625A (en) * | 2013-03-27 | 2014-10-01 | 厚生股份有限公司 | Production method of continuous type rubber flooring mat |
| US20160144606A1 (en) * | 2014-11-20 | 2016-05-26 | Ivc N.V. | Method for manufacturing a panel including a reinforcement sheet, and a floor panel |
| CN105500836A (en) * | 2015-09-10 | 2016-04-20 | 浙江卡曼橡胶地板有限公司 | PVC strip-type floor coiled material manufacturing technique, floor coiled material and production line |
| CN106284914A (en) * | 2016-09-29 | 2017-01-04 | 深圳市秦力环材科技有限公司 | A kind of heat preservation and soundproof vibration damper floor and processing method thereof |
| CN106827115A (en) * | 2016-12-20 | 2017-06-13 | 南京林业大学 | A kind of composite floor board continuous laminating method |
| CN107663937A (en) * | 2016-12-29 | 2018-02-06 | 北京林业大学 | A kind of manufacturing equipment of lacquer painting wood-plastic composite floor |
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Application publication date: 20201106 |