CN111890148A - Carbon-carbon rotary body surface precision grinding equipment and its use method - Google Patents
Carbon-carbon rotary body surface precision grinding equipment and its use method Download PDFInfo
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- CN111890148A CN111890148A CN202010772277.1A CN202010772277A CN111890148A CN 111890148 A CN111890148 A CN 111890148A CN 202010772277 A CN202010772277 A CN 202010772277A CN 111890148 A CN111890148 A CN 111890148A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/36—Single-purpose machines or devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/35—Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/50—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground, e.g. strings
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- Engineering & Computer Science (AREA)
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- Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
Abstract
本发明公布了碳碳回转体表面精确打磨装备及其使用方法,包括底座板和打磨机构,打磨机构包括竖直支撑壳和第三电机,第三电机输出轴端通过第二联轴器与箱壳体内的第二丝杆下端连接,箱壳体通过固定连接板和第一螺钉固定于竖直支撑壳上,第二丝杆上设置第二丝杆螺母,且第二丝杆螺母侧端固定设置的横板伸出通槽,横板前端面设置有导向杆固定座和导向杆,导向杆与竖直活动板上的导向块相匹配,竖直活动板下端部设置气动角磨机,气动角磨机下方设置夹紧机构。本发明它能够实现对碳碳回转体的装夹、输送和打磨操作,降低人工打磨的劳动强度,提高打磨效率,满足不同高度和不同型号的碳碳复合材料回转体打磨需求,实用性和创造性非常强。
The invention discloses a carbon-carbon rotary body surface precision grinding equipment and its use method, including a base plate and a grinding mechanism, the grinding mechanism includes a vertical support shell and a third motor, and the output shaft end of the third motor is connected to the box through a second coupling The lower end of the second screw rod in the shell is connected, the box shell is fixed on the vertical support shell through the fixing connecting plate and the first screw, the second screw rod is provided with a second screw rod nut, and the side end of the second screw rod nut is fixed The set horizontal plate protrudes from the through groove, the front end surface of the horizontal plate is provided with a guide rod fixing seat and a guide rod, the guide rod is matched with the guide block on the vertical movable plate, and the lower end of the vertical movable plate is provided with a pneumatic angle grinder. A clamping mechanism is provided below the angle grinder. The invention can realize the clamping, conveying and grinding operations of the carbon-carbon rotary body, reduce the labor intensity of manual grinding, improve the grinding efficiency, meet the grinding requirements of carbon-carbon composite material rotary bodies of different heights and types, and has practicality and creativity. very strong.
Description
技术领域technical field
本发明涉及碳碳回转体打磨技术领域,具体为碳碳回转体表面精确打磨装备及其使用方法。The invention relates to the technical field of carbon-carbon rotary body grinding, in particular to carbon-carbon rotary body surface precision grinding equipment and a method for using the same.
背景技术Background technique
碳碳回转体结构零件应用十分广泛,市场需求量大。在产品制备过程中,其碳纤维预制体需要经过多次化学气相沉积、浸渍、碳化等工艺过程。在每个工序加工完成后,碳纤维预制体表面会产生很多毛刺、碳瘤、碳粉等附着物,因此必须进行表面打磨清理。Carbon-carbon rotary structural parts are widely used and have a large market demand. In the process of product preparation, the carbon fiber preform needs to undergo several processes such as chemical vapor deposition, impregnation, and carbonization. After each process is completed, there will be many burrs, carbon nodules, carbon powder and other attachments on the surface of the carbon fiber preform, so the surface must be polished and cleaned.
由于碳碳回转体工件大多为圆筒结构,在打磨加工操作过程中,存在以下技术问题:1、碳碳回转体型号规格不同,常规的固定夹紧装置难以对其进行自定心定位操作,装夹难度大,装夹效率低下,导致打磨操作过程中出现表面不均匀现象,难以满足企业大批量加工的打磨操作需求,打磨加工出来的碳碳回转体表面成型质量差,夹具的稳定性差;2、需要企业员工将装夹好的碳碳回转体运送至打磨机构位置处,运输难度大,劳动强度大,极大地耗费企业员工的体力,运输效率差,极大地增加了企业的人工成本,降低了经济效益;3、在对装夹好的碳碳回转体运送至打磨机构位置的过程中,工件和夹具体不免出现震动,且待加工零件规格越大,其越容易产生偏移和滑动,造成装夹不稳固现象;4、现有打磨方式,是工作人员手持打磨机对碳碳回转体表面进行打磨操作,劳动强度大,对工作人员臂力要求较高,且伴随着打磨工作的持续进行,工作人员手臂酸痛难以持续进行打磨操作,导致产品打磨成型质量差,4、在打磨装置对装夹好的碳碳回转体进行打磨的操作过程中,会因为工件质量不均匀而产生水平面上跳动,导致打磨过程中工件表面出现不均匀或者过度打磨的现象,极大地影响产品的加工质量和外观成型质量,造成废品率上升,不利于企业发展;因此,本司针对上述问题进行改进。Since most of the carbon-carbon rotors are cylindrical structures, there are the following technical problems during the grinding operation: 1. The carbon-carbon rotors have different models and specifications, and it is difficult for conventional fixed clamping devices to perform self-centering and positioning operations. The clamping is difficult and the clamping efficiency is low, resulting in uneven surface during the grinding operation, and it is difficult to meet the grinding operation needs of the large-scale processing of the enterprise. 2. It is necessary for the employees of the enterprise to transport the clamped carbon-carbon rotary body to the location of the grinding mechanism. The transportation is difficult and labor-intensive, which greatly consumes the physical strength of the employees of the enterprise, and the transportation efficiency is poor, which greatly increases the labor cost of the enterprise. Reduced economic benefits; 3. In the process of transporting the clamped carbon-carbon rotary body to the position of the grinding mechanism, the workpiece and the clamp body inevitably vibrate, and the larger the size of the part to be processed, the easier it is to offset and slide , resulting in unstable clamping phenomenon; 4. The existing grinding method is that the staff grinds the surface of the carbon-carbon rotary body with a hand-held grinding machine, which is labor-intensive, requires high arm strength of the staff, and is accompanied by the continuous grinding work. 4. During the grinding operation of the clamped carbon-carbon rotary body by the grinding device, the uneven quality of the workpiece will cause a horizontal plane The beating causes uneven or excessive grinding of the surface of the workpiece during the grinding process, which greatly affects the processing quality and appearance quality of the product, resulting in an increase in the rejection rate, which is not conducive to the development of the enterprise; therefore, our company has made improvements in response to the above problems.
发明内容SUMMARY OF THE INVENTION
本发明的目的是针对以上问题,提供碳碳回转体表面精确打磨装备及其使用方法,它能够实现对碳碳回转体的装夹、输送和打磨操作,操作简单,使用方便,降低人工打磨的劳动强度,提高打磨效率,满足不同高度和不同型号的碳碳复合材料回转体打磨需求,实用性和创造性非常强。The purpose of the present invention is to solve the above problems, to provide a carbon-carbon rotary body surface precise grinding equipment and its use method, which can realize the clamping, conveying and grinding operations of the carbon-carbon rotary body, which is simple to operate, easy to use, and reduces the need for manual grinding. Labor intensity, improve grinding efficiency, meet the grinding needs of carbon-carbon composite materials of different heights and models, and are very practical and creative.
为实现以上目的,本发明采用的技术方案是:碳碳回转体表面精确打磨装备,包括底座板和打磨机构,打磨机构包括竖直支撑壳和底座板上间距设置的第三电机,第三电机输出轴端通过第二联轴器与箱壳体内的第二丝杆下端连接,箱壳体通过固定连接板和第一螺钉固定于竖直支撑壳上,第二丝杆与箱壳体之间设置第二轴承,第二丝杆上匹配设置第二丝杆螺母,且第二丝杆螺母侧端固定设置的横板伸出通槽,横板前端面设置有导向杆固定座和导向杆,导向杆与竖直活动板上的导向块相匹配,竖直活动板下端部设置有用于打磨碳碳回转体表面的气动角磨机,气动角磨机下方设置有用于夹紧碳碳回转体的夹紧机构,夹紧机构下端部连接转轴,转轴穿过支撑架的下端部通过第一联轴器与活动台上的第一电机输出轴端连接,活动台在底座板上能够沿着垂直于竖直支撑壳的方向做水平直线运动,且活动台与支撑架之间设置有起减震作用的减震平衡机构。In order to achieve the above purpose, the technical scheme adopted in the present invention is: a carbon-carbon rotary body surface precision grinding equipment, including a base plate and a grinding mechanism, the grinding mechanism includes a vertical support shell and a third motor arranged at a distance from the base plate, and the third motor The output shaft end is connected with the lower end of the second screw rod in the box shell through the second coupling, the box shell is fixed on the vertical support shell through the fixed connecting plate and the first screw, and the second screw rod is between the box shell A second bearing is arranged, a second screw nut is matched on the second screw rod, and a horizontal plate fixedly arranged at the side end of the second screw nut extends out of the through groove, and the front end surface of the horizontal plate is provided with a guide rod fixing seat and a guide rod, The guide rod matches the guide block on the vertical movable plate. The lower end of the vertical movable plate is provided with a pneumatic angle grinder for grinding the surface of the carbon-carbon rotary body. Clamping mechanism, the lower end of the clamping mechanism is connected to the rotating shaft, and the rotating shaft passes through the lower end of the support frame and is connected with the first motor output shaft end on the movable table through the first coupling. The direction of the vertical support shell is horizontal and linear, and a shock-absorbing balance mechanism for shock-absorbing is arranged between the movable platform and the support frame.
作为本发明的进一步优化,竖直活动板前端面固定设置旋转气缸,旋转气缸输出轴端连接摆动板,摆动板上通过半圆环结构状的扣环固定连接气动角磨机,且气动角磨机的打磨头能够接触碳碳回转体表面。As a further optimization of the present invention, a rotating cylinder is fixed on the front end surface of the vertical movable plate, the output shaft end of the rotating cylinder is connected to the swinging plate, and the swinging plate is fixedly connected to the pneumatic angle grinder through the retaining ring in the shape of a semi-circle structure, and the pneumatic angle grinder The grinding head of the machine can contact the surface of the carbon-carbon rotor.
作为本发明的进一步优化,竖直活动板通过第二螺钉和过渡板与气缸的伸缩轴端连接,气缸设置于托架上部的气缸安装座上,托架通过第三螺钉固定安装于横板的前端部。As a further optimization of the present invention, the vertical movable plate is connected to the telescopic shaft end of the cylinder through the second screw and the transition plate, the cylinder is arranged on the cylinder mounting seat on the upper part of the bracket, and the bracket is fixedly installed on the horizontal plate through the third screw. front end.
作为本发明的进一步优化,夹紧机构包括端盖,端盖下表面通过第四螺栓与转轴上端部连接,端盖通过第三螺栓连接下盖板,下盖板上方设置有支撑座,支撑座上方设置有螺旋转盘,螺旋转盘上表面通过螺纹槽与活动板体下表面的螺纹凸台相配合,活动板体向上穿过上盖板并通过第一螺栓连接卡爪,卡爪沿上盖板中心呈环形阵列分布。As a further optimization of the present invention, the clamping mechanism includes an end cover, the lower surface of the end cover is connected to the upper end of the rotating shaft through a fourth bolt, the end cover is connected to the lower cover plate through a third bolt, a support seat is arranged above the lower cover plate, and the support seat A spiral turntable is arranged above, and the upper surface of the spiral turntable is matched with the threaded bosses on the lower surface of the movable plate body through the threaded groove. The center is distributed in a circular array.
作为本发明的进一步优化,支撑座侧端且于螺旋转盘下方设置有锥齿轮,且锥齿轮的锥齿面与螺旋转盘底部锥齿面啮合传动,锥齿轮远离支撑座的一端设置有矩形盲孔,锥齿轮做旋转运动时能够带动螺旋转盘旋转,从而使活动板体向着上盖板中心相互靠拢或者远离。As a further optimization of the present invention, a bevel gear is arranged on the side end of the support seat and below the spiral turntable, and the bevel tooth surface of the bevel gear meshes with the bevel tooth surface at the bottom of the spiral turntable for transmission, and the end of the bevel gear away from the support seat is provided with a rectangular blind hole , when the bevel gear rotates, it can drive the helical turntable to rotate, so that the movable plate body moves closer to or away from the center of the upper cover plate.
作为本发明的进一步优化,上盖板、支撑座和下盖板通过第二螺栓相连接,下盖板与端盖之间设置有柔性垫,柔性垫采用橡胶材料制成,卡爪的侧面设置有防滑凸起。As a further optimization of the present invention, the upper cover plate, the support seat and the lower cover plate are connected by a second bolt, a flexible pad is arranged between the lower cover plate and the end cover, the flexible pad is made of rubber material, and the side of the jaw is arranged Has anti-slip bumps.
作为本发明的进一步优化,减震平衡机构包括上连接板,上连接板通过第五螺栓连接支撑架,支撑架与转轴之间设置第一轴承,上连接板底部中央的活塞杆向下伸入管套内,管套内部设置弹簧,管套下端部通过第六螺栓和下连接板连接活动台。As a further optimization of the present invention, the shock-absorbing balance mechanism includes an upper connecting plate, the upper connecting plate is connected to the support frame through a fifth bolt, a first bearing is arranged between the support frame and the rotating shaft, and the piston rod in the center of the bottom of the upper connecting plate extends downward into A spring is arranged inside the tube sleeve, and the lower end of the tube sleeve is connected to the movable table through the sixth bolt and the lower connecting plate.
作为本发明的进一步优化,活动台下表面间距设置滑块,且滑块与底座板上的导轨相匹配,活动台底部中央固定设置第一丝杆螺母,且第一丝杆螺母与第二电机输出轴端的第一丝杆相匹配。As a further optimization of the present invention, the lower surface of the movable table is spaced with sliders, and the sliders are matched with the guide rails on the base plate, the center of the bottom of the movable table is fixed with a first screw nut, and the first screw nut is connected to the second motor. Match the first lead screw at the output shaft end.
作为本发明的进一步优化,碳碳回转体表面精确打磨装备的使用方法,步骤A:将碳碳回转体放置于卡爪之间,工作人员将卡盘扳手插入至矩形盲孔内,转动锥齿轮从而使夹紧机构夹紧碳碳复合材料回转体;As a further optimization of the present invention, the use method of the carbon-carbon rotary body surface precision grinding equipment, step A: the carbon-carbon rotary body is placed between the jaws, the staff inserts the chuck wrench into the rectangular blind hole, and rotates the bevel gear Thereby, the clamping mechanism clamps the carbon-carbon composite material rotating body;
步骤B:驱动第二电机,活动台在底座板上做纵向水平直线运动,将夹紧机构和碳碳复合材料回转体工件输送至气动角磨机的正下方,为打磨操作做好准备;Step B: The second motor is driven, the movable table performs vertical horizontal linear motion on the base plate, and the clamping mechanism and the carbon-carbon composite material rotating body workpiece are transported to the right under the pneumatic angle grinder, so as to prepare for the grinding operation;
步骤C:驱动气缸和第三电机,使气动角磨机悬停于碳碳复合材料回转体待加工位置处,驱动气动角磨机对碳碳复合材料回转体表面进行打磨操作。Step C: Drive the air cylinder and the third motor to make the pneumatic angle grinder hover at the to-be-processed position of the carbon-carbon composite material rotating body, and drive the pneumatic angle grinder to grind the surface of the carbon-carbon composite material rotating body.
本发明的有益效果:本发明提供了碳碳回转体表面精确打磨装备及其使用方法,它能够实现对碳碳回转体的装夹、输送和打磨操作,操作简单,使用方便,降低人工打磨的劳动强度,提高打磨效率,满足不同高度和不同型号的碳碳复合材料回转体打磨需求,实用性和创造性非常强。Beneficial effects of the present invention: The present invention provides a carbon-carbon rotary body surface precise grinding equipment and a method for using the same, which can realize the clamping, conveying and grinding operations of the carbon-carbon rotary body, which is simple to operate, easy to use, and reduces the need for manual grinding. Labor intensity, improve grinding efficiency, meet the grinding needs of carbon-carbon composite materials of different heights and models, and are very practical and creative.
1、本发明设置有夹紧机构,工作人员将卡盘扳手插入至矩形盲孔内,转动锥齿轮,锥齿轮做旋转运动时能够带动螺旋转盘旋转,从而使活动板体向着上盖板中心相互靠拢或者远离,从而使卡爪自定心夹紧碳碳回转体,稳定性高,满足不同型号的碳碳回转体打磨操作加工的使用需求。1. The present invention is provided with a clamping mechanism, the staff inserts the chuck wrench into the rectangular blind hole, rotates the bevel gear, and the bevel gear can drive the spiral turntable to rotate when it rotates, so that the movable plate body is mutually toward the center of the upper cover plate. Move closer or farther, so that the jaws can self-centering and clamp the carbon-carbon rotary body, with high stability, which can meet the needs of different types of carbon-carbon rotary body grinding operations.
2、本发明设置有第二电机、活动台、滑块、导轨、第一丝杆螺母、第一丝杆,驱动第二电机,能够带动夹紧机构和碳碳回转体工件穿过竖直支撑壳,输送至气动角磨机的正下方,取代了传统的人工输送的方式,降低了劳动强度,提高了劳动效率。2. The present invention is provided with a second motor, a movable table, a slider, a guide rail, a first screw nut, and a first screw, which drives the second motor and can drive the clamping mechanism and the carbon-carbon rotary workpiece to pass through the vertical support. The shell is transported to the bottom of the pneumatic angle grinder, replacing the traditional manual transport method, reducing labor intensity and improving labor efficiency.
3、本发明设置有减震平衡机构,在碳碳回转体工件和夹紧机构运输过程中,减震平衡机构能够有效的避免出现剧烈震动,且在打磨过程中,减震平衡机构能够起到阻碍碳碳回转体在水面上发生晃动、跳动的效果,从而避免打磨过程中出现打磨不均匀,上下表面质量不美观的现象。3. The present invention is provided with a shock-absorbing balance mechanism, which can effectively avoid severe vibration during the transportation of the carbon-carbon rotary workpiece and the clamping mechanism, and can play a role in the grinding process. It prevents the effect of shaking and beating of the carbon-carbon rotary body on the water surface, so as to avoid uneven grinding and unsightly quality of the upper and lower surfaces during the grinding process.
4、本发明设置有打磨机构,工作人员通过驱动气缸和第三电机,使气动角磨机悬停于碳碳复合材料回转体待加工位置处,驱动气动角磨机对碳碳复合材料回转体表面进行打磨操作,实现机械化和标准化打磨作业,取代传统的人工手持的打磨方式,既降低了劳动强度,也提高了打磨的精度和加工质量,为企业大批量碳碳复合材料回转体打磨操作提高经济效益。4. The present invention is provided with a grinding mechanism. By driving the cylinder and the third motor, the staff makes the pneumatic angle grinder hover at the position where the carbon-carbon composite material rotor is to be processed, and drives the pneumatic angle grinder to grind the carbon-carbon composite material rotor. The surface is ground to realize mechanized and standardized grinding operations, replacing the traditional manual hand-held grinding method, which not only reduces the labor intensity, but also improves the grinding accuracy and processing quality. economic benefits.
附图说明Description of drawings
图1为本发明主视结构示意图。FIG. 1 is a schematic diagram of the front view structure of the present invention.
图2为本发明俯视结构示意图。FIG. 2 is a schematic top view of the structure of the present invention.
图3为本发明中夹紧机构和减震平衡机构位置处主视结构示意图。FIG. 3 is a schematic front view of the structure of the clamping mechanism and the shock absorbing balance mechanism in the present invention.
图4为本发明中夹紧机构位置处主视结构示意图。FIG. 4 is a schematic view of the front structure of the position of the clamping mechanism in the present invention.
图5为本发明中卡爪位置处立体结构示意图。FIG. 5 is a schematic three-dimensional structure diagram of the position of the jaws in the present invention.
图6为图5俯视结构示意图。FIG. 6 is a schematic top view of the structure of FIG. 5 .
图7为本发明中第二丝杆螺母位置处结构示意图。FIG. 7 is a schematic structural diagram of the position of the second screw nut in the present invention.
图8为本发明中竖直活动板立体结构示意图。FIG. 8 is a schematic diagram of the three-dimensional structure of the vertical movable plate in the present invention.
图9为本发明中气动角磨机立体结构示意图。9 is a schematic diagram of the three-dimensional structure of the pneumatic angle grinder in the present invention.
图10为本发明中减震平衡机构结构示意图。FIG. 10 is a schematic structural diagram of the shock absorbing balance mechanism in the present invention.
图中所述文字标注表示为:1、夹紧机构;2、底座板;3、打磨机构;4、减震平衡机构;101、卡爪;102、第一螺栓;103、活动板体;104、螺纹凸台;105、上盖板;106、第二螺栓;107、螺旋转盘;108、柔性垫;109、支撑座;110、第三螺栓;111、下盖板;112、锥齿轮;113、矩形盲孔;114、端盖;201、第四螺栓;202、支撑架;203、第一轴承;204、转轴;205、第一联轴器;206、第一电机;207、活动台;208、滑块;209、导轨;210、第一丝杆螺母;211、第一丝杆;212、第二电机;301、第三电机;302、竖直支撑壳;303、第二联轴器;304、固定连接板;305、第一螺钉;306、第二丝杆;307、箱壳体;308、通槽;309、打磨头;310、第二丝杆螺母;311、第二轴承;312、横板;313、导向杆固定座;314、导向杆;315、导向块;316、竖直活动板;317、过渡板;318、第二螺钉;319、气缸;320、第三螺钉;321、托架;322、气缸安装座;323、旋转气缸;324、摆动板;325、扣环;326、气动角磨机;401、上连接板;402、第五螺栓;403、活塞杆;404、管套;405、弹簧;406、第六螺栓;407、下连接板。The characters in the figure are marked as follows: 1. Clamping mechanism; 2. Base plate; 3. Grinding mechanism; 4. Damping and balancing mechanism; 101, Claw; 102, First bolt; , threaded boss; 105, upper cover plate; 106, second bolt; 107, spiral turntable; 108, flexible pad; 109, support seat; 110, third bolt; 111, lower cover plate; 112, bevel gear; 113 , rectangular blind hole; 114, end cover; 201, fourth bolt; 202, support frame; 203, first bearing; 204, rotating shaft; 205, first coupling; 206, first motor; 207, movable table; 208, slider; 209, guide rail; 210, first screw nut; 211, first screw; 212, second motor; 301, third motor; 302, vertical support shell; 303, second coupling 304, fixed connection plate; 305, first screw; 306, second screw; 307, box shell; 308, through groove; 309, grinding head; 310, second screw nut; 311, second bearing; 312, horizontal plate; 313, guide rod fixing seat; 314, guide rod; 315, guide block; 316, vertical movable plate; 317, transition plate; 318, second screw; 319, cylinder; 320, third screw; 321, bracket; 322, cylinder mount; 323, rotary cylinder; 324, swing plate; 325, retaining ring; 326, pneumatic angle grinder; 401, upper connecting plate; 402, fifth bolt; 403, piston rod; 404, pipe sleeve; 405, spring; 406, sixth bolt; 407, lower connecting plate.
具体实施方式Detailed ways
为了使本领域技术人员更好地理解本发明的技术方案,下面结合附图对本发明进行详细描述,本部分的描述仅是示范性和解释性,不应对本发明的保护范围有任何的限制作用。In order to make those skilled in the art better understand the technical solutions of the present invention, the present invention will be described in detail below with reference to the accompanying drawings. The description in this part is only exemplary and explanatory, and should not have any limiting effect on the protection scope of the present invention. .
如图1-图10所示,本发明的具体结构为:包括底座板2和打磨机构3,打磨机构3包括竖直支撑壳302和底座板2上间距设置的第三电机301,第三电机301输出轴端通过第二联轴器303与箱壳体307内的第二丝杆306下端连接,箱壳体307通过固定连接板304和第一螺钉305固定于竖直支撑壳302上,第二丝杆306与箱壳体307之间设置第二轴承311,第二丝杆306上匹配设置第二丝杆螺母310,且第二丝杆螺母310侧端固定设置的横板312伸出通槽308,横板312前端面设置有导向杆固定座313和导向杆314,导向杆314与竖直活动板316上的导向块315相匹配,竖直活动板316下端部设置有用于打磨碳碳回转体表面的气动角磨机326,气动角磨机326下方设置有用于夹紧碳碳回转体的夹紧机构1,夹紧机构1下端部连接转轴204,转轴204穿过支撑架202的下端部通过第一联轴器205与活动台207上的第一电机206输出轴端连接,活动台207在底座板2上能够沿着垂直于竖直支撑壳302的方向做水平直线运动,且活动台207与支撑架202之间设置有起减震作用的减震平衡机构4。As shown in FIGS. 1-10 , the specific structure of the present invention is as follows: it includes a
优选的,为了有利于实现对碳碳回转体表面进行打磨加工操作,竖直活动板316前端面固定设置旋转气缸323,旋转气缸323输出轴端连接摆动板324,摆动板324上通过半圆环的扣环325固定连接气动角磨机326,且气动角磨机326的打磨头309能够接触碳碳回转体表面。Preferably, in order to facilitate the grinding operation on the surface of the carbon-carbon rotary body, a
优选的,为了有利于实现对碳碳回转体表面进行打磨加工操作,竖直活动板316通过第二螺钉318和过渡板317与气缸319的伸缩轴端连接,气缸319设置于托架321上部的气缸安装座322上,托架321通过第三螺钉320固定安装于横板312的前端部。Preferably, in order to facilitate the grinding and processing operation on the surface of the carbon-carbon rotary body, the vertical
优选的,为了有利于实现对碳碳回转体进行夹紧操作,夹紧机构1包括端盖114,端盖114下表面通过第四螺栓201与转轴204上端部连接,端盖114通过第三螺栓110连接下盖板111,下盖板111上方设置有支撑座109,支撑座109上方设置有螺旋转盘107,螺旋转盘107上表面通过螺纹槽与活动板体103下表面的螺纹凸台104相配合,活动板体103向上穿过上盖板105并通过第一螺栓102连接卡爪101,卡爪101沿上盖板105中心呈环形阵列分布。Preferably, in order to facilitate the clamping operation of the carbon-carbon rotary body, the
优选的,为了有利于实现对碳碳回转体进行夹紧操作,支撑座109侧端且于螺旋转盘107下方设置有锥齿轮112,且锥齿轮112的锥齿面与螺旋转盘107底部锥齿面啮合传动,锥齿轮112远离支撑座109的一端设置有矩形盲孔113,锥齿轮112做旋转运动时能够带动螺旋转盘107旋转,从而使活动板体103向着上盖板105中心相互靠拢或者远离。Preferably, in order to facilitate the clamping operation of the carbon-carbon rotary body, a
优选的,为了有利于实现夹紧机构1的拆卸、维修和更换,上盖板105、支撑座109和下盖板111通过第二螺栓106相连接,下盖板111与端盖114之间设置有柔性垫108,柔性垫108采用橡胶材料制成,卡爪1的侧面设置有防滑凸起。Preferably, in order to facilitate the disassembly, maintenance and replacement of the
优选的,为了有利于实现对碳碳回转体工件在输送过程中起到减震缓冲作用,在打磨加工中阻碍夹紧机构1和工件发生晃动和跳动,减震平衡机构4包括上连接板401,上连接板401通过第五螺栓402连接支撑架202,支撑架202与转轴204之间设置第一轴承203,上连接板401底部中央的活塞杆403向下伸入管套404内,管套404内部设置弹簧405,管套404下端部通过第六螺栓406和下连接板407连接活动台207。Preferably, in order to facilitate the realization of shock absorption and buffering for the carbon-carbon rotary workpiece during the conveying process, and to prevent the
优选的,为了有利于实现对碳碳回转体工件进行输送操作,活动台207下表面间距设置滑块208,且滑块208与底座板2上的导轨209相匹配,活动台207底部中央固定设置第一丝杆螺母210,且第一丝杆螺母210与第二电机212输出轴端的第一丝杆211相匹配。Preferably, in order to facilitate the conveying operation of the carbon-carbon rotary workpiece, the lower surface of the movable table 207 is provided with a sliding
一种用于碳碳回转体表面精确打磨装备的使用方法:A method of using precision grinding equipment for the surface of a carbon-carbon rotary body:
步骤A:将碳碳回转体放置于卡爪101之间,工作人员将卡盘扳手插入至矩形盲孔113内,转动锥齿轮112从而使夹紧机构1夹紧碳碳复合材料回转体;Step A: The carbon-carbon revolving body is placed between the
步骤B:驱动第二电机212,活动台207在底座板2上做纵向水平直线运动,将夹紧机构1和碳碳复合材料回转体工件输送至气动角磨机326的正下方,为打磨操作做好准备;Step B: The
步骤C:驱动气缸319和第三电机301,使气动角磨机326悬停于碳碳复合材料回转体待加工位置处,驱动气动角磨机326对碳碳复合材料回转体表面进行打磨操作。Step C: Drive the
需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, herein, the terms "comprising", "comprising" or any other variation thereof are intended to encompass non-exclusive inclusion, such that a process, method, article or device comprising a series of elements includes not only those elements, It also includes other elements not expressly listed or inherent to such a process, method, article or apparatus.
本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实例的说明只是用于帮助理解本发明的方法及其核心思想。以上所述仅是本发明的优选实施方式,应当指出,由于文字表达的有限性,而客观上存在无限的具体结构,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进、润饰或变化,也可以将上述技术特征以适当的方式进行组合;这些改进润饰、变化或组合,或未经改进将发明的构思和技术方案直接应用于其它场合的,均应视为本发明的保护范围。Specific examples are used herein to illustrate the principles and implementations of the present invention, and the descriptions of the above examples are only used to help understand the method and the core idea of the present invention. The above are only the preferred embodiments of the present invention. It should be pointed out that due to the limited expression of words, there are objectively unlimited specific structures. For those of ordinary skill in the art, without departing from the principles of the present invention However, some improvements, modifications or changes can also be made, and the above-mentioned technical features can also be combined in an appropriate manner; these improvements, modifications, or combinations, or the concept and technical solutions of the invention are directly applied to other occasions without improvement. should be regarded as the protection scope of the present invention.
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