CN111876895A - Woven pattern sparse and dense and length parameter regulating and controlling device - Google Patents

Woven pattern sparse and dense and length parameter regulating and controlling device Download PDF

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Publication number
CN111876895A
CN111876895A CN202010664550.9A CN202010664550A CN111876895A CN 111876895 A CN111876895 A CN 111876895A CN 202010664550 A CN202010664550 A CN 202010664550A CN 111876895 A CN111876895 A CN 111876895A
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CN
China
Prior art keywords
take
frame
pulley
wheel
shaft
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010664550.9A
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Chinese (zh)
Inventor
付小康
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Dongguan Kangsen Electronic Co ltd
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Dongguan Kangsen Electronic Co ltd
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Publication date
Application filed by Dongguan Kangsen Electronic Co ltd filed Critical Dongguan Kangsen Electronic Co ltd
Priority to CN202010664550.9A priority Critical patent/CN111876895A/en
Publication of CN111876895A publication Critical patent/CN111876895A/en
Pending legal-status Critical Current

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    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04C—BRAIDING OR MANUFACTURE OF LACE, INCLUDING BOBBIN-NET OR CARBONISED LACE; BRAIDING MACHINES; BRAID; LACE
    • D04C3/00—Braiding or lacing machines
    • D04C3/02—Braiding or lacing machines with spool carriers guided by track plates or by bobbin heads exclusively
    • D04C3/32—Pattern input
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04C—BRAIDING OR MANUFACTURE OF LACE, INCLUDING BOBBIN-NET OR CARBONISED LACE; BRAIDING MACHINES; BRAID; LACE
    • D04C3/00—Braiding or lacing machines
    • D04C3/02—Braiding or lacing machines with spool carriers guided by track plates or by bobbin heads exclusively
    • D04C3/14—Spool carriers
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04C—BRAIDING OR MANUFACTURE OF LACE, INCLUDING BOBBIN-NET OR CARBONISED LACE; BRAIDING MACHINES; BRAID; LACE
    • D04C3/00—Braiding or lacing machines
    • D04C3/02—Braiding or lacing machines with spool carriers guided by track plates or by bobbin heads exclusively
    • D04C3/38—Driving-gear; Starting or stopping mechanisms

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Braiding, Manufacturing Of Bobbin-Net Or Lace, And Manufacturing Of Nets By Knotting (AREA)

Abstract

The invention discloses a woven pattern sparse and dense and length parameter regulating and controlling device, which comprises a rack, wherein a control electronic box is arranged on one side of the rack; the upper end surface of the frame is provided with a main motor, and the main motor drives the weaving carriage assembly to do reciprocating rotary motion through a transmission mechanism; the system controller is fixed above the upper end face of the rack through a fixing frame; the two sides of the fixed frame are connected with the cross point controller; the rear side of the fixing frame is provided with a support fixed on the upper end surface of the machine frame, a take-up pulley motor and a wheel carrier are fixed on the support, a transmission shaft and a take-up pulley shaft are arranged on the wheel carrier, the transmission shaft is connected with the take-up pulley motor through a belt and a belt pulley, transmission gears are arranged at two ends of the transmission shaft, two ends of the take-up pulley shaft are respectively connected with the take-up pulley, a circle of gear teeth meshed with the transmission gears are arranged on the take-up pulley. The invention can realize the process which can not be realized by the traditional machine; the diversity of products is increased; the market competitiveness is increased; the operation of staff is time-saving and labor-saving; is convenient and quick.

Description

Woven pattern sparse and dense and length parameter regulating and controlling device
Technical Field
The invention relates to a woven pattern regulation and control device, in particular to a woven pattern sparse and dense and length parameter regulation and control device.
Background
At present, an earphone wire braiding machine on the market mainly comprises a rack, a braiding carriage assembly, a take-up rotating disc and a motor transmission device, and achieves a wire braiding process mainly through movement of two parts of the machine, wherein the first part is that a motor drives the braiding carriage assembly to rotate in a crossed mode, the second part is that a rotating speed change gear set drives the take-up rotating disc to rotate (rotating power and the braiding carriage assembly are the same power source), and the take-up rotating disc rotates while the braiding carriage assembly rotates in a crossed mode, so that braiding of earphone wires and control of sparse density of braided patterns are achieved. The control of the density of the woven patterns is realized by changing the gear ratio; the rare density of the patterns is fixed and unchanged after the gear ratio is changed, the machine must be stopped to change different gear ratios in order to change the rare density of the patterns, and the rare density of the patterns cannot be changed back to the original rare density of the patterns after the change. For example, it is not possible to: the earphone wire with the total length of 1.2 meters has the advantages that the weaving pattern of 0.8 meter length at the plug end is required to be thinner, and the tail line pattern of 0.4 meter length from the part below the bifurcation to the horn part is required to be denser; that is, the requirement of different changes of the weaving pattern density of the plug main line and the horn tail line of the earphone wire on the same line can not be met under the condition of not cutting short broken lines, and the requirement of two lengths of the plug main line and the horn tail line can not be set simultaneously by the existing machine. Therefore, developing a device for adjusting and controlling the weaving pattern density and the length parameter becomes a problem to be solved by those skilled in the art.
Disclosure of Invention
The invention aims to solve the defects and provides a device for regulating and controlling woven pattern density and length parameters.
The above object of the present invention is achieved by the following technical means: a device for regulating and controlling weaving pattern density and length parameters comprises a rack, a control electric box, a main motor, a weaving deck assembly, a fixing frame, a first wire storage frame, a system controller, a wire take-up guide wheel, a cross point controller, a wire guide block, a support, a wire take-up wheel motor, a transmission shaft, a second wire storage frame, a wire take-up wheel, a pressure spring and a wire take-up pinch roller;
a control electric box is arranged on one side of the frame and is responsible for electric energy control of the whole knitting machine;
the upper end surface of the frame is provided with a main motor, and the main motor drives the weaving walking horse disk assembly to do reciprocating rotary motion through a transmission mechanism;
the system controller is fixed above the upper end face of the rack through a fixing frame, and the rotating speed and the length of the weaving carriage assembly are controlled through programming of the system controller;
the two sides of the fixing frame are connected with a cross point controller, the lower end of the cross point controller is connected with a lead block, and a guide hole is formed in the lead block;
the back side of the fixed frame is provided with a bracket fixed on the upper end surface of the frame, a take-up pulley motor and a wheel carrier are fixed on the bracket, the wheel carrier is provided with a transmission shaft and a take-up pulley shaft, the transmission shaft is connected with the take-up pulley motor through a belt and a belt pulley, two ends of the transmission shaft are provided with transmission gears, two ends of the take-up pulley shaft are respectively connected with a take-up pulley, the take-up pulley is provided with a circle of gear teeth meshed with the transmission gears, and one;
the control electric box is connected with a system controller, and the system controller is connected with the main motor and the take-up pulley motor.
Furthermore, one shaft end of the pressing wheel is fixed on a pressing wheel frame through a connecting rod, the pressing wheel frame is fixed on the wheel frame, the other shaft end of the pressing wheel is connected with a wire collecting shaft through a pressure spring and a shaft sleeve, and the pressing wheel is pressed into a wheel groove of the wire collecting wheel.
Furthermore, a first wire storage rack is arranged on the fixing rack.
Further, a second wire storage rack is connected to the wheel carrier.
Furthermore, the main motor drives the weaving winding assembly to rotate through the gear set, the weaving winding assembly comprises a plurality of rotating disks, each rotating disk is provided with four bobbin frame bayonets, and a pair of bobbin frames is arranged on the bobbin frame bayonets on the opposite sides. When the rotary drum frame rotates, the rotary disc is continuously switched by the drum frame, so that the braided wires are braided in a crossed manner.
During operation, weave the capstan head subassembly and rotate and carry the braided wire to the take-up pulley after passing through the guiding hole on the wire piece, when the take-up pulley is carried to the braided wire, the line pressure wheel of receiving of upper end compresses tightly the braided wire to the take-up pulley inside along with inertia through compression spring, when the braided wire is rotatory to come the take-up pulley lower extreme, compresses tightly laminating take-up pulley through receiving the line guide pulley for the secondary, and the take-up pulley is rack gear rotary transport motion through take-up pulley motor control transmission shaft, and the transmission shaft passes through the gear and drives the take-up pulley. The redundant knitting cylinders can be placed on the first wire storage frame and the second wire storage frame. When the weaving deck component rotates in a cross mode, the take-up pulley runs according to the section of the preset program, when the weaving length reaches a preset set value, the automatic stop can be realized, at the moment, only another section of the position needs to be opened on a control screen of the system controller, and then another section of the wire with different rare densities and lengths can be woven, so that the technological requirements of weaving different rare densities and different lengths on different parts of one earphone wire can be circularly and uninterruptedly realized under the condition of not cutting the wire. Even when the woven density of the woven patterns is required to be adjusted when the common wires with different specifications are woven, the parameters in the program control section are directly adjusted; rather than requiring replacement of gear sets as in conventional machines; time and labor are saved; is convenient and quick.
Compared with the prior art, the invention has the advantages that: the invention can realize the process which can not be realized by the traditional machine; the diversity of products is increased; the market competitiveness is increased; the operation of staff is time-saving and labor-saving; is convenient and quick.
Drawings
Fig. 1 is a schematic view of the front side of the present invention.
Fig. 2 is a schematic structural view of the rear side of the present invention.
FIG. 3 is a schematic view of the front side structure of the take-up pulley portion of the present invention.
FIG. 4 is a rear side view of the take-up reel of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
As shown in fig. 1 to 4, a device for regulating and controlling woven pattern density and length parameters comprises a frame 1, a control electric box 2, a main motor 3, a woven carriage assembly 4, a fixed frame 5, a first wire storage frame 6, a system controller 7, a wire take-up guide wheel 8, a cross point controller 9, a wire guide block 10, a bracket 11, a wire take-up wheel motor 12, a transmission shaft 20, a second wire storage frame 14, a wire take-up wheel 15, a pressure spring 16 and a wire take-up pinch roller 17;
a control electric box 2 is arranged on one side of the frame 1, and the control electric box 2 is responsible for electric energy control of the whole knitting machine;
the upper end surface of the frame 1 is provided with a main motor 3, and the main motor 3 drives the weaving deck assembly 4 to do reciprocating rotary motion through a transmission mechanism;
the system controller 7 is fixed above the upper end face of the frame 1 through a fixing frame 5, and the rotating speed and the length of the weaving hobbyhorse disk assembly 4 are controlled through programming of the system controller 7;
the two sides of the fixed frame 5 are connected with a cross point controller 9, the lower end of the cross point controller 9 is connected with a lead block 10, and a guide hole 10-1 is arranged on the lead block 10;
a bracket 11 fixed on the upper end surface of the frame 1 is arranged on the rear side of the fixed frame 5, a take-up pulley motor 12 and a wheel frame 19 are fixed on the bracket 11, a transmission shaft 20 and a take-up pulley shaft 21 are arranged on the wheel frame 19, the transmission shaft 20 is connected with the take-up pulley motor 12 through a belt 13 and a belt pulley, transmission gears 22 are arranged at two ends of the transmission shaft 20, the two ends of the take-up pulley shaft 21 are respectively connected with a take-up pulley 15, a circle of gear teeth 15-1 meshed with the transmission gears 22 are arranged on the take-up pulley 15, and a pressing wheel;
the control electric box 2 is connected with a system controller 7, and the system controller 7 is connected with the main motor 3 and the take-up pulley motor 12.
Furthermore, one shaft end of the pressing wheel 17 is fixed on a pressing wheel frame 24 through a connecting rod 23, the pressing wheel frame 24 is fixed on a wheel frame 19, the other shaft end of the pressing wheel 17 is connected with the wire take-up shaft 21 through a pressure spring 16 and a shaft sleeve 18, and the pressing wheel 17 is pressed into a wheel groove 15-2 of the wire take-up wheel 15.
Furthermore, a first wire storage frame 6 is arranged on the fixing frame 5.
Further, the wheel frame 19 is connected with a second wire storage frame 14.
Further, the main motor 3 drives the weaving carriage assembly 4 to rotate through a gear set (not shown), the weaving carriage assembly 4 comprises a plurality of rotating disks (not shown), each rotating disk is provided with four bobbin frame bayonets, and a pair of bobbin frames are mounted on the bobbin frame bayonets on the opposite sides. When the rotary drum frame rotates, the rotary disc is continuously switched by the drum frame, so that the braided wires are braided in a crossed manner.
During operation, weave 4 rotations of capstan head subassembly and carry the braided wire to take-up pulley 15 after passing through the guiding hole on wire piece 10, when the take-up pulley 15 is carried to the braided wire, the receipts line pinch roller 17 of upper end compresses tightly the braided wire to the inside of take-up pulley 15 along with inertia through compression spring 16, when the braided wire is rotatory to come the 15 lower extremes of take-up pulley, carry out the secondary through receiving line guide pulley 8 and compress tightly laminating take-up pulley 15, take-up pulley 15 is the rack and pinion rotatory motion of carrying through take-up pulley motor 12 control transmission shaft 20, transmission shaft 20 drives the take-up pulley 15 through the gear and rotates. Excess braiding packages may be placed on the first and second storage frames 6, 14. When the weaving deck assembly 4 rotates in a cross mode, the take-up pulley 15 runs according to the section of the preset program, when the weaving length reaches a preset set value, the automatic stop can be realized, at the moment, only another section of the position needs to be opened on the control screen of the system controller 7, another section of wires with different rare densities and lengths can be woven, and therefore the process requirements of weaving different rare densities and different lengths on different parts of one earphone wire can be circularly and uninterruptedly met under the condition that the wires are not cut. Even when the woven density of the woven patterns is required to be adjusted when the common wires with different specifications are woven, the parameters in the program control section are directly adjusted; rather than requiring replacement of gear sets as in conventional machines; time and labor are saved; is convenient and quick.
The invention changes the traditional cancel of the rotating gear proportioning gear set of the take-up rotating disc into a digital programming program, controls the speed of the take-up rotating disc driven by a single motor (the program can set different speeds in multiple stages) and the design of the rotating stroke (the length of the braided earphone wire material has a proportional relation with the rotating stroke of the rotating disc, and the length of the earphone wire to be braided can be controlled by adjusting the numerical value of the rotating stroke).
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes performed by the present specification and drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.

Claims (5)

1. The utility model provides a weaving pattern is rare dense and length parameter regulates and control device which characterized in that: the wire collecting device comprises a rack, a control electric box, a main motor, a weaving deck plate assembly, a fixing frame, a first wire storage frame, a system controller, a wire collecting guide wheel, a cross point controller, a wire guide block, a support, a wire collecting wheel motor, a transmission shaft, a second wire storage frame, a wire collecting wheel, a pressure spring and a wire collecting pressing wheel;
a control electric box is arranged on one side of the rack;
the upper end surface of the frame is provided with a main motor, and the main motor drives the weaving walking horse disk assembly to do reciprocating rotary motion through a transmission mechanism;
the system controller is fixed above the upper end face of the rack through a fixing frame;
the two sides of the fixing frame are connected with a cross point controller, the lower end of the cross point controller is connected with a lead block, and a guide hole is formed in the lead block;
the back side of the fixed frame is provided with a bracket fixed on the upper end surface of the frame, a take-up pulley motor and a wheel carrier are fixed on the bracket, the wheel carrier is provided with a transmission shaft and a take-up pulley shaft, the transmission shaft is connected with the take-up pulley motor through a belt and a belt pulley, two ends of the transmission shaft are provided with transmission gears, two ends of the take-up pulley shaft are respectively connected with a take-up pulley, the take-up pulley is provided with a circle of gear teeth meshed with the transmission gears, and one;
the control electric box is connected with a system controller, and the system controller is connected with the main motor and the take-up pulley motor.
2. The device for controlling the thickness and length of a woven pattern as claimed in claim 1, wherein: one shaft end of the pressing wheel is fixed on the pressing wheel frame through a connecting rod, the pressing wheel frame is fixed on the wheel frame, the other shaft end of the pressing wheel is connected with the wire collecting wheel shaft through a pressure spring and a shaft sleeve, and the pressing wheel is pressed into a wheel groove of the wire collecting wheel.
3. The device for controlling the thickness and length of a woven pattern as claimed in claim 1, wherein: the fixed frame is provided with a first wire storage frame.
4. The device for controlling the thickness and length of a woven pattern as claimed in claim 1, wherein: the wheel carrier is connected with a second wire storage rack.
5. The device for controlling the thickness and length of a woven pattern as claimed in claim 1, wherein: the main motor drives the weaving winding displacement assembly to do rotary motion through the gear set, the weaving winding displacement assembly comprises a plurality of rotary disks, each rotary disk is provided with four bobbin frame bayonets, and a pair of bobbin frames is arranged on the bobbin frame bayonets on the opposite sides.
CN202010664550.9A 2020-07-10 2020-07-10 Woven pattern sparse and dense and length parameter regulating and controlling device Pending CN111876895A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010664550.9A CN111876895A (en) 2020-07-10 2020-07-10 Woven pattern sparse and dense and length parameter regulating and controlling device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010664550.9A CN111876895A (en) 2020-07-10 2020-07-10 Woven pattern sparse and dense and length parameter regulating and controlling device

Publications (1)

Publication Number Publication Date
CN111876895A true CN111876895A (en) 2020-11-03

Family

ID=73150418

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010664550.9A Pending CN111876895A (en) 2020-07-10 2020-07-10 Woven pattern sparse and dense and length parameter regulating and controlling device

Country Status (1)

Country Link
CN (1) CN111876895A (en)

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