CN111875302A - Light high-strength lightweight aggregate concrete and pouring method thereof - Google Patents

Light high-strength lightweight aggregate concrete and pouring method thereof Download PDF

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Publication number
CN111875302A
CN111875302A CN202010741095.8A CN202010741095A CN111875302A CN 111875302 A CN111875302 A CN 111875302A CN 202010741095 A CN202010741095 A CN 202010741095A CN 111875302 A CN111875302 A CN 111875302A
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foamed aluminum
lightweight aggregate
strength
lightweight
aggregate concrete
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Inventor
杨冯皓
张文华
曾伟钊
吴培培
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Nanjing Forestry University
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Nanjing Forestry University
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/08Producing shaped prefabricated articles from the material by vibrating or jolting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/003Methods for mixing
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02Granular materials, e.g. microballoons
    • C04B14/34Metals, e.g. ferro-silicon
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/02Treatment
    • C04B20/023Chemical treatment
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D21/00Methods or apparatus specially adapted for erecting or assembling bridges
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/02Conveying or working-up concrete or similar masses able to be heaped or cast
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/40Porous or lightweight materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/52Sound-insulating materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/20Mortars, concrete or artificial stone characterised by specific physical values for the density
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • General Chemical & Material Sciences (AREA)
  • Porous Artificial Stone Or Porous Ceramic Products (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention relates to a light high-strength lightweight aggregate concrete and a pouring method thereof, wherein the light high-strength lightweight aggregate concrete comprises the following substances in percentage by mass: 15.1-36.6% of cement, 7.2-14.8% of fly ash, 3.5-9.1% of silica fume, 25.1-47.9% of sand, 10.5-22.3% of water, 5.2-19.5% of foamed aluminum lightweight aggregate and 0.2-0.5% of efficient water reducing agent. The building member cast by the light high-strength lightweight aggregate concrete provided by the invention has the density of 750-1870 kg/m3 and the compressive strength of 18.3-76.8 MPa. Compared with the common ceramsite lightweight aggregate concrete, the concrete has the characteristics of remarkably improved compressive strength when the density is similar, light weight and high strength, and is very suitable for civil engineering buildings with super-large bridges and large span spaces.

Description

Light high-strength lightweight aggregate concrete and pouring method thereof
Technical Field
The invention belongs to the technical field of building materials, and particularly relates to light high-strength lightweight aggregate concrete and a pouring method thereof.
Background
Modern buildings develop towards high-rise and large-span directions and simultaneously put higher requirements on comfort functions such as quiet environment and proper temperature, so that modern civil engineering needs novel building materials with light weight, high strength, heat preservation, heat insulation and sound insulation, and light aggregate concrete is a material with the potential. Lightweight aggregates are key factors that determine the performance of lightweight aggregate concrete. The traditional light coarse aggregate mainly comprises expanded perlite, shale ceramsite, clay ceramsite, fly ash ceramsite and the like. However, because the lightweight coarse aggregate has large internal porosity and weak material compressive capacity, for lightweight aggregate concrete, the traditional lightweight coarse aggregate is the weak defect of lightweight aggregate concrete and is the origin of crack development in the compressive process; in addition, due to the pores in the lightweight coarse aggregate, the aggregate absorbs the moisture of cement paste in the stirring and forming process, so that the defect of poor flowability of fresh concrete is caused, and a thicker water film is easily formed around the lightweight aggregate, so that a weak interface transition area is formed. For the above reasons, the strength of the conventional lightweight aggregate concrete is generally low, and the strength is sharply reduced particularly under the condition of low density. Therefore, the research and development of novel lightweight high-strength lightweight aggregate concrete, particularly the lightweight aggregate concrete with high strength under the condition of low density, has important significance.
Disclosure of Invention
The invention mainly aims at the problem that the strength of lightweight aggregates such as ceramsite is low due to more pores, and develops a novel lightweight high-strength lightweight aggregate concrete.
The invention adopts the following technical scheme that:
a light high-strength lightweight aggregate concrete comprises the following substances in percentage by mass: 15.1-36.6% of cement, 7.2-14.8% of fly ash, 3.5-9.1% of silica fume, 25.1-47.9% of sand, 10.5-22.3% of water, 5.2-19.5% of foamed aluminum lightweight aggregate and 0.2-0.5% of efficient water reducing agent.
The foamed aluminum lightweight aggregate is made of foamed aluminum materials, and is cut into small cylinders with the diameter of 8-20 mm and the height of 8-20 mm by utilizing a linear cutting technology. The foamed aluminum is closed-cell foamed aluminum, each air hole in the foamed aluminum is mutually independent and closed, the aperture is 1.5-3.0 mm, the porosity is 80-95%, and the bulk density is 320-658 kg/m3And the compressive strength is 8.2-20.5 MPa. The foamed aluminum is required to be closed-pore foamed aluminum, so that cement paste can be effectively prevented from entering the inside of the aggregate, and the density is improved, and the sound insulation and heat insulation effects are reduced; compared with common artificial aggregates such as ceramsite and the like, the foamed aluminum selected by the invention has high compressive strength, and can obviously improve the compressive strength of the lightweight aggregate concrete under the condition of the same concrete density; in addition, the traditional artificial aggregate belongs to a brittle material, sudden damage is shown under pressure, the foamed aluminum is a metal material with very strong deformation capacity, and after the foamed aluminum is combined with a cement-based material, the lightweight aggregate concrete shows excellent ductility and toughness and has an excellent energy absorption effect.
The foamed aluminum lightweight aggregate needs to be subjected to surface treatment according to the following steps so as to improve the alkali resistance of the foamed aluminum:
(1) soaking the foamed aluminum aggregate in a 5% sodium hydroxide solution for 5 minutes, then cleaning the foamed aluminum aggregate with deionized water until the surface is clean, placing the foamed aluminum aggregate in a drying oven at 60 ℃ for 60 minutes, and drying the surface moisture;
(2) compounding 20% by mass of myristic acid with 80% by mass of ethanol solution, uniformly stirring to prepare surface treatment solution, soaking the foamed aluminum in the surface treatment solution for 5 minutes, taking out, draining, placing in an oven at 80 ℃ for 60 minutes, and curing the surface treatment solution on the surface of foamed aluminum aggregate;
the pouring method adopting the cement-based composite material comprises the following steps:
(1) weighing cement, fly ash, silica fume and sand, and mixing to form a uniform dry material mixture;
(2) then weighing the water reducing agent and water, and uniformly mixing to form an aqueous solution;
(3) adding the aqueous solution into the dry material mixture, and uniformly stirring to obtain cement mortar;
(4) adding the foamed aluminum lightweight aggregate subjected to surface treatment, and stirring uniformly to obtain the lightweight high-strength sound-insulation lightweight aggregate concrete.
Compared with the prior art, the invention has the following advantages: the density of the building member cast by the light high-strength lightweight aggregate concrete provided by the invention is 750-1870 kg/m3The compressive strength is 18.3-76.8 MPa. Compared with the common ceramsite lightweight aggregate concrete, the concrete has the characteristics of remarkably improved compressive strength when the density is similar, light weight, high strength and sound insulation, and is very suitable for civil engineering buildings with super-large span bridges, large span spaces and high sound insulation requirements.
The specific implementation mode is as follows:
the dry apparent density and compressive strength test method refers to JGJ/T12-2019 light aggregate concrete application technical Standard to perform tests.
Example 1
The lightweight high-strength lightweight aggregate concrete comprises the following substances in percentage by mass:
Figure BSA0000215291900000021
Figure BSA0000215291900000031
the pouring method adopting the cement-based composite material comprises the following steps:
(1) weighing cement, fly ash, silica fume and sand, adding into a stirrer, stirring for 2 minutes, and mixing to form a uniform dry material mixture;
(2) then weighing the water reducing agent and water, and uniformly mixing to form a water agent:
(3) adding the aqueous solution into the dry material mixture, and stirring for 2 minutes to make the slurry uniform to form cement mortar;
(4) adding the foamed aluminum lightweight aggregate subjected to surface treatment, and stirring for 1 minute until the slurry is uniform to prepare the lightweight high-strength lightweight aggregate concrete.
(4) Pouring the lightweight high-strength lightweight aggregate concrete slurry into a steel mould, and vibrating and compacting to form a building member;
(5) and removing the mold after 24 hours at room temperature, and performing standard maintenance on the building member (the temperature is 20 ℃, and the relative humidity is more than or equal to 90%).
The dry density of the building components after 28 days of maintenance is 1562kg/m3And the cubic compressive strength is 53.4 MPa.
Example 2
The lightweight high-strength lightweight aggregate concrete comprises the following substances in percentage by mass:
Figure BSA0000215291900000032
the pouring method adopting the cement-based composite material comprises the following steps:
(1) weighing cement, fly ash, silica fume and sand, adding into a stirrer, stirring for 2 minutes, and mixing to form a uniform dry material mixture;
(2) then weighing the water reducing agent and water, and uniformly mixing to form an aqueous solution;
(3) adding the aqueous solution into the dry material mixture, and stirring for 2 minutes to make the slurry uniform to form cement mortar;
(4) adding the foamed aluminum lightweight aggregate subjected to surface treatment, and stirring for 1 minute until the slurry is uniform to prepare the lightweight high-strength lightweight aggregate concrete.
(4) Pouring the lightweight high-strength lightweight aggregate concrete slurry into a steel mould, and vibrating and compacting to form a building member;
(5) and removing the mold after 24 hours at room temperature, and performing standard maintenance on the building member (the temperature is 20 ℃, and the relative humidity is more than or equal to 90%).
The dry density of the building components is 1162kg/m after 28 days of maintenance3And the cubic compressive strength is 33.7 MPa.
Example 3
The lightweight high-strength lightweight aggregate concrete comprises the following substances in percentage by mass:
Figure BSA0000215291900000041
the pouring method adopting the cement-based composite material comprises the following steps:
(1) weighing cement, fly ash, silica fume and sand, adding into a stirrer, stirring for 2 minutes, and mixing to form a uniform dry material mixture;
(2) then weighing the water reducing agent and water, and uniformly mixing to form an aqueous solution;
(3) adding the aqueous solution into the dry material mixture, and stirring for 2 minutes to make the slurry uniform to form cement mortar;
(4) adding the foamed aluminum lightweight aggregate subjected to surface treatment, and stirring for 1 minute until the slurry is uniform to prepare the lightweight high-strength lightweight aggregate concrete.
(4) Pouring the lightweight high-strength lightweight aggregate concrete slurry into a steel mould, and vibrating and compacting to form a building member;
(5) and removing the mold after 24 hours at room temperature, and performing standard maintenance on the building member (the temperature is 20 ℃, and the relative humidity is more than or equal to 90%).
The dry density of the building components is 832kg/m after 28 days of maintenance3And the cubic compressive strength is 21.5 MPa.

Claims (5)

1. A light high-strength lightweight aggregate concrete comprises the following substances in percentage by mass: 15.1-36.6% of cement, 7.2-14.8% of fly ash, 3.5-9.1% of silica fume, 25.1-47.9% of sand, 10.5-22.3% of water, 5.2-19.5% of foamed aluminum lightweight aggregate and 0.2-0.5% of efficient water reducing agent.
2. The lightweight high-strength lightweight aggregate concrete according to claim 1, characterized in that: the foamed aluminum lightweight aggregate is made of foamed aluminum materials, and is cut into small cylinders with the diameter of 8-20 mm and the height of 8-20 mm by utilizing a linear cutting technology.
3. The aluminum foam of claim 2, wherein: the foamed aluminum is closed-cell foamed aluminum, each air hole in the foamed aluminum is mutually independent and closed, the aperture is 1.5-3.0 mm, the porosity is 80-95%, the bulk density is 320-658 kg/m3, and the compressive strength is 8.2-20.5 MPa.
4. The foamed aluminum lightweight aggregate according to claim 1, characterized in that: in order to improve the alkali resistance of the foamed aluminum, the foamed aluminum is subjected to surface treatment according to the following steps:
(1) soaking the foamed aluminum aggregate in a 5% sodium hydroxide solution for 5 minutes, then cleaning the foamed aluminum aggregate with deionized water until the surface is clean, placing the foamed aluminum aggregate in a drying oven at 60 ℃ for 60 minutes, and drying the surface moisture;
(2) compounding 20% by mass of myristic acid and 80% by mass of ethanol solution, uniformly stirring to prepare surface treatment solution, soaking the foamed aluminum in the surface treatment solution for 5 minutes, taking out, draining, placing in an oven at 80 ℃ for 60 minutes, and curing the surface treatment solution on the surface of foamed aluminum aggregate.
5. The lightweight high-strength soundproof lightweight aggregate concrete according to any one of the preceding claims, characterized by comprising the steps of:
(1) weighing cement, fly ash, silica fume and sand, and mixing to form a uniform dry material mixture;
(2) then weighing the water reducing agent and water, and uniformly mixing to form an aqueous solution;
(3) adding the aqueous solution into the dry material mixture, and uniformly stirring to obtain cement mortar;
(4) adding the foamed aluminum lightweight aggregate subjected to surface treatment, and stirring uniformly to obtain the lightweight high-strength sound-insulation lightweight aggregate concrete.
CN202010741095.8A 2020-07-26 2020-07-26 Light high-strength lightweight aggregate concrete and pouring method thereof Pending CN111875302A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112624706A (en) * 2020-12-30 2021-04-09 重庆鑫科混凝土有限公司 High-strength concrete and preparation process thereof
CN113024140A (en) * 2021-04-01 2021-06-25 广东博智林机器人有限公司 Composite material, and preparation method, modification method and application thereof
CN113372069A (en) * 2021-07-16 2021-09-10 武昌理工学院 Light building sound insulation material based on fly ash

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103508712A (en) * 2012-06-28 2014-01-15 沈阳红姗石建筑装饰材料有限公司 High-performance cast-in-place foam concrete and preparation method thereof
CN104098308A (en) * 2014-07-15 2014-10-15 东南大学 Cement-foam metal two-phase connected composite material and preparation method thereof
EP2871169A1 (en) * 2013-11-08 2015-05-13 Daw Se Dispersion composition, plaster layer system and thermal insulation compound system
CN107827409A (en) * 2017-11-08 2018-03-23 俞小祥 A kind of permeable road and its construction method
CN108979150A (en) * 2018-06-23 2018-12-11 台州市铭泰建设有限公司 A kind of construction method of reinforced concrete girder slab

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103508712A (en) * 2012-06-28 2014-01-15 沈阳红姗石建筑装饰材料有限公司 High-performance cast-in-place foam concrete and preparation method thereof
EP2871169A1 (en) * 2013-11-08 2015-05-13 Daw Se Dispersion composition, plaster layer system and thermal insulation compound system
CN104098308A (en) * 2014-07-15 2014-10-15 东南大学 Cement-foam metal two-phase connected composite material and preparation method thereof
CN107827409A (en) * 2017-11-08 2018-03-23 俞小祥 A kind of permeable road and its construction method
CN108979150A (en) * 2018-06-23 2018-12-11 台州市铭泰建设有限公司 A kind of construction method of reinforced concrete girder slab

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112624706A (en) * 2020-12-30 2021-04-09 重庆鑫科混凝土有限公司 High-strength concrete and preparation process thereof
CN112624706B (en) * 2020-12-30 2022-01-14 重庆鑫科混凝土有限公司 High-strength concrete and preparation process thereof
CN113024140A (en) * 2021-04-01 2021-06-25 广东博智林机器人有限公司 Composite material, and preparation method, modification method and application thereof
CN113372069A (en) * 2021-07-16 2021-09-10 武昌理工学院 Light building sound insulation material based on fly ash
CN113372069B (en) * 2021-07-16 2022-03-08 武昌理工学院 Light building sound insulation material based on fly ash

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Application publication date: 20201103