CN111850470A - 一种超滑性能金属/含氢碳复合薄膜及其制备方法 - Google Patents

一种超滑性能金属/含氢碳复合薄膜及其制备方法 Download PDF

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CN111850470A
CN111850470A CN202010774372.5A CN202010774372A CN111850470A CN 111850470 A CN111850470 A CN 111850470A CN 202010774372 A CN202010774372 A CN 202010774372A CN 111850470 A CN111850470 A CN 111850470A
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张斌
贾倩
张俊彦
高凯雄
张兴凯
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Lanzhou Institute of Chemical Physics LICP of CAS
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Abstract

本发明涉及一种超滑性能金属/含氢碳复合薄膜，包括沉积在基材或者零部件表面的含氢碳薄膜及沉积在含氢碳薄膜表面的金属薄膜（金、银、铜等），其中碳薄膜含氢量为15~28%的含氢碳薄膜，厚度为800nm，金属薄膜厚度≤100nm。本发明通过等离子化学气相沉积、磁控溅射等调制的目标含氢碳薄膜，再通过高功率微脉冲磁控溅射或蒸发镀的方式负载金属，得到超滑性能金/含氢碳复合薄膜。在摩擦过程中，金属能够催化非晶含氢碳形成有序多层石墨烯结构，而多层石墨烯的非公度接触，能够实现在宏观尺度大气环境下、惰性气氛和真空下的超滑，因此，有望实现跨环境条件下超滑技术的工程应用。

Description

一种超滑性能金属/含氢碳复合薄膜及其制备方法
技术领域
本发明涉及一种含氢碳复合薄膜的制备，尤其涉及一种超滑性能金属/含氢碳复合薄膜及其制备方法，属于固体润滑和摩擦学领域。
背景技术
摩擦伴随着生命的起源和人类社会的发展，进入21世纪，摩擦与润滑已经成为人类文明发展和科技进步不可分割的重要部分。世界上使用的一次能源大约有1/3~1/2消耗于摩擦，机械产品的易损零件80%是由于磨损超过限度而报废和更换的。磨损不仅是材料的损耗失效，摩擦所造成的能源浪费和污染物的排放也是非常严峻的问题。据报道，在工业国家23%的能源因摩擦而消耗。其中，80%的机械组件的失效由磨损导致；损失高达GDP的5%~7%。
摩擦磨损在航空航天领域扮演着重要角色，不良润滑限制一些搭载任务的进行，制约航天重大装备的长寿命，高可靠服役以及我国高端装备的升级换代与性能升级。1990年日本科学家Hirano 和 Shinjo 首次提出了超滑的概念。事实上，早在1971，英国卡文迪许试验室的Skinner就报道了石墨表面低至0.005的摩擦系数（Nature, 232(1971)195）。1971年英国剑桥大学的J. Skinner等人首次观测到了W探针与石墨在微观尺度上作用的超滑现象（Nature Physical Science, 1971, 232, 195–196）。2007年在纳米尺度上实现了超滑，2004年M. Dienwiebel等人实现了纳米尺度上的超滑（Phys.Rev.Lett.92,126101, 2004），2012年清华大学郑泉水教授在微观尺度上观测到了多层石墨的自缩回现象，实现了微观尺度的超滑（Phys. Rev. Lett.，2012, 108, 205503）。后来又发现了双壁碳纳米管的超滑（Nature Nanotechnology, 2013, 8(12):912-916），郑泉水和魏飞等人进一步研究，利用厘米级碳纳米管将超润滑尺度从微米级扩大到了厘米级别（Nano Lett.20161621367- 1374； Phys. Rev. Lett. 97, 025501），但实现超滑条件苛刻，且仍然是在微观尺度上的超滑。而由于在宏观尺度上制备大面积的单晶石墨还不能实现，且对环境依赖大，因此，基于石墨烯和碳纳米管的宏观尺度超滑难以实现工程应用。
发明内容
本发明的目的是提供一种超滑性能金属/含氢碳复合薄膜及其制备方法。
本发明设计的一种超滑性能金属/含氢碳复合薄膜，包括沉积在基材或者零部件表面的含氢碳薄膜及沉积在含氢碳薄膜表面的金属薄膜。其中含氢碳薄膜的氢含量为15~28%，厚度为800nm。金属薄膜为Pt、Pd、Ag、Ir、Cu薄膜，金属薄膜的厚度≤100nm。
为了增强基材与复合膜的结合力，在基材表面设计有碳氮化金属过渡层，其厚度为300nm。
本发明超滑性能金/含氢碳复合薄膜的制备方法，包括以下步骤：
（1）将需要镀膜的基材或者零部件分别用水基清洗液、碳氢清洗液在超声清洗槽中清洗后用氮气吹干，置入镀膜真空室。
（2）利用空心阴极离子源进行高强度的气体离子轰击清洗：将镀膜真空室抽至2.0×10-3 Pa及以下，打开空心阴极离子源，调整电流至200~400A，偏压500~800V；通入氩气，气压保持在1~5Pa，轰击清洗20~30分钟，进一步去除样件或基底表面污染物，有利于提高膜基结合力。
（3）沉积碳氮化金属过渡层：采用高功率微脉冲磁控溅射制备碳氮化金属过渡层：金属靶材是Cr、Ti金属，调整峰值电流为200A，偏压300~500V，氩气调整至0.5~1.5Pa，沉积20~40分钟；然后通入氮气、甲烷，保持各工艺参数不变，沉积40~60分钟，在基材表面获得碳氮化金属过渡层；其中，氮气的通入量为氩气10~15%，甲烷通入量为氩气25~35%。
（4）沉积含氢碳薄膜：反应磁控溅射沉积或高功率脉冲离子源辅助化学气相沉积方式，在碳氮化金属过渡层表面获得含氢碳薄膜。含氢碳薄膜的厚度为800nm，氢含量为15~28%。
反应磁控溅射沉积工艺：关闭氮气，持续通入甲烷和氩气比例，并控制甲烷和氩气气流比在1:1~1:1.2。
采用离子源辅助化学气相沉积工艺：关闭氮气，打开离子源，调整离子源电压为800~1500V；持续通入甲烷和氩气，并控制甲烷和氩气流量比为1:1~1:1.2，然后通入氢气，使甲烷和氢气气流比为1:1，沉积时间90~150分钟，获得含氢碳薄膜。
（5）沉积金属薄膜：采用磁控溅射金属靶或离子束蒸发镀膜的方式，在含氢碳薄膜表面沉积贵金属薄膜，即获得超滑性能金属/含氢碳复合薄膜。
采用磁控溅射金属靶沉积金属薄膜的工艺：金属靶材为Pt、Pd、Ag、Ir、Cu，调整靶电流0.5~5A，氩气1Pa，偏压为0~200V，沉积1~10min。贵金属薄膜的厚度≤100nm。
采用离子束蒸发镀金属膜的工艺：金属离子束为Pt、Pd、Ag、Ir、Cu，调整离子束流0.1~1A，沉积时间1~5min。金属薄膜的厚度≤100nm。
在CSM摩擦机中进行摩擦学性能检测，结果显示：本发明制备的金属/含氢碳复合薄膜能够在摩擦过程中催化形成有序多层石墨烯结构，而多层石墨烯非公度接触，能够实现在宏观尺度大气环境下、惰性气氛和真空下的超滑（摩擦系数＜0.01），远低于传统的0.1数量级（见表1），因此，有望实现跨环境条件下超滑技术的工程应用。
Figure DEST_PATH_IMAGE001
本发明与现有技术相比以下优点：
1、本发明通过等离子化学气相沉积、磁控溅射等调制的目标含氢碳薄膜，再通过磁控溅射或蒸发镀的方式负载金属，得到超滑性能金/含氢碳复合薄膜，由于金属能够催化非晶含氢碳形成石墨纳米结构，形成多层石墨烯的非公度接触，进而实现多环境超滑；
2、本发明薄膜制备采用的磁控溅射，离子源辅助化学气相沉积、蒸发镀等方法，均可以实现工程零部件表面的制备（米量级），克服了直接使用石墨烯难以在大尺寸零件均匀和可控制备的难题，易于实现工程化应用；
3、采用高功率微脉冲磁控溅射技术沉积结合层，不同于传统脉冲磁控溅射和传统高功率脉冲磁控溅射（占空比5%），高功率微脉冲由高功率脉冲群波组成，群波占空比10-50%可调，群波内波峰由内频率及面积共同调制，极大提高了薄膜结合力，进而提高了超滑薄膜的使用寿命。
附图说明
图1为本发明制备的Au-含氢碳复合薄膜超滑的摩擦系数图。
具体实施方式
下面结合附图对本发明的具体实施方式作进一步详细的说明。
实施例1
（1）将不锈钢基材分别用水基清洗液、碳氢清洗液在超声清洗槽中清洗，去除油污、锈点和污染物，然后用氮气吹干，置入镀膜真空室；
（2）依次通过机械泵、罗茨泵、分子泵将真空系统抽至2 .0×10-3 Pa及以下，打开空心阴极离子源，调整电流至400A，偏压500；通入氩气，气压保持在1Pa，轰击清洗200分钟，进一步去除基材表面污染物；
（3）打开磁控溅射靶（靶材是Cr金属），调整峰值电流为200A，偏压300 V，氩气调整至0.5Pa，沉积20分钟；通入15%氮气、35%的甲烷（同氩气相比较），调整电流15A，偏压300V，氩气调整至0.5，沉积40分钟，在基材表面获得碳氮化金属过渡层；
（4）关闭氮气，持续加入甲烷和氩气至甲烷和氩气的流量比为1:1.2，然后通入氢气，使甲烷和氢气的流量比为1:1；沉积时间90分钟，获得氢含量为15%的含氢碳薄膜；
（6）采用磁控溅射金靶沉积金属薄膜：靶材为Au；整靶电流5A，氩气1Pa，偏压为200V，沉积1分钟，在含氢碳薄膜表面沉积厚度为100nm的金薄膜，即获得超滑性能的金/含氢碳复合薄膜。
利用CSM往复摩擦试验机在真空条件，5N下测试，获得超滑摩擦系数0.005。
实施例2
（1）将模具钢基材分别用水基清洗液、碳氢清洗液在超声清洗槽中清洗，去除油污、锈点和污染物，然后用氮气吹干，置入镀膜真空室；
（2）依次通过机械泵、罗茨泵、分子泵将真空系统抽至2 .0×10-3 Pa及以下，打开空心阴极离子源，调整电流至200A，偏压800V。通入氩气，气压保持在5Pa，轰击清洗30分钟，进一步去除样件或基底表面污染物；
（3）打开磁控溅射靶（靶材是Ti），调整峰值电流为200A，偏压300-500V，氩气调整至1.5Pa，沉积40分钟；通入10%氮气、25-35%的甲烷（同氩气相比较），调整电流0.5-15A，偏压300-500V，氩气调整至0.5-1.5Pa，沉积40-60分钟，在基材表面获得碳氮化金属过渡层；
（4）采用离子源辅助化学气相沉积含氢碳薄膜，关闭氮气，打开离子源，调整离子源电压未800-1500V，持续加入甲烷和氩气，使甲烷和氩气的流量比至1:1，然后通入氢气，控制甲烷和氢气的流量比为1:1，沉积时间150分钟，获得氢含量为28%的含氢碳薄膜；
（5）采用离子束蒸发镀金膜：离子束为金Au，离子束流0.1A，沉积时间5min，在含氢碳薄膜表面沉积厚度为60nm的金薄膜，即获得超滑性能的金/含氢碳复合薄膜。
利用CSM往复摩擦试验机在真空条件，9N下测试，获得超滑摩擦系数0.004。
实施例3
（1）将硅片基材分别用水基清洗液、碳氢清洗液在超声清洗槽中清洗，去除油污、锈点和污染物，然后用氮气吹干，置入镀膜真空室；
（2）依次通过机械泵、罗茨泵、分子泵将真空系统抽至2 .0×10-3 Pa及以下，打开空心阴极离子源，调整电流至300A，偏压600V。通入氩气，气压保持在3Pa，轰击清洗30分钟，进一步去除样件或基底表面污染物；
（3）打开磁控溅射靶（靶材是Ti），调整峰值电流为200A，偏压300-400V，氩气调整至1Pa，沉积30分钟；通入15%氮气、255%的甲烷（同氩气相比较），调整电流6A，偏压500V，氩气调整至1.5Pa，沉积40分钟，在基材表面获得碳氮化金属过渡层；
（4）关闭氮气，持续加入甲烷和氩气至甲烷和氩气的流量比为1:1.2，然后通入氢气，使甲烷和氢气的流量比为1:1，沉积时间120分钟，获得氢含量为20%的含氢碳薄膜；
（5）采用离子束蒸发镀膜：离子束为Au，离子束流1A，沉积时间1min，在含氢碳薄膜表面沉积厚度为30nm的金薄膜，即获得超滑性能的金/含氢碳复合薄膜。
利用CSM往复摩擦试验机在干燥大气条件，5N下测试，获得超滑摩擦系数0.007。
实施例4
（1）将不锈钢基材分别用水基清洗液、碳氢清洗液在超声清洗槽中清洗，去除油污、锈点和污染物，然后用氮气吹干，置入镀膜真空室；
（2）依次通过机械泵、罗茨泵、分子泵将真空系统抽至2 .0×10-3 Pa及以下，打开空心阴极离子源，调整电流至400A，偏压800V。通入氩气，气压保持在3Pa，轰击清洗30分钟，进一步去除样件或基底表面污染物；
（3）打开磁控溅射靶（靶材是Cr），调整电流12A，偏压400V，氩气调整至1.5Pa，沉积25分钟；通入12%氮气、25-35%的甲烷（同氩气相比较），调整电流7A，偏压500V，氩气调整至1.5Pa，沉积50分钟，在基材表面获得碳氮化金属过渡层；
（4）采用离子源辅助化学气相沉积含情碳薄膜：关闭氮气，打开离子源，调整离子源电压未1500V，持续加入甲烷和氩气至比例流量比1:1.2，然后通入氢气，使甲烷和氢气流量比为1:2，沉积时间100分钟，获得氢含量为25%的含氢碳薄膜；
（5）采用磁控溅射金靶沉积金薄膜：靶材为金（Au），调整靶电流2A，氩气1Pa，偏压为0V，沉积5min，在含氢碳薄膜表面沉积厚度为100nm的金薄膜，即获得超滑性能的金/含氢碳复合薄膜。
利用CSM往复摩擦试验机在干燥大气条件，9N下测试，获得超滑摩擦系数0.005。
实施例5
（1）将基材9Cr18Mo分别用水基清洗液、碳氢清洗液在超声清洗槽中清洗，去除油污、锈点和污染物，然后用氮气吹干，置入镀膜真空室；
（2）依次通过机械泵、罗茨泵、分子泵将真空系统抽至2 .0×10-3 Pa及以下，打开空心阴极离子源，调整电流至400A，偏压500V。通入氩气，气压保持在1 Pa，轰击清洗30分钟，进一步去除样件或基底表面污染物；
（3）打开磁控溅射靶（靶材是Ti），调整电流5A，偏压500V，氩气调整至0.5，沉积25分钟。通入15%氮气、25-35%的甲烷（同氩气相比较），调整电流10A，偏压300-500V，氩气调整至0.5Pa，沉积60分钟，在基材表面获得碳氮化金属过渡层；
（4）采用反应磁控溅射沉积含氢碳薄膜，关闭氮气，持续加入甲烷和氩气比例（流量比1:1.1，然后通入氢气，使甲烷和氢气流量比为1:1，沉积时间100分钟，获得氢含量18%的含氢碳薄膜；
（5）采用离子束蒸发镀膜：离子束Au，离子束流1A，沉积时间3min，在含氢碳薄膜表面沉积厚度为70nm的金薄膜，即获得超滑性能的金/含氢碳复合薄膜。
利用CSM往复摩擦试验机在氩气条件，5N下测试，获得超滑摩擦系数0.002。
实施例6
（1）将碳化硅基材分别用水基清洗液、碳氢清洗液在超声清洗槽中清洗，去除油污、锈点和污染物，然后用氮气吹干，置入镀膜真空室；
（2）依次通过机械泵、罗茨泵、分子泵将真空系统抽至2 .0×10-3 Pa及以下，打开空心阴极离子源，调整电流至300A，偏压600V。通入氩气，气压保持在3Pa，轰击清洗30分钟，进一步去除样件或基底表面污染物；
（3）打开磁控溅射靶（靶材是Cr），调整电流10A，偏压3450V，氩气调整至1Pa，沉积40分钟；通入13%氮气、255%的甲烷（同氩气相比较），调整电流10A，偏压300-500V，氩气调整至1Pa，沉积40分钟，在基材表面获得碳氮化金属过渡层；
（4）采用离子源辅助化学气相沉积含氢碳薄膜，关闭氮气，打开离子源，调整离子源电压未1500V，持续加入甲烷和氩气流量比1:1，然后通入氢气，使甲烷和氢气比例流量比为1:1，沉积时间130分钟，获得氢含量为25%的含氢碳薄膜；
（5）采用磁控溅射金靶沉积金薄膜：靶材Au，调整靶电流5A，氩气1Pa，偏压为100V，沉积2min，在含氢碳薄膜表面沉积厚度为100nm的金薄膜，即获得超滑性能的金/含氢碳复合薄膜。
利用CSM往复摩擦试验机在氩气条件，9N下测试，获得超滑摩擦系数0.004。
实验表明，将上述实施例中的金（Au）薄膜采用面心立方晶格的贵金属（如Pt、Pd、Ag、Ir、Cu等。）代替，同样可以获得超滑性能的金金属/含氢碳复合薄膜。

Claims (10)

1.一种超滑性能金属/含氢碳复合薄膜，包括沉积在基材或者零部件表面的含氢碳薄膜及沉积在含氢碳薄膜表面的金属薄膜。
2.如权利要求1所述一种超滑性能金属/含氢碳复合薄膜，其特征在于：含氢碳薄膜的氢含量为15~28%，厚度为800nm。
3.如权利要求1所述一种超滑性能金属/含氢碳复合薄膜，其特征在于：金属薄膜为Pt、Pd、Ag、Ir、Cu薄膜，金属薄膜的厚度≤100nm。
4.如权利要求1所述一种超滑性能金属/含氢碳复合薄膜，其特征在于：在基材表面设计有碳氮化金属过渡层，其厚度为300m。
5.如权利要求1所述一种超滑性能金属/含氢碳复合薄膜的制备方法，包括以下步骤：
（1）将需要镀膜的基材或者零部件分别用水基清洗液、碳氢清洗液在超声清洗槽中清洗后用氮气吹干，置入镀膜真空室；
（2）利用高功率脉冲空心阴极离子源进行高强度的气体离子轰击清洗：将镀膜真空室抽至2.0×10-3 Pa及以下，打开空心阴极离子源，调整电流至200~400A，偏压500~800V；通入氩气，气压保持在1~5Pa，轰击清洗20~30分钟，进一步去除样件或基底表面污染物；
（3）沉积碳氮化金属过渡层：采用高功率微脉冲磁控溅射制备碳氮化金属过渡层：金属靶材为Cr、Ti，调整峰值电流为200A，偏压300~500V，氩气调整至0.5~1.5Pa，沉积20~40分钟；然后通入氮气、甲烷，保持工艺参数不变，沉积40~60分钟，在基材表面获得碳氮化金属过渡层；
（4）沉积含氢碳薄膜：反应磁控溅射沉积或高功率脉冲离子源辅助化学气相沉积方式，在碳氮化金属过渡层表面获得含氢碳薄膜；
（5）沉积金属薄膜：采用磁控溅射金属靶或离子束蒸发镀膜的方式，在含氢碳薄膜表面沉积贵金属薄膜，即获得超滑性能的贵金属/含氢碳复合薄膜。
6.如权利要求5所述一种超滑性能金属/含氢碳复合薄膜的制备方法，其特征在于：步骤（3）中，氮气的通入量为氩气10~15%，甲烷通入量为氩气25~35%。
7.如权利要求5所述一种超滑性能金属/含氢碳复合薄膜的制备方法，其特征在于：步骤（4）中，所述反应磁控溅射沉积工艺：关闭氮气，持续通入甲烷和氩气，且控制甲烷和氩气流量比在1:1~1:1.2，然后通入氢气，使甲烷和氢气的流量比为1:1，沉积时间90~150分钟，获得含氢碳薄膜。
8.如权利要求5所述一种超滑性能金属/含氢碳复合薄膜的制备方法，其特征在于：步骤（4）中，采用高功率脉冲空心离子源辅助化学气相沉积工艺：关闭氮气，打开离子源，调整离子源电压为800~1500V；持续通入甲烷和氩气，并控制甲烷和氩气流量比在1:1~1:1.2，然后通入氢气，使甲烷和氢气流量比为1:1，沉积时间90~150分钟，获得含氢碳薄膜。
9.如权利要求5所述一种超滑性能金属/含氢碳复合薄膜的制备方法，其特征在于：步骤（5）中，采用磁控溅射金属靶沉积金属薄膜的工艺：金属靶材为Pt、Pd、Ag、Ir、Cu，调整靶电流0.5~5A，氩气流量50sccm，气压为1Pa，偏压为0~200V，沉积1~10min。
10.如权利要求5所述一种超滑性能金属/含氢碳复合薄膜的制备方法，其特征在于：步骤（5）中，采用离子束蒸发镀金属膜的工艺：金属离子束为Pt、Pd、Ag、Ir、Cu；调整离子束流0.1~1A，沉积时间1~5min。
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