CN111843381B - Processing equipment of high-performance aluminum alloy solar bracket - Google Patents
Processing equipment of high-performance aluminum alloy solar bracket Download PDFInfo
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- CN111843381B CN111843381B CN202010579275.0A CN202010579275A CN111843381B CN 111843381 B CN111843381 B CN 111843381B CN 202010579275 A CN202010579275 A CN 202010579275A CN 111843381 B CN111843381 B CN 111843381B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/005—Apparatus specially adapted for electrolytic conversion coating
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/04—Anodisation of aluminium or alloys based thereon
- C25D11/06—Anodisation of aluminium or alloys based thereon characterised by the electrolytes used
- C25D11/08—Anodisation of aluminium or alloys based thereon characterised by the electrolytes used containing inorganic acids
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/04—Anodisation of aluminium or alloys based thereon
- C25D11/16—Pretreatment, e.g. desmutting
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Abstract
The invention provides a processing device of a high-performance aluminum alloy solar bracket, which comprises an extrusion forming device for extruding an aluminum ingot into a strip-shaped aluminum alloy with a hollow interior, a material conveying device for conveying the aluminum alloy, and a bending device for bending and forming the aluminum alloy; the material conveying device is arranged at the output end of the extrusion forming device; the bending device comprises a bending mechanism for bending the aluminum alloy and a workbench for bearing the aluminum alloy; the workbench is provided with two limiting columns which correspond to two bending positions of the aluminum alloy bearing member one by one; the aluminum alloy bending and forming device further comprises a first cutting device for horizontally cutting the bent and formed aluminum alloy and an assembling mechanism for assembling the supporting block on the aluminum alloy supporting leg. The invention has high automation degree, is beneficial to improving the production efficiency, reduces the labor cost and greatly improves the economic benefit.
Description
Technical Field
The invention relates to the technical field of aluminum product processing equipment, in particular to processing equipment for a high-performance aluminum alloy solar bracket.
Background
The unique design structure of the solar support enables the assembly to be adjustable in angle according to different regions, so that local solar resources can be fully utilized, and the maximum power generation efficiency of the solar assembly is achieved. Meanwhile, detailed analysis and practice are carried out on the connection mode, material selection and support load stress analysis of the photovoltaic module, so that the photovoltaic module has good physical properties such as shock resistance, wind resistance, snow pressure resistance and corrosion resistance, and the photovoltaic module is applied to wider regions.
In the prior art, the solar bracket is made of aluminum alloy, so that the solar bracket cannot be bent and formed at one time, the steps are too complex, the production efficiency is influenced, the untreated aluminum alloy has insufficient surface hardness, abrasion resistance and corrosion resistance, the automation degree is low, and the labor cost is improved.
Accordingly, the present inventors have made extensive studies to solve the above problems and have made the present invention.
Disclosure of Invention
The invention aims to provide processing equipment for a high-performance aluminum alloy solar bracket, which aims to solve the problems that the prior art cannot bend and form at one time, the steps are too complex, the production efficiency is influenced, the automation degree is low, and the labor cost is increased.
In order to achieve the purpose, the invention adopts the following technical scheme:
a processing device of a high-performance aluminum alloy solar bracket comprises an extrusion forming device for extruding an aluminum ingot into a strip-shaped aluminum alloy with a hollow interior, a material conveying device for conveying the aluminum alloy, and a bending device for bending and forming the aluminum alloy; the material conveying device is arranged at the output end of the extrusion forming device; the bending device comprises a bending mechanism for bending the aluminum alloy and a workbench for bearing the aluminum alloy; the workbench is provided with two limiting columns which correspond to two bending positions of the aluminum alloy bearing member one by one; the method is characterized in that: the aluminum alloy bending and forming device further comprises a first cutting device for horizontally cutting the bent and formed aluminum alloy and an assembling mechanism for assembling the supporting block on the aluminum alloy supporting leg; the assembling mechanism comprises a first feeding conveying device for conveying the first supporting block, a second feeding conveying device for conveying the second supporting block, a first grabbing device for assembling the first supporting block on the first aluminum alloy supporting leg, and a second grabbing device for assembling the second supporting block on the second aluminum alloy supporting leg; the first grabbing device comprises a first grabbing part and a second grabbing part for grabbing the first supporting block, a first opening and closing driving device for driving the first grabbing part and the second grabbing part to open and close, a first lifting driving device for driving the first grabbing part and the second grabbing part to move up and down, and a first reciprocating driving device for driving the first grabbing part and the second grabbing part to move back and forth; the second grabbing device comprises a third grabbing part and a fourth grabbing part for grabbing the second supporting block, a second opening and closing driving device for driving the third grabbing part and the fourth grabbing part to open and close, a second lifting driving device for driving the third grabbing part and the fourth grabbing part to move up and down, and a second reciprocating driving device for driving the third grabbing part and the fourth grabbing part to move back and forth; the first grabbing part comprises a first grabbing hand and a second grabbing hand which grab one side of the first supporting block, and the second grabbing part comprises a third grabbing hand and a fourth grabbing hand which grab the other side of the first supporting block; the third grabbing part comprises a fifth grabbing hand and a sixth grabbing hand for grabbing one side of the second supporting block, and the fourth grabbing part comprises a seventh grabbing hand and an eighth grabbing hand for grabbing the other side of the second supporting block; the first feeding conveying device comprises a first conveying belt, a first fixing groove arranged on the first conveying belt and a first transmission driving device for driving the first conveying belt to rotate; the second feeding conveying device comprises a second conveying belt, a second fixing groove arranged on the second conveying belt, and a second transmission driving device for driving the second conveying belt to rotate; the first fixing grooves are arranged on the first conveying belt at equal intervals, and the second fixing grooves are arranged on the second conveying belt at equal intervals; the first feeding conveying device is provided with a first clamping station which is positioned right below the first grabbing device, and the second feeding conveying device is provided with a second clamping station which is positioned right below the second grabbing device; the first cutting device comprises a first saw blade, a first motor and a first cutting driving device for driving the first saw blade to cut horizontally; the first saw blade is connected with the output end of a first motor, and the first cutting driving device is connected with the first motor; the bending mechanism comprises a first bending device for correspondingly bending the front end of the aluminum alloy, a second bending device for correspondingly bending the rear end of the aluminum alloy and a third bending device for correspondingly bending the space between the two ends of the aluminum alloy; the first bending device comprises a first manipulator, a third opening and closing driving device for driving the first manipulator to open and close, a third lifting driving device for driving the first manipulator to lift, and a first bending driving device for driving the first manipulator to bend the aluminum alloy; the second bending device comprises a second manipulator, a fourth opening and closing driving device for driving the second manipulator to open and close, a fourth lifting driving device for driving the second manipulator to lift, and a second bending driving device for driving the second manipulator to bend the aluminum alloy; the third bending device comprises a jacking part and a first jacking driving device for driving the jacking part to jack; the bending mechanism further comprises a first moving driving device which drives the first bending device and the second bending device to move between the conveying device and the workbench.
Further, the first manipulator comprises a first gripper and a second gripper; the first clamping hand is provided with a first clamping groove for clamping aluminum alloy, and the second clamping hand is provided with a second clamping groove for clamping aluminum alloy; the second manipulator comprises a third clamping hand and a fourth clamping hand; the third clamping hand is provided with a third clamping groove for clamping aluminum alloy, and the fourth clamping hand is provided with a fourth clamping groove for clamping aluminum alloy; the third opening and closing driving device comprises a first pull rod for pulling the first clamping handle, a second pull rod for pulling the second clamping handle, a first swinging rod for pulling the first pull rod and the second pull rod, and a first swinging driving device for driving the first swinging rod to swing; the fourth opening and closing driving device comprises a third pull rod for pulling the third clamping handle, a fourth pull rod for pulling the fourth clamping handle, a second swinging rod for pulling the third pull rod and the fourth pull rod, and a second swinging driving device for driving the second swinging rod to swing.
Further, the third opening and closing driving device is also provided with a first guiding device for horizontally guiding the first pull rod and the second pull rod; and the fourth switching driving device is also provided with a second guiding device for horizontally guiding the third pull rod and the fourth pull rod.
Furthermore, the first pull rod, the second pull rod, the third pull rod and the fourth pull rod are all in an arc-shaped outline shape, the first guide device is a first guide plate, a first sliding groove is formed in the lower portion of the first guide plate, and the first clamping hand, the second clamping hand and the first sliding groove are connected in a sliding mode; the second guide device is a second guide plate, a second sliding groove is formed in the lower portion of the second guide plate, and the third clamping hand and the fourth clamping hand are connected with the second sliding groove in a sliding mode.
Furthermore, the inner side surfaces of the first clamping groove, the second clamping groove, the third clamping groove and the fourth clamping groove are all provided with flexible layers.
Further, the flexible layer is made of fireproof cotton or glass fiber.
Further, the tight portion in top includes the kicking block that supports top aluminum alloy middle part.
Further, the top block is a smooth cambered surface with the top end protruding outwards.
Furthermore, the top block is an arc surface with the top end protruding outwards.
Further, the first jacking driving device comprises an oil cylinder; the ejector block is arranged at the output end of the oil cylinder.
Furthermore, the limiting column comprises a first limiting column and a second limiting column; the first limiting column and the second limiting column are arranged at the top end of the workbench.
Further, a second cutting device for cutting off the aluminum alloy is further arranged between the extrusion forming device and the material conveying device.
Further, the second cutting device comprises a second saw blade, a second motor for driving the second saw blade to rotate and cut off, and a fifth lifting driving device for driving the second saw blade to move up and down; the second saw blade is connected with the output end of the second motor, and the fifth lifting driving device is connected with the second motor.
Further, the conveying device comprises a rack, a conveying roller and a third transmission driving device for driving the conveying roller to rotate; the conveying rollers are arranged on the rack at equal intervals from left to right and are rotatably connected with the rack.
Further, the first movement driving device comprises a rotating cylinder and a rotating base arranged on the rotating cylinder; the first bending device and the second bending device are arranged on the rotating base.
Further, the third bending device is arranged on the rotating base.
After the structure is adopted, the processing equipment for the high-performance aluminum alloy solar bracket, provided by the invention, has the following beneficial effects:
the aluminum ingot is extruded into a strip-shaped aluminum alloy with hollow interior by an extrusion forming device, the aluminum alloy is conveyed to a preset position by a material conveying device at the output end of the extrusion forming device, the aluminum alloy is bent by a bending mechanism to form an aluminum alloy bearing component, the aluminum alloy is bent into an aluminum alloy bent shape, after the bending process is finished, a first cutting device cuts a first supporting foot and a second supporting foot of the aluminum alloy into the aluminum alloy with the same level, finally, a first grabbing device of an assembling mechanism grabs a first supporting block on a first feeding conveying device to be assembled on the first supporting foot, a second grabbing device of the assembling mechanism grabs a second supporting block on a second feeding conveying device to be assembled on the second supporting foot, and the manufacturing process of the aluminum alloy solar bracket is finished. Greatly improving the economic benefit.
Drawings
FIG. 1 is a schematic structural diagram of a top view of the processing equipment of the high-performance aluminum alloy solar bracket according to the invention;
FIG. 2 is a schematic structural diagram of a first grabbing device in an assembling mechanism of the processing equipment for the high-performance aluminum alloy solar bracket, disclosed by the invention;
FIG. 3 is a schematic structural diagram of a bending mechanism of the processing equipment of the high-performance aluminum alloy solar bracket, which is disclosed by the invention;
FIG. 4 is a schematic structural diagram of a first manipulator and a first opening and closing driving device of a processing device for a high-performance aluminum alloy solar bracket according to the present invention;
fig. 5 is a schematic diagram of an aluminum alloy bending structure of the processing equipment of the high-performance aluminum alloy solar bracket.
In the figure: 1-extrusion forming device, 2-material conveying device, 3-bending mechanism, 4-workbench, 5-first cutting device, 6-assembling mechanism, 7-aluminum alloy bending shape, 8-second cutting device, 11-machine base, 12-extrusion column, 13-supporting bracket, 14-extrusion barrel, 15-die base, 16-discharging supporting platform, 17-extrusion driving device, 31-first bending device, 32-second bending device, 33-third bending device, 34-first moving driving device, 311-first mechanical arm, 312-third opening and closing driving device, 313-first bending driving device, 314-third lifting driving device, 321-second mechanical arm and 322-fourth opening and closing driving device, 323-second bending drive, 324-fourth lifting drive, 331-tightening part, 332-first tightening drive, 3111-first gripper, 3112-second gripper, 3113-first clamping groove, 3114-second clamping groove, 3115-flexible layer, 3121-first pull rod, 3122-second pull rod, 3123-first swing rod, 3124-first swing drive, 3125-first guide, 3126-first guide plate, 3311-top piece, 341-rotary cylinder, 342-rotary base, 41-first limit post, 42-second limit post, 51-first saw blade, 52-first motor, 53-first cutting drive, 61-first feed conveyor, 62-second feed conveyor, 63-first gripper, 64-a second grabbing device, 611-a first supporting block, 621-a second supporting block, 65-a first grabbing part, 66-a second grabbing part, 67-a first opening and closing driving device, 68-a first reciprocating driving device, 69-a first lifting driving device, 651-a first grabbing hand, 652-a second grabbing hand, 661-a third grabbing hand, 662-a fourth grabbing hand, 71-a first supporting leg, 72-a second supporting leg, 81-a second saw blade, and 82-a second motor.
Detailed Description
In order to further explain the technical solution of the present invention, the following detailed description is given by way of specific examples.
As shown in fig. 1 to 5, the processing equipment for a high-performance aluminum alloy solar bracket of the present invention comprises an extrusion molding device 1 for extruding an aluminum ingot into a strip-shaped aluminum alloy with a hollow interior, a material conveying device 2 for conveying the aluminum alloy, and a bending device for bending and molding the aluminum alloy; the material conveying device 2 is arranged at the output end of the extrusion forming device 1; the bending device comprises a bending mechanism 3 for bending the aluminum alloy and a workbench 4 for bearing the aluminum alloy; two limiting columns which correspond to two bending positions of the aluminum alloy bearing member one by one are arranged on the workbench 4; the method is characterized in that: the aluminum alloy bending and forming device further comprises a first cutting device 5 for horizontally cutting the bent and formed aluminum alloy and an assembling mechanism 6 for assembling the supporting block on the aluminum alloy supporting leg; the assembling mechanism 6 comprises a first feeding and conveying device 61 for conveying the first supporting block 611, a second feeding and conveying device 62 for conveying the second supporting block 621, a first grabbing device 63 for assembling the first supporting block 611 on the first aluminum alloy leg 71, and a second grabbing device 64 for assembling the second supporting block 621 on the second aluminum alloy leg 72; the first grasping means 63 includes a first grasping portion 65 and a second grasping portion 66 that grasp the first support block 611, a first opening and closing driving means 67 that drives the first grasping portion 65 and the second grasping portion 66 to open and close, a first elevation driving means 69 that drives the first grasping portion 65 and the second grasping portion 66 to move up and down, and a first reciprocating driving means 68 that drives the first grasping portion 65 and the second grasping portion 66 to move back and forth; the second grasping apparatus 64 includes a third grasping portion and a fourth grasping portion for grasping the second supporting block 621, a second opening/closing driving device for driving the third grasping portion and the fourth grasping portion to open and close, a second lifting/lowering driving device for driving the third grasping portion and the fourth grasping portion to move up and down, and a second reciprocating driving device for driving the third grasping portion and the fourth grasping portion to move back and forth.
Thus, the aluminum ingot is extruded and formed into a strip-shaped aluminum alloy with a hollow interior by the extrusion forming device 1, the aluminum alloy is conveyed to a preset position by the material conveying device 2 at the output end of the extrusion forming device 1, the aluminum alloy is bent by the bending mechanism 3 to form an aluminum alloy bearing component, the purpose of bending the aluminum alloy into an aluminum alloy bent shape 7 is achieved, after the bending process is completed, the first cutting device 5 cuts the first supporting leg 71 and the second supporting leg 72 of the aluminum alloy into the same level, finally, the first grabbing device 63 of the assembling mechanism 6 grabs the first supporting block 611 on the first feeding conveying device 61 to be assembled on the first supporting leg 71, the second grabbing device 64 of the assembling mechanism 6 grabs the second supporting block 621 of the second feeding conveying device 62 to be assembled on the second supporting leg 72, the manufacturing process of the aluminum alloy solar energy support is completed, the invention has high degree of automation, is beneficial to improving the production efficiency, reduces the labor cost and greatly improves the economic benefit.
Preferably, the first grasping portion 65 includes a first grasping hand 651 and a second grasping hand 652 that grasp one side of the first support block 611, and the second grasping portion 66 includes a third grasping hand 661 and a fourth grasping hand 662 that grasp the other side of the first support block 611; the third grasping portion includes a fifth grasping hand and a sixth grasping hand that grasp one side of the second support block 621, and the fourth grasping portion includes a seventh grasping hand and an eighth grasping hand that grasp the other side of the second support block 621. The first lifting driving device 69 drives the first grabbing part 65 and the second grabbing part 66 to move downwards, the first opening and closing driving device 67 drives the first grabbing part 65 and the second grabbing part 66 to grab the first supporting block 611, and then the first lifting driving device 69 drives the first grabbing part 65 and the second grabbing part 66 to move upwards to a position which is flush with the opening position of the first supporting leg 71 and drives the first reciprocating driving device 68 to enable the first supporting block 611 to be assembled on the first supporting leg 71; the third grabbing part and the fourth grabbing part are driven to move downwards by the second lifting driving device, the second opening and closing driving device drives the third grabbing part and the fourth grabbing part to grab the second supporting block 621, and then the second lifting driving device drives the third grabbing part and the fourth grabbing part to move upwards to be flush with the opening position of the second supporting leg 72 and drives the second reciprocating driving device to enable the second supporting block 621 to be assembled on the second supporting leg 72; preferably, the first support block 611 is interference fit with the first leg 71, and the second support block 621 is interference fit with the second leg 72. The first support block 611 is stably grasped by the first gripper 651, the second gripper 652, the third gripper 661, and the fourth gripper 662, so that the first support block 611 is conveniently mounted on the first support leg 71; through fifth tongs, sixth tongs, seventh tongs and eighth tongs, carry out stable the grabbing to second supporting shoe 621, be convenient for install second supporting shoe 621 on second stabilizer blade 72.
Preferably, the first feeding and conveying device 61 comprises a first conveying belt, a first fixing groove arranged on the first conveying belt, and a first transmission driving device for driving the first conveying belt to rotate; the second feeding conveying device 62 comprises a second conveying belt, a second fixing groove arranged on the second conveying belt, and a second transmission driving device for driving the second conveying belt to rotate; the first fixed slots are arranged on the first conveying belt at equal intervals, and the second fixed slots are arranged on the second conveying belt at equal intervals. The first fixing groove facilitates accurate positioning of the first supporting block 611, so that the first supporting block 611 is stably conveyed on the first conveyor belt, and the first grabbing device 63 is facilitated to grab the first supporting block 611 at equal intervals; through the second fixed slot, be convenient for to the accurate positioning of second supporting shoe 621, make second supporting shoe 621 stably convey on the second conveyer belt, the second grabbing device 64 of being convenient for snatchs second supporting shoe 621 at equal intervals, improve assembly efficiency
Preferably, the first feeding and conveying device 61 is provided with a first gripping station directly below the first gripping device 63, and the second feeding and conveying device 62 is provided with a second gripping station directly below the second gripping device 64. The first grabbing portion 65 can accurately grab the first supporting block 611, and the second grabbing portion 66 can accurately grab the second supporting block 621, so that the production efficiency is improved.
Preferably, the first cutting device 5 includes a first blade 51, a first motor 52, and a first cutting driving device 53 for driving the first blade 51 to horizontally cut; the first blade 51 is connected to an output of the first motor 52, and the first cutting driving device 53 is connected to the first motor 52. The first cutting driving device 53 drives the first saw blade 51 to move rightwards, the first motor 52 drives the first saw blade 51 to rotate and cut, and the first supporting leg 71 and the second supporting leg 72 are cut to be consistent horizontally, so that the first supporting block 611 and the second supporting block 621 can be conveniently installed subsequently.
Preferably, the bending mechanism 3 comprises a first bending device 31 for correspondingly bending the front end of the aluminum alloy, a second bending device 32 for correspondingly bending the rear end of the aluminum alloy, and a third bending device 33 for correspondingly bending the space between the two ends of the aluminum alloy; the first bending apparatus 31 includes a first robot 311, a third opening/closing driving apparatus 312 for driving the first robot 311 to open and close, a third elevation driving apparatus 314 for driving the first robot 311 to ascend and descend, and a first bending driving apparatus 313 for driving the first robot 311 to bend the aluminum alloy; the second bending device 32 comprises a second manipulator 321, a fourth opening and closing driving device 322 for driving the second manipulator 321 to open and close, a fourth lifting and driving device 324 for driving the second manipulator 321 to lift, and a second bending driving device 323 for driving the second manipulator 321 to bend the aluminum alloy; the third bending device 33 includes a tightening portion 331, and a first tightening driving device 332 for driving the tightening portion 331 to tighten; the bending mechanism 3 further includes a first movement driving device 34 that drives the first bending device 31 and the second bending device 32 to move between the conveying device and the table 4. The front end of the aluminum alloy corresponding to the bending on the conveying device is clamped by the first bending device 31 of the bending mechanism 3, the rear end of the aluminum alloy corresponding to the bending on the conveying device is clamped by the second bending device 32, then the aluminum alloy is placed on the workbench 4 through the rotation of the first moving driving device 34, the longitudinal displacement of the aluminum alloy is limited by the limiting column of the workbench 4, the aluminum alloy is still clamped by the first bending device 31 and the second bending device 32, the middle part of the aluminum alloy is tightly pressed by the third bending device 33, the aluminum alloy is bent to form an arc-shaped bend by the middle part tightly pressed by the third bending device 33 under the reaction force of the limiting column, the aluminum alloy is tightly pressed, the phenomenon that the first bending device 31 and the second bending device 32 displace when bending the aluminum alloy to cause defective products is prevented, and the first bending device 31 is driven to bend the front end of the aluminum alloy, the second bending device 32 is driven to bend the rear end of the aluminum alloy, so that the purpose of bending the aluminum alloy into an aluminum alloy bending shape 7 is achieved, and the purpose of forming the aluminum alloy into a required product at one time is achieved.
Preferably, the first robot 311 includes a first gripper 3111 and a second gripper 3112; the first gripper 3111 has a first slot 3113 for clamping aluminum alloy, and the second gripper 3112 has a second slot 3114 for clamping aluminum alloy; the second manipulator 321 includes a third gripper and a fourth gripper; the third clamping hand is provided with a third clamping groove for clamping the aluminum alloy, and the fourth clamping hand is provided with a fourth clamping groove for clamping the aluminum alloy; the third opening and closing driving means 312 includes a first pull lever 3121 which pulls the first grip 3111, a second pull lever 3122 which pulls the second grip 3112, a first swing lever 3123 which pulls the first and second pull levers 3121 and 3122, and a first swing driving means 3124 which drives the first swing lever 3123 to swing; the fourth switching driving means 322 includes a third pull rod for pulling the third gripper, a fourth pull rod for pulling the fourth gripper, a second swing rod for pulling the third pull rod and the fourth pull rod, and a second swing driving means for driving the second swing rod to swing. The first swing driving device 3124 drives the first swing lever 3123, the first swing lever 3123 pulls the first pull rod 3121 and the second pull rod 3122, the first pull rod 3121 and the second pull rod 3122 pulls the first clamping handle 3111 and the second clamping handle 3112, and the first clamping groove 3113 on the first clamping handle 3111 and the second clamping groove 3114 on the second clamping handle 3112 clamp the front end of the aluminum alloy tightly; the second swing driving device drives the second swing rod, the second swing rod pulls the third pull rod and the fourth pull rod, the third pull rod and the fourth pull rod pull the third clamping jaw and the fourth clamping jaw, and the third clamping groove in the third clamping jaw and the fourth clamping groove in the fourth clamping jaw clamp the rear end of the aluminum alloy. After the chucking, the aluminum alloy on the conveying device is placed on the table 4 by the first moving drive device 34.
Preferably, the third opening/closing driving device 312 is further provided with a first guide device 3125 for horizontally guiding the first link 3121 and the second link 3122; the fourth switching drive device 322 is also provided with a second guide device for horizontally guiding the third link and the fourth link. When the first manipulator 311 and the second manipulator 321 are operated, the structure is more stable and reliable.
Preferably, the first pull rod 3121, the second pull rod 3122, the third pull rod and the fourth pull rod are all in an arc profile shape, the first guide device 3125 is a first guide plate 3126, a first sliding slot is provided at a lower portion of the first guide plate 3126, and the first clamping handle 3111 and the second clamping handle 3112 are slidably connected with the first sliding slot; the second guide device is a second guide plate, a second sliding groove is formed in the lower portion of the second guide plate, and the third clamping hand and the fourth clamping hand are connected with the second sliding groove in a sliding mode. The mechanism is more stable and reliable in operation through the sliding groove.
Preferably, the inner side surfaces of first card slot 3113, second card slot 3114, third card slot and fourth card slot are all provided with flexible layer 3115. Through the medial surface at first draw-in groove 3113, second draw-in groove 3114, third draw-in groove and fourth draw-in groove set up flexible layer 3115, make first tong 3111, second tong 3112, third tong and fourth tong can not cause the scratch to the surface of aluminum alloy when pressing from both sides tight aluminum alloy, guarantee the aesthetic property of product.
Preferably, flexible layer 3115 is fire-resistant cotton or fiberglass. The fireproof cotton does not generate open fire at high temperature and has excellent heat-insulating property; the glass fiber has strong heat resistance and high elastic coefficient.
Preferably, the tightening portion 331 includes a top block 3311 against the middle of the aluminum alloy. The middle part of the aluminum alloy is tightly jacked, fixed and deformed by the jacking block 3311.
Preferably, the top block 3311 is a smooth arcuate surface that is convex outward from the top end. The middle part of the aluminum alloy is stressed to form an arc surface matched with the arc surface of the top block 3311, which is convenient for placing solar energy.
Preferably, the top block 3311 is a circular arc surface with a top end protruding outward. The middle part of the aluminum alloy is stressed to form an arc surface matched with the arc surface of the top block 3311, which is convenient for placing solar energy.
Preferably, the first jacking driving means 332 includes a cylinder; the top block 3311 is arranged at the output end of the oil cylinder. The aluminum alloy is tightly jacked by the jacking block 3311 driven by the oil cylinder, so that the aluminum alloy is bent and molded by the first bending device 31 and the second bending device 32.
Preferably, the spacing posts include a first spacing post 41 and a second spacing post 42; the first and second limit posts 41 and 42 are disposed at the top end of the table 4. The longitudinal displacement of the aluminum alloy is limited through the first limiting column 41 and the second limiting column 42, and the first bending part and the second bending part are bent into a shape with a round angle through the first limiting column 41 and the second limiting column 42, so that the bending part after the aluminum alloy is bent is smooth in transition.
Preferably, a second cutting device 8 for cutting off the aluminum alloy is further arranged between the extrusion forming device 1 and the material conveying device 2. The extrusion forming device 1 comprises a machine base 11, an extrusion column 12 for extruding an aluminum ingot, a support bracket 13 for positioning the aluminum ingot, an extrusion cylinder 14 for placing the aluminum ingot, a die holder 15 for shaping the aluminum ingot, a discharging support 16 for supporting the shaped aluminum ingot, and an extrusion driving device 17 for driving the extrusion column 12 to perform extrusion movement; an extrusion driving device 17, a support bracket 13, an extrusion cylinder 14, a die holder 15 and a discharging saddle 16 are sequentially arranged on the machine base 11 from left to right. Placing an aluminum ingot on a support bracket 13, wherein the support bracket 13 is flush with a feed inlet of an extrusion cylinder 14, pushing the aluminum ingot on the support bracket 13 into the extrusion cylinder 14 through an extrusion rod, extruding the aluminum ingot into a required shape through a die holder 15, and preventing the extruded aluminum alloy from bending and deforming downwards under the action of gravity through a discharging saddle 16; when the worker puts excessive aluminum ingots on the discharging tray 16, the aluminum ingots are extruded into long strips through the die holder 15, the aluminum alloy is overlong, and the aluminum alloy is cut into required lengths by the second cutting device 8.
Preferably, the second cutting device 8 comprises a second saw blade 81, a second motor 82 for driving the second saw blade 81 to cut off in a rotating way, and a fifth lifting driving device for driving the second saw blade 81 to move up and down; the second saw blade 81 is connected to the output of the second motor 82, and the fifth elevation driving device is connected to the second motor 82. The second saw blade 81 is driven to move upwards by the fifth lifting driving device, the second motor 82 drives the second saw blade 81 to rotate and cut, and after extrusion forming, the aluminum alloy with overlong length is cut into required length.
Preferably, the conveying device comprises a frame, a conveying roller and a third transmission driving device for driving the conveying roller to rotate; the conveying rollers are arranged on the rack at equal intervals from left to right and are rotationally connected with the rack. The conveying roller is driven to rotate through the transmission driving device, extruded aluminum alloy is conveyed to a preset position, and clamping of the bending device is facilitated.
Preferably, the first movement driving means 34 includes a rotary cylinder 341, and a rotary base 342 mounted on the rotary cylinder 341; the first bending device 31 and the second bending device 32 are disposed on the rotating base 342. The rotating cylinder 341 drives the rotating base 342 to rotate, the first bending device 31 and the second bending device 32 are driven to rotate, and the aluminum alloy is grabbed onto the workbench 4 from the conveying device.
Preferably, the third bending device 33 is arranged on the rotating base 342. The utilization rate of the space is improved.
The product form of the present invention is not limited to the embodiments and examples shown in the present application, and any suitable changes or modifications of the similar ideas should be made without departing from the patent scope of the present invention.
Claims (16)
1. A processing device of a high-performance aluminum alloy solar bracket comprises an extrusion forming device for extruding an aluminum ingot into a strip-shaped aluminum alloy with a hollow interior, a material conveying device for conveying the aluminum alloy, and a bending device for bending and forming the aluminum alloy; the material conveying device is arranged at the output end of the extrusion forming device; the bending device comprises a bending mechanism for bending the aluminum alloy and a workbench for bearing the aluminum alloy; the workbench is provided with two limiting columns which correspond to two bending positions of the aluminum alloy bearing member one by one; the method is characterized in that: the aluminum alloy bending and forming device further comprises a first cutting device for horizontally cutting the bent and formed aluminum alloy and an assembling mechanism for assembling the supporting block on the aluminum alloy supporting leg; the assembling mechanism comprises a first feeding conveying device for conveying the first supporting block, a second feeding conveying device for conveying the second supporting block, a first grabbing device for assembling the first supporting block on the first aluminum alloy supporting leg, and a second grabbing device for assembling the second supporting block on the second aluminum alloy supporting leg; the first grabbing device comprises a first grabbing part and a second grabbing part for grabbing the first supporting block, a first opening and closing driving device for driving the first grabbing part and the second grabbing part to open and close, a first lifting driving device for driving the first grabbing part and the second grabbing part to move up and down, and a first reciprocating driving device for driving the first grabbing part and the second grabbing part to move back and forth; the second grabbing device comprises a third grabbing part and a fourth grabbing part for grabbing the second supporting block, a second opening and closing driving device for driving the third grabbing part and the fourth grabbing part to open and close, a second lifting driving device for driving the third grabbing part and the fourth grabbing part to move up and down, and a second reciprocating driving device for driving the third grabbing part and the fourth grabbing part to move back and forth; the first grabbing part comprises a first grabbing hand and a second grabbing hand which grab one side of the first supporting block, and the second grabbing part comprises a third grabbing hand and a fourth grabbing hand which grab the other side of the first supporting block; the third grabbing part comprises a fifth grabbing hand and a sixth grabbing hand for grabbing one side of the second supporting block, and the fourth grabbing part comprises a seventh grabbing hand and an eighth grabbing hand for grabbing the other side of the second supporting block; the first feeding conveying device comprises a first conveying belt, a first fixing groove arranged on the first conveying belt and a first transmission driving device for driving the first conveying belt to rotate; the second feeding conveying device comprises a second conveying belt, a second fixing groove arranged on the second conveying belt, and a second transmission driving device for driving the second conveying belt to rotate; the first fixing grooves are arranged on the first conveying belt at equal intervals, and the second fixing grooves are arranged on the second conveying belt at equal intervals; the first feeding conveying device is provided with a first clamping station which is positioned right below the first grabbing device, and the second feeding conveying device is provided with a second clamping station which is positioned right below the second grabbing device; the first cutting device comprises a first saw blade, a first motor and a first cutting driving device for driving the first saw blade to cut horizontally; the first saw blade is connected with the output end of a first motor, and the first cutting driving device is connected with the first motor; the bending mechanism comprises a first bending device for correspondingly bending the front end of the aluminum alloy, a second bending device for correspondingly bending the rear end of the aluminum alloy and a third bending device for correspondingly bending the space between the two ends of the aluminum alloy; the first bending device comprises a first manipulator, a third opening and closing driving device for driving the first manipulator to open and close, a third lifting driving device for driving the first manipulator to lift, and a first bending driving device for driving the first manipulator to bend the aluminum alloy; the second bending device comprises a second manipulator, a fourth opening and closing driving device for driving the second manipulator to open and close, a fourth lifting driving device for driving the second manipulator to lift, and a second bending driving device for driving the second manipulator to bend the aluminum alloy; the third bending device comprises a jacking part and a first jacking driving device for driving the jacking part to jack; the bending mechanism further comprises a first moving driving device which drives the first bending device and the second bending device to move between the conveying device and the workbench.
2. The processing equipment of the high-performance aluminum alloy solar bracket according to claim 1, characterized in that: the first manipulator comprises a first clamping hand and a second clamping hand; the first clamping hand is provided with a first clamping groove for clamping aluminum alloy, and the second clamping hand is provided with a second clamping groove for clamping aluminum alloy; the second manipulator comprises a third clamping hand and a fourth clamping hand; the third clamping hand is provided with a third clamping groove for clamping aluminum alloy, and the fourth clamping hand is provided with a fourth clamping groove for clamping aluminum alloy; the third opening and closing driving device comprises a first pull rod for pulling the first clamping handle, a second pull rod for pulling the second clamping handle, a first swinging rod for pulling the first pull rod and the second pull rod, and a first swinging driving device for driving the first swinging rod to swing; the fourth opening and closing driving device comprises a third pull rod for pulling the third clamping handle, a fourth pull rod for pulling the fourth clamping handle, a second swinging rod for pulling the third pull rod and the fourth pull rod, and a second swinging driving device for driving the second swinging rod to swing.
3. The processing equipment of the high-performance aluminum alloy solar bracket according to claim 2, characterized in that: the third opening and closing driving device is also provided with a first guide device for horizontally guiding the first pull rod and the second pull rod; and the fourth switching driving device is also provided with a second guiding device for horizontally guiding the third pull rod and the fourth pull rod.
4. The processing equipment of the high-performance aluminum alloy solar bracket according to claim 3, characterized in that: the first pull rod, the second pull rod, the third pull rod and the fourth pull rod are all in an arc-shaped outline shape, the first guide device is a first guide plate, a first sliding groove is formed in the lower portion of the first guide plate, and the first clamping hand, the second clamping hand and the first sliding groove are connected in a sliding mode; the second guide device is a second guide plate, a second sliding groove is formed in the lower portion of the second guide plate, and the third clamping hand and the fourth clamping hand are connected with the second sliding groove in a sliding mode.
5. The processing equipment of the high-performance aluminum alloy solar bracket according to claim 4, characterized in that: the inner side surfaces of the first clamping groove, the second clamping groove, the third clamping groove and the fourth clamping groove are all provided with flexible layers.
6. The processing equipment of the high-performance aluminum alloy solar bracket according to claim 5, characterized in that: the flexible layer is made of fireproof cotton or glass fiber.
7. The processing equipment of the high-performance aluminum alloy solar bracket according to claim 6, characterized in that: the tight portion in top includes the kicking block of propping against the aluminum alloy middle part.
8. The processing equipment of the high-performance aluminum alloy solar bracket according to claim 7, characterized in that: the top block is a smooth cambered surface with the top end protruding outwards.
9. The processing equipment of the high-performance aluminum alloy solar bracket according to claim 8, characterized in that: the top block is an arc surface with the top end protruding outwards.
10. The processing equipment of the high-performance aluminum alloy solar bracket according to claim 9, characterized in that: the first jacking driving device comprises an oil cylinder; the ejector block is arranged at the output end of the oil cylinder.
11. The processing equipment of the high-performance aluminum alloy solar bracket according to claim 10, characterized in that: the limiting column comprises a first limiting column and a second limiting column; the first limiting column and the second limiting column are arranged at the top end of the workbench.
12. The processing equipment of the high-performance aluminum alloy solar bracket according to claim 11, characterized in that: and a second cutting device for cutting off the aluminum alloy is further arranged between the extrusion forming device and the material conveying device.
13. The processing equipment of the high-performance aluminum alloy solar bracket according to claim 12, characterized in that: the second cutting device comprises a second saw blade, a second motor for driving the second saw blade to rotate and cut off, and a fifth lifting driving device for driving the second saw blade to move up and down; the second saw blade is connected with the output end of the second motor, and the fifth lifting driving device is connected with the second motor.
14. The processing equipment of the high-performance aluminum alloy solar bracket according to claim 13, characterized in that: the conveying device comprises a rack, a conveying roller and a third transmission driving device for driving the conveying roller to rotate; the conveying rollers are arranged on the rack at equal intervals from left to right and are rotatably connected with the rack.
15. The processing equipment of the high-performance aluminum alloy solar bracket according to claim 14, characterized in that: the first mobile driving device comprises a rotary cylinder and a rotary base arranged on the rotary cylinder; the first bending device and the second bending device are arranged on the rotating base.
16. The processing equipment of the high-performance aluminum alloy solar bracket according to claim 15, characterized in that: the third bending device is arranged on the rotating base.
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112404197B (en) * | 2020-10-15 | 2022-07-29 | 福建安泰新能源科技有限公司 | Rapid forming device and forming process of solar aluminum alloy force-bearing component |
| CN112496829B (en) * | 2020-11-26 | 2022-09-06 | 佛山市南海万格士机械设备有限公司 | Intelligent production line for solar supports |
| CN112792510A (en) * | 2021-01-08 | 2021-05-14 | 汇昊工业制造（大连）有限公司 | Method for processing solar panel mounting seat |
| CN113146269B (en) * | 2021-05-26 | 2023-05-09 | 鑫威铝业（漳州）有限公司 | Aluminum alloy solar bracket production equipment and production method thereof |
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Address after: Guanshan Industrial Park, Wu'an Town, Changtai County, Zhangzhou City, Fujian Province Applicant after: FUJIAN ANTAI NEW ENERGY TECH. Corp. Address before: Guanshan Industrial Park, Wu'an Town, Changtai County, Zhangzhou City, Fujian Province Applicant before: FUJIAN ZHANGZHOU ANTAI ALUMINIUM Co.,Ltd. |
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Denomination of invention: A processing equipment for high-performance aluminum alloy solar support Effective date of registration: 20230203 Granted publication date: 20210615 Pledgee: China Construction Bank Co.,Ltd. Changtai Branch Pledgor: FUJIAN ANTAI NEW ENERGY TECH. Corp. Registration number: Y2023350000033 |
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