CN111843326A - Frame welding device - Google Patents
Frame welding device Download PDFInfo
- Publication number
- CN111843326A CN111843326A CN202010723401.5A CN202010723401A CN111843326A CN 111843326 A CN111843326 A CN 111843326A CN 202010723401 A CN202010723401 A CN 202010723401A CN 111843326 A CN111843326 A CN 111843326A
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- CN
- China
- Prior art keywords
- frame
- welding
- base
- robot
- loading
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
Abstract
The invention relates to the technical field of welding, in particular to a frame welding device which comprises a loading mechanism for loading a frame, a feeding mechanism for feeding the frame to the loading mechanism and a welding mechanism for welding the frame on the loading mechanism, wherein the loading mechanism comprises a base, a baffle plate and a horizontal rotating mechanism, the two sides of the base are respectively provided with a support plate, the baffle plate is arranged on the base and positioned between the two support plates, the horizontal rotating mechanism is arranged at the bottom of the base and used for driving the base to rotate horizontally, the base is also provided with two turnover mechanisms, and the two turnover mechanisms are respectively used for driving the two support plates to turn over so as to form an included angle with the horizontal plane. According to the invention, the two support plates are arranged and matched with the horizontal rotating mechanism and the turnover mechanism, so that when the frame on one support plate is welded, the feeding mechanism can feed the frame on the other support plate and put a new frame part to be welded, thereby improving the working efficiency.
Description
Technical Field
The invention relates to the technical field of welding, in particular to a frame welding device.
Background
For large-scale products such as vehicle frames, automatic welding is generally adopted at present. However, the large size of the frame results in long time required for welding, i.e. other actions such as loading and unloading cannot be performed during welding, which results in reduced working efficiency.
Disclosure of Invention
The invention provides a frame welding device aiming at the problems in the prior art, which can utilize the welding time to carry out feeding and discharging, thereby improving the efficiency.
In order to solve the technical problems, the invention adopts the following technical scheme:
the invention provides a frame welding device which comprises a loading mechanism for loading a frame, a feeding mechanism for feeding the frame to the loading mechanism and a welding mechanism for welding the frame on the loading mechanism, wherein the loading mechanism comprises a base, a baffle plate and a horizontal rotating mechanism, the two sides of the base are respectively provided with a support plate, the baffle plate is arranged on the base and positioned between the two support plates, the horizontal rotating mechanism is arranged at the bottom of the base and used for driving the base to rotate horizontally, the base is also provided with two turnover mechanisms, and the two turnover mechanisms are respectively used for driving the two support plates to turn over so that an included angle is formed between the support plates and the horizontal plane.
Further, the both sides of base are provided with respectively and dodge the groove, and tilting mechanism includes electric rotary platform, axis of rotation and two mount tables, and electric rotary platform and axis of rotation are installed respectively in the inner wall of dodging the groove, and electric rotary platform and axis of rotation are just to setting up, and two mount tables are installed respectively in electric rotary platform and axis of rotation, and the both ends of support plate are installed respectively in two mount tables.
Further, feed mechanism includes slide rail, sliding seat, material loading robot and chuck, the slide rail be located the side of base and with the base interval sets up, the sliding seat slide set up in the slide rail, material loading robot install in the sliding seat, the chuck activity set up in material loading robot's end, the chuck is used for picking up frame part and places frame part on one of them splint.
Further, the feeding robot is a six-axis robot.
Furthermore, a sliding driving mechanism for driving the sliding seat to slide is arranged between the sliding rail and the sliding seat, the sliding driving mechanism comprises a driving motor, a gear and a rack, the rack is arranged on one side in the sliding rail, a limiting groove is arranged on the other side of the sliding rail, and the gear is arranged in the abdicating groove and is meshed with the rack; the driving motor is installed on the sliding seat and is in transmission connection with the gear.
Further, welding mechanism includes welding robot, welder and feeding mechanism, welder with feeding mechanism all set up in welding robot's end, feeding mechanism is used for exporting the scaling powder, welder is used for welding the frame.
Further, the welding robot is provided with a handle.
Furthermore, the welding mechanism further comprises a material passing mechanism, the material passing mechanism comprises a material passing seat, a material passing motor and a drill bit, the material passing motor is arranged on the material passing seat, the drill bit is installed on a rotating shaft of the material passing motor, and the drill bit is used for leading through the output end of the welding gun or the output end of the material feeding mechanism.
Preferably, the material passing mechanism further comprises a limiting frame arranged on the material passing seat, and the drill bit is located right below the limiting frame; the material passing seat is movably provided with a positioning component, and the positioning component protrudes from one side of the limiting frame into the limiting frame.
Furthermore, the base is also provided with a pull handle, and the pull handle is used for enabling the base to be driven to rotate horizontally manually.
The invention has the beneficial effects that: according to the invention, the two support plates are arranged and matched with the horizontal rotating mechanism and the turnover mechanism, so that when the frame on one support plate is welded, the feeding mechanism can feed the frame on the other support plate and put a new frame part to be welded, thereby improving the working efficiency.
Drawings
FIG. 1 is a schematic diagram of the present invention.
Fig. 2 is a schematic view of the loading mechanism of the present invention.
Fig. 3 is a schematic view of the feeding mechanism of the present invention.
Fig. 4 is a schematic view of the slide driving mechanism of the present invention.
Fig. 5 is a schematic view of the welding mechanism of the present invention.
Fig. 6 is a schematic view of the feed mechanism of the present invention.
Reference numerals: 1-loading mechanism, 2-loading mechanism, 3-welding mechanism, 11-base, 12-baffle, 13-horizontal rotating mechanism, 14-carrier plate, 15-turnover mechanism, 16-pull handle, 21-slide rail, 22-sliding seat, 23-loading robot, 24-chuck, 25-sliding driving mechanism, 31-welding robot, 32-welding gun, 33-feeding mechanism, 34-handle, 35-feeding mechanism, 111-avoiding groove, 151-electric rotating platform, 152-rotating shaft, 153-mounting table, 251-driving motor, 252-gear, 253-rack, 254-limiting groove, 351-feeding seat, 352-feeding motor, 353-drill bit, 354-limiting frame and 355-positioning component.
Detailed Description
In order to facilitate understanding of those skilled in the art, the present invention will be further described with reference to the following examples and drawings, which are not intended to limit the present invention. The present invention is described in detail below with reference to the attached drawings.
As shown in fig. 1 to 6, the frame welding device provided by the invention comprises a loading mechanism 1 for loading a frame, a feeding mechanism 2 for feeding the frame to the loading mechanism 1, and a welding mechanism 3 for welding the frame on the loading mechanism 1, wherein the loading mechanism 1 comprises a base 11, a baffle plate 12, and a horizontal rotating mechanism 13, two sides of the base 11 are respectively provided with a carrier plate 14, the baffle plate 12 is arranged on the base 11 and located between the two carrier plates 14, the horizontal rotating mechanism 13 is arranged at the bottom of the base 11 and used for driving the base 11 to rotate horizontally, the base 11 is further provided with two turnover mechanisms 15, and the two turnover mechanisms 15 are respectively used for driving the two carrier plates 14 to turn over so that an included angle is formed between the carrier plates 14 and the horizontal plane.
In actual use, the carrier plate 14 may be provided with relevant positioning components for positioning the vehicle frame, so that the position of the vehicle frame does not deviate. During operation, the feeding mechanism 2 firstly places the components of the frame (i.e. all parts of the frame formed by welding connection) on the carrier plate 14, then the horizontal rotating mechanism 13 acts to rotate the carrier plate 14 to the welding mechanism 3 for welding, and the turnover mechanism 15 drives the carrier plate 14 to slightly incline according to requirements during welding so that the welding mechanism 3 can weld all positions of the frame; while welding, the feeding mechanism 2 takes down the frame on the other carrier plate 14 and places the part of the frame to be welded on the carrier plate 14, so that after the frame is welded, the next welding can be realized by rotating the base 11, thereby improving the welding efficiency.
In this embodiment, the avoidance grooves 111 are respectively formed on two sides of the base 11, the turnover mechanism 15 includes an electric rotating platform 151, a rotating shaft 152 and two installation platforms 153, the electric rotating platform 151 and the rotating shaft 152 are respectively installed on the inner wall of the avoidance grooves 111, the electric rotating platform 151 and the rotating shaft 152 are just opposite to each other, the two installation platforms 153 are respectively installed on the electric rotating platform 151 and the rotating shaft 152, and two ends of the carrier plate 14 are respectively installed on the two installation platforms 153. Namely, the carrier plate 14 rotates in the avoiding groove 111, so that the interference of other components to the rotation of the carrier plate 14 is avoided; in addition, the carrier plate 14 is driven to turn over between 0 and 30 degrees from the horizontal plane through the electric rotating platform 151, so that the welding mechanism 3 with an overlarge volume can be matched to weld the frame, and the space is saved.
The horizontal rotation mechanism 13 used in the present invention can also be realized by conventional components, for example, an electric platform is used in the present embodiment.
In this embodiment, the feeding mechanism 2 includes a slide rail 21, a sliding seat 22, a feeding robot 23 and a chuck 24, the slide rail 21 is located on the side of the base 11 and spaced from the base 11, the sliding seat 22 is slidably disposed on the slide rail 21, the feeding robot 23 is mounted on the sliding seat 22, the chuck 24 is movably disposed at the end of the feeding robot 23, and the chuck 24 is used for picking up a frame component and placing the frame component on one of the clamping plates.
That is, the feeding robot 23 slides on the slide, so that the degree of freedom of the feeding robot 23 is increased, that is, the feeding robot 23 can move to a proper position to take and place materials and take and place materials at a more efficient angle, and the convenience of the invention is improved. Specifically, the feeding robot 23 is a six-axis robot.
Specifically, a sliding driving mechanism 25 for driving the sliding seat 22 to slide is arranged between the sliding rail 21 and the sliding seat 22, the sliding driving mechanism 25 includes a driving motor 251, a gear 252 and a rack 253, the rack 253 is arranged on one side of the sliding rail 21, a limiting groove 254 is arranged on the other side of the sliding rail 21, and the gear 252 is arranged in the abdicating groove and meshed with the rack 253; the driving motor 251 is installed on the sliding seat 22, and the driving motor 251 is in transmission connection with the gear 252.
That is, in the present invention, the sliding seat 22 is driven to slide back and forth on the sliding rail 21 by the driving motor 251 rotating forward and backward, so as to drive the feeding robot 23 disposed on the sliding seat 22 to slide, which is convenient for the loading and unloading actions to be implemented, and is also convenient for the space saving to arrange the loading and unloading positions. .
In this embodiment, the welding mechanism 3 includes a welding robot 31, a welding gun 32, and a feeding mechanism 33, the welding gun 32 and the feeding mechanism 33 are both disposed at the end of the welding robot 31, the feeding mechanism 33 is used for outputting soldering flux, and the welding gun 32 is used for welding the frame.
The number of the welding mechanisms 3 is preferably three or more, so that the welding efficiency is further increased, and the time for feeding and discharging is prevented from being excessively different from the time for welding. Meanwhile, the welding robot 31 is adopted to drive the welding gun 32 and the feeding mechanism 33 to move, so that the welding gun 32 and the feeding mechanism 33 can move more flexibly, and the realization of various welding paths is facilitated. Specifically, the welding robot 31 is also a six-axis robot.
Specifically, the welding robot 31 is provided with a handle 34, which allows a worker to easily manually drive the welding robot 31 to move when maintaining the welding robot 31.
Specifically, the welding mechanism 3 further includes a material passing mechanism 35, the material passing mechanism 35 includes a material passing seat 351, a material passing motor 352, and a drill bit 353, the material passing motor 352 is disposed on the material passing seat 351, the drill bit 353 is mounted on a rotating shaft of the material passing motor 352, and the drill bit 353 is used for opening an output end of the welding gun 32 or an output end of the feeding mechanism 33. That is, after the welding gun 32 and the feeding mechanism 33 are used, when the welding gun 32 and the feeding mechanism 33 are stopped for a period of time, the welding gun 32 and the feeding mechanism 33 may be blocked, and at this time, when the welding gun is reused, the welding robot 31 needs to move the welding gun 32 and the feeding mechanism 33, so that the drill 353 driven by the driving motor 251 is inserted into the output end of the welding gun 32 and the output end of the feeding mechanism 33 to be opened, and then the flux spraying for the subsequent welding can be performed smoothly.
Preferably, the feeding mechanism 35 further includes a limiting frame 354 disposed on the feeding seat 351, and the drill 353 is located right below the limiting frame 354; the through-material seat 351 is further movably provided with a positioning component 355, and the positioning component 355 protrudes into the limiting frame 354 from one side of the limiting frame 354. When the material is required to be fed, the welding gun 32 or the feeding mechanism 33 passes through the material feeding seat 351 and then is sleeved on the drill 353, and then the positioning assembly acts to protrude into the limiting frame 354, so that the welding gun 32 or the feeding mechanism 33 to be fed is positioned, and the drill can be accurately inserted into the welding gun 32 or the feeding mechanism 33 to feed the material.
In this embodiment, the base 11 is further provided with a pull handle 16, and the pull handle 16 is used for manually driving the base 11 to horizontally rotate, so that a worker can conveniently rotate the base 11 for maintenance.
Although the present invention has been described with reference to the above preferred embodiments, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (10)
1. The utility model provides a frame welding set which characterized in that: the welding device comprises a loading mechanism for loading a frame, a feeding mechanism for feeding the frame to the loading mechanism and a welding mechanism for welding the frame on the loading mechanism, wherein the loading mechanism comprises a base, a baffle plate and a horizontal rotating mechanism, the two sides of the base are respectively provided with the support plate, the baffle plate is arranged on the base and positioned between the two support plates, the horizontal rotating mechanism is arranged at the bottom of the base and used for driving the base to horizontally rotate, the base is also provided with two turnover mechanisms, and the two turnover mechanisms are respectively used for driving the two support plates to turn over so that the support plates and the horizontal plane form an included angle.
2. The frame welding apparatus of claim 1, wherein: the both sides of base are provided with respectively and dodge the groove, and tilting mechanism includes electric rotary platform, axis of rotation and two mount tables, and electric rotary platform and axis of rotation are installed respectively in the inner wall of dodging the groove, and electric rotary platform and axis of rotation are just to setting up, and two mount tables are installed respectively in electric rotary platform and axis of rotation, and the both ends of support plate are installed respectively in two mount tables.
3. The frame welding apparatus of claim 1, wherein: feed mechanism includes slide rail, sliding seat, material loading robot and chuck, the slide rail be located the side of base and with the base interval sets up, the sliding seat slide set up in the slide rail, material loading robot install in the sliding seat, the chuck activity set up in material loading robot's end, the chuck is used for picking up frame part and places frame part on one of them splint.
4. The frame welding apparatus of claim 3, wherein: the feeding robot is a six-axis robot.
5. The frame welding apparatus of claim 3, wherein: a sliding driving mechanism used for driving the sliding seat to slide is arranged between the sliding rail and the sliding seat, the sliding driving mechanism comprises a driving motor, a gear and a rack, the rack is arranged on one side in the sliding rail, a limiting groove is arranged on the other side of the sliding rail, and the gear is arranged in the abdicating groove and meshed with the rack; the driving motor is installed on the sliding seat and is in transmission connection with the gear.
6. The frame welding apparatus of claim 1, wherein: welding mechanism includes welding robot, welder and feeding mechanism, welder with feeding mechanism all set up in welding robot's end, feeding mechanism is used for exporting the scaling powder, welder is used for welding the frame.
7. The frame welding apparatus of claim 6, wherein: the welding robot is provided with a handle.
8. The frame welding apparatus of claim 6, wherein: welding mechanism still includes logical material mechanism, logical material mechanism includes logical material seat, logical material motor and drill bit, logical material motor set up in logical material seat, the drill bit install in logical material motor's pivot, the drill bit is used for getting through welder's output or feed mechanism's output.
9. The frame welding apparatus of claim 8, wherein: the material passing mechanism further comprises a limiting frame arranged on the material passing base, and the drill bit is located right below the limiting frame; the material passing seat is movably provided with a positioning component, and the positioning component protrudes from one side of the limiting frame into the limiting frame.
10. The frame welding apparatus of claim 1, wherein: the base is also provided with a pull handle which is used for manually driving the base to horizontally rotate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010723401.5A CN111843326A (en) | 2020-07-24 | 2020-07-24 | Frame welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010723401.5A CN111843326A (en) | 2020-07-24 | 2020-07-24 | Frame welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111843326A true CN111843326A (en) | 2020-10-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010723401.5A Pending CN111843326A (en) | 2020-07-24 | 2020-07-24 | Frame welding device |
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| Country | Link |
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| CN (1) | CN111843326A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112605576A (en) * | 2020-12-14 | 2021-04-06 | 苏州阿甘机器人有限公司 | Automatic robot for multi-point welding and working method thereof |
| CN112605577A (en) * | 2020-12-14 | 2021-04-06 | 苏州阿甘机器人有限公司 | Multi-station rotary welding robot and working method thereof |
| CN113146118A (en) * | 2021-03-25 | 2021-07-23 | 洛阳尚奇机器人科技有限公司 | Automatic welding module and heat exchanger welding equipment |
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| CN110653451A (en) * | 2019-10-21 | 2020-01-07 | 上海中船三井造船柴油机有限公司 | Automatic welding device and method for branch pipe flange of marine low-speed diesel engine |
| CN212885846U (en) * | 2020-07-24 | 2021-04-06 | 东莞市科泰汽车检夹具有限公司 | Frame welding device |
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2020
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN205834462U (en) * | 2016-08-07 | 2016-12-28 | 马鞍山聚力科技有限公司 | A kind of welding gun automatic deslagging apparatus |
| CN106346187A (en) * | 2016-11-17 | 2017-01-25 | 苏州澳冠智能装备股份有限公司 | Multi-station universal type robot welding positioner |
| CN209478176U (en) * | 2018-12-07 | 2019-10-11 | 甘肃易美特新能源科技有限公司 | A kind of walking feeder device people certainly in solar components production |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112605576A (en) * | 2020-12-14 | 2021-04-06 | 苏州阿甘机器人有限公司 | Automatic robot for multi-point welding and working method thereof |
| CN112605577A (en) * | 2020-12-14 | 2021-04-06 | 苏州阿甘机器人有限公司 | Multi-station rotary welding robot and working method thereof |
| CN113146118A (en) * | 2021-03-25 | 2021-07-23 | 洛阳尚奇机器人科技有限公司 | Automatic welding module and heat exchanger welding equipment |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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| RJ01 | Rejection of invention patent application after publication | ||
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Application publication date: 20201030 |