CN111827974A - Core digital acquisition system and method - Google Patents
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Abstract
The invention provides a system and a method for digitally acquiring a rock core, belonging to the technical field of geological exploration. According to the method, through a drilling full-well wall imaging technology, after drilling is finished, a drilling acquisition probe is put down into a hole after hole cleaning is carried out, a complete digital image sequence of 360 degrees of the inner wall of the drilling hole is directly acquired by using a depth sensor in a matched mode, and the digital image processing technology is utilized to carry out digital processing, expansion, image segmentation, edge tracking, splicing and 3D restoration on the image sequence acquired underground, so that a complete core digital image is obtained. Through the design, the problem that the core cannot be adopted due to rock stratum crushing and overlarge aperture is solved, and the core digital acquisition is realized.
Description
Technical Field
The invention belongs to the technical field of geological exploration, and particularly relates to a core digital acquisition system and method.
Background
In engineering works such as engineering geophysical exploration, hydrogeology, mineral exploration and the like, although a plurality of nondestructive detection methods such as electrical methods, magnetic methods, sound wave detection and the like are available, a rock core is usually adopted through drilling to calibrate and correct the rock core so as to obtain accurate underground geologic body data. Even in many engineering works, core drilling is a major exploration tool. However, the transportation and storage of the core real object are time-consuming and labor-consuming works and are not easy to trace, and although some digital technologies are used, the core real object is mainly limited to be photographed and stored after being taken, so that the complete condition of the underground geologic body is difficult to reproduce; and under the conditions of complex geological conditions, broken rock stratums or overlarge pore diameters, the drill rig cannot adopt the rock core in the drilling process, so that engineering personnel cannot accurately acquire information such as the lithology, the erosion degree, the fracture development condition, the structure development condition and the like of the stratum, and inconvenience is brought to subsequent work of engineering.
Disclosure of Invention
Aiming at the defects in the prior art, the core digital acquisition system and the core digital acquisition method provided by the invention solve the problems that the core cannot be adopted due to rock stratum crushing and overlarge pore diameter and the core material object is difficult to transport and store.
In order to achieve the above purpose, the invention adopts the technical scheme that:
the scheme provides a core digital acquisition system which comprises a wellhead pulley, a depth sensor, a tripod and a winch, an industrial personal computer unit, an underground probe unit and a computer image processing unit, wherein the depth sensor, the tripod and the winch are respectively connected with the wellhead pulley; the winch is positioned on the tripod, and the wellhead pulley is positioned on the tripod and above the winch;
the depth sensor is used for acquiring the rotation angle of the wellhead pulley;
the underground probe unit is used for shooting a 360-degree digital image sequence of the inner wall of the drill hole according to the rotation angle;
the industrial personal computer unit is used for sending the received digital image sequence to the computer image processing unit;
and the computer image processing unit is used for processing the digital image sequence by utilizing an interpolation weighting method, and performing 3D restoration on the processed image to obtain a core digital image and finish the data acquisition of the core.
Furthermore, the industrial personal computer unit comprises a controller, an industrial personal computer host connected with the controller and a display connected with the industrial personal computer host;
the video output end of the controller is connected with the video input end of the industrial personal computer host, and the RS-232 interface of the controller is connected with the RS-232 interface of the industrial personal computer host; the display is connected with the industrial personal computer host through a VGA interface.
Still further, the computer image processing unit comprises a computer, an image acquisition card and a recorder, wherein the computer is connected with the controller through an RS-232 interface.
Still further, the coding input end of the controller is connected with the output end of the depth sensor.
Still further, the power supply and the signal of the downhole probe unit are both connected with the controller through a transmission cable, wherein the transmission cable is of a 12-core structure.
Still further, the underground probe unit comprises a probe cylinder, a camera and an LED illumination light source which are positioned in the probe cylinder and connected with the transmission cable, a conical reflector positioned in a shooting area and an embedded north arrow positioned above the conical reflector; the transmission cable supplies power to the camera and the LED illumination light source.
Based on the system, the invention also provides a core digital acquisition method, which comprises the following steps:
s1, placing the borehole downhole probe into the hole, and acquiring the rotation angle of the wellhead pulley by using the depth sensor;
s2, shooting a 360-degree digital image sequence of the inner wall of the drilled hole through a conical reflector by using a camera according to the rotation angle;
and S3, processing the digital image sequence by using an interpolation weighting method, and performing 3D restoration on the processed image to obtain a core digital image, thereby completing the data acquisition of the core.
Further, the expression for processing the digital image sequence by using the interpolation weighting method in step S3 is as follows:
wherein,representing a pixel to be solvedI represents the integer part of the abscissa x of the pixel point to be solved, u represents the fractional part of x, j represents the integer part of the ordinate y of the pixel point to be solved, v represents the fractional part of y, a represents the weight vector on the abscissa, B represents the gray value matrix of 16 adjacent pixel points, C represents the weight vector on the ordinate, and S is the value of the weight.
The invention has the beneficial effects that:
(1) the invention aims to directly acquire a complete 360-degree digital image sequence of the inner wall of a drilled hole by using a depth sensor in a matched manner by using a drilling full borehole wall imaging technology, cleaning the drilled hole after drilling the drilled hole, and putting a drilling acquisition probe into the drilled hole. By utilizing a digital image processing technology, the image sequence acquired underground is subjected to digital processing, expansion, image segmentation, edge tracking, splicing and 3D restoration, so that a complete core digital image is obtained. Through the design, the problem that the core cannot be adopted due to rock stratum crushing and overlarge aperture is solved, and the core digital acquisition is realized.
(2) The invention realizes direct acquisition in a drilling site and avoids the problem of difficult transportation and storage of the core material object.
(3) According to the invention, the conical reflector and the single high-definition digital camera are matched to collect 360-degree hole wall images, so that the collection error caused by multiple lenses or lens rotation is avoided.
(4) The invention integrates the functions of acquisition and image processing, can effectively realize the on-site viewing and acquisition quality, directly forms the 3D digital rock core on site, can directly complete the field work, can analyze and judge the geological condition without the need of experts arriving at the site, not only improves the working efficiency, but also ensures the acquisition quality.
Drawings
FIG. 1 is a schematic diagram of the system of the present invention.
Fig. 2 is a schematic diagram of the system of the present embodiment.
Fig. 3 is a schematic diagram illustrating a connection between a controller and a host port of an industrial personal computer in this embodiment.
Fig. 4 is a schematic structural diagram of the downhole probe unit in this embodiment.
FIG. 5 is a schematic diagram of the cable connection between the downhole probe and the controller according to this embodiment.
Fig. 6 is a schematic diagram of the hole wall image transformation in the present embodiment.
Fig. 7 is a schematic view showing the development of the aperture wall image in this embodiment.
Fig. 8 is a schematic diagram illustrating interpolation of the aperture wall image in the present embodiment.
FIG. 9 is a flow chart of a method of the present invention.
Fig. 10 is a developed view of the pore wall actually collected in this example.
Fig. 11 is a rotated 3D core map actually acquired in this example.
Fig. 12 is a developed view of the hole wall after 3D restoration in the present embodiment.
Fig. 13 is a view of the rotational 3D core after 3D restoration in this example.
The system comprises a well head pulley, a depth sensor, a tripod 3, a winch 4, an industrial control host 5, a controller 6, a display 7, a transmission cable 8, a probe barrel 9, a camera 10, an LED illumination light source 11, a conical reflector 12 and an embedded compass 13.
Detailed Description
The following description of the embodiments of the present invention is provided to facilitate the understanding of the present invention by those skilled in the art, but it should be understood that the present invention is not limited to the scope of the embodiments, and it will be apparent to those skilled in the art that various changes may be made without departing from the spirit and scope of the invention as defined and defined in the appended claims, and all matters produced by the invention using the inventive concept are protected.
Example 1
As shown in figure 1, the invention provides a core digital acquisition system, which comprises a wellhead pulley 1, a depth sensor 2, a tripod 3 and a winch 4 which are respectively connected with the wellhead pulley 1, an industrial personal computer unit connected with the depth sensor 2, and an underground probe unit and a computer image processing unit which are respectively connected with the industrial personal computer unit; the winch 4 is positioned on the tripod 3, and the wellhead pulley 1 is positioned on the tripod 3 and above the winch 4; the depth sensor 2 is used for acquiring the rotation angle of the wellhead pulley 1; the downhole probe unit is used for shooting a 360-degree digital image sequence of the inner wall of the drill hole according to the rotation angle; the industrial personal computer unit is used for sending the received digital image sequence to the computer image processing unit; and the computer image processing unit is used for processing the digital image sequence by utilizing an interpolation weighting method, and performing 3D restoration on the processed image to obtain a core digital image and finish the data acquisition of the core.
As shown in fig. 2 and 3, the industrial personal computer unit comprises a controller 6, an industrial personal computer host 5 connected with the controller 6, and a display 7 connected with the industrial personal computer host 5; the video output end of the controller 6 is connected with the video input end of the industrial personal computer host 5, and the RS-232 interface of the controller 6 is connected with the RS-232 interface of the industrial personal computer host 5; the display 7 is connected with the industrial personal computer host 5 through a VGA interface. The coding input of the controller 6 is connected to the output of the depth sensor 2. The computer image processing unit comprises a computer, an image acquisition card and a recorder, wherein the computer is connected with the controller 6 through an RS-232 interface.
As shown in fig. 4 and 5, the power supply and the signal of the downhole probe unit are connected to the controller 6 through a transmission cable 8, wherein the transmission cable 8 has a 12-core structure. The downhole probe unit comprises a probe barrel 9, a camera 10 and an LED illumination light source 11 which are positioned in the probe barrel 9 and connected with the transmission cable 8, and a conical reflector 12 positioned in a shooting area; wherein, the transmission cable 8 is used for supplying power for the camera 10 and the LED illumination light source 11.
In this embodiment, before the core is digitally collected, the following work needs to be confirmed:
preparation work:
(1) cleaning a camera shooting window: the camera shooting window is not clean and transparent, and the camera shooting quality is influenced. Before the well is run, please wipe the glass window clean with a soft cloth or a long fiber tissue paper to keep the window clean and transparent.
(2) Adjusting the aperture of the camera lens: in order to obtain an optimal borehole wall image, the aperture of the camera lens must be adjusted to the appropriate position.
(3) And (3) inspecting the sealing of the underground probe: the underground part of the drilling digital core acquisition system is sealed at two positions, wherein one position is a camera shooting window, and the other position is a cable sealing head. In order to prevent accumulated water in the well from entering the probe and carefully check the tightness of the probe, silicone grease is used for smearing and sealing when necessary;
system installation and connection:
(1) mounting of tripod 3 and winch 4: the spider 3 is supported above the borehole and the winch 4 is mounted on the spider 3, noting the direction of the winch brake, with the ratchet of the brake facing outwards (i.e. in the direction of the operator), so that the brake can only be applied when lifting the downhole sonde.
(2) Installing a wellhead pulley 1: install well head pulley 1 on the head plate of tripod, notice that the bolt is tight too of not screwing up, let well head pulley freely movable.
(3) Installing an underground probe: when the underground probe leaves a factory, the movement and the optical system are installed into a whole, generally, the underground probe does not need to be opened, and only the sealing head of the transmission cable is connected with the underground probe to be installed.
(4) System connection: the interfaces of the transmission cable 8 are standard interfaces, and a plug at the other end of the transmission cable is inserted into a cable socket on a panel of the industrial personal computer and is screwed tightly; inserting a data transmission cable 8 of an encoder on a wellhead pulley 1 into an encoder socket on a rear panel of a host of an industrial personal computer, wherein an interface is an RS-232 interface; connecting the video output on the rear panel of the controller with a video port (Com 1 or Com 2 of the input port of the image acquisition card) on the rear panel of the computer by using a video transmission line; the industrial personal computer 5 checks whether the power supply voltage is correct by using a 220V power supply, and plugs the power lines of the industrial personal computer.
In this embodiment, as shown in fig. 2, the industrial personal computer unit includes an industrial personal computer host 5, a controller 6, and a display, where the controller 6 includes a power supply, a focusing control, a depth sensor, and an image acquisition control. The controller 6 provides camera power, lighting power, control focusing, etc. for the downhole probe. The depth sensor 2 accurately records and displays the logging depth, and the acquisition controller receives depth information and controls image acquisition by talking with a computer image processing unit through an RS-232 interface.
In this embodiment, the computer image processing unit includes a computer, an image capture card and a recorder. The computer image processing unit collects hole wall image signals sent by the transmission cable, identifies and expands the hole wall image signals, automatically splices the hole wall image signals to form a core 3D image, displays the core 3D image through a monitor, and records the core 3D image in a computer hard disk.
In this embodiment, the computer image processing unit can also perform editing and interpretation processing on the stored image information, and can also record the drilling image information on an optical disc for storage by a recorder, and print the image into a picture by a printer.
In this embodiment, as shown in fig. 3, the controller 6 serves as a control connection center of the whole system, and inputs the coded input from the depth sensor 2 and the video signal input from the high-definition camera of the downhole probe, and the video signals are transmitted through the probe cable, and the connection cable of the downhole probe serves as both the video signal transmission cable and the power supply cable for controlling the camera and illuminating the LED lamp by the probe. The output end of the transmission cable of the downhole probe comprises two ends: firstly, data output of the depth sensor 2 is output to an RS-232 interface of the industrial personal computer host 5 through RS-232; and secondly, outputting the video signal to the industrial personal computer host 5, and storing the video signal to a hard disk by the industrial personal computer host 5.
In this embodiment, the transmission cable 8 has a 12-core structure, and the structure diagram is shown in fig. 4, one end of the transmission cable is connected with the downhole probe, and the other end of the transmission cable is connected with a cable socket on the rear panel of the controller 6; the data transmission cable of the depth sensor 2 is connected with an encoder socket on the rear panel of the controller 6; the video transmission line is connected with the video output on the back panel of the controller 6 and the video port on the back panel of the industrial personal computer, namely the input port of the image acquisition card.
In the embodiment, an RS-232 port on the rear panel of the controller 6 is connected with an RS-232 port on the rear panel of the industrial control host computer by using a serial port line, and the display 7 is connected with the industrial control host computer by a VGA line; the controller 6, the industrial personal computer host 5 and the display 7 all use 220V alternating current power supply
In this embodiment, as shown in fig. 4, the downhole probe unit includes a downhole high-definition digital camera 10, an LED illumination light source 11, a conical reflector 12, a transparent camera window, and an embedded north pointer 13, and a power supply and a signal of the downhole probe unit are connected to the ground industrial personal computer unit through a transmission cable 8. The underground probe and the controller are connected with plugs through cables, seat cores are connected and distributed as shown in figure 5, wherein the video is grounded, the public ground, the empty, the 12V camera power supply is grounded, the 14 VLED illuminating lamps are arranged from eight to 220VLED illuminating lamps, the air, the wave and 220VLED illuminating lamps are arranged from nine to ten, the ⑪ to 7V focusing motor power supply and the ⑫ to 7V focusing motor power supply are arranged in the figure.
In the embodiment, the camera 10 is adopted to capture images around the hole wall through the conical reflector 12, the image acquisition and image processing system is controlled by the computer to automatically acquire the images, the images are unfolded and spliced to form continuous images of the cylindrical section of the full-hole wall of the drill hole to be displayed in real time, and the images of the full-hole wall are continuously recorded. The computer is adopted to control and collect images, analog image recording is changed into digital image recording, the images are recorded on a hard disk or recorded on an optical disk, hole wall images are converted into images as shown in figure 6, the images projected on a conical lens by a cylindrical hole wall are collected by a high-definition digital camera to obtain annular images, and the annular images are unfolded and restored into rectangular images through interpolation.
In this embodiment, the principle of expansion and interpolation is shown in fig. 7-8, and it can be seen from fig. 7 and 8 that the hole wall is projected on the conical mirror, and the aperture isBut the radius of the top of the conical mirror isAnd the bottom radius isAfter being unfolded, a rectangular image is formed, and the width of the upper bottom (namely the top of the shooting area) of the rectangle isAnd the width of the lower bottom (i.e., the bottom of the photographing region) isAll require interpolation to obtain the actual width ofThe pixel value of (2).
In this embodiment, cubic interpolation is adopted, the value of the output pixel is a weighted average of the values of the sampled electrical pixels in a 4 × 4 neighborhood of the input image closest to the input image, and the cubic interpolation approximates a theoretically optimal interpolation function by using a polynomial. The polynomial is as follows:
in the formulaThe distance between the peripheral pixels and the far point along the x direction is used to calculate the pixelThe gray value of (2) is obtained by weighted interpolation of the gray values of 16 points around the gray value, and the calculation formula is as follows:
wherein,representing a pixel to be solvedI represents the integer part of the abscissa x of the pixel point to be solved, u represents the fractional part of x, j represents the integer part of the ordinate y of the pixel point to be solved, v represents the fractional part of y, a represents the weight vector on the abscissa, B represents the gray value matrix of 16 adjacent pixel points, C represents the weight vector on the ordinate, and S is the value of the weight.
According to the invention, through a drilling full well wall imaging technology, after drilling, cleaning the hole through hole cleaning, placing a drilling acquisition probe in the hole, and directly acquiring a complete 360-degree digital image sequence of the inner wall of the drilling hole by using a depth sensor in a matched manner. By utilizing a digital image processing technology, the image sequence acquired underground is subjected to digital processing, expansion, image segmentation, edge tracking, splicing and 3D restoration, so that a complete core digital image is obtained. The problem that the rock core cannot be adopted due to rock stratum breakage and overlarge aperture is solved, and digital acquisition of the rock core is realized.
Example 2
As shown in fig. 9, the invention further provides a core digital acquisition method, which is implemented as follows:
s1, placing the borehole downhole probe into the hole, and acquiring the rotation angle of the wellhead pulley by using the depth sensor;
s2, shooting a 360-degree digital image sequence of the inner wall of the drilled hole through a conical reflector by using a camera according to the rotation angle;
and S3, processing the digital image sequence by using an interpolation weighting method, and performing 3D restoration on the processed image to obtain a core digital image, thereby completing the data acquisition of the core.
In this embodiment, the principle of expansion and interpolation is shown in fig. 7 below, and it can be seen from fig. 7 that the hole wall projects on the conical mirror, and the aperture isBut the radius of the top of the conical mirror isAnd the bottom radius isAfter being unfolded, a rectangular image is formed, and the width of the upper bottom (namely the top of the shooting area) of the rectangle isAnd the width of the lower bottom (i.e., the bottom of the photographing region) isAll require interpolation to obtain the actual width ofThe pixel value of (2).
In this embodiment, cubic interpolation is adopted, the value of the output pixel is a weighted average of the values of the sampled electrical pixels in a 4 × 4 neighborhood of the input image closest to the input image, and the cubic interpolation approximates a theoretically optimal interpolation function by using a polynomial. The polynomial is as follows:
in the formulaThe distance between the peripheral pixels and the far point along the x direction is used to calculate the pixelThe gray value of (2) is obtained by weighted interpolation of the gray values of 16 points around the gray value, and the calculation formula is as follows:
wherein,representing a pixel to be solvedI represents the integer part of the abscissa x of the pixel point to be solved, u represents the fractional part of x, j represents the integer part of the ordinate y of the pixel point to be solved, v represents the fractional part of y, a represents the weight vector on the abscissa, B represents the gray value matrix of 16 adjacent pixel points, C represents the weight vector on the ordinate, and S is the value of the weight.
In this embodiment, the image acquisition mode is divided into two modes, namely "timing acquisition" and "counting acquisition":
(1) a timing acquisition mode: the image acquisition is controlled by a clock signal, and the timing signal control program automatically finishes image acquisition at regular intervals by setting time interval parameters. The timed acquisition mode controls the splicing of the acquired images by logging speed, and the speed control is inaccurate, so that the information of the hole wall is lost or repeated, and the splicing of the complete images of the hole wall is influenced. The timing acquisition mode is suitable for the working of numerical control servo motor winches.
(2) Counting and collecting modes: is a way to acquire images with depth control. The accurate logging depth counting controller is communicated with the computer through an interface, controls image acquisition according to a certain step depth and realizes accurate splicing of hole wall images.
In the embodiment, the drilling full well wall imaging technology is adopted, after the hole is drilled, the hole is cleaned through hole cleaning, the drilling acquisition probe is put down into the hole, and a depth sensor is matched to directly acquire a complete 360-degree digital image sequence of the inner wall of the drilling hole. The digital image processing technology is utilized to carry out digital processing, expansion, image segmentation, edge tracking, splicing and 3D restoration on an image sequence acquired underground, so that a complete core digital image is obtained, and the effects are shown in the following fig. 10-fig. 13, wherein fig. 10 is an actually acquired hole wall expansion diagram, fig. 11 is an actually acquired rotary 3D core diagram, fig. 12 is a hole wall expansion diagram after 3D restoration, and fig. 13 is a 3D restored rotary 3D core diagram.
Through the design, the invention solves the problem that the core cannot be adopted due to rock stratum crushing and overlarge aperture, and realizes the digital acquisition of the core.
Claims (8)
1. A core digital acquisition system is characterized by comprising a wellhead pulley, a depth sensor, a tripod and a winch, wherein the depth sensor, the tripod and the winch are respectively connected with the wellhead pulley, an industrial personal computer unit is connected with the depth sensor, and an underground probe unit and a computer image processing unit are respectively connected with the industrial personal computer unit; the winch is positioned on the tripod, and the wellhead pulley is positioned on the tripod and above the winch;
the depth sensor is used for acquiring the rotation angle of the wellhead pulley;
the underground probe unit is used for shooting a 360-degree digital image sequence of the inner wall of the drill hole according to the rotation angle;
the industrial personal computer unit is used for sending the received digital image sequence to the computer image processing unit;
and the computer image processing unit is used for processing the digital image sequence by utilizing an interpolation weighting method, and performing 3D restoration on the processed image to obtain a core digital image and finish the data acquisition of the core.
2. The core digital acquisition system of claim 1, wherein the industrial personal computer unit comprises a controller, an industrial personal computer host connected with the controller, and a display connected with the industrial personal computer host;
the video output end of the controller is connected with the video input end of the industrial personal computer host, and the RS-232 interface of the controller is connected with the RS-232 interface of the industrial personal computer host; the display is connected with the industrial personal computer host through a VGA interface.
3. The digital core acquisition system of claim 2, wherein the computer image processing unit comprises a computer, an image acquisition card and a recorder, wherein the computer is connected with the controller through an RS-232 interface.
4. The core digital acquisition system as claimed in claim 3, wherein the coded input of the controller is connected to the output of the depth sensor.
5. The core digital acquisition system of claim 1, wherein the power supply and the signal of the downhole probe unit are connected with the controller through a transmission cable, wherein the transmission cable is of a 12-core structure.
6. The core digital acquisition system as claimed in claim 5, wherein the downhole probe unit comprises a probe barrel, a camera and an LED illumination source located in the probe barrel and connected to the transmission cable, a conical reflector located in the shooting area, and an embedded north arrow located above the conical reflector; the transmission cable supplies power to the camera and the LED illumination light source.
7. A core digital acquisition method is characterized by comprising the following steps:
s1, placing the borehole downhole probe into the hole, and acquiring the rotation angle of the wellhead pulley by using the depth sensor;
s2, shooting a 360-degree digital image sequence of the inner wall of the drilled hole through a conical reflector by using a camera according to the rotation angle;
and S3, processing the digital image sequence by using an interpolation weighting method, and performing 3D restoration on the processed image to obtain a core digital image, thereby completing the data acquisition of the core.
8. The method for digitally acquiring a core according to claim 7, wherein the expression for processing the digital image sequence by using the interpolation weighting method in step S3 is as follows:
wherein,representing a pixel to be solvedI represents the integer part of the abscissa x of the pixel point to be solved, u represents the fractional part of x, j represents the integer part of the ordinate y of the pixel point to be solved, v represents the fractional part of y, a represents the weight vector on the abscissa, B represents the gray value matrix of 16 adjacent pixel points, C represents the weight vector on the ordinate, and S is the value of the weight.
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