CN111807041B - Automatic board and paint spraying flow production line are gone up and down - Google Patents

Automatic board and paint spraying flow production line are gone up and down Download PDF

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Publication number
CN111807041B
CN111807041B CN202010756539.5A CN202010756539A CN111807041B CN 111807041 B CN111807041 B CN 111807041B CN 202010756539 A CN202010756539 A CN 202010756539A CN 111807041 B CN111807041 B CN 111807041B
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CN
China
Prior art keywords
lifting mechanism
paint spraying
automatic
lifting
sliding rail
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Active
Application number
CN202010756539.5A
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Chinese (zh)
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CN111807041A (en
Inventor
曹景晖
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dongguan Dejing Intelligent Manufacturing Co ltd
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Dongguan Dejing Intelligent Manufacturing Co ltd
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Priority to CN202010756539.5A priority Critical patent/CN111807041B/en
Publication of CN111807041A publication Critical patent/CN111807041A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/901Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0221Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G37/00Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Spray Control Apparatus (AREA)

Abstract

The invention discloses an automatic plate feeding and discharging and paint spraying flow production line, and belongs to the technical field of paint spraying processing. Comprises the following steps: the automatic plate arranging machine, the connecting assembly, the automatic upper and lower plate conveying assembly and the automatic paint spraying assembly are used for automatically arranging buttons on the iron plates; the automatic paint spraying assembly comprises a paint spraying cabinet, a rotatable paint spraying table, a top frame, a first sliding rail, a first moving motor, a plurality of rodless cylinders for moving left and right, a plurality of second lifting mechanisms and a plurality of spray heads connected with turning motors; the automatic upper and lower plate transmission assembly comprises a first belt conveying mechanism, a second sliding rail, a third lifting mechanism, a fourth lifting mechanism, two second mobile motors and two clamping mechanisms for clamping the iron plates; the invention sprays paint on buttons in multiple directions in batches, and has high working efficiency.

Description

Automatic board and paint spraying flow production line are gone up and down
Technical Field
The invention relates to the technical field of paint spraying processing, in particular to an automatic upper plate, an automatic lower plate and a paint spraying flow production line.
Background
The existing buttons are often colored by hands of operators, the painting is a link which consumes more manpower in the button processing industry, the buttons are required to be painted all around, the traditional manual button painting has more manpower requirements, the workload is high, the labor intensity is high, and the physical health of workers is affected to a certain extent. In addition, the manual batch spraying efficiency is low, and the input cost is high.
Disclosure of Invention
In order to overcome the defects of the prior art, the technical problem to be solved by the invention is to provide an automatic plate feeding and discharging and paint spraying flow production line, and the invention is used for spraying paint on buttons in batches in multiple directions and has high working efficiency.
To achieve the purpose, the invention adopts the following technical scheme:
the invention provides an automatic board loading and unloading and paint spraying flow production line, which comprises the following steps: the automatic plate arranging machine, the connecting assembly, the automatic upper and lower plate conveying assembly and the automatic paint spraying assembly are used for automatically arranging buttons on the iron plates;
The connecting assembly comprises a movable vehicle body, a first lifting mechanism and a clamping arm, wherein the first lifting mechanism is arranged on the movable vehicle body, and the lifting end of the first lifting mechanism drives the clamping arm to lift up and down;
The automatic paint spraying assembly comprises a paint spraying cabinet, a rotatable paint spraying table, a top frame, a first sliding rail, a first moving motor, a plurality of rodless cylinders used for moving left and right, a plurality of second lifting mechanisms and a plurality of spray heads connected with a turnover motor; the top frame, the first sliding rail, the first moving motor, the rodless cylinder, the second lifting mechanism and the spray header are all positioned in the spray booth, the first sliding rail and the first moving motor are all arranged on the top frame, the first sliding rail is driven by the first moving motor to move back and forth, the top of the second lifting mechanism is in sliding fit with the first sliding rail and is driven by the rodless cylinder, and the lifting end of the second lifting mechanism is fixed with the top of the overturning motor;
The automatic upper and lower plate transmission assembly comprises a first belt conveying mechanism, a second sliding rail, a third lifting mechanism, a fourth lifting mechanism, two second mobile motors and two clamping mechanisms for clamping the iron plates; the first belt conveying mechanism is located on one side of the paint spraying cabinet, the second sliding rail is located on the paint spraying table, the first belt conveying mechanism is located above the second belt conveying mechanism, the top of the third lifting mechanism and the fourth lifting mechanism are in sliding fit with the first sliding rail and are driven by the connected second mobile motor respectively, and the two clamping mechanisms are installed at the lifting ends of the third lifting mechanism and the lifting ends of the fourth lifting mechanism respectively.
Further, the paint spraying table comprises a machine base, a first driving motor and a mounting plate; the base is fixed on the inner bottom wall of the paint spraying cabinet, the first driving motor is embedded in the top of the base, and the mounting plate is fixed on the power output end of the first driving motor.
Further, the second lifting mechanism, the third lifting mechanism and the fourth lifting mechanism are all selected as cylinders.
Further, each clamping mechanism comprises a connecting plate for installation, two L-shaped plates and two micro-cylinders, wherein the two micro-cylinders are respectively arranged at the left end and the right end of the connecting plate, and the telescopic shafts of the two micro-cylinders are respectively fixedly connected with the side walls of the two L-shaped plates.
Further, the top of the paint spraying cabinet is provided with a notch for introducing water flow, the water flow passes through the notch to form a water spraying surface, and the water spraying surface is positioned on one side of the machine base.
Further, the first lifting mechanism is arranged as a screw lifting mechanism, and the screw lifting mechanism is driven by a second driving motor.
Further, the first belt conveying mechanism and the second belt conveying mechanism comprise a frame, a third driving motor, a chain, a belt and a roller, the belt is sleeved on the roller, the third driving motor is mounted on the frame, and the power output end of the third driving motor is movably connected with the roller through the chain.
Further, a guide rail which can be lifted up and down is arranged at the top of the movable car body, and the side wall of the clamping arm is in sliding fit with the guide rail.
Compared with the prior art, the invention has the beneficial effects that:
According to the automatic plate arranging machine, buttons to be processed are arranged on an iron plate, namely workpieces, the workpieces are conveyed to the second belt conveying mechanism through the connecting assembly, the fourth lifting mechanism in the automatic upper plate conveying assembly and the lower plate conveying assembly are matched with the clamping mechanism to clamp the workpieces and then convey the workpieces to a paint spraying table on a paint spraying cabinet to automatically spray paint, multidirectional paint spraying can be achieved, the automation degree is high, finally finished products are clamped to the first belt conveying mechanism through the clamping mechanism on the third lifting mechanism to convey the finished products, high-efficiency paint spraying processing is achieved, the clamping mechanism on the fourth lifting mechanism simultaneously clamps the next workpiece to be processed of the second belt conveying mechanism while the third lifting mechanism conveys the finished products, and the two clamping mechanisms are arranged to save time in the clamping process.
Drawings
FIG. 1 is a schematic view of an automatic upper and lower plate and painting line according to an embodiment of the present invention;
Fig. 2 is a schematic structural view of a paint spray booth according to an embodiment of the present invention.
In the figure:
1. Automatic plate arranging machine; 2. moving the vehicle body; 21. a first lifting mechanism; 22. a clamping arm; 3. a paint spray booth; 31. a top frame; 32. a first slide rail; 33. a first moving motor; 34. a rodless cylinder; 35. a spray header; 36. a turnover motor; 4. a first belt conveying mechanism; 5. a second belt conveying mechanism; 6. a second slide rail; 7. a third lifting mechanism; 8. a fourth lifting mechanism; 9. a second moving motor; 10. a clamping mechanism; 11. a base; 12. a first driving motor; 13. a mounting plate; 14. a connecting plate; 15. an L-shaped plate; 16. a notch; 17. a frame; 18. and a third driving motor.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and detailed description, wherein it is to be understood that, on the premise of no conflict, the following embodiments or technical features may be arbitrarily combined to form new embodiments.
As shown in fig. 1 and 2, an automatic board loading and unloading and paint spraying line comprises: the automatic plate arranging machine 1, the connection assembly, the automatic upper and lower plate conveying assembly and the automatic paint spraying assembly are used for automatically arranging buttons on the iron plates; the connecting assembly comprises a movable vehicle body 2, a first lifting mechanism 21 and a clamping arm 22, wherein the first lifting mechanism 21 is arranged on the movable vehicle body 2, and the lifting end of the first lifting mechanism 21 drives the clamping arm 22 to lift up and down; the automatic paint spraying assembly comprises a paint spraying cabinet 3, a rotatable paint spraying table, a top frame 31, a first sliding rail 32, a first moving motor 33, a plurality of rodless cylinders 34 used for moving left and right, a plurality of second lifting mechanisms and a plurality of spray heads 35 connected with a turnover motor 36; the top frame 31, the first sliding rail 32, the first moving motor 33, the rodless cylinder 34, the second lifting mechanism and the spray header 35 are all positioned in the spray booth 3, the first sliding rail 32 and the first moving motor 33 are both arranged on the top frame 31, the first sliding rail 32 is driven to move back and forth by the first moving motor 33, the top of the second lifting mechanism is in sliding fit with the first sliding rail 32 and is driven by the rodless cylinder 34, and the lifting end of the second lifting mechanism is fixed with the top of the turnover motor 36; the automatic upper and lower plate transmission assembly comprises a first belt conveying mechanism 4, a second belt conveying mechanism 5, a second sliding rail 6, a third lifting mechanism 7, a fourth lifting mechanism 8, two second moving motors 9 and two clamping mechanisms 10 for clamping the iron plates; the first belt conveying mechanism 4 and the second belt conveying mechanism 5 are positioned on one side of the paint spraying cabinet 3, the second sliding rail 6 is positioned above the paint spraying table, the first belt conveying mechanism 4 and the second belt conveying mechanism 5, the top of the third lifting mechanism 7 and the fourth lifting mechanism 8 are in sliding fit with the first sliding rail 32 and are respectively driven by a second mobile motor 9 connected with the first sliding rail 32, and the two clamping mechanisms 10 are respectively arranged at the lifting end of the third lifting mechanism 7 and the lifting end of the fourth lifting mechanism 8.
The automatic plate arranging machine 1 can uniformly and orderly arrange five claws to be sprayed with paint on an iron plate, as shown in fig. 1, the spray booth 3, the first belt conveying mechanism 4, the second belt conveying mechanism 5 and the automatic plate arranging machine 1 are sequentially arranged from left to right, and the iron plate with buttons arranged on the automatic plate arranging machine 1 is conveyed to the second belt conveying mechanism 5 through a connection assembly; the fourth lifting mechanism 8 in the automatic upper and lower plate conveying assembly is matched with the clamping mechanism 10 to clamp a workpiece to be processed and then is conveyed to a paint spraying table on the paint spraying cabinet 3 for automatic paint spraying, and the paint spraying table can drive the iron plate to rotate; the spray header 35 is used for communicating with spray paint, the angle is adjusted by the turnover motor 36, and the turnover motor 35 is arranged at the telescopic end of the second lifting mechanism, namely, between the second lifting mechanism and the spray header 35; the second lifting mechanism connected to the turnover motor 36 can move left and right through the rodless cylinder 34 and move back and forth through the driving of the first moving motor 33, so that various positions can be adjusted, multi-direction paint spraying can be realized, the top frame 31 can be set to be a square frame 17, and the automation degree is high; after spraying is finished, finally, clamping the finished product to the first belt conveying mechanism 4 through the clamping mechanism 10 on the third lifting mechanism 7 to convey the finished product, so that high-efficiency paint spraying processing is realized, and when the third lifting mechanism 7 conveys the finished product, the clamping mechanism 10 on the fourth lifting mechanism 8 simultaneously clamps the next workpiece to be processed, and two clamping mechanisms 10 are arranged to save the time of the clamping process; the plurality of spray heads 35 penetrate through the second sliding rail 6, the second sliding block can be arranged on a square frame, the square frame can be arranged on the inner wall of the paint spraying cabinet 3, and the square frame can also be arranged above the first belt conveying mechanism 4 and the second belt conveying mechanism through other brackets, and the first belt conveying mechanism can be provided with infrared drying (not shown in the drawing). The first moving motor 33 and the second moving motor 9 can be linear motors, and the first belt conveying mechanism 4 and the second belt conveying mechanism 5 are used for distinguishing the functions of the belt conveying mechanisms.
Further, the paint spraying platform comprises a machine base 11, a first driving motor 12 and a mounting plate 13; the frame 11 is fixed in the interior diapire of spray booth 3, and first driving motor 12 inlays in the top of frame 11, and mounting panel 13 is fixed in the power take off of first driving motor 12. The power output end of the first driving motor 12 can drive the mounting plate 13 to rotate, so that the workpiece with paint on the mounting plate 13 can be driven to rotate, and paint spraying requirements of different angles can be met conveniently.
Further, the second lifting mechanism, the third lifting mechanism 7 and the fourth lifting mechanism 8 are all selected as cylinders.
Further, each clamping mechanism 10 includes a connecting plate 14 for mounting, two L-shaped plates 15, and two micro-cylinders, wherein the two micro-cylinders are respectively disposed at the left and right ends of the connecting plate 14, and the telescopic shafts of the two micro-cylinders are respectively fixedly connected with the side walls of the two L-shaped plates 15. The two L-shaped plates 15 of each clamping framework are oppositely arranged and are convenient for clamping a workpiece, the telescopic shaft of the micro cylinder drives the L-shaped plates 15 to stretch left and right, so that the workpiece is clamped, the connecting plate 14 is used for being fixed with the telescopic end of the second lifting mechanism and the telescopic end of the third lifting mechanism 7, and the second lifting mechanism and the third lifting mechanism 7 are respectively provided with a clamping mechanism 10;
further, a notch 16 for introducing water flow is arranged at the top of the paint spraying cabinet 3, the water flow passes through the notch 16 to form a water spraying surface, and the water spraying surface is positioned at one side of the machine base 11. The notches 16 are provided to open into the water flow to form a water shower for recovering paint floating in the air.
Further, the first elevating mechanism 21 is provided as a screw elevating mechanism, which is driven by a second driving motor. The screw rod lifting mechanism is arranged to enable the lifting precision to be high, and the power output end of the second driving motor is fixedly connected with the input end of the screw rod lifting mechanism.
Further, the first belt conveying mechanism 4 and the second belt conveying mechanism 5 comprise a frame 17, a third driving motor 18, a chain, a belt and rollers, the belt is sleeved on the rollers, the third driving motor 18 is mounted on the frame 17, and the power output end of the third driving motor 18 is movably connected with the rollers through the chain. The third driving motor 18 is driven by a chain to make the belt stably convey the iron plate with buttons. As shown in fig. 1, the first belt conveyor 4 conveys the finished product longitudinally; and the second belt conveying mechanism 5 is horizontally arranged at left and right and is used for conveying the workpiece to be painted and processed.
Further, a guide rail which can be lifted up and down is arranged at the top of the movable vehicle body 2, and the side wall of the clamping arm 22 is in sliding fit with the guide rail. The guide rail is used for guiding the clamping arm 22 to ascend and descend, so that the displacement precision of the upward and downward ascending and descending of the clamping arm 22 is improved; the clamping arm 22 may be provided in the shape of a fork.
The above embodiments are only preferred embodiments of the present invention, and the scope of the present invention is not limited thereto, but any insubstantial changes and substitutions made by those skilled in the art on the basis of the present invention are intended to be within the scope of the present invention as claimed.

Claims (6)

1. Automatic board and paint spraying flow production line about, its characterized in that includes: the automatic plate arranging machine, the connecting assembly, the automatic upper and lower plate conveying assembly and the automatic paint spraying assembly are used for automatically arranging buttons on the iron plates;
The connecting assembly comprises a movable vehicle body, a first lifting mechanism and a clamping arm, wherein the first lifting mechanism is arranged on the movable vehicle body, and the lifting end of the first lifting mechanism drives the clamping arm to lift up and down;
The automatic paint spraying assembly comprises a paint spraying cabinet, a rotatable paint spraying table, a top frame, a first sliding rail, a first moving motor, a plurality of rodless cylinders used for moving left and right, a plurality of second lifting mechanisms and a plurality of spray heads connected with a turnover motor; the top frame, the first sliding rail, the first moving motor, the rodless cylinder, the second lifting mechanism and the spray header are all positioned in the spray booth, the first sliding rail and the first moving motor are all arranged on the top frame, the first sliding rail is driven by the first moving motor to move back and forth, the top of the second lifting mechanism is in sliding fit with the first sliding rail and is driven by the rodless cylinder, and the lifting end of the second lifting mechanism is fixed with the top of the overturning motor;
The automatic upper and lower plate transmission assembly comprises a first belt conveying mechanism, a second sliding rail, a third lifting mechanism, a fourth lifting mechanism, two second mobile motors and two clamping mechanisms for clamping the iron plates; the first belt conveying mechanism and the second belt conveying mechanism are positioned on one side of the paint spraying cabinet, the second sliding rail is positioned above the paint spraying table, the first belt conveying mechanism and the second belt conveying mechanism, the top of the third lifting mechanism and the fourth lifting mechanism are in sliding fit with the first sliding rail and are respectively driven by the connected second mobile motor, and the two clamping mechanisms are respectively arranged at the lifting end of the third lifting mechanism and the lifting end of the fourth lifting mechanism;
the paint spraying table comprises a machine base, a first driving motor and a mounting plate; the base is fixed on the inner bottom wall of the paint spraying cabinet, the first driving motor is embedded on the top of the base, and the mounting plate is fixed on the power output end of the first driving motor;
the second lifting mechanism, the third lifting mechanism and the fourth lifting mechanism are all selected to be cylinders.
2. The automatic board and paint line assembly of claim 1, wherein:
Each clamping mechanism comprises a connecting plate for installation, two L-shaped plates and two micro-cylinders, wherein the two micro-cylinders are respectively arranged at the left end and the right end of the connecting plate, and the telescopic shafts of the two micro-cylinders are respectively fixedly connected with the side walls of the two L-shaped plates.
3. The automatic board and paint line assembly of claim 1, wherein:
The top of the paint spraying cabinet is provided with a notch for introducing water flow, the water flow passes through the notch to form a water spraying surface, and the water spraying surface is positioned on one side of the machine base.
4. The automatic board and paint line assembly of claim 1, wherein:
The first lifting mechanism is arranged as a screw lifting mechanism, and the screw lifting mechanism is driven by a second driving motor.
5. The automatic board and paint line assembly of claim 1, wherein:
the first belt conveying mechanism and the second belt conveying mechanism comprise a frame, a third driving motor, a chain, a belt and a roller, the belt is sleeved on the roller, the third driving motor is mounted on the frame, and the power output end of the third driving motor is movably connected with the roller through the chain.
6. The automatic board and paint line assembly of claim 1, wherein:
the top of the movable car body is provided with a guide rail which can be lifted up and down, and the side wall of the clamping arm is in sliding fit with the guide rail.
CN202010756539.5A 2020-07-31 2020-07-31 Automatic board and paint spraying flow production line are gone up and down Active CN111807041B (en)

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Application Number Priority Date Filing Date Title
CN202010756539.5A CN111807041B (en) 2020-07-31 2020-07-31 Automatic board and paint spraying flow production line are gone up and down

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Application Number Priority Date Filing Date Title
CN202010756539.5A CN111807041B (en) 2020-07-31 2020-07-31 Automatic board and paint spraying flow production line are gone up and down

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CN111807041B true CN111807041B (en) 2024-09-17

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Publication number Priority date Publication date Assignee Title
CN112439590A (en) * 2020-11-15 2021-03-05 泰州市津达电子科技有限公司 Surface powder spraying equipment for transformer production

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