Cable laying process
Technical Field
The invention relates to the technical field of cable laying treatment, in particular to a cable laying process.
Background
Along with urban modern construction, the application of the power cable is widely applied, so that in the specific construction process, corresponding cable protection measures are required to be made, the cable laying work is carried out according to the construction technical scheme, the cable laying work is ensured to be correctly and efficiently carried out, and the corresponding use requirements are improved; when laying operation is carried out, most of cables are wound on the cable winding disc, so that the cables need to be taken down from the winding disc for laying.
However, the following problems exist when the cable is laid at present: one, usual laying device is mostly for laying one by one, can't carry out many cables and lay simultaneously, in the work progress, if need lay many cables, just will carry out laying one by one with the cable, consequently can't guarantee the regularity of laying the cable of accomplishing, and lay one by one and can cause to cut the piece of cloth to the cable, have the potential safety hazard.
Two, traditional laying device can only lay the cable in the work progress, can't comb the cable neatly, consequently needs the manual work to carry out the secondary and lays, increases unnecessary work load, and causes the winding between the cable easily, is unfavorable for the processing of laying in later stage.
Disclosure of Invention
The technical problem to be solved
The cable laying process provided by the invention can solve the problems pointed out in the background technology.
Two technical schemes
In order to achieve the above purpose, the invention adopts the following technical scheme that a cable laying process is mainly completed by matching a cable laying machine, the cable laying machine comprises a laying rack, a material clamping unit and a material discharging unit, material passing holes are uniformly formed in the middle of the laying rack from left to right, the material clamping unit is arranged on the inner wall of the laying rack, and the material discharging unit is arranged at the left end of the laying rack through a bearing, wherein:
lay the frame including laying shell, transmission shaft, removal wheel and a gear, wherein: lay the shell middle part from left to right and evenly seted up the punishment in advance hole, lay the shell on the lower extreme inner wall symmetry seted up the fixed slot, the transmission shaft passes through bearing bilateral symmetry and installs on the fixed slot in the front and back end inner wall, left side transmission shaft and right side transmission shaft are connected through the belt drive, it establishes on the transmission shaft front and back end outer wall through flange structure symmetrical sleeve to remove the wheel, it has seted up the arc wall to lay shell lower extreme removal wheel department, and left side transmission shaft front end extends to and lays the shell outside and overlaps through flange structure and be.
The material clamping unit comprises a transmission motor, a linkage shaft, a second gear and a conveying branch chain, wherein: the driving motor is installed on laying shell rear end outer wall through motor cabinet longitudinal symmetry, and the driving motor output shaft has the universal driving shaft through the splined connection, and the universal driving shaft other end is installed on laying shell front end inner wall through the bearing, and the universal driving shaft is installed on laying shell inner wall through bearing bilateral symmetry, is connected through the belt drive between left side universal driving shaft and the right side universal driving shaft, and wherein, be equipped with No. two gears through flange structure cover on the downside universal driving shaft front end outer wall, No. two gears mesh with a gear mutually.
The blowing unit includes hinge rod, blowing shell, pivot, removal roller, location cylinder, reset spring pole and combs the branch chain, wherein: the hinge rod is vertically symmetrical and arranged on the outer wall of the middle of the right end of the discharging shell through a bearing, the other end of the hinge rod is arranged on the outer wall of the middle of the left end of the laying shell through a bearing, a linkage through hole is formed in the middle of the discharging shell from front to back, a first T-shaped groove and a second T-shaped groove are sequentially formed in the upper end of the linkage through hole in the discharging shell from front to back, wherein the first T-shaped groove is symmetrically arranged on the front side and the back side of the second T-shaped groove, a connecting groove is formed in the lower end of the linkage through hole from front to back, a rotating shaft is arranged on the inner side walls of the lower sides of the front end and the back end of the discharging shell through a bearing, a moving roller is symmetrically sleeved on the outer wall of a rotating shaft through a flange.
The cable laying process specifically comprises the following steps:
s1, cable placement: placing a cable to be laid into the material passing hole;
s2, adjusting the distance: the transmission motor is turned on, an output shaft of the transmission motor drives the linkage shaft to rotate, the linkage shaft drives the first gear to rotate through the second gear, and the first gear drives the movable wheel to rotate through the transmission shaft; the universal driving shaft drives the conveying branch chain to rotate, and the distance of the conveying branch chain is adjusted according to the diameter of the cable;
s3, carding and laying: and opening the positioning cylinder, pushing the positioning cylinder to be matched with the carding branched chain to move, and clamping the cable by the carding branched chain to comb, so that the laying is completed.
As a preferred technical scheme of the present invention, the conveying branched chain comprises a conveying roller, a conveying belt, a linkage block, a transmission cylinder, a stopper, an execution feeler lever, an execution roller and a limiting lever, wherein: the conveying roller passes through the flange structure and evenly overlaps from the front to the back along the universal driving shaft and establishes on the universal driving shaft outer wall, all the cover is equipped with the conveyer belt on left side conveying roller and the right side conveying roller outer wall, evenly be provided with the linkage piece on the conveyer belt outer wall, the dog is installed on the conveying roller inside wall, and the dog other end is provided with the transmission cylinder, it installs at transmission cylinder telescopic link end to carry out the feeler lever through bearing upper and lower symmetry, spacing spout has been seted up at the execution feeler lever middle part, it is connected with the execution roller to carry out the feeler lever other end through the bearing, execution roller and conveyer belt inside wall sliding connection, bearing sliding connection is passed through.
As a preferred technical scheme of the invention, the carding branched chain comprises a supporting column, a U-shaped frame, a telescopic plate, a connecting rod and an actuating rod, wherein: the expansion plate upper end is connected with location cylinder telescopic link and reset spring pole, follow the expansion plate from the front to the back seted up with support column matched with connecting hole, the support column evenly sets up on blowing shell upper end inner wall from the front to the back, the support column other end is connected at U type frame upper end middle part, and support column sliding connection is in the connecting hole, the connecting rod passes through the bearing setting on expansion plate lower extreme outer wall, and the connecting rod symmetry sets up both sides around U type frame, the connecting rod other end is connected with the execution pole through the bearing, the execution pole middle part is passed through the bearing setting and is put up the lower extreme at U type.
As a preferred technical scheme of the invention, the linkage block is of a trapezoidal structure, and the outer side wall of the linkage block is provided with an arc groove convenient for conveying.
As a preferable technical scheme of the invention, the tail end of the actuating rod is of an arc-shaped structure, and balls for reducing friction are symmetrically arranged on the inner side wall of the lower part of the middle part of the actuating rod in a front-back mode.
As a preferable technical scheme of the invention, the supporting column is arranged in a staggered manner with the first T-shaped groove and the second T-shaped groove.
Three beneficial effects
The invention greatly improves the cable laying treatment:
firstly, the clamping unit is additionally arranged on the basis of the laying rack, the plurality of material passing holes and the corresponding conveying branched chains are formed in the clamping unit, and a plurality of cables can be effectively and simultaneously laid in the laying process, so that unnecessary workload is reduced, the cutting and rubbing of the cables are reduced, and potential safety hazards are reduced.
The feeding unit is added, and when the cables are laid for the second time through the clamping unit, the cables are combed by the feeding unit, so that the neatness of the laid cables is guaranteed, the cables are prevented from being wound, and the working efficiency is improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a process flow diagram of the present invention.
Fig. 2 is a front sectional view of the present invention.
Fig. 3 is a sectional view taken along line a-a of fig. 2 of the present invention.
Fig. 4 is a sectional view taken along line B-B of fig. 2 of the present invention.
Fig. 5 is a partial enlarged view of the present invention at C of fig. 2.
Fig. 6 is a partial enlarged view of the invention at D of fig. 3.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
A cable laying process as shown in fig. 1 to 6, which is mainly completed by a cable laying machine, wherein the cable laying machine comprises a laying rack 1, a material clamping unit 2 and a material placing unit 3, material passing holes 11 are uniformly formed in the middle of the laying rack 1 from left to right, the material clamping unit 2 is arranged on the inner wall of the laying rack 1, and the material placing unit 3 is arranged at the left end of the laying rack 1 through a bearing, wherein:
the laying frame 1 comprises a laying shell 12, a transmission shaft 13, a moving wheel 14 and a first gear 15, wherein: the middle part of the laying shell 12 is uniformly provided with material passing holes 11 from left to right, the inner walls of the upper end and the lower end of the laying shell 12 are symmetrically provided with fixing grooves 121, transmission shafts 13 are symmetrically arranged on the inner walls of the front end and the rear end in the fixing grooves 121 from left to right through bearings, the left transmission shaft 13 and the right transmission shaft 13 are connected through belt transmission, moving wheels 14 are symmetrically sleeved on the outer walls of the front end and the rear end of the transmission shafts 13 through flange structures, the lower end of the laying shell 12 is provided with arc-shaped grooves at the moving wheels 14, and the front end of the left transmission shaft 13 extends; during specific work, the first gear 15 drives the moving wheel 14 to rotate through the transmission shaft 13, so that the laying device is moved to a construction road section.
The material clamping unit 2 comprises a transmission motor 21, a linkage shaft 22, a second gear 23 and a conveying branch chain 24, wherein: the transmission motor 21 is vertically and symmetrically arranged on the outer wall of the rear end of the laying shell 12 through a motor base, an output shaft of the transmission motor 21 is connected with a linkage shaft 22 through a spline, the other end of the linkage shaft 22 is arranged on the inner wall of the front end of the laying shell 12 through a bearing, the linkage shaft 22 is bilaterally and symmetrically arranged on the inner wall of the laying shell 12 through the bearing, the linkage shaft 22 on the left side and the linkage shaft 22 on the right side are connected through belt transmission, wherein a second gear 23 is sleeved on the outer wall of the front end of the lower linkage shaft 22 through a flange structure, and the second gear 23 is meshed with the first; when the device works specifically, the transmission motor 21 is turned on, the output shaft of the transmission motor 21 drives the linkage shaft 22 to rotate, the linkage shaft 22 drives the first gear 15 to rotate through the second gear 26, and the first gear 15 drives the movable wheel 14 to rotate through the transmission shaft 13.
The conveying branched chain 24 comprises a conveying roller 241, a conveying belt 242, a linkage block 243, a transmission cylinder 244, a stop block 245, an execution contact rod 246, an execution roller 247 and a limiting rod 248, wherein: the conveying roller 241 is uniformly sleeved on the outer wall of the linkage shaft 22 from front to back along the linkage shaft 22 through a flange structure, the conveying belts 242 are sleeved on the outer walls of the left conveying roller 241 and the right conveying roller 241, the linkage blocks 243 are uniformly arranged on the outer wall of the conveying belt 242, the stoppers 245 are arranged on the inner side wall of the conveying roller 241, the other ends of the stoppers 245 are provided with the transmission cylinders 244, the execution contact rods 246 are symmetrically arranged at the tail ends of the telescopic rods of the transmission cylinders 244 up and down through bearings, the middle parts of the execution contact rods 246 are provided with limit chutes 2461, the other ends of the execution contact rods 246 are connected with execution rollers 247 through bearings, the execution rollers 247 are slidably connected with the inner side wall of the conveying belt 242, one ends of the limit rods 248 are; the linkage block 243 is of a trapezoidal structure, and the outer side wall of the linkage block 243 is provided with an arc groove 2431 convenient for conveying; during specific work, the linkage shaft 22 drives the conveying roller 241 to rotate, the conveying roller 241 drives the conveying belt 242 to move circumferentially, and the conveying belt 242 drives the linkage block 243 to move circumferentially; the transmission cylinder 244 is opened, the telescopic rod of the transmission cylinder 244 and the limiting rod 248 push the execution contact rod 246 to swing outwards through the bearing, the execution contact rod 246 pushes the conveying belt 242 through the execution roller 247, and therefore the distance of the conveying branch chain 24 is adjusted according to the diameter of the cable, and the cable is conveyed to the emptying unit 3 conveniently; after the work is finished, the telescopic rod of the transmission cylinder 244 is matched with the limiting rod 248 to reset and retract the execution contact rod 246 through the bearing.
The emptying unit 3 comprises a hinge rod 31, an emptying shell 32, a rotating shaft 33, a moving roller 34, a positioning cylinder 35, a return spring rod 36 and a carding branch chain 37, wherein: the hinge rod 31 is arranged on the outer wall of the middle part of the right end of the discharging shell 32 in an up-and-down symmetrical way through a bearing, the other end of the hinge rod 31 is arranged on the outer wall of the middle part of the left end of the laying shell 12 through a bearing, the middle part of the discharging shell 32 is provided with a linkage through hole 321 from front to back, the upper end of the linkage through hole 321 in the discharging shell 32 is sequentially provided with a first T-shaped groove 322 and a second T-shaped groove 323 from front to, wherein, a T type groove 322 symmetry sets up both sides around No. two T type grooves 323, the spread groove has been seted up from the front to the back to linkage through-hole 321 lower extreme, pivot 33 passes through the bearing and installs on blowing shell 32 front and back end downside inside walls, shift roller 34 passes through flange structure front and back symmetry cover and establishes on pivot 33 outer wall, location cylinder 35 sets up in a T type groove 322, reset spring pole 36 sets up in No. two T type grooves 323, location cylinder 35 telescopic link end and the 36 other ends of reset spring pole all are connected with carding branch 37.
During specific work, the rotating shaft 33 is matched with the moving roller 34 to move correspondingly under the action of the clamping unit 2; opening the positioning cylinder 35, and pushing the carding branched chain 37 by the positioning cylinder 35 to comb the cable; after the work is finished, the positioning cylinder 35 cooperates with the return spring rod 36 to return and retract the carding chain 37.
The carding chain 37 comprises a supporting pole 371, a U-shaped frame 372, a telescopic plate 373, a connecting rod 374 and an actuating rod 375, wherein: the support pillar 371 is staggered with the first T-shaped groove 322 and the second T-shaped groove 323; the upper end of the telescopic plate 373 is connected with a positioning cylinder 35 telescopic rod and a reset spring rod 36, a connecting hole 3731 matched with the support column 371 is formed along the telescopic plate 373 from front to back, the support column 371 is uniformly arranged on the inner wall of the upper end of the discharging shell 32 from front to back, the other end of the support column 371 is connected to the middle of the upper end of the U-shaped frame 372, the support column 371 is connected in the connecting hole 3731 in a sliding manner, the connecting rod 374 is arranged on the outer wall of the lower end of the telescopic plate 373 through a bearing, the connecting rods 374 are symmetrically arranged on the front side and the back side of the U-shaped frame 372, the other end of the connecting rod 374 is connected with an actuating; the tail end of the actuating rod 375 is of an arc-shaped structure, and balls for reducing friction are symmetrically arranged on the inner side wall of the lower middle part of the actuating rod 375 in a front-back mode; during specific work, the positioning cylinder 35 is matched with the supporting column 371 to push the telescopic plate 373 to move downwards, the connecting rod 374 is moved downwards under the action of the telescopic plate 373, meanwhile, the connecting rod 374 pushes the executing rod 375 to swing inwards through the bearing, so that a cable is clamped and combed, after work is completed, the positioning cylinder 35 is matched with the supporting column 371 to reset the connecting rod 374 through the telescopic plate 373, and meanwhile, the connecting rod 374 is pulled to reset through the bearing to swing outwards through the executing rod 375 to reset and retract.
The cable laying process specifically comprises the following steps:
s1, cable placement: the cable to be laid is placed in the material passing hole 11.
S2, adjusting the distance: the transmission motor 21 is turned on, the output shaft of the transmission motor 21 drives the linkage shaft 22 to rotate, the linkage shaft 22 drives the first gear 15 to rotate through the second gear 26, and the first gear 15 drives the movable wheel 14 to rotate through the transmission shaft 13; the universal driving shaft 22 drives the conveying roller 241 on the conveying branched chain 24 to rotate, and the conveying roller 241 drives the linkage block 243 to move circumferentially through the conveying belt 242; the transmission cylinder 244 is opened, the telescopic rod of the transmission cylinder 244 and the limiting rod 248 push the execution contact rod 246 to swing outwards through the bearing, the execution contact rod 246 pushes the conveying belt 242 through the execution roller 247, and therefore the distance of the conveying branch chain 24 is adjusted according to the diameter of the cable.
S3, carding and laying: the positioning cylinder 35 is opened, the positioning cylinder 35 pushes and cooperates with the supporting column 371 on the carding branched chain 37 to push the telescopic plate 373 to move downwards, the connecting rod 374 moves downwards under the action of the telescopic plate 373, meanwhile, the connecting rod 374 pushes the executing rod 375 to swing inwards through the bearing, the carding branched chain 37 clamps and combs cables, and laying is completed.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.