CN111799523A - Power battery disassembling production line and disassembling method based on cloud computing - Google Patents
Power battery disassembling production line and disassembling method based on cloud computing Download PDFInfo
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- CN111799523A CN111799523A CN202010650851.6A CN202010650851A CN111799523A CN 111799523 A CN111799523 A CN 111799523A CN 202010650851 A CN202010650851 A CN 202010650851A CN 111799523 A CN111799523 A CN 111799523A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 238000000034 method Methods 0.000 title claims description 40
- 238000012545 processing Methods 0.000 claims abstract description 38
- 238000012216 screening Methods 0.000 claims description 22
- 238000001514 detection method Methods 0.000 claims description 21
- 239000000463 material Substances 0.000 claims description 13
- 238000007599 discharging Methods 0.000 claims description 12
- 239000000843 powder Substances 0.000 claims description 12
- 238000000926 separation method Methods 0.000 claims description 10
- 229910052751 metal Inorganic materials 0.000 claims description 9
- 239000002184 metal Substances 0.000 claims description 9
- 239000000126 substance Substances 0.000 claims description 7
- 239000011888 foil Substances 0.000 claims description 6
- 239000002245 particle Substances 0.000 claims description 6
- 239000011883 electrode binding agent Substances 0.000 claims description 5
- 239000003792 electrolyte Substances 0.000 claims description 4
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims description 3
- 238000012544 monitoring process Methods 0.000 claims description 3
- 238000002791 soaking Methods 0.000 claims description 3
- 239000011780 sodium chloride Substances 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 208000028659 discharge Diseases 0.000 description 16
- 238000002386 leaching Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/54—Reclaiming serviceable parts of waste accumulators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B5/00—Operations not covered by a single other subclass or by a single other group in this subclass
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
- H04L67/125—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks involving control of end-device applications over a network
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/84—Recycling of batteries or fuel cells
Landscapes
- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Computing Systems (AREA)
- General Health & Medical Sciences (AREA)
- Medical Informatics (AREA)
- Computer Networks & Wireless Communication (AREA)
- Signal Processing (AREA)
- Primary Cells (AREA)
- Processing Of Solid Wastes (AREA)
- Secondary Cells (AREA)
Abstract
The invention provides a cloud-computing-based power battery disassembling production line which comprises a cloud processing system and at least one disassembling line connected with the cloud processing system, wherein the cloud processing system can acquire information from the disassembling line and issue a control instruction to the disassembling line, the production line can be intelligently adjusted through the operation of the cloud processing system, and the production efficiency can be improved.
Description
Technical Field
The invention relates to the field of battery disassembly, in particular to a cloud computing-based power battery disassembly production line and a disassembly method.
Background
After the power battery of the electric automobile is retired, partial materials and accessories can be recycled through disassembly. However, the disassembly process of the power battery is complex, the manual disassembly is completely adopted, the efficiency is low, and certain danger is caused to the safety of people. In addition, the specifications and types of power batteries are various, and the dismantling process for batteries of certain specifications and types is relatively limited.
Disclosure of Invention
The present invention is directed to solving at least one of the problems of the prior art. Therefore, the invention provides a power battery disassembling production line based on cloud computing.
The invention also provides a disassembling method applied to the power battery disassembling production line.
The cloud computing-based power battery dismantling production line comprises a cloud processing system and at least one dismantling line connected with the cloud processing system, wherein the cloud processing system can acquire information from the dismantling line and issue control instructions to the dismantling line, and the dismantling line comprises a battery information acquisition module, a discharge module, a module detection module, a module dismantling module, a battery cell detection module, a battery cell dismantling module, a separation module, a crushing module and a screening module; the battery information acquisition module acquires battery information and sends the battery information to a cloud processing system; the discharging module is used for discharging the battery; the module detection module detects whether the battery meets the echelon utilization standard; the module disassembling module is used for disassembling a module of the battery to obtain a battery core; the battery cell detection module detects whether the battery cell meets echelon utilization standards; the battery cell disassembling module is used for disassembling the battery cell; the separation module separates the battery cell into a positive electrode, a negative electrode and a diaphragm; the crushing module is used for crushing the positive electrode and the negative electrode obtained by separating the battery cell to obtain a crushed product; the screening module screens the disruption product.
The cloud computing-based power battery dismantling production line according to the embodiment of the first aspect of the invention has at least the following beneficial effects: the disassembly line is connected through the cloud processing system, so that information of the disassembly line can be uploaded to the cloud for calculation, and intelligent control is achieved.
According to some embodiments of the present invention, the cloud processing system includes an application layer, a support layer, a network layer, an access layer, and a sensing layer; the sensing layer collects information of a disassembly line and sends the information to an access layer, wherein the information comprises battery information, the access layer performs battery information matching and calculates to obtain an optimal disassembly process, and submits resource demand information to a network layer according to the optimal disassembly process, the network layer is connected with the disassembly line and a cloud processing system, the access layer is connected to the network layer, and the network layer is further connected with the supporting layer and the application layer; the application layer is directly connected with the disconnecting line and comprises a remote monitoring module, a process detection module and an intelligent control module; the supporting layer comprises a data service module, a communication service module and an application service module, wherein the data service module stores battery information, corresponding relation information of required materials and batteries and material information.
According to some embodiments of the invention, the battery cell disassembling module comprises a cutting mechanism and a push rod mechanism, the cutting mechanism cuts two ends of the battery, and the push rod mechanism pushes out an inner core of the cut battery to be separated from the outer shell.
According to some embodiments of the invention, the screening module comprises at least one of a magnetic screening mechanism, a pneumatic screening mechanism, an aperture screening mechanism.
The cloud computing-based power battery dismantling method is used for the battery dismantling production line in the embodiment of the first aspect, wherein the battery information acquisition module scans a battery code, acquires battery information and uploads the battery information to the cloud processing system; the cloud processing system judges whether manual disassembly or automatic disassembly is adopted according to the acquired battery information; discharging by adopting the discharging module; detecting whether the battery meets the echelon utilization standard or not by using a module detection module; the module disassembling module is used for disassembling a module of the battery to obtain a battery core; the battery cell detection module detects whether the battery cell meets echelon utilization standards; the battery cell disassembling module is used for disassembling the battery cell; the separation module separates the battery cell into a positive electrode, a negative electrode and a diaphragm; the crushing module is used for crushing the positive electrode and the negative electrode obtained by separating the battery cell to obtain a crushed product; the screening module screens the crushed products; and the cloud processing system calculates according to the information acquired from the dismantling line and sends a control instruction to the dismantling line.
The equipment assembly according to the embodiment of the second aspect of the invention has at least the following advantages: and the information is sent to a cloud processing system, so that the wires can be conveniently disassembled for control.
According to some embodiments of the invention, the crushing module performs primary crushing and secondary crushing on the positive electrode and the negative electrode of the battery.
According to some embodiments of the invention, the preliminary crushing comprises: and crushing the positive electrode and the negative electrode obtained by separating the battery core by the separation module to obtain a primary product, pyrolyzing the primary product, and removing the electrolyte, the positive and negative electrode binders and the organic matters adsorbed on the surfaces of the positive electrode and the negative electrode to obtain metal foils, positive electrode powder and negative electrode powder.
According to some embodiments of the invention, the re-crushing comprises: so that the particle sizes of the metal foil, the positive electrode powder and the negative electrode powder are reduced.
According to some embodiments of the invention, the discharge module discharges using a chemical discharge method or a physical discharge method; wherein the chemical discharge method comprises: soaking the power battery in a container filled with conductive saline water; the physical discharge method comprises: and the anode and the cathode of the battery are connected through the series resistor to release the energy in the battery.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Detailed Description
Reference will now be made in detail to the embodiments of the present invention, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The following examples are illustrative only and are not to be construed as limiting the invention.
In the description of the present invention, it is to be understood that the positional descriptions referred to, for example, the positional or positional relationships indicated above, below, inside, outside, etc., are positional or positional relationships only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
In the description of the present invention, unless otherwise explicitly defined, terms such as set, mounted, connected, assembled, matched and the like should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the terms in the present invention by combining the specific contents of the technical solutions.
According to the embodiment of the first aspect of the application, the cloud processing system and the at least one disassembly line connected with the cloud processing system can acquire information from the disassembly line and issue a control instruction to the disassembly line. It is understood that the number of the detaching lines may be one or more. The disassembling line comprises a battery information acquisition module, a discharging module, a module detection module, a module disassembling module, an electric core detection module, an electric core disassembling module, a separating module, a crushing module and a screening module. The battery information acquisition module acquires battery information and sends the battery information to the cloud processing system, for example, the battery information acquisition module may acquire the battery information by scanning a battery barcode. The discharging module discharges the battery. In order to prevent the release of residual electric quantity in the subsequent disassembling and crushing links, a large amount of heat is generated to reduce the service life of equipment, explosion can be caused in severe cases, and safety problems are brought to workshop operators, and battery discharge treatment needs to be carried out before disassembling. The module detection module detects whether the battery meets the echelon utilization standard, for example, the battery module is subjected to complementary energy and cycle life detection. If the result module that module detection module detected does not satisfy echelon utilization standard, then the module is disassembled the module of module to the battery and is disassembled, acquires electric core. The battery cell detection module detects whether the battery cell meets the echelon utilization standard; and if the battery cell does not meet the echelon utilization standard, the battery cell disassembling module is used for disassembling the battery cell. The separation module separates the battery core into a positive electrode, a negative electrode and a diaphragm, wherein the diaphragm can be directly utilized, and the positive electrode and the negative electrode need to be further processed. The crushing module is used for crushing the positive electrode and the negative electrode obtained by separating the battery cell to obtain a crushed product; and the screening module screens the crushed product.
According to some embodiments of the present invention, a cloud processing system includes an application layer, a support layer, a network layer, an access layer, and a sensing layer; the sensing layer collects information of a disassembly line and sends the information to the access layer, wherein the information comprises battery information, the access layer performs battery information matching and calculates to obtain an optimal disassembly process, and submits resource demand information to the network layer according to the optimal disassembly process, the network layer is connected with the disassembly line and the cloud processing system, the access layer is connected to the network layer, and the network layer is further connected with the supporting layer and the application layer; the application layer is directly connected with the disconnecting line and comprises a remote monitoring module, a process detection module and an intelligent control module; the supporting layer comprises a data service module, a communication service module and an application service module, wherein the data service module stores battery information, corresponding relation information of required materials and batteries and material information.
In some embodiments, the cloud processing system solves the equations (1), (2), (3) below:
wherein s ismiThe using time (unit: h), c) of the mth equipment required by the process for disassembling the product iniThe amount (unit: kg) of the nth material required by the process for disassembling the product i, eoiThe amount (unit: kg) of the No. o energy used in the process for disassembling the product i, Cnj、EojIs a preset threshold value. The equation is solved through the cloud processing system, so that time, materials and energy can be saved.
According to some embodiments of the invention, the battery cell disassembling module comprises a cutting mechanism and a push rod mechanism, the cutting mechanism cuts two ends of the battery, and the push rod mechanism pushes out an inner core of the cut battery to be separated from the outer shell. The battery core and the battery can be detached through the battery core disassembling module.
In some embodiments, the screening module comprises at least one of a magnetic screening mechanism, a pneumatic screening mechanism, an aperture screening mechanism. The metal aluminum and the metal copper can be separated out and the graphite can be recycled through a screening module.
According to the embodiment of the second aspect of the application, a power battery disassembling method based on cloud computing is applied to the battery disassembling production line of the embodiment of the first aspect of the application, and comprises a battery information acquisition module, a cloud processing system and a cloud processing system, wherein the battery information acquisition module scans a battery code, acquires battery information and uploads the battery information to the cloud processing system; the cloud processing system judges whether manual disassembly or automatic disassembly is adopted according to the acquired battery information; discharging by adopting a discharging module; detecting whether the battery meets the echelon utilization standard or not by using a module detection module; the module disassembling module is used for disassembling a module of the battery to obtain a battery core; the battery cell detection module detects whether the battery cell meets the echelon utilization standard; the battery cell disassembling module is used for disassembling the battery cell; the separation module separates the battery cell into a positive electrode, a negative electrode and a diaphragm; the crushing module is used for crushing the positive electrode and the negative electrode obtained by separating the battery cell to obtain a crushed product; the screening module screens the crushed products; the leaching module carries out chemical leaching treatment on the product screened by the screening module; and the cloud processing system calculates according to the information acquired from the dismantling line and sends a control instruction to the dismantling line.
In some embodiments, the crushing module performs primary crushing and secondary crushing on the positive electrode and the negative electrode of the battery. The two-step crushing method can more sufficiently crush the positive electrode and the negative electrode.
In some embodiments, the preliminary breaking comprises: and crushing the positive electrode and the negative electrode obtained by separating the battery core by the separation module to obtain a primary product, pyrolyzing the primary product, and removing the electrolyte, the positive electrode binder and the negative electrode binder adsorbed on the surfaces of the positive electrode and the negative electrode, and the organic matter to obtain metal foil, positive electrode powder and negative electrode powder. The preliminary crushing may result in a preliminary product, ready for a further crushing.
In some embodiments, the re-crushing comprises: the particle sizes of the metal foil, the anode powder and the cathode powder are reduced. During the process of reducing the particle size of the material, valuable metals are dissociated from the material. The particle size of the crushed product is too large, so that the materials are not fully dissociated, and the recovery efficiency is low. The particle size of the crushed product is too small, which can make sorting difficult during subsequent processing. The material can be crushed again to reach the proper granularity.
In some embodiments, the discharge module discharges using a chemical discharge method or a physical discharge method; wherein, the chemical discharge method comprises: soaking the power battery in a container filled with conductive saline water; the physical discharge method comprises: the anode and the cathode of the battery are connected through the series resistor to release the energy in the battery. The discharging module discharges electricity, so that the safety of the subsequent disassembling process can be ensured.
The embodiments of the present invention have been described in detail, but the present invention is not limited to the embodiments, and various changes can be made without departing from the gist of the present invention within the knowledge of those skilled in the art.
Claims (9)
1. Power battery disassembling production line based on cloud computing, its characterized in that, including high in the clouds processing system and with at least one disassembling line that high in the clouds processing system is connected, high in the clouds processing system can follow disassemble the line and acquire information and right disassemble the line and issue control command, disassemble the line and include:
the system comprises a battery information acquisition module, a cloud processing system and a data processing module, wherein the battery information acquisition module acquires battery information and sends the battery information to the cloud processing system;
a discharging module that discharges a battery;
a module detection module that detects whether the battery meets a echelon utilization standard;
the module disassembling module is used for disassembling the module of the battery to obtain a battery core;
the battery cell detection module is used for detecting whether the battery cell meets the echelon utilization standard or not;
the battery cell disassembling module is used for disassembling the battery cell;
a separation module that separates the battery cell into a positive electrode, a negative electrode, and a separator;
the crushing module is used for crushing the positive electrode and the negative electrode obtained by separating the battery cell to obtain a crushed product;
a screening module that screens the disruption product.
2. The battery disassembling production line of claim 1, wherein the cloud processing system comprises an application layer, a support layer, a network layer, an access layer and a sensing layer; the sensing layer collects information of the disassembled line and sends the information of the disassembled line to an access layer, wherein the information of the disassembled line comprises battery information, the access layer performs battery information matching and calculates to obtain an optimal disassembling process, and submits resource demand information to a network layer according to the optimal disassembling process, the network layer is connected with the disassembled line and the cloud processing system, the access layer is connected to the network layer, and the network layer is further connected with the supporting layer and the application layer; the application layer is directly connected with the disconnecting line and comprises a remote monitoring module, a process detection module and an intelligent control module; the supporting layer comprises a data service module, a communication service module and an application service module, wherein the data service module stores battery information, corresponding relation information of required materials and batteries and material information.
3. The battery disassembling production line of claim 1, wherein the battery core disassembling module includes a cutting mechanism and a pushing rod mechanism, the cutting mechanism cuts two ends of the battery, and the pushing rod mechanism pushes out an inner core of the battery after cutting and separates the inner core from a casing.
4. The battery dismantling line of any one of claims 1, wherein the screening module comprises at least one of a magnetic screening mechanism, a pneumatic screening mechanism, and an aperture screening mechanism.
5. A cloud computing-based power battery dismantling method for the battery dismantling production line of claims 1-4, comprising:
the battery information acquisition module scans a battery code, acquires battery information and uploads the battery information to the cloud processing system;
the cloud processing system judges whether manual disassembly or automatic disassembly is adopted according to the acquired battery information;
discharging by adopting the discharging module;
detecting whether the battery meets the echelon utilization standard or not by using a module detection module;
the module disassembling module is used for disassembling a module of the battery to obtain a battery core;
the battery cell detection module detects whether the battery cell of the battery meets a echelon utilization standard;
the battery cell disassembling module is used for disassembling the battery cell;
the separation module separates the battery cell into a positive electrode, a negative electrode and a diaphragm;
the crushing module is used for crushing the positive electrode and the negative electrode obtained by separating the battery cell to obtain a crushed product;
the screening module screens the crushed product.
6. The power battery disassembling method according to claim 5, wherein the crushing module performs primary crushing and secondary crushing on the positive electrode and the negative electrode of the battery.
7. The method for disassembling the power battery according to claim 6, wherein: the preliminary crushing comprises:
and crushing the positive electrode and the negative electrode obtained by separating the battery core by the separation module to obtain a primary product, pyrolyzing the primary product, and removing the electrolyte adsorbed on the surface of the positive electrode, the electrolyte adsorbed on the surface of the negative electrode, a positive electrode binder and a negative electrode binder, so as to obtain metal foil, positive electrode powder and negative electrode powder.
8. The power cell disassembly method of claim 7, wherein the re-crushing comprises:
so that the particle sizes of the metal foil, the positive electrode powder and the negative electrode powder are reduced.
9. The power battery disassembling method according to claim 5, wherein: the discharge module discharges by adopting a chemical discharge method or a physical discharge method; wherein,
the chemical discharge method includes: soaking the battery in a container filled with conductive saline water;
the physical discharge method comprises: switching on the positive and negative electrodes of the battery releases energy within the battery through a series resistance.
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