CN112558568A - Raw rubber automatic production line information visualization system based on DCS data acquisition - Google Patents
Raw rubber automatic production line information visualization system based on DCS data acquisition Download PDFInfo
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 36
- 238000012800 visualization Methods 0.000 title claims abstract description 18
- 230000005540 biological transmission Effects 0.000 claims abstract description 31
- 238000012545 processing Methods 0.000 claims abstract description 29
- 238000004458 analytical method Methods 0.000 claims description 3
- 239000002966 varnish Substances 0.000 claims description 3
- 230000008447 perception Effects 0.000 claims 1
- 238000012544 monitoring process Methods 0.000 abstract description 5
- 230000008859 change Effects 0.000 abstract description 3
- 238000010276 construction Methods 0.000 abstract description 3
- 238000010092 rubber production Methods 0.000 abstract description 3
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- 238000012824 chemical production Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 231100000869 headache Toxicity 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
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- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4183—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention discloses a raw rubber automatic production line information visualization system based on DCS data acquisition, which comprises a field sensing layer, a data transmission layer, a data processing and logical operation layer and an application layer, wherein the field sensing layer consists of a plurality of field DCS sensors; the data transmission layer consists of a wireless transmission module; the data processing and logical operation layer consists of a data processing module, a message queue server, a Web server, a cache server, a database server and a local operation server; the application layer is composed of a computer terminal of a browser end. The system can realize online monitoring and early warning of each point location in the automatic raw rubber production line, avoids safety accidents, has the functions of real-time data display, point location data change trend, historical data query and the like, is visual, reduces the investment construction and operation and maintenance cost of enterprises, and facilitates the managers of the enterprises to master the data information change condition of the automatic raw rubber production line in real time.
Description
Technical Field
The invention relates to the technical field of raw rubber automatic production line information visualization, in particular to a raw rubber automatic production line information visualization system based on DCS data acquisition.
Background
In the production flow of chemical enterprises, the informatization of production line production data is low, and many data related to personnel safety still depend on manual empirical observation. Has a great deal of potential safety hazard, is not easy to be perceived and has extremely high danger. In the chemical production industry of China, safety accidents caused by excessive or small addition of related materials on a production line frequently occur, and accident personnel are slightly headache, nausea and injury, and are seriously dead. Once dangerous events occur, life and property losses are brought to staff and enterprises, and serious negative social effects are generated.
Analyzing the accident occurrence reason: firstly, the safety consciousness of field operation maintainers is not in place; secondly, the management working process is disconnected; and thirdly, the monitoring and early warning means fall behind. Existing monitoring and early warning means also rely on empirical manual interpretation of production process data. Because the production line is labor intensive and the knowledge of the production personnel in the chemical field is low, the danger may not be realized yet and the accident happens. Therefore, there is a need for an information visualization system for an automatic raw rubber production line to prevent production accidents.
In order to solve the problem, the chinese patent CN201822249605.0 proposes an early warning device for production line quality abnormality, which sends out an alarm signal when a sensor detects that production line data is abnormal, so as to remind field personnel and prevent accidents to a certain extent. However, in the patent, the alarm means only exists in site alarm, and the remote data transmission storage and display functions are lacked.
Disclosure of Invention
The invention aims to provide a complete, systematic and advanced raw rubber automatic production line information visualization system based on DCS data acquisition, and aims to solve the problems that in the prior art, the functions are single, the application range is small, data information cannot be transmitted remotely, real-time parameters of each point of a production line cannot be mastered at any time and any place, and the like.
In order to achieve the purpose, the invention provides the following technical scheme: the raw rubber automatic production line information visualization system based on DCS data acquisition comprises a field sensing layer, a data transmission layer, a data processing and logical operation layer and an application layer, wherein the field sensing layer consists of a plurality of field DCS sensors; the data transmission layer consists of a wireless transmission module; the data processing and logical operation layer consists of a data processing module, a message queue server, a Web server, a cache server, a database server and a local operation server; the application layer consists of a computer terminal of a browser end;
the field DCS sensor is connected with the input end of the wireless transmission module, the output end of the wireless transmission module is connected with the data processing module, the output end of the data processing module is connected with the message queue server, the message queue server is connected with the Web server, the Web server temporarily stores data in the cache server, and meanwhile, the Web server establishes data connection with the database server, the local operation server and the computer terminal.
Preferably, the transmission protocol adopted by the wireless transmission module is one of MQTT, AMPQ and JMS.
Preferably, the data processing module uses Tomcat service as a carrier, and includes a TCP Server and an alarm data protocol analysis.
Preferably, the message queue server is one of RabbitMQ, ActiveMQ, RockketMQ and Kafka.
Preferably, the cache server is one of Redis, Memcache, Tair and Varnish.
Preferably, the alarm prompt of the computer terminal comprises a sensor site acousto-optic alarm, a page highlight and sound alarm and a mobile phone short message alarm.
Compared with the prior art, the invention has the following beneficial effects:
the raw rubber automatic production line information visualization system based on DCS data acquisition can realize online monitoring and early warning of each point position of a production line, when parameters acquired by a sensor reach a set alarm threshold value, a platform can send alarm prompts to related responsible personnel in various modes, safety accidents are avoided, and the whole system has the functions of real-time data display, data change trend of each flow of the production line, historical data query and the like; through advanced internet of things technology, the investment construction and operation and maintenance cost of enterprises is reduced, and enterprise managers can conveniently master detailed point positions of all flows of a production line in real time.
Drawings
FIG. 1 is a system block diagram of the present invention;
FIG. 2 is a system level architecture diagram of the present invention.
In the figure: 1. a field sensing layer; 101. a field DCS sensor; 2. a data transport layer; 201. a wireless transmission module; 3. a data processing and logic operation layer; 301. a data processing module; 302. a message queue server; 303. a Web server; 304. a cache server; 305. a database server; 306. a local run server; 4. an application layer; 401. and (4) a computer terminal.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, the raw rubber automatic production line information visualization system based on DCS data acquisition includes a field sensing layer 1, a data transmission layer 2, a data processing and logic operation layer 3 and an application layer 4, wherein the field sensing layer 1 is composed of a plurality of field DCS sensors 101; the data transmission layer 2 is composed of a wireless transmission module 201; the data processing and logical operation layer 3 is composed of a data processing module 301, a message queue server 302, a Web server 303, a cache server 304, a database server 305 and a local operation server 306; the application layer 4 is composed of a browser-side computer terminal 401.
The field DCS sensor 101 is connected with an input end of the wireless transmission module 201, an output end of the wireless transmission module 201 is connected with the data processing module 301, an output end of the data processing module 301 is connected with the message queue server 302, the message queue server 302 is connected with the Web server 303, the Web server 303 temporarily stores data in the cache server 304, and meanwhile, the Web server 303 establishes data connection with the database server 305, the local operation server 306 and the computer terminal 401.
In this embodiment, the on-site DCS sensor 101 is used to collect production process information of each point of the raw rubber automatic production line, and the deployment point of the sensor is an important process monitoring point of the production line, such as feeding, dewatering, polymerization, lowering, and the like.
In this embodiment, the transmission protocol adopted by the wireless transmission module 201 is one of MQTT, AMPQ, and JMS, and the wireless transmission module 201 is used to send data to the local operating server 306 in a wireless transmission manner.
In this embodiment, the data processing and logic operation layer 3 is deployed on the local operating Server 306, the data processing module 301 in the data processing and logic operation layer 3 uses Tomcat service as a carrier, and includes TCP Server and alarm data protocol analysis, the data processing module 301 can receive data sent by the wireless transmission module 201, and analyze and logic operate the data according to a communication protocol, the analyzed data is lost into the message queue Server 302, the message queue performs decoupling, buffering and peak clipping processing, the next step of data is delivered to the Web Server 303, the Web Server 303 receives the data and delivers the data to the cache Server 304, the data is stored into the database Server 305 at regular time, the frequent access times of the database are reduced, and the pressure of the database is reduced; the message queue server 302 is one of RabbitMQ, ActiveMQ, RocktetMQ and Kafka, and the cache server 304 is one of Redis, Memcache, Tair and Varnish.
In this embodiment, the alarm prompt of the computer terminal 401 at the browser end includes a sensor field sound-light alarm, a browser page vibration and sound alarm, a sound alarm at a computer client, and a mobile phone short message alarm, when in actual work, the computer terminal 401 at the browser end requests the Web server 303 for data, and after receiving the request, the Web server 303 reads data from the cache server 304 and the database server 305 respectively according to the real-time data request and the historical data request, and returns the data to the computer terminal 401 at the browser end, so that the real-time data and the historical data can be viewed on the computer, and the Web server 303 sends the alarm data to the computer terminal 401 to give an early warning in time.
The working principle is as follows: the raw rubber automatic production line information visualization system based on DCS data acquisition can monitor point position data of each flow of a raw rubber automatic production line in real time, and send alarm information in time when the point position data exceed the standard, so that personnel can take treatment measures in time to avoid accidents; the sensors are deployed in a wireless transmission mode, so that the construction difficulty and the deployment cost of networking can be greatly reduced; the safety, reliability and stability are ensured.
In summary, the following steps: the raw rubber automatic production line information visualization system based on DCS data acquisition adopts related technologies such as a wireless transmission module 201, a message queue server 302 and a cache server 304, acquires production line flow parameters by using an on-site DCS sensor 101 installed on a raw rubber automatic production line, deploys a data processing and logic operation layer 3 on a local operation server 306 for further processing operation, and timely sends real-time parameters and early warning information to the hands of workers, so that safety accidents are reduced.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. Raw rubber automation line information visualization system based on DCS data acquisition, including on-the-spot perception layer (1), data transmission layer (2), data processing and logical operation layer (3) and application layer (4), its characterized in that: the field sensing layer (1) is composed of a plurality of field DCS sensors (101); the data transmission layer (2) is composed of a wireless transmission module (201); the data processing and logical operation layer (3) is composed of a data processing module (301), a message queue server (302), a Web server (303), a cache server (304), a database server (305) and a local operation server (306); the application layer (4) is composed of a computer terminal (401) of a browser end;
the field DCS sensor (101) is connected with the input end of the wireless transmission module (201), the output end of the wireless transmission module (201) is connected with the data processing module (301), the output end of the data processing module (301) is connected with the message queue server (302), the message queue server (302) is connected with the Web server (303), the Web server (303) temporarily stores data in the cache server (304), and meanwhile, the Web server (303) is connected with the database server (305), the local operation server (306) and the computer terminal (401) in a data mode.
2. The raw rubber automatic production line information visualization system based on DCS data acquisition of claim 1, wherein: the transmission protocol adopted by the wireless transmission module (201) is one of MQTT, AMPQ and JMS.
3. The raw rubber automatic production line information visualization system based on DCS data acquisition of claim 1, wherein: the data processing module (301) uses Tomcat service as a carrier and comprises a TCP Server and an alarm data protocol analysis.
4. The raw rubber automatic production line information visualization system based on DCS data acquisition of claim 1, wherein: the message queue server (302) is one of RabbitMQ, ActiveMQ, RockketMQ and Kafka.
5. The raw rubber automatic production line information visualization system based on DCS data acquisition of claim 1, wherein: the cache server (304) is one of Redis, Memcache, Tair and Varnish.
6. The raw rubber automatic production line information visualization system based on DCS data acquisition of claim 1, wherein: the alarm prompt of the computer terminal (401) comprises a sensor site acousto-optic alarm, a page highlight and sound alarm and a mobile phone short message alarm.
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| CN202011441691.0A CN112558568A (en) | 2020-12-08 | 2020-12-08 | Raw rubber automatic production line information visualization system based on DCS data acquisition |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114488968A (en) * | 2021-12-13 | 2022-05-13 | 浙江中控技术股份有限公司 | DCS (distributed control system) and palm terminal based automatic production method and system |
| US11531329B1 (en) | 2021-08-19 | 2022-12-20 | Ford Global Technologies, Llc | Predictive maintenance systems and methods of a manufacturing environment |
| CN116243672A (en) * | 2023-04-10 | 2023-06-09 | 佛山东柳自动化科技有限公司 | Production line data visualization system of air source heat pump |
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