CN111776700A - Material transfer device for assembly line - Google Patents
Material transfer device for assembly line Download PDFInfo
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- CN111776700A CN111776700A CN202010639680.7A CN202010639680A CN111776700A CN 111776700 A CN111776700 A CN 111776700A CN 202010639680 A CN202010639680 A CN 202010639680A CN 111776700 A CN111776700 A CN 111776700A
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- plate
- conveyor belt
- transfer device
- fixed
- transfer platform
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
Abstract
The invention is suitable for the technical field of automation equipment, and provides a material transfer device for a production line, which comprises a first transfer platform and a second transfer platform which are vertically connected, wherein a first conveyor belt is installed in the first transfer platform, a second conveyor belt is installed in the second transfer platform, and the head end of the first conveyor belt is connected with a material buffer mechanism; a transverse frame plate is arranged above the first conveyor belt, a detection and judgment mechanism, a turnover mechanism and a rotating mechanism are sequentially arranged on the lower surface of the top of the transverse frame plate, and the detection and judgment mechanism is arranged on one side close to the head end of the first conveyor belt; an adjustable material positioning mechanism is arranged above the second conveyor belt. The invention aims at the problems of disorder and easy accumulation of materials during transfer, and is particularly provided with a detection and judgment mechanism, a turnover mechanism and a rotating mechanism, so that the reversed materials can be corrected to be at the position angle required by the next processing point, and the next operation can be carried out smoothly.
Description
Technical Field
The invention belongs to the technical field of automation equipment, and particularly relates to a material transfer device for a production line.
Background
The assembly line is also called an assembly line, and is an industrial production mode. With the development of science and technology and the progress of technology, mechanical equipment gradually replaces manual labor, the production efficiency is fundamentally improved in the industrialization process, the labor cost is reduced, the production line can integrate the production process, the expandability is high, and the production cost can be saved.
In order to help the normal operation of the assembly line not to be interrupted, when the production and processing steps are too many, a material transfer device is needed, the material which completes the previous step can be transported to the next step, or the finished product which is completed by processing is transferred to packaging, manual operation is not needed, and comprehensive automation is realized.
However, the transfer device in the prior art is prone to material accumulation during use, is placed in a skew manner during transfer, and is prone to disordering the processing process of the next step.
Disclosure of Invention
The invention aims to provide a material transfer device for a production line, which aims to solve the problems that materials are easy to stack out of sequence during transfer, the positions and the directions are disordered, and the subsequent processing process is influenced in the prior art.
The embodiment of the invention is realized in such a way that the material transfer device for the assembly line comprises a first transfer platform and a second transfer platform which are vertically connected, wherein a first conveyor belt is installed in the first transfer platform, a second conveyor belt is installed in the second transfer platform, and the head end of the first conveyor belt is connected with a material buffer mechanism;
a transverse frame plate is arranged above the first conveyor belt, a detection and judgment mechanism, a turnover mechanism and a rotating mechanism are sequentially arranged on the lower surface of the top of the transverse frame plate, and the detection and judgment mechanism is arranged on one side close to the head end of the first conveyor belt;
an adjustable material positioning mechanism is arranged above the second conveyor belt.
As a further scheme of the invention: the material buffering mechanism comprises a buffering plate, and a buffering cushion is arranged on the upper surface of the buffering plate;
the bottom of buffer board is passed through the mount pad and is rotated and install the front side of first conveyer belt head end, the rear side of buffer board is fixed with the push rod, the other end of push rod is articulated with first hydraulic stretching push arm, the other end of first hydraulic stretching push arm is connected on the lateral wall of first transfer platform.
As a further scheme of the invention: the detection and judgment mechanism comprises three image acquisition devices, and the three image acquisition devices are respectively arranged on the lower surface of the top of the transverse frame plate and the left and right inner walls of the transverse frame plate;
the image acquisition equipment is respectively and electrically connected with the input end of the central processing controller, and the output end of the central processing controller is respectively and electrically connected with the first conveyor belt, the turnover mechanism and the rotating mechanism.
As a further scheme of the invention: the turnover mechanism comprises second automatic telescopic rods which are symmetrically arranged at the left and right sides, grab buckets are symmetrically hinged to the tops of the two second automatic telescopic rods, and second hydraulic telescopic push arms are hinged to the inner walls of the two grab buckets;
the second automatic telescopic rod on one side is fixedly connected with a second rotating shaft, the second rotating shaft is in driving connection with the output end of a second motor, and the second motor is installed on the rear side wall of the transverse frame plate;
and the second automatic telescopic rod on the other side is rotatably arranged on the front inner wall of the transverse frame plate through a movable rotating shaft.
As a further scheme of the invention: the rotary mechanism comprises a first motor arranged at the top of the cross frame plate, the output end of the first motor is connected with a first rotating shaft through a coupler in a driving mode, a clamping plate is fixed to the top of the first rotating shaft, a first automatic telescopic rod is installed on the left inner wall and the right inner wall of the clamping plate, and a supporting plate is fixed to the top of the first automatic telescopic rod.
As a further scheme of the invention: the upper surface of the first transfer platform is provided with a material pushing mechanism, and the material pushing mechanism corresponds to the second conveyor belt in position;
the pushing mechanism comprises a first fixing plate, a third automatic telescopic rod is fixed on the inner wall of the second conveying belt close to the first fixing plate, and a push plate is fixed at the top of the third automatic telescopic rod.
As a further scheme of the invention: the adjustable material positioning mechanism comprises two limiting plates which are symmetrically arranged, one end of each limiting plate is rotatably arranged above the head end of the second conveying belt, and the other end of each limiting plate is connected with an adjustable assembly;
the adjustable component comprises a second fixing plate, the second fixing plate is fixed to the upper surface of the second transfer table, the second fixing plate is close to a third hydraulic telescopic pushing arm which is hinged to the inner wall of the second conveyor belt, and the other end of the third hydraulic telescopic pushing arm is hinged to the limiting plate.
As a further scheme of the invention: hydraulic telescopic oil cylinders are fixed at the bottoms of the first transfer platform and the second transfer platform, and bottom plates are fixed at the bottoms of the hydraulic telescopic oil cylinders;
the bottom end of the bottom plate is provided with a groove, a rotating seat is fixed in the groove, the bottom of the rotating seat is rotatably installed in a wheel frame, and wheels are rotatably installed in the wheel frame through axles.
Compared with the prior art, the invention has the beneficial effects that: this a material transfer device for assembly line, can shift the material to another processing station department from a processing station department, through setting up first transfer platform and the perpendicular connection of second transfer platform, can change the traffic direction of assembly line, the length that assembly line machinery put and occupy has been reduced, whole journey need not manual operation, the machining efficiency of assembly line has been showing and is improving, and chaotic when transporting to the material, the easy accumulational problem, be provided with the detection and judge mechanism very much, tilting mechanism and rotary mechanism, can correct the position angle that next processing point needs with the material that reverses, make things convenient for going on smoothly of next operation, be provided with adjustable material positioning mechanism on the second conveyer belt, can prescribe a limit to the position of material on the second conveyer belt, make it on one step orderly entering.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention.
Fig. 1 is a schematic structural diagram of a material transfer device for a flow line.
Fig. 2 is a front cross-sectional view of a bottom plate in a material transfer device for a flow line.
Fig. 3 is an enlarged schematic view of a portion a in fig. 1.
Fig. 4 is a left side view of a cross frame plate in a material transfer device for a flow line.
Fig. 5 is a right side view of a cross frame plate in a material transfer device for a flow line.
Fig. 6 is a top view of a flipper mechanism in a material transfer device for a flow line.
In the figure: 1-a first transfer table, 2-a second transfer table, 3-a first conveyor belt, 4-a second conveyor belt, 5-a hydraulic telescopic cylinder, 6-a base plate, 7-a groove, 8-a rotating seat, 9-a wheel frame, 10-an axle, 11-a wheel, 12-a buffer plate, 13-a buffer pad, 14-a push rod, 15-a first hydraulic telescopic push arm, 16-a mounting seat, 17-a cross frame plate, 18-an image acquisition device, 19-a central processing controller, 20-a first motor, 21-a first rotating shaft, 22-a clamping plate, 23-a first automatic telescopic rod, 24-a resisting plate, 25-a second motor, 26-a second rotating shaft, 27-a second automatic telescopic rod, 28-a grab bucket, 29-a second hydraulic telescopic push arm, 30-a movable rotating shaft, 31-a first fixing plate, 32-a third automatic telescopic rod, 33-a push plate, 34-a limiting plate, 35-a second fixing plate and 36-a third hydraulic telescopic push arm.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Specific implementations of the present invention are described in detail below with reference to specific embodiments.
Example 1
As shown in fig. 1, an embodiment of the present invention provides a material transfer device for a production line, where the material transfer device includes a first transfer platform 1 and a second transfer platform 2 that are vertically connected, a first conveyor belt 3 is installed in the first transfer platform 1, a second conveyor belt 4 is installed in the second transfer platform 2, and a material buffering mechanism is connected to a head end of the first conveyor belt 3; a transverse frame plate 17 is mounted above the first conveyor belt 3, a detection and judgment mechanism, a turnover mechanism and a rotating mechanism are sequentially mounted on the lower surface of the top of the transverse frame plate 17, and the detection and judgment mechanism is mounted on one side close to the head end of the first conveyor belt 3; an adjustable material positioning mechanism is arranged above the second conveyor belt 4.
This a material transfer device for assembly line, can shift the material from a processing position to another processing position, through setting up first transfer platform 1 and 2 vertical connections of second transfer platform, can change the traffic direction of assembly line, the length that assembly line machinery put and occupy has been reduced, whole journey need not manual operation, the machining efficiency of assembly line has been showing and is improving, and chaotic when transporting to the material, the easy accumulational problem, be provided with the detection and judge mechanism very much, tilting mechanism and rotary mechanism, can correct the position angle that next processing point needs with the material that reverses, make things convenient for going on smoothly of next operation, be provided with adjustable material positioning mechanism on the second conveyer belt 4, can make the restriction to the position of material on second conveyer belt 4, make it on one step orderly entering.
As shown in fig. 3, in the embodiment of the present invention, the material buffering mechanism includes a buffering plate 12, and a buffering pad 13 is disposed on an upper surface of the buffering plate 12; the bottom end of the buffer plate 12 is rotatably installed at the front side of the head end of the first conveyor belt 3 through an installation seat 16, a push rod 14 is fixed at the rear side of the buffer plate 12, the other end of the push rod 14 is hinged to a first hydraulic telescopic push arm 15, and the other end of the first hydraulic telescopic push arm 15 is connected to the side wall of the first transfer table 1.
Can prevent through material buffer gear that the material directly drops on first conveyer belt 3, avoid causing the damage to the material, influence off-the-shelf quality, start first hydraulic stretching arm 15 according to the position of material, the stretching out and drawing back of first hydraulic stretching arm 15 can drive push rod 14 and carry out top or drop-down to buffer board 12, thereby adjust the angle of buffer board 12, the material falls on blotter 13, part impact force can be cushioned off to the inclination of buffer board 12, blotter 13 can protect the material, prevent that the material from suffering the striking.
As shown in fig. 4, in the embodiment of the present invention, the detection and determination mechanism includes three image capturing devices 18, and the three image capturing devices 18 are respectively mounted on the lower surface of the top of the cross frame plate 17 and the left and right inner walls of the cross frame plate 17; the image acquisition equipment 18 is respectively and electrically connected with an input end of a central processing controller 19, and an output end of the central processing controller 19 is respectively and electrically connected with the first conveyor belt 3, the turnover mechanism and the rotating mechanism.
The material falls on the upper surface of first conveyer belt 3 through material buffer gear, start first conveyer belt 3 and can drive the conveying material and pass through in proper order and detect the judgement mechanism, tilting mechanism and rotary mechanism, when detecting the judgement mechanism, utilize three image acquisition equipment 18 to carry out image acquisition to the material from three angle, and carry out the analysis by synthesis processing in data transmission to central processing controller 19, can continue to utilize first conveyer belt 3 to transmit when the direction angle of material is correct, when the direction angle has the problem, then need adjust through tilting mechanism and rotary mechanism.
As shown in fig. 6, in the embodiment of the present invention, the turnover mechanism includes second automatic telescopic rods 27 symmetrically arranged left and right, the tops of the two second automatic telescopic rods 27 are symmetrically hinged with grab buckets 28, and the inner walls of the two grab buckets 28 are hinged with second hydraulic telescopic push arms 29; a second automatic telescopic rod 27 on one side is fixedly connected with a second rotating shaft 26, the second rotating shaft 26 is in driving connection with the output end of a second motor 25, and the second motor 25 is installed on the rear side wall of the transverse frame plate 17; the second automatic telescopic rod 27 on the other side is rotatably mounted on the front inner wall of the cross frame plate 17 through a movable rotating shaft 30.
When the material needs to be overturned, the second automatic telescopic rods 27 on the two sides are started to enable the grab bucket 28 to be close to the material, then the second hydraulic telescopic push arms 29 are started to drive the grab bucket 28 to be opened and closed, so that the material is grabbed and fixed, then the second motor 25 is started, and the second motor 25 rotates through driving the second rotating shaft 26 to drive the grab bucket 28 to rotate, so that the material is overturned.
As shown in fig. 5, in the embodiment of the present invention, the rotating mechanism includes a first motor 20 installed at the top of the cross frame plate 17, an output end of the first motor 20 is connected to a first rotating shaft 21 through a coupling, a clamping plate 22 is fixed at the top of the first rotating shaft 21, first automatic telescopic rods 23 are installed on left and right inner walls of the clamping plate 22, and a supporting plate 24 is fixed at the top of the first automatic telescopic rods 23.
When needs rotate the material, start first automatic telescopic link 23, drive through first automatic telescopic link 23 and support the board 24 and support tightly on the surface of material, utilize two to support the board 24 and support tightly fixed the material, start first motor 20 afterwards, thereby first motor 20 rotates through driving first pivot 21 and drive splint 22 and rotate, can rotate the material from this.
Further, a material pushing mechanism is mounted on the upper surface of the first transfer platform 1, and the material pushing mechanism corresponds to the second conveyor belt 4 in position; the pushing mechanism comprises a first fixing plate 31, a third automatic telescopic rod 32 is fixed on the inner wall of the first fixing plate 31 close to the second conveying belt 4, and a pushing plate 33 is fixed at the top of the third automatic telescopic rod 32.
The tail end is driven by the conveying of first conveyer belt 3 to the material after correcting, starts the extension of third automatic telescopic link 32, and third automatic telescopic link 32 can promote the material to 4 departments of second conveyer belt through push pedal 33 to the direction of motion of transformation material.
Further, the adjustable material positioning mechanism comprises two limiting plates 34 which are symmetrically arranged, one end of each limiting plate 34 is rotatably installed above the head end of the second conveyor belt 4, and the other end of each limiting plate 34 is connected with an adjustable component; the adjustable subassembly includes second fixed plate 35, second fixed plate 35 is fixed the upper surface of second transfer table 2, second fixed plate 35 is close to the articulated third hydraulic stretching arm 36 that installs on the inner wall of second conveyer belt 4, the other end of the flexible arm 36 that pushes away of third hydraulic stretching links to each other with limiting plate 34 is articulated.
The third hydraulic telescopic pushing arm 36 is started according to the size of the material, the two limiting plates 34 are driven to be close to or far away from each other in the telescopic process of the third hydraulic telescopic pushing arm 36, the positions of the material are limited by the two limiting plates 34, after the material is pushed onto the second conveyor belt 4, the second conveyor belt 4 is started to convey the material, the material is limited in position under the trend that the two limiting plates 34 are gradually closed, and finally the material penetrates out of the limiting plates 34, so that the subsequent processing steps are facilitated.
Example 2
As shown in fig. 1 to 2, in a further embodiment of the present invention, a hydraulic telescopic cylinder 5 is fixed at the bottom of the first transfer platform 1 and the second transfer platform 2, and a bottom plate 6 is fixed at the bottom of the hydraulic telescopic cylinder 5; the bottom end of the bottom plate 6 is provided with a groove 7, a rotating seat 8 is fixed in the groove 7, the bottom of the rotating seat 8 is rotatably installed in a wheel frame 9, and wheels 11 are rotatably installed in the wheel frame 9 through an axle 10.
The device is as the connection of different processing positions in the assembly line, according to the highly flexible hydro-cylinder 5 of start-up hydraulic pressure of assembly line for this equipment can be better be connected with the assembly line, and the device is applicable to multiple assembly line simultaneously, can drive the device through wheel 11 and remove, and the nimble degree when having improved the device through rotating seat 8 and removing facilitates for the staff.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (8)
1. A material transfer device for an assembly line comprises a first transfer platform (1) and a second transfer platform (2) which are vertically connected, wherein a first conveyor belt (3) is installed in the first transfer platform (1), and a second conveyor belt (4) is installed in the second transfer platform (2), and is characterized in that the head end of the first conveyor belt (3) is connected with a material buffer mechanism;
a transverse frame plate (17) is mounted above the first conveyor belt (3), a detection and judgment mechanism, a turnover mechanism and a rotating mechanism are sequentially mounted on the lower surface of the top of the transverse frame plate (17), and the detection and judgment mechanism is mounted on one side close to the head end of the first conveyor belt (3);
an adjustable material positioning mechanism is arranged above the second conveyor belt (4).
2. The material transfer device for the production line according to claim 1, wherein the material buffering mechanism comprises a buffering plate (12), and a buffering pad (13) is arranged on the upper surface of the buffering plate (12);
the bottom of buffer board (12) is passed through mount pad (16) and is rotated the installation in the front side of first conveyer belt (3) head end, the rear side of buffer board (12) is fixed with push rod (14), the other end and the flexible arm (15) that pushes away of first hydraulic pressure of push rod (14) are articulated, the other end of the flexible arm (15) that pushes away of first hydraulic pressure is connected on the lateral wall of first transfer platform (1).
3. The material transfer device for the assembly line according to claim 1, wherein the detection and judgment mechanism comprises three image acquisition devices (18), and the three image acquisition devices (18) are respectively installed on the lower surface of the top of the transverse frame plate (17) and the left and right inner walls of the transverse frame plate (17);
the image acquisition equipment (18) is respectively and electrically connected with the input end of a central processing controller (19), and the output end of the central processing controller (19) is respectively and electrically connected with the first conveyor belt (3), the turnover mechanism and the rotating mechanism.
4. The material transfer device for the assembly line according to claim 3, wherein the turnover mechanism comprises second automatic telescopic rods (27) which are arranged in a bilateral symmetry manner, grab buckets (28) are symmetrically hinged to the tops of the two second automatic telescopic rods (27), and second hydraulic telescopic push arms (29) are hinged to the inner walls of the two grab buckets (28);
a second automatic telescopic rod (27) on one side is fixedly connected with a second rotating shaft (26), the second rotating shaft (26) is in driving connection with the output end of a second motor (25), and the second motor (25) is installed on the rear side wall of the transverse frame plate (17);
the second automatic telescopic rod (27) at the other side is rotatably arranged on the front inner wall of the transverse frame plate (17) through a movable rotating shaft (30).
5. The material transfer device for the assembly line according to claim 4, wherein the rotating mechanism comprises a first motor (20) installed at the top of the cross frame plate (17), the output end of the first motor (20) is in driving connection with a first rotating shaft (21) through a coupler, a clamping plate (22) is fixed at the top of the first rotating shaft (21), first automatic telescopic rods (23) are installed on the left and right inner walls of the clamping plate (22), and a pressing plate (24) is fixed at the top of the first automatic telescopic rods (23).
6. The material transfer device for the production line according to claim 1, wherein a material pushing mechanism is installed on the upper surface of the first transfer platform (1), and the material pushing mechanism corresponds to the position of the second conveyor belt (4);
the pushing mechanism comprises a first fixing plate (31), a third automatic telescopic rod (32) is fixed on the inner wall of the second conveying belt (4) close to the first fixing plate (31), and a pushing plate (33) is fixed at the top of the third automatic telescopic rod (32).
7. The material transfer device for the assembly line according to claim 1, wherein the adjustable material positioning mechanism comprises two symmetrically arranged limiting plates (34), one end of each limiting plate (34) is rotatably installed above the head end of the second conveyor belt (4), and the other end of each limiting plate (34) is connected with an adjustable component;
the adjustable component comprises a second fixing plate (35), the second fixing plate (35) is fixed on the upper surface of the second transfer table (2), the second fixing plate (35) is close to the inner wall of the second conveyor belt (4) and is hinged to a third hydraulic telescopic push arm (36), and the other end of the third hydraulic telescopic push arm (36) is hinged to the limiting plate (34).
8. The material transfer device for the production line according to claim 1, wherein hydraulic telescopic cylinders (5) are fixed at the bottoms of the first transfer platform (1) and the second transfer platform (2), and a bottom plate (6) is fixed at the bottom of each hydraulic telescopic cylinder (5);
the bottom end of the bottom plate (6) is provided with a groove (7), a rotating seat (8) is fixed in the groove (7), the bottom of the rotating seat (8) is rotatably installed in a wheel frame (9), and wheels (11) are rotatably installed in the wheel frame (9) through an axle (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010639680.7A CN111776700A (en) | 2020-07-06 | 2020-07-06 | Material transfer device for assembly line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010639680.7A CN111776700A (en) | 2020-07-06 | 2020-07-06 | Material transfer device for assembly line |
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| CN111776700A true CN111776700A (en) | 2020-10-16 |
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| CN202010639680.7A Pending CN111776700A (en) | 2020-07-06 | 2020-07-06 | Material transfer device for assembly line |
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| CN113086503A (en) * | 2021-03-09 | 2021-07-09 | 安徽利维能动力电池有限公司 | Automatic detection conveying device for lithium battery |
| CN113561160A (en) * | 2021-08-03 | 2021-10-29 | 普迈科（芜湖）机械有限公司 | Multifunctional universal stacking robot based on PID control and use method |
| CN114890176A (en) * | 2022-04-28 | 2022-08-12 | 苏州精翔卓电子科技有限公司 | Slide rail system with full-automatic loading and unloading function |
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