CN111776396A - Server production labeling fool-proof control system and method - Google Patents
Server production labeling fool-proof control system and method Download PDFInfo
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- CN111776396A CN111776396A CN202010694543.3A CN202010694543A CN111776396A CN 111776396 A CN111776396 A CN 111776396A CN 202010694543 A CN202010694543 A CN 202010694543A CN 111776396 A CN111776396 A CN 111776396A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 36
- 238000000034 method Methods 0.000 title claims abstract description 26
- 238000002372 labelling Methods 0.000 title claims abstract description 24
- 238000004891 communication Methods 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 4
- 238000010561 standard procedure Methods 0.000 description 3
- 238000006467 substitution reaction Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/0006—Removing backing sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/26—Devices for applying labels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/40—Controls; Safety devices
- B65C9/42—Label feed control
Abstract
The invention provides a server production labeling fool-proof control system and a server production labeling fool-proof control method, wherein the control system comprises a control module; the control module is connected with a serial port IO board, a data server and a code scanning gun; the serial port IO board is connected with a plurality of label peeling machines; the control module controls the code scanning gun to acquire an SN (serial number) code of the positioning server, and then acquires a label PN code and label description information corresponding to the SN code of the positioning server from the data server to generate a BOM (bill of material) table; and the control module sequentially selects the label peeling machines with the same label PN codes to mark according to the label PN codes in the BOM, and detects whether the marked labels are taken away or not. In the server assembly production process, all the labels of the positioning server are obtained from the data server according to the scanned SN code of the positioning server, the label stripping machine is controlled to sequentially discharge the labels according to the PN code of the labels, the labels are ensured to be taken away and pasted, label missing and wrong pasting in the production process are avoided, and the production efficiency is improved.
Description
Technical Field
The invention belongs to the technical field special for server production, and particularly relates to a server production labeling fool-proof control system and method.
Background
SN is short for Serial Number and is a product Serial Number.
PN, short for Part Number, is the zero (Part) Number.
The SOP, which is a short for Standard Operating Procedure, is a Standard operation program, and describes Standard operation steps and requirements of a certain event in a uniform format for guiding and standardizing daily work.
MES is a Manufacturing Execution System (Manufacturing Execution System), which is a short name for Manufacturing Execution System.
In the production process of the server, a plurality of information labels, such as a multi-power supply warning label, a service label, a film tearing prompt label and the like, are adhered on the surface of the server; the configuration of the server is different, the labels selected and installed are different, and the current method is that after people carefully read the SOP, the corresponding labels are searched for and pasted, so that the efficiency is influenced, and the conditions of missing pasting and wrong pasting are easy to occur.
Therefore, it is very necessary to provide a system and a method for controlling fool-proofing of labels in server production, aiming at the above-mentioned defects in the prior art.
Disclosure of Invention
Aiming at the defects of numerous labels, low label pasting efficiency and easy error of the existing server in the prior art, the invention provides a server production labeling fool-proofing control system and method to solve the technical problems.
In a first aspect, the invention provides a server production labeling fool-proof control system, which comprises a control module;
the control module is connected with a serial port IO board, a data server and a code scanning gun;
the serial port IO board is connected with a plurality of label peeling machines;
the control module controls the code scanning gun to acquire the SN code of the positioning server, and then acquires label information corresponding to the SN code of the positioning server from the data server to generate a BOM (bill of material) table; the label information comprises a label PN code and label description information;
and the control module sequentially selects the label peeling machines with the same label PN codes to mark according to the label PN codes in the BOM, and detects whether the marked labels are taken away or not. The number of the label peeling machines is set according to the requirement and the number of the ports of the serial port IO board.
Further, the control module comprises a control unit and a display unit;
the control module controls the code scanning gun to acquire the SN code of the positioning server through the control unit and displays the SN code of the positioning server through the display unit;
the control module retrieves the SN code of the positioning server from the data server through the control unit, generates a BOM table corresponding to all label information needing to be pasted, and displays the BOM table through the display unit. The display unit displays the SN code of the positioning server scanned by the code scanning gun, displays all label information corresponding to the SN code, and more visually displays the process of producing and labeling the server.
Further, still include photoelectric sensing switch, photoelectric sensing switch sets up and peels off the mark machine front end for whether the mark label has been put out and has been taken away. The photoelectric sensing switch detects whether the marked label is taken away or not, and the label is prevented from being missed and wrongly pasted.
Furthermore, the control module adopts an MES industrial control all-in-one machine. The MES industrial control all-in-one machine is oriented to production informatization management of a server production workshop.
In a second aspect, the invention provides a server production labeling fool-proof control method, which comprises the following steps:
s1, a control module controls a code scanning gun to acquire an SN (serial number) code of a positioning server; the positioning server is a server to be labeled;
s2, the control module acquires all label information corresponding to the SN code from the data server according to the SN code of the positioning server to generate a label BOM table; the label information comprises each label PN code and label description information;
s3, the control module compares the PN codes of the labels in the BOM table with the PN codes set by each label stripping machine in sequence, controls the corresponding label stripping machines to discharge the labels when the PN codes of the labels are consistent, and prompts that the labels of the PN codes are not set in the label stripping machines when the PN codes of the labels are inconsistent;
and S4, after detecting that the label is removed, the control module performs the next label removing cycle and returns to the step S1.
Further, step S1 is preceded by the following steps:
S1A, setting a serial port of a control module in communication with a serial port IO board, and setting a serial port number and wave characteristic rate information;
S2A, setting a label stripping machine corresponding to a serial port IO board port, and setting PN codes and label description information of labels. The serial port is set, communication is facilitated, the label peeling machine is set, and the label peeling machine is the premise of label outgoing of the subsequent label.
Further, the step S1 specifically includes the following steps:
s11, the control module controls the code scanning gun to acquire an SN code of the positioning server through the control unit;
and S12, the control module displays the SN code of the positioning server through the display unit. The display unit displays the SN code of the positioning server and visually displays the process of producing the label by the server.
Further, the step S2 specifically includes the following steps:
s21, judging whether the SN code of the positioning server is legal or not by the control unit of the control module according to the SN rule of the server;
if yes, go to step S22;
if not, prompting that the SN code of the positioning server is illegal, and ending;
s22, the control module retrieves all label information needing to be pasted corresponding to the SN code of the positioning server from the data server through the control unit to generate a BOM table;
and S23, the control module displays the BOM through the display unit. The display unit displays all the label information needing to be pasted corresponding to the SN codes and visually displays the process of producing and labeling the server.
Further, the step S3 specifically includes the following steps:
s31, the control module compares PN codes of the labels in the BOM table with the PN codes of the labels set by each label stripping machine in sequence;
when the PN codes of the labels in the BOM table have label stripping machines with consistent settings, the step S33 is executed;
when the PN code of the label in the BOM table does not have a label stripping machine with consistent setting, the step S32 is carried out;
s32, the control module prompts that the label corresponding to the PN code is not set in the label peeling machine through the display unit and displays the label information corresponding to the PN code on the display unit;
s33, acquiring a label stripping machine which is consistent with the comparison of PN codes in the BOM table, and returning port information of the label stripping machine on a serial port IO board to the control module;
and S34, the control module sends a control command to the label peeling machine through a corresponding port of the serial port IO board, and the action of a button of the label peeling machine is simulated by controlling the opening and closing of the relay to perform label discharging. After the control module obtains the port serial number, a serial port is set, connection data are sent to the port corresponding to the serial port IO board, the relay is controlled to be attracted, then the relay is disconnected after a certain time delay, the operation of a button of the label peeling machine is simulated, and at the moment, the label peeling machine corresponding to the port can automatically peel a label.
Further, the step S4 specifically includes the following steps:
s41, the control module detects whether the marked label is in place through the photoelectric sensing switch;
if yes, go to step S43;
if not, go to step S42;
s42, the control module judges that the marked label is not taken away, prompts to take the label, and returns to the step S41;
s43, the control module judges that the marked label is taken away, sends label clearing information to the code scanning gun, performs the next marking cycle and returns to the step S1. The photoelectric sensing switch detects whether the marked label is taken away or not, and the label is prevented from being missed and wrongly pasted.
The beneficial effect of the invention is that,
according to the server production labeling foolproof control system and method provided by the invention, in the server assembly production process, all labels of the positioning server are obtained from the data server according to the scanned SN code of the positioning server, the label stripping machine is controlled to sequentially discharge the labels according to the PN code of the labels, the labels are ensured to be taken away and adhered, label missing and label mistaken adhesion in the production process are avoided, and the production efficiency is improved.
In addition, the invention has reliable design principle, simple structure and very wide application prospect.
Therefore, compared with the prior art, the invention has prominent substantive features and remarkable progress, and the beneficial effects of the implementation are also obvious.
Drawings
In order to more clearly illustrate the embodiments or technical solutions in the prior art of the present invention, the drawings used in the description of the embodiments or prior art will be briefly described below, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without creative efforts.
FIG. 1 is a schematic diagram of the system of the present invention;
FIG. 2 is a first schematic flow chart of the method of the present invention;
FIG. 3 is a second schematic flow chart of the method of the present invention;
in the figure, 1 — control module; 2-serial port IO board; 3-a data server; 4-scanning a yard gun; 5-label peeling machine.
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present invention, the technical solution in the embodiment of the present invention will be clearly and completely described below with reference to the drawings in the embodiment of the present invention, and it is obvious that the described embodiment is only a part of the embodiment of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1:
as shown in fig. 1, the present invention provides a server production labeling fool-proof control system, which comprises a control module 1;
the control module 1 is connected with a serial port IO board 2, a data server 3 and a code scanning gun 4;
the serial port IO board 2 is connected with a plurality of label peeling machines 5;
the control module 1 controls the code scanning gun 4 to obtain the SN code of the positioning server, and then obtains the label information corresponding to the SN code of the positioning server from the data server 3 to generate a BOM table; the label information comprises a label PN code and label description information;
the control module 1 selects label PN codes in turn according to the label PN codes in the BOM table, sets the same label peeling machine 5 for label peeling, and detects whether the label peeling machine takes away the label.
In some embodiments, the control module 1 comprises a control unit and a display unit;
the control module 1 controls the code scanning gun to obtain the SN code of the positioning server through the control unit, and displays the SN code of the positioning server through the display unit;
the control module 1 retrieves all label information needing to be pasted corresponding to the SN code of the positioning server from the data server 3 through the control unit, generates a BOM table and displays the BOM table through the display unit;
the label peeling machine also comprises a photoelectric sensing switch, wherein the photoelectric sensing switch is arranged at the front end of the label peeling machine 5 and is used for detecting whether the marked label is taken away or not;
the control module 1 adopts an MES industrial control all-in-one machine.
Example 2:
as shown in fig. 2, the present invention provides a server production labeling fool-proof control method, which comprises the following steps:
s1, a control module controls a code scanning gun to acquire an SN (serial number) code of a positioning server; the positioning server is a server to be labeled;
s2, the control module acquires all label information corresponding to the SN code from the data server according to the SN code of the positioning server to generate a label BOM table; the label information comprises each label PN code and label description information;
s3, the control module compares the PN codes of the labels in the BOM table with the PN codes set by each label stripping machine in sequence, controls the corresponding label stripping machines to discharge the labels when the PN codes of the labels are consistent, and prompts that the labels of the PN codes are not set in the label stripping machines when the PN codes of the labels are inconsistent;
and S4, after detecting that the label is removed, the control module performs the next label removing cycle and returns to the step S1.
Example 3:
as shown in fig. 3, the present invention provides a server production labeling fool-proof control method, which comprises the following steps:
S1A, setting a serial port of a control module in communication with a serial port IO board, and setting a serial port number and wave characteristic rate information;
S2A, setting a label stripping machine corresponding to a serial port IO board port, and setting PN codes and label description information of labels;
s1, a control module controls a code scanning gun to acquire an SN (serial number) code of a positioning server; the positioning server is a server to be labeled; the method comprises the following specific steps:
s11, the control module controls the code scanning gun to acquire an SN code of the positioning server through the control unit;
s12, the control module displays the SN code of the positioning server through the display unit;
s2, the control module acquires all label information corresponding to the SN code from the data server according to the SN code of the positioning server to generate a label BOM table; the label information comprises each label PN code and label description information; the method comprises the following specific steps:
s21, judging whether the SN code of the positioning server is legal or not by the control unit of the control module according to the SN rule of the server;
if yes, go to step S22;
if not, prompting that the SN code of the positioning server is illegal, and ending;
s22, the control module retrieves all label information needing to be pasted corresponding to the SN code of the positioning server from the data server through the control unit to generate a BOM table;
s23, the control module displays a BOM table through a display unit;
s3, the control module compares the PN codes of the labels in the BOM table with the PN codes set by each label stripping machine in sequence, controls the corresponding label stripping machines to discharge the labels when the PN codes of the labels are consistent, and prompts that the labels of the PN codes are not set in the label stripping machines when the PN codes of the labels are inconsistent; the method comprises the following specific steps:
s31, the control module compares PN codes of the labels in the BOM table with the PN codes of the labels set by each label stripping machine in sequence;
when the PN codes of the labels in the BOM table have label stripping machines with consistent settings, the step S33 is executed;
when the PN code of the label in the BOM table does not have a label stripping machine with consistent setting, the step S32 is carried out;
s32, the control module prompts that the label corresponding to the PN code is not set in the label peeling machine through the display unit and displays the label information corresponding to the PN code on the display unit;
s33, acquiring a label stripping machine which is consistent with the comparison of PN codes in the BOM table, and returning port information of the label stripping machine on a serial port IO board to the control module;
s34, the control module sends a control command to the label peeling machine through a corresponding port of the serial port IO board, and the action of a button of the label peeling machine is simulated by controlling the opening and closing of a relay to perform label discharging; after the control module obtains the port number, a serial port is set, connection data are sent to the port corresponding to the serial port IO board, the relay is controlled to be attracted, then the relay is disconnected after a certain time delay, the operation of a button of a label peeling machine is simulated, and at the moment, the label peeling machine corresponding to the port can automatically peel a label;
s4, after detecting that the label is removed, the control module performs the next label discharging cycle; the method comprises the following specific steps:
s41, the control module detects whether the marked label is in place through the photoelectric sensing switch;
if yes, go to step S43;
if not, go to step S42;
s42, the control module judges that the marked label is not taken away, prompts to take the label, and returns to the step S41;
s43, the control module judges that the marked label is taken away, sends label clearing information to the code scanning gun, performs the next marking cycle and returns to the step S1.
In the step S11, the code scanning gun input is monitored in the background through the keyboard hook program, so that the SN code of the positioning server input by the code scanning gun is automatically obtained without affecting the normal operation of the foreground control module.
Although the present invention has been described in detail by referring to the drawings in connection with the preferred embodiments, the present invention is not limited thereto. Various equivalent modifications or substitutions can be made on the embodiments of the present invention by those skilled in the art without departing from the spirit and scope of the present invention, and these modifications or substitutions are within the scope of the present invention/any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.
Claims (10)
1. A server production labeling fool-proof control system is characterized by comprising a control module (1);
the control module (1) is connected with a serial port IO board (2), a data server (3) and a code scanning gun (4);
the serial port IO board (2) is connected with a plurality of label peeling machines (5);
the control module (1) controls the code scanning gun (4) to acquire the SN code of the positioning server, and then acquires label information corresponding to the SN code of the positioning server from the data server (3) to generate a BOM (Bill of materials) table; the label information comprises a label PN code and label description information;
the control module (1) selects label peeling machines (5) with the same label PN codes in sequence to mark according to the label PN codes in the BOM table, and detects whether the marked labels are taken away.
2. The server production labeling foolproof control system according to claim 1, wherein the control module (1) comprises a control unit and a display unit;
the control module (1) controls the code scanning gun to acquire the SN code of the positioning server through the control unit, and displays the SN code of the positioning server through the display unit;
the control module (1) retrieves all label information which is required to be pasted and corresponds to the SN code of the positioning server from the data server (3) through the control unit, generates a BOM table, and displays the BOM table through the display unit.
3. The server production labeling foolproof control system as claimed in claim 1, further comprising a photoelectric sensing switch disposed at the front end of the label peeling machine (5) for detecting whether the labeled label is removed.
4. The server production labeling foolproof control system as claimed in claim 1, wherein the control module (1) is an MES industrial control all-in-one machine.
5. A server production labeling fool-proof control method is characterized by comprising the following steps:
s1, a control module controls a code scanning gun to acquire an SN (serial number) code of a positioning server; the positioning server is a server to be labeled;
s2, the control module acquires all label information corresponding to the SN code from the data server according to the SN code of the positioning server to generate a label BOM table; the label information comprises each label PN code and label description information;
s3, the control module compares the PN codes of the labels in the BOM table with the PN codes set by each label stripping machine in sequence, controls the corresponding label stripping machines to discharge the labels when the PN codes of the labels are consistent, and prompts that the labels of the PN codes are not set in the label stripping machines when the PN codes of the labels are inconsistent;
and S4, after detecting that the label is removed, the control module performs the next label removing cycle and returns to the step S1.
6. The server production labeling fool-proofing control method according to claim 5, further comprising the following steps before the step S1:
S1A, setting a serial port of a control module in communication with a serial port IO board, and setting a serial port number and wave characteristic rate information;
S2A, setting a label stripping machine corresponding to a serial port IO board port, and setting PN codes and label description information of labels.
7. The server production labeling fool-proofing control method according to claim 5, wherein the step S1 comprises the following steps:
s11, the control module controls the code scanning gun to acquire an SN code of the positioning server through the control unit;
and S12, the control module displays the SN code of the positioning server through the display unit.
8. The server production labeling fool-proofing control method according to claim 5, wherein the step S2 comprises the following steps:
s21, judging whether the SN code of the positioning server is legal or not by the control unit of the control module according to the SN rule of the server;
if yes, go to step S22;
if not, prompting that the SN code of the positioning server is illegal, and ending;
s22, the control module retrieves all label information needing to be pasted corresponding to the SN code of the positioning server from the data server through the control unit to generate a BOM table;
and S23, the control module displays the BOM through the display unit.
9. The server production labeling fool-proofing control method according to claim 6, wherein the step S3 comprises the following steps:
s31, the control module compares PN codes of the labels in the BOM table with the PN codes of the labels set by each label stripping machine in sequence;
when the PN codes of the labels in the BOM table have label stripping machines with consistent settings, the step S33 is executed;
when the PN code of the label in the BOM table does not have a label stripping machine with consistent setting, the step S32 is carried out;
s32, the control module prompts that the label corresponding to the PN code is not set in the label peeling machine through the display unit and displays the label information corresponding to the PN code on the display unit;
s33, acquiring a label stripping machine which is consistent with the comparison of PN codes in the BOM table, and returning port information of the label stripping machine on a serial port IO board to the control module;
and S34, the control module sends a control command to the label peeling machine through a corresponding port of the serial port IO board, and the action of a button of the label peeling machine is simulated by controlling the opening and closing of the relay to perform label discharging.
10. The server production labeling fool-proofing control method according to claim 5, wherein the step S4 comprises the following steps:
s41, the control module detects whether the marked label is in place through the photoelectric sensing switch;
if yes, go to step S43;
if not, go to step S42;
s42, the control module judges that the marked label is not taken away, prompts to take the label, and returns to the step S41;
s43, the control module judges that the marked label is taken away, sends label clearing information to the code scanning gun, performs the next marking cycle and returns to the step S1.
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Application publication date: 20201016 |