CN111775285B - Use method of adjustable mould machine for assembled concrete wallboard - Google Patents
Use method of adjustable mould machine for assembled concrete wallboard Download PDFInfo
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- CN111775285B CN111775285B CN202010711553.3A CN202010711553A CN111775285B CN 111775285 B CN111775285 B CN 111775285B CN 202010711553 A CN202010711553 A CN 202010711553A CN 111775285 B CN111775285 B CN 111775285B
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- fixedly connected
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/02—Moulds with adjustable parts specially for modifying at will the dimensions or form of the moulded article
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/062—Removing the shaped articles from moulds by elastically deforming the mould, e.g. bending flexible moulds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
- B28B7/0032—Moulding tables or similar mainly horizontal moulding surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/28—Cores; Mandrels
- B28B7/30—Cores; Mandrels adjustable, collapsible, or expanding
- B28B7/32—Cores; Mandrels adjustable, collapsible, or expanding inflatable
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Moulds, Cores, Or Mandrels (AREA)
Abstract
The invention aims to provide an adjustable mould machine for an assembled concrete wallboard, which is easy to adjust and convenient to use, and comprises an inner mould, an outer mould and a mould table, and is characterized in that: the device comprises a base fixedly connected to the die table, a rack arranged above the base, an inner die sliding arm slidably connected to the rack, an outer die sliding arm slidably connected to the rack, and an adjusting mechanism for adjusting the sliding of the inner die sliding arm and the outer die sliding arm; an inner mold upright post is arranged below the inner mold sliding arm; an outer mold upright post is arranged below the outer mold sliding arm; the inner mold upright post is fixedly connected with the inner mold; the outer mold upright is fixedly connected with the outer mold; the adjusting mechanism is arranged on the rack; the adjusting mechanism adjusts the inner membrane upright post and the outer mold upright post to slide transversely. When adjusting the mould, the operator rotates the handle, according to the position display on the handle can, need not use instruments such as box chi to measure convenient to use is swift.
Description
Technical Field
The invention relates to the field of building molds, in particular to a use method of an adjustable mold machine for an assembled concrete wallboard.
Background
Wallboard among the assembly type structure divide into side fascia and interior wallboard, and the side fascia is because laid in the outside, it requires higher to its plane degree, the side fascia is mostly constituteed by the three-layer, place the outer blade in the building outside and at the inboard heat preservation of outer blade and at the inboard interior blade of heat preservation, because the assembly type requirement, the prefabricated wallboard of assembly type structure is pour according to design size at the wallboard factory, form prefabricated wallboard, it is under construction to transport the job site again, guarantee the smoothness of site operation, the sleeve of pouring in appearance size and the wallboard of prefabricated wallboard, position requirement such as embedded steel bar is higher.
The mould machine ubiquitous of the production of assembly type building wallboard in the existing market is adjusted inconveniently when using, adopts the fixed mould of bolt-up mode on the mould bench, because architectural design is different, needs adjust at any time to the wallboard size, need design a plurality of installation mould's hole on the mould bench, has influence to the mould bench precision, and operates inconveniently, and production efficiency is low.
In addition, the existing mold needs manual bolt fixing for pouring the outer mold of the outer blade and pouring the inner mold of the inner blade, the preparation time and the disassembly time are long, and the existing mold is not suitable for mass production.
Disclosure of Invention
The invention aims to provide an adjustable mould machine for an assembled concrete wallboard, which is easy to adjust and convenient to use;
the second purpose of the invention is to provide a use method of the adjustable mould machine for the fabricated concrete wallboard, and in order to achieve the purpose, the invention provides the following technical scheme: an adjustable mould machine for an assembly type concrete wallboard. The utility model provides an adjustable mould machine is used to assembled concrete wall panel, includes centre form, external mold and moulding platform, its characterized in that: the device comprises a base fixedly connected to the die table, a rack arranged above the base, an inner die sliding arm slidably connected to the rack, an outer die sliding arm slidably connected to the rack, and an adjusting mechanism for adjusting the sliding of the inner die sliding arm and the outer die sliding arm;
an inner mold upright post is arranged below the inner mold sliding arm;
the number of the internal mold upright columns is 4;
an outer mold upright post is arranged below the outer mold sliding arm;
the number of the outer mold columns is 4;
the inner mold upright post is fixedly connected with the inner mold;
the outer mold upright is fixedly connected with the outer mold;
the adjusting mechanism is arranged on the rack;
the adjusting mechanism adjusts the inner mold upright post and the outer mold upright post to slide transversely.
Further:
the frame comprises an outer frame, an outer-die fixed arm fixedly connected to the outer frame and a vertical rod fixedly connected to the center of the outer frame;
a first welding plate is arranged on the right side of the vertical rod;
the fixing arm comprises an outer die transverse fixing arm and an outer die longitudinal fixing arm;
the outer die transverse fixing arm and the outer die longitudinal fixing arm are arranged in a cross mode;
the outer die transverse fixing arm is arranged below the outer die longitudinal fixing arm;
the outer die vertical column is arranged right below the crossing position of the outer die transverse fixing arm and the outer die longitudinal fixing arm;
the outer mold upright columns comprise a first outer mold upright column, a second outer mold upright column, a third outer mold upright column and a fourth outer mold upright column;
the first outer mold upright post is fixedly connected to the lower plane of the outer mold transverse fixing arm;
the outer die sliding arm comprises an outer die transverse sliding arm and an outer die longitudinal sliding arm;
the adjusting mechanism comprises an outer die transverse adjusting mechanism for adjusting the outer die transverse sliding arm to slide transversely and an outer die longitudinal adjusting mechanism for adjusting the outer die longitudinal sliding arm to slide longitudinally;
the second outer die stand column is fixedly connected to the outer die transverse sliding arm and transversely slides on the outer die transverse fixing arm;
the third outer die stand column is fixedly connected to the lower plane of the outer die longitudinal sliding arm and is positioned below the outer die longitudinal fixing arm;
the fourth outer die upright post is connected to the lower plane of the outer die longitudinal sliding arm in a sliding manner;
the outer mold upright columns comprise first outer mold upright columns, second outer mold upright columns, third outer mold upright columns and fourth outer mold upright columns, and the lower planes of the first outer mold upright columns, the second outer mold upright columns, the third outer mold upright columns and the fourth outer mold upright columns are in the same plane.
Further:
the inner die sliding arm comprises an inner die upper longitudinal sliding arm and an inner die lower longitudinal sliding arm;
the internal mold upright columns comprise a first internal mold upright column, a second internal mold upright column, a third internal mold upright column and a fourth internal mold upright column;
the first inner mold upright post and the second inner mold upright post are connected to the inner mold in a sliding manner under the longitudinal sliding arm;
the third inner mold upright post and the fourth inner mold upright post are connected to the position right below the lower longitudinal sliding arm of the inner mold in a sliding manner;
the lower planes of the first inner mold upright column, the second inner mold upright column, the third inner mold upright column and the fourth inner mold upright column are in the same plane;
the adjusting mechanism further comprises an inner mold longitudinal adjusting mechanism for adjusting the longitudinal sliding arm on the inner mold and the longitudinal sliding arm under the inner mold to slide longitudinally, an inner mold upper transverse adjusting mechanism for adjusting the transverse sliding of the first inner mold upright post and the second inner mold upright post, and an inner mold lower transverse adjusting mechanism for adjusting the transverse sliding of the third inner mold upright post and the fourth inner mold upright post.
Further:
the external mold transverse adjusting mechanism for adjusting the transverse sliding of the external mold transverse sliding arm comprises a first hand wheel, a first transmission shaft fixedly connected to the first hand wheel, a first spiral bevel gear box with one end fixedly connected to the first transmission shaft, a first screw rod fixedly connected to the other end of the first spiral bevel gear box, a first nut in meshing transmission with the first screw rod, and a first connecting plate fixedly connected to the first nut;
the first screw is rotatably connected with a first screw mounting plate, and the first screw mounting plate is fixedly connected with the outer frame;
the first connecting plate is fixedly connected to the lower plane of the first welding plate;
the outer mold longitudinal adjusting mechanism comprises a fourth hand wheel, a fourth screw rod, a fourth nut and a fourth connecting plate, one end of the fourth screw rod is fixedly connected to the fourth hand wheel, the fourth nut is in meshing transmission with the fourth screw rod, and the fourth connecting plate is fixedly connected to the fourth nut;
the other end of the fourth screw is rotatably connected with a fourth screw mounting plate;
the fourth screw mounting plate is fixedly connected to the outer frame;
the fourth connecting plate is fixedly connected to the outer die longitudinal sliding arm.
Further:
the adjusting mechanism also comprises an outer die transverse adjusting mechanism for adjusting the transverse sliding of the fourth outer die upright post;
the outer die transverse adjusting mechanism comprises a third hand wheel, a third transmission shaft fixedly connected to the third hand wheel, a third spiral bevel gear box with one end fixedly connected to the third transmission shaft, a third screw fixedly connected to the other end of the spiral bevel gear box, a third nut in meshed transmission with the third screw, and a third connecting plate fixedly connected to the third nut;
the third connecting plate is fixedly connected to a fourth outer die stand column;
the third screw is rotatably connected with a third screw mounting plate, and the third screw mounting plate is fixedly connected with the outer frame;
the third hand wheel is located to the right of the first hand wheel.
Further:
the inner die lower transverse adjusting mechanism and the outer die longitudinal adjusting mechanism are respectively arranged on the left side and the right side of the vertical rod;
the inner die lower transverse adjusting mechanism comprises a second hand wheel, a second transmission shaft fixedly connected to the second hand wheel, a first bevel gear with one end fixedly connected to the second transmission shaft, a second bevel gear and a third bevel gear which are in meshing transmission with two sides of the first bevel gear, a second left screw rod fixedly connected to the second bevel gear, a second left nut which is in meshing transmission with the second left screw rod, and a second left connecting plate fixedly connected to the second left nut;
the other end of the second left screw is rotatably connected with a second left screw mounting plate;
the second left connecting plate is fixedly connected to the fourth inner mold upright post;
the second left screw mounting plate is fixedly connected to the lower longitudinal sliding arm of the inner die;
the second hand wheel is fixedly connected to the lower side face of the outer frame;
the inner die lower transverse adjusting mechanism further comprises a second right screw fixedly connected to the third bevel gear, a second right nut in meshing transmission with the second right screw, and a second right connecting plate fixedly connected to the second right nut;
the internal mold lower transverse adjusting mechanism also comprises a first gear supporting frame, and the first bevel gear, the second bevel gear and the third bevel gear are rotationally connected to the first gear supporting frame;
the other end of the second right screw is rotatably connected with a second right screw mounting plate;
the second right connecting plate is fixedly connected to the second inner mold upright post;
the second right screw mounting plate is fixedly connected to the lower longitudinal sliding arm of the inner die;
the first gear support frame is fixedly connected to the lower longitudinal sliding arm of the inner die;
the second transmission shaft comprises a second transmission shaft upper rod and a second transmission shaft lower rod, the second transmission shaft upper rod is fixedly connected with the first bevel gear, and the second transmission shaft lower rod is fixedly connected with the second hand wheel;
the second transmission shaft upper rod is provided with an inner hole larger than the second transmission shaft lower rod, and the second transmission shaft lower rod slides in the inner hole and does not fall off;
the structure of the inner die lower transverse adjusting mechanism is the same as that of the inner die upper transverse adjusting mechanism; the inner mold upper transverse adjusting mechanism comprises a fifth hand wheel, a fifth transmission shaft fixedly connected to the fifth hand wheel, a seventh bevel gear with one end fixedly connected to the fifth transmission shaft, an eighth bevel gear and a ninth bevel gear which are in meshed transmission with two sides of the seventh bevel gear, a fifth left screw fixedly connected to the fifth bevel gear, a fifth left nut which is in meshed transmission with the fifth left screw, and a fifth left connecting plate fixedly connected to the fifth left nut; the other end of the fifth left screw is rotatably connected with a fifth left screw mounting plate;
the inner die upper transverse adjusting mechanism further comprises a fifth right screw fixedly connected to the ninth bevel gear, a fifth right nut in meshing transmission with the fifth right screw, and a fifth right connecting plate fixedly connected to the fifth right nut;
the transverse adjusting mechanism on the inner die further comprises a second gear supporting frame, and the seventh bevel gear, the eighth bevel gear and the ninth bevel gear are rotationally connected to the second gear supporting frame; the other end of the fifth right screw is rotatably connected with a fifth right screw mounting plate;
the fifth hand wheel is fixedly connected to the lower side surface of the outer frame; the fifth left connecting plate is fixedly connected to the first inner mold upright post; the fifth right connecting plate is fixedly connected to the third inner mold upright;
the fifth left screw mounting plate and the fifth right screw mounting plate are fixedly connected to the longitudinal sliding arm on the inner die;
the second gear supporting frame is fixedly connected to the longitudinal sliding arm on the inner die.
Further:
the inner mold longitudinal adjusting mechanism comprises a sixth hand wheel, a sixth transmission shaft fixedly connected to the sixth hand wheel, a fourth bevel gear with one end fixedly connected to the sixth transmission shaft, a fifth bevel gear and a sixth bevel gear which are in meshed transmission with two sides of the fourth bevel gear, a sixth left screw fixedly connected to the sixth bevel gear, a sixth left nut which is in meshed transmission with the sixth left screw, and a sixth left connecting plate fixedly connected to the sixth left nut;
the other end of the sixth left screw is rotatably connected with a sixth left screw mounting plate;
the sixth left connecting plate is fixedly connected to the longitudinal sliding arm on the inner die;
the sixth left screw mounting plate is fixedly connected to the outer frame;
the sixth hand wheel is fixedly connected to the left side surface of the outer frame;
the inner die longitudinal adjusting mechanism also comprises a sixth right screw fixedly connected to the fifth bevel gear, a sixth right nut in meshing transmission on the sixth right screw, and a sixth right connecting plate fixedly connected to the sixth right nut;
the inner die longitudinal adjusting mechanism also comprises a third gear support frame, and the fourth bevel gear, the fifth bevel gear and the sixth bevel gear are rotationally connected to the third gear support frame;
the rack also comprises a second welding plate fixedly connected to the left side of the vertical rod;
the other end of the sixth right screw is rotatably connected with a sixth right screw mounting plate;
the sixth right connecting plate is fixedly connected to the lower longitudinal sliding arm of the inner die;
the sixth right screw mounting plate is fixedly connected to the outer frame;
and the third gear support frame is fixedly connected to the second welding plate.
Further:
the outer frame is fixedly connected with a guide rail;
the device also comprises a bearing bracket fixedly connected with one end of the inner die sliding arm, a rolling bearing sleeved on the bearing bracket and a spacer bush arranged between the rolling bearing and the end face of the inner die sliding arm;
the rolling bearings are 4 in number and are arranged in a rectangular shape;
the upper and lower rolling bearings slide along the guide rail;
the other end of the inner die sliding arm is fixedly connected with a U-shaped guide rail seat;
the U-shaped slotted hole of the U-shaped guide rail seat is matched with the guide rail;
the guide rails comprise transverse guide rails and longitudinal guide rails;
one end of the outer die sliding arm is also provided with a bearing bracket which is the same as the inner die sliding arm, a rolling bearing sleeved on the bearing bracket and a spacer bush arranged between the rolling bearing and the end face of the inner die sliding arm;
the other end of the outer mold sliding arm is also fixedly connected with a U-shaped guide rail seat;
the inner die sliding arm and the outer die sliding arm slide along the guide rail.
Further:
the base comprises a support column fixedly connected to the lower plane of the outer frame, a bearing sleeve slidably connected to the support column, a linear bearing arranged between the bearing sleeve and the support column, and a frame cylinder fixedly connected to the lower plane of the bearing sleeve;
the base also comprises a base mounting plate fixedly connected to the die table, and the base mounting plate is fixedly connected with the mounting surface of the frame cylinder;
a piston rod of the frame cylinder is fixedly connected with the lower plane of the upright post;
an inner mold cylinder is arranged between the outer mold upright post and the inner mold sliding arm;
the inner mold cylinder is fixedly connected to the lower plane of the inner mold sliding arm;
and the piston of the inner die cylinder is fixedly connected with the upper plane of the inner die upright post.
Further: an adjustable mould machine for an assembled concrete wallboard comprises the following steps:
the method comprises the following steps: lifting the rack to enable the outer mold upright post to leave the upper plane of the mold table;
step two: according to the size requirement, an operator adjusts the transverse and longitudinal positions of the outer die sliding arm through an adjusting mechanism;
step three: after the outer mold sliding arm is positioned, the outer mold is fixedly connected to the outer mold upright post;
step four: descending the rack to enable the lower plane of the outer die to be flush with the upper plane of the die table;
step five: after laying the embedded parts and the wire netting, pouring concrete;
step six: according to the size requirement, an operator adjusts the transverse and longitudinal positions of the inner die sliding arm through an adjusting mechanism;
step seven: installing an inner die, and adjusting the height of the inner die to enable the lap joint of the lower plane of the inner die to be flush with the upper plane of the die table;
step eight: pouring concrete into the adjusted internal mold;
step nine: after the concrete pouring layer is solidified, lifting the inner mold and the outer mold to be higher than the upper plane of the mold table;
step ten: and taking out the poured wallboard from the mould table and placing the wallboard in an inclined mode.
Compared with the prior art, the invention has the beneficial effects that:
1. this assembled building wallboard mould machine transversely and vertically adjusts centre form and external mold through guiding mechanism, is applicable to the wallboard processing of various not unidimensional, when adjusting the mould, and the operator rotates the handle, according to the position display on the handle can, need not use tools such as box chi to measure convenient to use is swift.
2. This assembled building wallboard mould machine passes through the cylinder and fixes centre form and external mold, does not need the manual work to use the bolt fastening, has saved the mould and has prepared and dismantle the time of work, has improved production efficiency.
3. This assembled building wallboard mould machine adopts the external mold fixed arm as the benchmark of adjustment, when the not unidimensional wallboard of transform at every turn, need not look for the benchmark again and calculate, is applicable to nimble production.
4. The adjusting of the internal mold movable arm and the external mold movable arm of the assembly type building wallboard mold machine all adopts the transmission mode of the ball screw and the screw nut, and the mold can be accurately adjusted in the adjusting precision, so that the size error of a poured wallboard is reduced, and the assembly type assembling construction is facilitated.
5. This assembled building wallboard mould machine centre form digging arm and external mold digging arm all adopt one end guide rail seat and guide rail adaptation, and the other end uses the mode of four antifriction bearings and guide rail adaptation for centre form digging arm and external mold digging arm reduce the frictional force with the guide rail when the adjustment promptly, the steady of centre form digging arm and external mold digging arm when guaranteeing the adjustment again, and reduce the removal error.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic top view of the present invention;
FIG. 3 is a schematic structural view of an external mold lateral adjustment mechanism of the present invention;
FIG. 4 is a schematic structural view of an outer mold longitudinal adjusting mechanism of the present invention;
FIG. 5 is a schematic structural view of a lower transverse adjustment mechanism of the inner mold of the present invention;
FIG. 6 is a schematic view of a base structure according to the present invention;
FIG. 7 is a schematic structural view of the connection between the inner mold sliding arm and the outer frame of the present invention;
fig. 8 is a schematic view of an assembly structure of the inner mold column of the present invention.
Wherein, 1, a frame; 101 external mold transverse adjusting mechanism; 1011 a first hand wheel; 1012 a first transmission shaft; 1021 a second hand wheel; 1013 position display; 1014 a first nut; 1015 a first helical bevel gear box; 1016 a first connecting plate; 1017 a first screw; 1018 deep groove ball bearing sleeves; 1019 a first screw mounting plate; 102 an inner mold lower longitudinal adjustment mechanism; 1021 a second hand wheel; 1022 a first gear support; 10221 second drive shaft upper rod; 10222 second drive shaft lower bar; 1023 a first bevel gear; 1024 a second bevel gear; 1025 a third bevel gear; 1026 second left connecting plate; 1027 second left screw mounting plate; 1029 second right screw mounting plate; 1028 second right web; 103 outer mold transverse adjusting mechanism; 1031 a third hand wheel; 1036 third connecting plate; 104 longitudinal adjusting mechanism of the outer die; 1041 a fourth handwheel; 1044 fourth connecting plate; 105 a transverse adjusting mechanism on the inner die; 1051 a fifth handwheel; 106 inner die longitudinal adjustment mechanism; 1061 a sixth hand wheel; 1064 a sixth left connecting plate; 1066 a sixth right connecting plate; 11 a first weld plate; 13 an outer frame; 14 outer mold fixing arms; 141 external mold transverse fixing arm; 142 outer longitudinal securement arms; 15 a second weld plate; 2 an inner mold sliding arm; 21 a rolling bearing; 22 a bearing support; 23, spacer bushes; 24U-shaped guide rail seats; a longitudinal sliding arm on the inner die 221; 222 lower inner mold longitudinal slide arm; 3, a movable arm; 31 an outer mold transverse sliding arm; 32 external mold longitudinal sliding arm; 4 internal mold upright columns; 41 a first inner mold pillar; 42 a second inner mold pillar; 43 a third inner mold column; 44 a fourth inner mold pillar; 45 a platen; 5 outer mold upright posts; 51 an inner mold cylinder; 52 a first outer mold pillar; 53 second outer mould column; 54 third outer mold column; 55 a fourth skin stand; 6, an internal mold; 7, external molding; 8, a base of a mould table 9; 91 a support post; 92 a linear bearing; 93 a frame cylinder; 94 bearing sleeves; 95 base mounting plate; 10 adjusting mechanism.
Detailed Description
The technical solution of the present patent will be described in further detail with reference to the following embodiments.
It is to be understood that the terms "length," "width," "upper," "lower," "left," "right," and the like, as used herein, refer to an orientation or positional relationship based on that shown in the drawings for convenience in describing the present invention and to simplify description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be considered as illustrative of the present invention.
As shown in fig. 1-7, an adjustable die machine for fabricated concrete wall panel comprises an inner die 6, an outer die 7 and a die table 8, and is characterized in that: the device comprises a base 9 fixedly connected to a die table 8, a machine frame 1 arranged above the base 9, an inner die sliding arm slidably connected to the machine frame 1, an outer die sliding arm slidably connected to the machine frame 1, and an adjusting mechanism 10 for adjusting the sliding of the inner die sliding arm 2 and the outer die sliding arm 3; an internal mold upright post 4 is arranged below the internal mold sliding arm 2; the number of the internal mold upright columns 4 is 4; an outer mold upright post 5 is arranged below the outer mold sliding arm 3; the number of the outer mold upright posts 5 is 4; the lower planes of the four outer mold columns 5 form a rectangle. The inner mold upright post 4 is fixedly connected with the inner mold 6; the outer mold upright post 5 is fixedly connected with the outer mold 7; the adjusting mechanism 10 is arranged on the frame 1; the adjusting mechanism 10 adjusts the inner mold column 4 and the outer mold column 5 to slide transversely. The number of the bases 9 is four, and the bases are distributed on four corners of the rack 1;
the rack 1 comprises an outer frame 13, an outer-die fixing arm 14 fixedly connected to the outer frame 13 and a vertical rod fixedly connected to the center of the outer frame 13; a first welding plate 11 is arranged on the right side of the vertical rod; the fixing arm 14 comprises an outer die transverse fixing arm 141 and an outer die longitudinal fixing arm 142; the outer die transverse fixing arm 141 and the outer die longitudinal fixing arm 142 are arranged in a mutually crossed manner; the outer die transverse fixing arm 141 is arranged below the outer die longitudinal fixing arm 142; the outer die upright post 5 is arranged right below the crossing position of the outer die transverse fixing arm 141 and the outer die longitudinal fixing arm 142; the outer mold upright columns 5 comprise a first outer mold upright column 52, a second outer mold upright column 53, a third outer mold upright column 54 and a fourth outer mold upright column 55; the first outer mold column 52 is fixedly connected to the lower plane of the outer mold transverse fixing arm 141; the outer die sliding arm 3 comprises an outer die transverse sliding arm 31 and an outer die longitudinal sliding arm 32; the adjusting mechanism 10 comprises an outer die transverse adjusting mechanism 101 for adjusting the transverse sliding of the outer die transverse sliding arm 31 and an outer die longitudinal adjusting mechanism 104 for adjusting the longitudinal sliding of the outer die longitudinal sliding arm 32;
the second outer mold column 53 is fixedly connected to the outer mold transverse sliding arm 31 and slides transversely on the outer mold transverse fixing arm 141; the third outer mold pillar 54 is fixedly connected to the lower plane of the outer mold longitudinal sliding arm 32 and is located below the outer mold longitudinal fixing arm 142; the fourth outer mold column 55 is slidably connected to the lower plane of the outer mold longitudinal sliding arm 32; the lower planes of the outer mold columns 5 including the first outer mold column 52, the second outer mold column 53, the third outer mold column 54 and the fourth outer mold column 55 are in the same plane.
Taking the outer die transverse fixing arm 141 and the outer die longitudinal fixing arm 142 as references, fixedly welding a first outer die upright post 52 at the intersection point of the outer die transverse fixing arm 141 and the outer die longitudinal fixing arm 142, adjusting the outer die transverse sliding arm 31 to a transverse design position through an adjusting mechanism 10, adjusting the second outer die upright post 53 fixedly connected to the outer die transverse sliding arm 31 to the transverse design position, adjusting the outer die longitudinal sliding arm 32 to a longitudinal design position through the adjusting mechanism 10, adjusting a third outer die upright post 54 fixedly connected to the outer die longitudinal sliding arm 32 to a longitudinal design position, manually adjusting the fourth outer die upright post 55 slidably connected to the lower plane of the outer die longitudinal sliding arm 32, and enabling the first outer die upright post 52, the second outer die upright post 53, the third outer die upright post 54 and the fourth outer die upright post 55 to form a rectangle.
The inner mold sliding arm 2 comprises an inner mold upper longitudinal sliding arm 221 and an inner mold lower longitudinal sliding arm 222;
the inner mold column 4 comprises a first inner mold column 41, a second inner mold column 42, a third inner mold column 43 and a fourth inner mold column 44; the first inner mold upright post 41 and the second inner mold upright post 42 are connected to the inner mold in a sliding manner right below the longitudinal sliding arm 221; the third inner mold column 43 and the fourth inner mold column 44 are slidably connected right below the inner mold lower longitudinal sliding arm 222; the lower planes of the first inner mold pillar 41, the second inner mold pillar 42, the third inner mold pillar 43 and the fourth inner mold pillar 44 are in the same plane; the adjusting mechanism 10 further includes an inner mold longitudinal adjusting mechanism 106 for adjusting the longitudinal sliding of the inner mold upper longitudinal sliding arm 221 and the inner mold lower longitudinal sliding arm 222, an inner mold upper lateral adjusting mechanism 105 for adjusting the lateral sliding of the first inner mold column 41 and the second inner mold column 42, and an inner mold lower lateral adjusting mechanism 102 for adjusting the lateral sliding of the third inner mold column 43 and the fourth inner mold column 44.
The external mold transverse adjusting mechanism 101 comprises a first hand wheel 1011, a first transmission shaft 1012 fixedly connected to the first hand wheel 1011, a first spiral bevel gear box 1015 fixedly connected to one end of the first transmission shaft 1012, a first screw 1017 fixedly connected to the other end of the first spiral bevel gear box 1015, a first nut 1014 engaged and transmitted on the first screw 1017, and a first connecting plate 1016 fixedly connected to the first nut 1014; the first screw 1017 is rotatably connected with a first screw mounting plate 1019, and the first screw mounting plate 1019 is fixedly connected with the outer frame 13; the first connecting plate 1016 is fixedly connected to the lower plane of the first welding plate 11; the outer mold longitudinal adjusting mechanism 104 comprises a fourth handwheel 1041, a fourth screw 1043 with one end fixedly connected to the fourth handwheel 1041, a fourth nut 1045 engaged and driven on the fourth screw 1043, and a fourth connecting plate 1044 fixedly connected to the fourth nut 1045; the other end of the fourth screw 1043 is rotatably connected with a fourth screw mounting plate 1046; the fourth screw mounting plate 1046 is fixedly connected to the outer frame 13; the fourth connecting plate 1044 is fixedly connected to the outer mold longitudinal sliding arm 32. The model of the first spiral bevel gear box 1015 is ARA1-1: 1-L.
The adjusting mechanism 10 further comprises an outer die transverse adjusting mechanism 103 for adjusting the transverse sliding of the fourth outer die column 55; the external mold lateral adjusting mechanism 103 comprises a third hand wheel 1031, a third transmission shaft fixedly connected to the third hand wheel 1031, a third spiral bevel gear box with one end fixedly connected to the third transmission shaft, a third screw fixedly connected to the other end of the spiral bevel gear box, a third nut engaged and driven on the third screw, and a third connecting plate 1036 fixedly connected to the third nut;
the third connecting plate 1036 is fixedly connected to the fourth outer mold column 55; the third screw is rotatably connected with a third screw mounting plate, and the third screw mounting plate is fixedly connected with the outer frame 13; the third hand wheel 1031 is located on the right side of the first hand wheel 1011. The fourth outer mold column (55) is transversely adjusted by shaking the first hand wheel 1031, and the operating hand wheels are arranged on the same side of the outer frame 13, so that the walking time of an operator is reduced.
The inner mold lower transverse adjusting mechanism 102 and the outer mold longitudinal adjusting mechanism 104 are respectively arranged on the left side and the right side of the vertical rod; the inner mold lower transverse adjusting mechanism 102 comprises a second hand wheel 1021, a second transmission shaft fixedly connected to the second hand wheel 1021, a first bevel gear 1023 with one end fixedly connected to the second transmission shaft, a second bevel gear 1024 and a third bevel gear 1025 which are engaged and driven at two sides of the first bevel gear 1023, a second left screw fixedly connected to the second bevel gear 1024, a second left nut engaged and driven on the second left screw, and a second left connecting plate 1026 fixedly connected to the second left nut; the other end of the second left screw is rotatably connected with a second left screw mounting plate 1027; the second left connecting plate 1026 is fixedly connected to the fourth inner mold pillar 44; the second left screw mounting plate 1027 is fixedly connected to the inner mold lower longitudinal sliding arm 222; the second wheel 1021 is fixedly connected to the lower side of the outer frame 13; the inner mold lower transverse adjusting mechanism 102 further comprises a second right screw fixedly connected to the third bevel gear 1025, a second right nut engaged and driven on the second right screw, and a second right connecting plate 1028 fixedly connected to the second right nut;
the inner mold lower transverse adjusting mechanism 102 further comprises a first gear supporting frame 1022, and the first bevel gear 1023, the second bevel gear 1024 and the third bevel gear 1025 are rotatably connected to the first gear supporting frame 1022; the other end of the second right screw is rotatably connected with a second right screw mounting plate 1029; the second right connecting plate 1028 is fixedly connected to the third inner mold pillar 43; the second right screw mounting plate 1029 is fixedly connected to the inner mold lower longitudinal sliding arm 222; the first gear support 1022 is fixedly connected to the inner mold lower longitudinal sliding arm 222; the second transmission shaft comprises a second transmission shaft upper rod 10221 and a second transmission shaft lower rod 10222, the second transmission shaft upper rod 10221 is fixedly connected with the first bevel gear 1023, and the second transmission shaft lower rod 10222 is fixedly connected with the second wheel 1021; the second transmission shaft upper rod 10221 is provided with an inner hole which is larger than the second transmission shaft lower rod 10222, and the second transmission shaft lower rod 10222 slides in the inner hole without being detached; the inner mold lower transverse adjusting mechanism 102 and the inner mold upper transverse adjusting mechanism 105 have the same structure; the inner mold upper transverse adjusting mechanism 105 comprises a fifth hand wheel 1051, a fifth transmission shaft fixedly connected to the fifth hand wheel, a seventh bevel gear with one end fixedly connected to the fifth transmission shaft, an eighth bevel gear and a ninth bevel gear which are in meshing transmission with two sides of the seventh bevel gear, a fifth left screw fixedly connected to the fifth bevel gear, a fifth left nut which is in meshing transmission with the fifth left screw, and a fifth left connecting plate fixedly connected to the fifth left nut; the other end of the fifth left screw is rotatably connected with a fifth left screw mounting plate; the inner mold upper transverse adjusting mechanism 105 further comprises a fifth right screw fixedly connected to the ninth bevel gear, a fifth right nut in meshing transmission with the fifth right screw, and a fifth right connecting plate fixedly connected to the fifth right nut; the inner die upper transverse adjusting mechanism 105 further comprises a second gear supporting frame, and the seventh bevel gear, the eighth bevel gear and the ninth bevel gear are rotatably connected to the second gear supporting frame; the other end of the fifth right screw is rotatably connected with a fifth right screw mounting plate; the fifth hand wheel 1051 is fixedly connected to the lower side surface of the outer frame 13; the fifth left connecting plate is fixedly connected to the first inner mold column 41; the fifth right connecting plate is fixedly connected to the second inner mold upright 42; the fifth left screw mounting plate and the fifth right screw mounting plate are fixedly connected to the longitudinal sliding arm 221 on the inner mold;
the second gear support frame is fixedly connected to the inner mold longitudinal sliding arm 221. The second bevel gear 1024 and the third bevel gear 1025 are driven to rotate simultaneously by rotating the first bevel gear 1023 through the forward and reverse rotation of the second hand wheel 1021, and the transverse positions of the third inner mold upright column 43 and the fourth inner mold upright column 44 can be adjusted; by shaking the fifth hand wheel 1051 to rotate forward and backward, the seventh bevel gear rotates to drive the eighth bevel gear and the ninth bevel gear to rotate simultaneously, the transverse positions of the second inner mold column 42 and the first inner mold column 41 can be adjusted, and the second inner mold column 42, the first inner mold column 41, the third inner mold column 43 and the fourth inner mold column 44 form a rectangle, so that the overall dimension of the inner blade is achieved. The bevel gear enables one handle to be rotated to drive adjustment in two directions, and adjustment time and efficiency are improved.
The first hand wheel 1011, the second hand wheel 1021, the third hand wheel 1031, the fourth hand wheel 1041, the fifth hand wheel 1051 and the sixth hand wheel 1061 are all connected with position displays in a key mode, and the type of the position displays is GY 0902-5-I-20-O-B.
The outer frame 13 is fixedly connected with a guide rail 14; the device also comprises a bearing support 22 fixedly connected with one end of the inner die sliding arm 2, a rolling bearing 21 sleeved on the bearing support 22 and a spacer 23 arranged between the rolling bearing 21 and the end face of the inner die sliding arm 2; the rolling bearings 21 are 4 in number and are arranged in a rectangular shape; the distance between the upper rolling bearing 21 and the lower rolling bearing 21 is matched with the guide rail; the other end of the inner die sliding arm 2 is fixedly connected with a U-shaped guide rail seat 24; the U-shaped slotted hole of the U-shaped guide rail seat 24 is matched with the guide rail; the guide rails 14 include a transverse guide rail and a longitudinal guide rail; one end of the outer die sliding arm 3 is also provided with a bearing bracket 22 which is the same as the inner die sliding arm 2, a rolling bearing 21 which is sleeved on the bearing bracket 22 and a spacer 23 which is arranged between the rolling bearing 21 and the end surface of the inner die sliding arm 2; the other end of the outer mold sliding arm 3 is also fixedly connected with a U-shaped guide rail seat. The upper film sliding arm 2 and the outer mold sliding arm 3 slide along the guide rail.
The base comprises a support column 91 fixedly connected to the lower plane of the outer frame 13, a bearing sleeve 94 slidably connected to the support column 91, a linear bearing 92 arranged between the bearing sleeve 94 and the support column 91, and a frame cylinder 93 fixedly connected to the lower plane of the bearing sleeve 94; the base further comprises a base mounting plate 95 fixedly connected to the die table 8, and the base mounting plate 95 is fixedly connected with the mounting surface of the rack cylinder 93; a piston rod of the frame cylinder 93 is fixedly connected with the lower plane of the upright post 91; an internal mold cylinder 51 is arranged between the internal mold upright post 4 and the internal mold sliding arm 2; the inner mold cylinder 51 is fixedly connected to the lower plane of the inner mold sliding arm 2; the piston of the internal mold cylinder 51 is fixedly connected with the upper plane of the internal mold upright post 4; the number of the inner die cylinders 51 is four, the inner die cylinders are respectively arranged on the first inner die column 41, the second inner die column 42, the third inner die column 43 and the fourth inner die column 44, one end of the inner die cylinder 51 mounting seat is fixedly connected with a circular table plate 45, a sliding groove is formed in the lower plane of the inner die sliding arm 2, the circular table plate 45 comprises a small circular table body and a large circular table body, the large circular table body is arranged in the inner die sliding arm 2 and does not fall out, and the circular table plate 45 slides in the inner die sliding arm 2.
An adjustable mould machine for assembling concrete wall panels comprises the following steps,
the method comprises the following steps: pushing a piston rod of the frame cylinder 93 out by a certain height;
step two: rotating a first hand wheel 1011 by taking the external mold transverse fixing arm as a reference so as to transversely adjust the external mold transverse movable arm 31 to a required position;
step three: taking the outer die longitudinal fixed arm as a reference, and rotating the fourth hand wheel 1041 to longitudinally adjust the outer die longitudinal movable arm 32 to a required position;
step four: the piston rod of the frame cylinder 93 is contracted, so that the lower plane of the outer die 6 is flush with the upper plane of the die table 8;
step five: after the embedded parts and the wire netting are laid, concrete is poured on the outer blades;
step six: the outer die transverse fixing arm and the outer die longitudinal fixing arm are used as references, the sixth hand wheel 1061 is shaken to rotate forwards and reversely, the third bevel gear rotates to drive the fourth bevel gear and the fifth bevel gear to rotate simultaneously, and the longitudinal positions of the inner die upper longitudinal sliding arm 221 and the inner die lower longitudinal sliding arm 222 can be adjusted; the second bevel gear 1024 and the third bevel gear 1025 are driven to rotate simultaneously by rotating the first bevel gear 1023 through the forward and reverse rotation of the second hand wheel 1021, and the transverse positions of the third inner mold upright column 43 and the fourth inner mold upright column 44 can be adjusted; the fifth hand wheel 1051 is shaken to rotate forwards and reversely, the seventh bevel gear rotates to drive the eighth bevel gear and the ninth bevel gear to rotate simultaneously, the transverse positions of the second inner mold upright post 42 and the first inner mold upright post 41 can be adjusted, and the second inner mold upright post 42, the first inner mold upright post 41, the third inner mold upright post 43 and the fourth inner mold upright post 44 form a rectangle to achieve the external dimension of the inner blade;
step seven: the piston rod of the internal mold cylinder 51 extends out to push the internal mold 7 downwards, so that the lower plane of the internal mold 7 is lapped on the upper plane of the internal mold 6;
step eight: pouring concrete into the adjusted internal mold 6;
step nine: after the concrete pouring layer is solidified, the piston rod of the internal mold cylinder 51 extends and retracts; a piston rod of the frame cylinder 93 extends out;
step ten: and taking the poured wallboard out of the mould table 8, and placing the wallboard obliquely and vertically.
Firstly, a piston rod of a frame cylinder 93 is pushed out by a certain height, an outer die movable arm 3 is adjusted according to the external dimension of an outer blade of a wallboard, an outer die transverse fixed arm is taken as a reference, an operator rotates a first hand wheel 1011 to enable an outer die transverse movable arm 31 to be transversely adjusted to a required position, an outer die longitudinal fixed arm is taken as a reference, then an outer die longitudinal movable arm 32 is longitudinally adjusted to a required position by rotating a fourth hand wheel 1041, a fourth outer die upright post (55) is transversely adjusted by shaking the first hand wheel 1031, the operating hand wheel is placed on the same side of the outer frame 13, and the walking time of the operator is reduced.
Because the outer die column 4 is determined along with the moving position of the outer die longitudinal movable arm 32 of the outer die transverse movable arm 31, the outer die 6 is fixedly connected to the lower plane of the outer die column 4, the piston rod of the rack cylinder 93 is contracted at the moment, so that the lower plane of the outer die 6 is flush with the upper plane of the die table 8, and the downward pulling force of the rack cylinder 93 on the outer die 6 ensures that the die is accurately positioned and is not easy to deviate, the bolt fixing can be omitted, and the manual output is saved.
After the outer die 6 is fixed, an embedded part, a supporting piece and a wire mesh are laid, concrete is poured on outer blades of the wallboard, after the pouring is finished, a heat insulation layer needs to be laid, after the heat insulation layer is laid, the inner die movable arm 2 is adjusted according to the outline dimension requirement of the inner blades, the outer die fixed arm is used as a reference, the sixth hand wheel 1061 is shaken to rotate forwards and reversely, the third bevel gear rotates to drive the fourth bevel gear and the fifth bevel gear to rotate simultaneously, and the longitudinal positions of the inner die upper longitudinal sliding arm 221 and the inner die lower longitudinal sliding arm 222 can be adjusted; the second bevel gear 1024 and the third bevel gear 1025 are driven to rotate simultaneously by rotating the first bevel gear 1023 through the forward and reverse rotation of the second hand wheel 1021, and the transverse positions of the third inner mold upright column 43 and the fourth inner mold upright column 44 can be adjusted; the fifth hand wheel 1051 is shaken to rotate forwards and reversely, the seventh bevel gear rotates to drive the eighth bevel gear and the ninth bevel gear to rotate simultaneously, the transverse positions of the second inner mold upright post 42 and the first inner mold upright post 41 can be adjusted, and the second inner mold upright post 42, the first inner mold upright post 41, the third inner mold upright post 43 and the fourth inner mold upright post 44 form a rectangle to achieve the external dimension of the inner blade; the bevel gear enables one handle to be rotated to drive adjustment in two directions, and adjustment time and efficiency are improved.
After the adjustment finishes, centre form cylinder 51's piston rod stretches out, pushes out centre form 7 downwards for on 7 lower planes of centre form overlap joint to the last plane of centre form 6, carry out concrete placement to wallboard inner vane this moment, wait for the concrete solidification back, centre form cylinder 51 shrink, frame cylinder 93 piston rod stretches out, and the wallboard that will pour takes out the slope from the mould platform 8 and places.
While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various modifications, changes, substitutions and alterations can be made to the embodiments without departing from the principles of the present invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides an adjustable mould machine is used to assembled concrete wallboard, includes centre form (6), external mold (7) and moulding platform (8), its characterized in that: the device comprises a base (9) fixedly connected to a die table (8), a rack (1) arranged above the base (9), an inner die sliding arm connected to the rack (1) in a sliding manner, an outer die sliding arm connected to the rack (1) in a sliding manner, and an adjusting mechanism (10) for adjusting the sliding of the inner die sliding arm (2) and the outer die sliding arm (3);
an inner mold upright post (4) is arranged below the inner mold sliding arm (2);
the number of the internal mold upright columns (4) is 4;
an outer mold upright post (5) is arranged below the outer mold sliding arm (3);
the number of the outer mold upright posts (5) is 4;
the inner mold upright post (4) is fixedly connected with the inner mold (6);
the outer mold upright post (5) is fixedly connected with the outer mold (7);
the adjusting mechanism (10) is arranged on the rack (1);
the adjusting mechanism (10) adjusts the transverse sliding of the inner mold upright post (4) and the outer mold upright post (5);
the base comprises a support post (91) fixedly connected to the lower plane of the outer frame (13), a bearing sleeve (94) connected to the support post (91) in a sliding manner, a linear bearing (92) arranged between the bearing sleeve (94) and the support post (91) and a rack cylinder (93) fixedly connected to the lower plane of the bearing sleeve (94);
the base further comprises a base mounting plate (95) fixedly connected to the die table (8), and the base mounting plate (95) is fixedly connected with a mounting surface of the rack cylinder (93);
a piston rod of the frame cylinder (93) is fixedly connected with the lower plane of the strut (91);
an inner mold cylinder (51) is arranged between the inner mold upright post (4) and the inner mold sliding arm (2);
the inner mold air cylinder (51) is fixedly connected to the lower plane of the inner mold sliding arm (2);
the piston of the internal mold cylinder (51) is fixedly connected with the upper plane of the internal mold upright post (4);
the rack (1) comprises an outer frame (13), an outer-die fixed arm (14) fixedly connected to the outer frame (13) and a vertical rod fixedly connected to the center of the outer frame (13);
the inner die sliding arm (2) comprises an inner die upper longitudinal sliding arm (221) and an inner die lower longitudinal sliding arm (222);
the inner mold upright post (4) comprises a first inner mold upright post (41), a second inner mold upright post (42), a third inner mold upright post (43) and a fourth inner mold upright post (44);
a first welding plate (11) is arranged on the right side of the vertical rod;
the outer die fixing arm (14) comprises an outer die transverse fixing arm (141) and an outer die longitudinal fixing arm (142);
the outer die transverse fixing arm (141) and the outer die longitudinal fixing arm (142) are arranged in a mutually crossed manner;
the outer die transverse fixing arm (141) is arranged below the outer die longitudinal fixing arm (142);
the outer die upright post (5) is arranged right below the crossing position of the outer die transverse fixing arm (141) and the outer die longitudinal fixing arm (142);
the outer die upright columns (5) comprise first outer die upright columns (52), second outer die upright columns (53), third outer die upright columns (54) and fourth outer die upright columns (55);
the first outer mold upright post (52) is fixedly connected to the lower plane of the outer mold transverse fixing arm (141);
the outer die sliding arm (3) comprises an outer die transverse sliding arm (31) and an outer die longitudinal sliding arm (32);
the adjusting mechanism (10) comprises an outer die transverse adjusting mechanism (101) for adjusting the transverse sliding of the outer die transverse sliding arm (31) and an outer die longitudinal adjusting mechanism (104) for adjusting the longitudinal sliding of the outer die longitudinal sliding arm (32);
the second outer die upright post (53) is fixedly connected to the outer die transverse sliding arm (31) and transversely slides on the outer die transverse fixing arm (141);
the third outer die upright post (54) is fixedly connected to the lower plane of the outer die longitudinal sliding arm (32) and is positioned below the outer die longitudinal fixing arm (142);
the fourth outer die upright post (55) is connected to the lower plane of the outer die longitudinal sliding arm (32) in a sliding manner;
the lower planes of the outer mold columns (5) including the first outer mold column (52), the second outer mold column (53), the third outer mold column (54) and the fourth outer mold column (55) are in the same plane.
2. The adjustable die machine for fabricated concrete wall panels of claim 1, wherein:
the first inner die upright post (41) and the second inner die upright post (42) are connected to the inner die in a sliding manner right below a longitudinal sliding arm (221);
the third inner die upright post (43) and the fourth inner die upright post (44) are connected to the right lower part of the inner die lower longitudinal sliding arm (222) in a sliding manner;
the lower planes of the first inner die upright post (41), the second inner die upright post (42), the third inner die upright post (43) and the fourth inner die upright post (44) are in the same plane;
the adjusting mechanism (10) further comprises an inner mold longitudinal adjusting mechanism (106) for adjusting the longitudinal sliding of an inner mold upper longitudinal sliding arm (221) and an inner mold lower longitudinal sliding arm (222), an inner mold upper transverse adjusting mechanism (105) for adjusting the transverse sliding of the first inner mold upright column (41) and the second inner mold upright column (42), and an inner mold lower transverse adjusting mechanism (102) for adjusting the transverse sliding of a third inner mold upright column (43) and a fourth inner mold upright column (44).
3. An adjustable mould machine for fabricated concrete wall panels according to claim 2, characterized in that:
the outer die transverse adjusting mechanism (101) for adjusting transverse sliding of the outer die transverse sliding arm (31) comprises a first hand wheel (1011), a first transmission shaft (1012) fixedly connected to the first hand wheel (1011), a first spiral bevel gear box (1015) with one end fixedly connected to the first transmission shaft (1012), a first screw rod (1017) fixedly connected to the other end of the first spiral bevel gear box (1015), a first nut (1014) in meshing transmission on the first screw rod (1017), and a first connecting plate (1016) fixedly connected to the first nut (1014);
the first screw (1017) is rotatably connected with a first screw mounting plate (1019), and the first screw mounting plate (1019) is fixedly connected with the outer frame (13);
the first connecting plate (1016) is fixedly connected to the lower plane of the first welding plate (11);
the outer die longitudinal adjusting mechanism (104) comprises a fourth hand wheel (1041), a fourth screw (1043) with one end fixedly connected to the fourth hand wheel (1041), a fourth nut (1045) in meshing transmission on the fourth screw (1043), and a fourth connecting plate (1044) fixedly connected to the fourth nut (1045);
the other end of the fourth screw (1043) is rotatably connected with a fourth screw mounting plate (1046);
the fourth screw mounting plate (1046) is fixedly connected to the outer frame (13);
the fourth connecting plate (1044) is fixedly connected to the outer die longitudinal sliding arm (32).
4. An adjustable mould machine for fabricated concrete wall panels according to claim 3, characterized in that:
the adjusting mechanism (10) further comprises an outer die transverse adjusting mechanism (103) for adjusting the transverse sliding of the fourth outer die upright post (55);
the outer die transverse adjusting mechanism (103) comprises a third hand wheel (1031), a third transmission shaft fixedly connected to the third hand wheel (1031), a third spiral bevel gear box with one end fixedly connected to the third transmission shaft, a third screw fixedly connected to the other end of the spiral bevel gear box, a third nut engaged and transmitted on the third screw, and a third connecting plate (1036) fixedly connected to the third nut;
the third connecting plate (1036) is fixedly connected to a fourth outer die column (55);
the third screw is rotatably connected with a third screw mounting plate, and the third screw mounting plate is fixedly connected with the outer frame (13);
the third hand wheel (1031) is located to the right of the first hand wheel (1011).
5. An adjustable mould machine for fabricated concrete wall panels according to claim 3, characterized in that:
the inner die lower transverse adjusting mechanism (102) and the outer die longitudinal adjusting mechanism (104) are respectively arranged on the left side and the right side of the vertical rod;
the inner die lower transverse adjusting mechanism (102) comprises a second hand wheel (1021), a second transmission shaft fixedly connected to the second hand wheel (1021), a first bevel gear (1023) with one end fixedly connected to the second transmission shaft, a second bevel gear (1024) and a third bevel gear (1025) which are in meshing transmission with two sides of the first bevel gear (1023), a second left screw fixedly connected to the second bevel gear (1024), a second left nut in meshing transmission with the second left screw, and a second left connecting plate (1026) fixedly connected to the second left nut;
the other end of the second left screw is rotatably connected with a second left screw mounting plate (1027);
the second left connecting plate (1026) is fixedly connected to the fourth inner die upright (44);
the second left screw mounting plate (1027) is fixedly connected to the lower longitudinal sliding arm (222) of the inner die;
the second hand wheel (1021) is fixedly connected to the lower side face of the outer frame (13);
the inner die lower transverse adjusting mechanism (102) further comprises a second right screw fixedly connected to the third bevel gear (1025), a second right nut in meshing transmission on the second right screw, and a second right connecting plate (1028) fixedly connected to the second right nut;
the inner die lower transverse adjusting mechanism (102) further comprises a first gear supporting frame (1022), and the first bevel gear (1023), the second bevel gear (1024) and the third bevel gear (1025) are rotatably connected to the first gear supporting frame (1022);
the other end of the second right screw is rotatably connected with a second right screw mounting plate (1029);
the second right connecting plate (1028) is fixedly connected to the third inner die upright post (43);
the second right screw mounting plate (1029) is fixedly connected to the lower longitudinal sliding arm (222) of the inner die;
the first gear support frame (1022) is fixedly connected to the inner die lower longitudinal sliding arm (222);
the second transmission shaft comprises a second transmission shaft upper rod (10221) and a second transmission shaft lower rod (10222), the second transmission shaft upper rod (10221) is fixedly connected with the first bevel gear (1023), and the second transmission shaft lower rod (10222) is fixedly connected with the second hand wheel (1021);
the second transmission shaft upper rod (10221) is provided with an inner hole which is larger than the second transmission shaft lower rod (10222), and the second transmission shaft lower rod (10222) slides in the inner hole and does not fall out;
the inner die lower transverse adjusting mechanism (102) and the inner die upper transverse adjusting mechanism (105) have the same structure; the inner mold upper transverse adjusting mechanism (105) comprises a fifth hand wheel (1051), a fifth transmission shaft fixedly connected to the fifth hand wheel, a seventh bevel gear with one end fixedly connected to the fifth transmission shaft, an eighth bevel gear and a ninth bevel gear which are engaged and driven at two sides of the seventh bevel gear, a fifth left screw fixedly connected to the fifth bevel gear, a fifth left nut engaged and driven on the fifth left screw, and a fifth left connecting plate fixedly connected to the fifth left nut; the other end of the fifth left screw is rotatably connected with a fifth left screw mounting plate;
the inner die upper transverse adjusting mechanism (105) further comprises a fifth right screw fixedly connected to the ninth bevel gear, a fifth right nut in meshing transmission with the fifth right screw, and a fifth right connecting plate fixedly connected to the fifth right nut;
the inner die upper transverse adjusting mechanism (105) further comprises a second gear supporting frame, and the seventh bevel gear, the eighth bevel gear and the ninth bevel gear are rotationally connected to the second gear supporting frame; the other end of the fifth right screw is rotatably connected with a fifth right screw mounting plate;
the fifth hand wheel (1051) is fixedly connected with the lower side surface of the outer frame (13); the fifth left connecting plate is fixedly connected to the first inner die upright post (41); the fifth right connecting plate is fixedly connected to the second inner die upright post (42);
the fifth left screw mounting plate and the fifth right screw mounting plate are fixedly connected to a longitudinal sliding arm (221) on the inner die;
the second gear supporting frame is fixedly connected to a longitudinal sliding arm (221) on the inner die.
6. An adjustable mould machine for fabricated concrete wall panels according to claim 5, characterized in that:
the inner mold longitudinal adjusting mechanism (106) comprises a sixth hand wheel (1061), a sixth transmission shaft fixedly connected to the sixth hand wheel (1061), a fourth bevel gear with one end fixedly connected to the sixth transmission shaft, a fifth bevel gear and a sixth bevel gear in meshed transmission with two sides of the fourth bevel gear, a sixth left screw fixedly connected to the sixth bevel gear, a sixth left nut in meshed transmission with the sixth left screw, and a sixth left connecting plate fixedly connected to the sixth left nut;
the other end of the sixth left screw is rotatably connected with a sixth left screw mounting plate;
the sixth left connecting plate (1064) is fixedly connected to the longitudinal sliding arm (221) on the inner die;
the sixth left screw mounting plate is fixedly connected to the outer frame (13);
the sixth hand wheel (1061) is fixedly connected to the left side surface of the outer frame (13);
the inner die longitudinal adjusting mechanism (106) further comprises a sixth right screw fixedly connected to the fifth bevel gear, a sixth right nut in meshing transmission with the sixth right screw, and a sixth right connecting plate (1066) fixedly connected to the sixth right nut;
the inner mold longitudinal adjusting mechanism (106) further comprises a third gear support frame, and the fourth bevel gear, the fifth bevel gear and the sixth bevel gear are rotationally connected to the third gear support frame;
the rack (1) further comprises a second welding plate (15) fixedly connected to the left side of the vertical rod;
the other end of the sixth right screw is rotatably connected with a sixth right screw mounting plate;
the sixth right connecting plate is fixedly connected to the lower longitudinal sliding arm (222) of the inner die;
the sixth right screw mounting plate is fixedly connected to the outer frame (13);
the third gear supporting frame is fixedly connected to the second welding plate (15).
7. The adjustable die machine for fabricated concrete wall panels of claim 1, wherein:
the outer frame (13) is fixedly connected with a guide rail;
the device also comprises a bearing support (22) fixedly connected with one end of the inner die sliding arm (2), a rolling bearing (21) sleeved on the bearing support (22) and a spacer bush (23) arranged between the rolling bearing (21) and the end face of the inner die sliding arm (2);
the rolling bearings (21) are 4 in number and are arranged in a rectangular shape;
the upper and lower rolling bearings (21) slide along the guide rail;
the other end of the inner mold sliding arm (2) is fixedly connected with a U-shaped guide rail seat (24);
the U-shaped slotted hole of the U-shaped guide rail seat (24) is matched with the guide rail;
the guide rails comprise transverse guide rails and longitudinal guide rails;
one end of the outer die sliding arm (3) is also provided with a bearing bracket (22) which is the same as the inner die sliding arm (2), a rolling bearing (21) which is sleeved on the bearing bracket (22) and a spacer bush (23) which is arranged between the rolling bearing (21) and the end face of the inner die sliding arm (2);
the other end of the outer mold sliding arm (3) is also fixedly connected with a U-shaped guide rail seat;
the inner die sliding arm (2) and the outer die sliding arm (3) slide along the guide rail.
8. An adjustable molding machine for fabricated concrete wall panels as claimed in claim 1, wherein the method of use comprises the steps of:
the method comprises the following steps: lifting the rack (1) to enable the outer mold upright post (5) to leave the upper plane of the mold table (8);
step two: according to the size requirement, an operator adjusts the transverse and longitudinal positions of the outer mold sliding arm (3) through an adjusting mechanism (10);
step three: after the outer die sliding arm (3) is positioned, the outer die (7) is fixedly connected to the outer die upright post (5);
step four: descending the rack (1) to enable the lower plane of the outer die (7) to be flush with the upper plane of the die table (8);
step five: after laying the embedded parts and the wire netting, pouring concrete;
step six: according to the size requirement, an operator adjusts the transverse and longitudinal positions of the inner die sliding arm (2) through the adjusting mechanism (10);
step seven: installing an inner die (6), and adjusting the height of the inner die (6) to enable the lap joint of the lower plane of the inner die (6) to be flush with the upper plane of the die table (8);
step eight: pouring concrete into the adjusted internal mold (6);
step nine: after the concrete pouring layer is solidified, lifting the inner mold (6) and the outer mold (7) to be higher than the upper plane of the mold table (8);
step ten: and taking out the poured wallboard from the mould table (8) and placing the wallboard in an inclined mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010711553.3A CN111775285B (en) | 2020-07-22 | 2020-07-22 | Use method of adjustable mould machine for assembled concrete wallboard |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010711553.3A CN111775285B (en) | 2020-07-22 | 2020-07-22 | Use method of adjustable mould machine for assembled concrete wallboard |
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| JPS593250B2 (en) * | 1981-05-28 | 1984-01-23 | ミサワホ−ム株式会社 | Molding equipment for molded products for buildings |
| US5755982A (en) * | 1994-11-07 | 1998-05-26 | Strickland Industries, Inc. | Concrete casting system |
| CN204094908U (en) * | 2014-09-03 | 2015-01-14 | 徐州共进机械有限公司 | A kind of internal-suction type circle internal mold flue forming machine |
| WO2017174725A1 (en) * | 2016-04-08 | 2017-10-12 | Ratec Maschinenentwicklungs- Und Verwaltungs-Gmbh | Device for supporting a formwork part, and formwork system for precast concrete parts |
| CN207415636U (en) * | 2017-08-30 | 2018-05-29 | 中民筑友科技投资有限公司 | A kind of adjustable balcony mold |
| CN107584637A (en) * | 2017-10-25 | 2018-01-16 | 长沙远大住宅工业集团股份有限公司 | Assembled architecture wallboard production mould and its production method |
| CN207808020U (en) * | 2017-11-22 | 2018-09-04 | 青岛环球集团股份有限公司 | A kind of horizontal box culvert mold with adjustment module |
| CN108162145A (en) * | 2018-01-29 | 2018-06-15 | 中建投（沈阳）易筑节能房屋科技有限公司 | A kind of wallboard special production mould therefor |
| CN109760189A (en) * | 2019-03-20 | 2019-05-17 | 江苏正工机械制造有限公司 | PC overlaps plate prefabricated member die for special purpose platform |
| CN110065148B (en) * | 2019-05-31 | 2024-03-22 | 中交武汉港湾工程设计研究院有限公司 | Novel immersed tube tunnel pipe section prefabricated traffic lane centre form platform truck is walked device |
| CN110394883A (en) * | 2019-08-12 | 2019-11-01 | 中国建筑第八工程局有限公司 | The formwork erecting structure of precast slab |
| CN110883918B (en) * | 2019-11-11 | 2021-08-13 | 颍上晶宫绿建节能建筑有限责任公司 | Precast concrete floor pours forming device |
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