A kind of horizontal box culvert mold with adjustment module
Technical field
The utility model is related to mould manufacturing fields, and in particular to a kind of horizontal box culvert mold with adjustment module.
Background technology
Box culvert mold generally includes external mold, internal model and end door, is customized generally be directed to a kind of specification size box culvert, this
Kind of box culvert mold be it is single uncontrollable, the box culvert if it is the similar specification of production be height it is different then need to customize it is a variety of
Box culvert mold, the cost that such mold is spent is too big, considerably increases Production Time and production cost, for this problem, mesh
Preceding also some technical solutions can adjust internal model, the size of end door to realize that the multiple types of the small cost of same mold adjust, but
It still has following Railway Project:
(1) external mold cannot carry out the accurate adjustment of height according to the specification of required production product simultaneously in existing scheme, i.e.,
It cannot accomplish external mold and the synchronous adjustment of end door, external mold is in order to meet the needs of multiple product, often than the end after adjustment
The height of door wants high, and in the casting concrete in mold, because of the equal protrusion of both sides external mold at the top of product, end door position is low, and
The manufacture of inconvenient top planes;
(2) general box culvert mold is very heavy, and volume is larger, so during making box culvert, disassembly and installation
Whether convenient, safety, the firm influence for workload and working efficiency be most important, although existing technical solution has mold
The adjustable scheme of size, but safety that mold can be after the installation of easy to disassemble and install and mold and steady is not taken into account
Solidity problem;
(3) it although can realize the adjustment of mold size by increasing and decreasing some modules in existing scheme, equally brings
Ratio defective product the problem of reducing because original external mold, internal model and end door are all monoblocks one by one, the plane of product is more
It is smooth, and after increasing in internal model, end door now or reduce adjustment block, an original entire plane becomes the spelling in several faces
It connects, is easy to lead to the increase of fraction defective.
Utility model content
According to the above-mentioned deficiencies of the prior art, the utility model provides a kind of horizontal box culvert mold with adjusting block,
External mold can be sized together with end door, at low cost and installation and removal simple and convenient, safety and firmness and production after assembly
Product accurate rate it is high.
The technical solution that uses of the technical issues of the utility model solves for:Including external mold, internal model and end door, the external mold
Including external mold fixing end and external mold movable end, the external mold fixing end l-shaped, including vertical plate fixed together and level
Plate, the vertical plate are vertically installed at the top of the right edge of level board, and the external mold movable end includes the external mold being detachably connected
Upper end, external mold adjusting block and external mold lower end, the external mold adjusting block are set between external mold upper end and external mold lower end, the external mold
The bottom of lower end and the left side of level board are hinged, and the end door includes bellmouth end door and socket end door, the bellmouth end door
Side and the side of socket end door are hingedly connected to the front and rear sides side of vertical plate, the bellmouth end door and socket end door far from perpendicular
The side of straight panel is matched with the front and back side of external mold movable end respectively, and the bellmouth end door includes the female end being detachably connected
Door upper end, 2 bellmouth adjusting blocks and bellmouth end door lower end, bellmouth end door upper end are the U-shaped frame that Open Side Down, the bellmouth
End door lower end is the U-shaped frame being oppositely arranged with bellmouth end door upper end opening, and 2 bellmouth adjusting blocks are located at two U-shaped framves
Between opposing arms end, the socket end door includes the socket end door upper end being detachably connected, 2 socket adjusting blocks and socket end door
Lower end, socket end door upper end are the U-shaped frame that Open Side Down, and socket end door lower end is and socket end door upper end opening phase
To the U-shaped frame of setting, 2 socket adjusting blocks are located between two U-shaped frame opposing arms ends, and the external mold and end door are enclosed
Space interior is provided with internal model, and the internal model includes the internal model upper end being detachably connected, 2 internal model adjusting blocks, 2 internal model lower ends
And bottom plate, the internal model upper end are downwards U-shaped opening, 2 internal model lower ends are located under the two-arm of internal model upper end
Side, 2 internal model adjusting blocks are located between the two-arm bottom of internal model upper end and internal model lower end, and the bottom plate is located at 2
It is oppositely arranged with internal model upper end between the bottom of internal model lower end, the bottom plate is located at the top of level board.
The size of the external mold fixing end is immutable, so its size is the maximum specification system needed according to product
Make, only external mold movable end can disconnect up and down, the external mold adjusting block of desired height be made according to the height of required product, in this way
External mold movable end, which is equipped with upper corresponding external mold adjusting block, can meet the needs of required product.External mold, which is adjusted, to be arrived and required product
The height of match specifications easily facilitates top processing when pouring the top for making box culvert.Can not in the prior art
The scheme of height adjusting is carried out to external mold.
The bellmouth end door and socket end door hinge are connected to the vertical plate front and rear sides of external mold fixing end, and external mold movable end is hinged
In the side of the level board of external mold fixing end, hinged mode greatly facilitates the dismounting of mold and peace in box culvert manufacturing process
Dress, while the operating time is greatly saved.
The different external mold adjusting blocks being matched therewith, internal model adjusting block, bellmouth tune are made according to the specification of required product
Locking nub and socket adjusting block, only need to be equipped with so different sizes and adjusting block that required product matches and other parts share
It is a set of, you can to meet the needs of multiple product, cost substantially reduces.
Wherein, preferred embodiment is:
The shape of each adjusting block with its matched using the planform of contact portion above and below at position.
Between bellmouth end door side and the front side edge of vertical plate, the back side edge of the side of socket end door and vertical plate it
Between be both provided with loose-leaf fixed plate, the two loose-leaf fixed plates are cut with scissors with the side of bellmouth end door and the side of socket end door respectively
It connects, the two loose-leaf fixed plates are bolted to connection respectively in the both sides of vertical plate.
The height of the loose-leaf fixed plate is identical as the height of vertical plate.
The loose-leaf fixed plate height is identical as the height of vertical plate, is that the required maximum specification for producing product is corresponding
Highly, it can ensure the use for meeting any adjusting block of bellmouth end door and socket end door in this way.
Fluted, the bellmouth end door and socket is arranged in the side far from vertical plate from top to bottom in the loose-leaf fixed plate
The side that end door connects with loose-leaf fixed plate is provided with boss from top to bottom, the bottom of the external mold upper end, external mold adjusting block
Bottom, the bottom of internal model upper end, internal model adjusting block bottom be both provided with groove, the top of the external mold lower end, external mold are adjusted
The top of block, the top of internal model lower end are both provided with boss at the top of internal model adjusting block, and the groove and boss match.
The side of external mold and internal model disconnects, and centre has been provided with or without adjusting block, so originally integrated side
It is divided into multi-section point, joint is necessarily easy to loosen or generates spillage when pouring, this qualification rate and essence for product
Accuracy will certainly affect, and in order to solve this problem joint is provided with mutually matched groove and boss, makes
Each joint is very firm and tight not spillage, it is adjustable while realizing the precision of product to realize die size
It gets higher, qualification rate increases.
The external mold upper end and the contact position of external mold adjusting block, the contact position of external mold adjusting block and external mold lower end, female end
It the contact position of door upper end and bellmouth adjusting block, the contact position of bellmouth adjusting block and bellmouth end door lower end, socket end door upper end and inserts
The contact of the contact position, socket adjusting block and the contact position, internal model upper end and internal model adjusting block of socket end door lower end of mouth adjusting block
Place, internal model adjusting block and the contact position of internal model lower end are each provided with contact plate, and the contact plate to contact with each other two-by-two opens up
There is the hole that position is opposite, fixing bolt is provided through in the hole.
Modules contact position is respectively provided between contact plate and contact plate and is fixed by bolt, and when operation only needs to lead to
It crosses and different adjusting blocks is replaced to mould release bolt can produce the box culvert of plurality of specifications, it is simple and convenient.
The utility model has the advantages that:(1) end door of the utility model, external mold movable end are hingedly connected to outer
Mould fixing end carries out very convenient dismounting when box culvert making and installs, the adjusting block in external mold, internal model and end door only need bolt into
Row is fixed, and is also convenient for simply, saving the plenty of time when according to replacement of products different adjustment block;(2) adjusting block can be according to required
The customization difference size for producing product is put it into external mold, internal model and end door to meet the production of different height product,
Other than replacing different size adjusting blocks, other parts can share, and also greatly save cost, in addition external mold can with it is interior
Mould, end door carry out height adjustment together, and the top of box culvert is facilitated to make;(3) the loose-leaf junction and each tune of end door and external mold
Locking nub and external mold, internal model, end door contact position be both provided with the boss and groove being mutually matched, so that interconnection portion
Position is more firm, safe, and seals tight not spillage, and the Product Precision of production is high and qualification rate greatly increases.
Description of the drawings
Fig. 1 is the overall structure diagram of the utility model;
Fig. 2 is the structure enlargement diagram of groove;
Fig. 3 is the structure enlargement diagram of boss;
In figure:1, external mold fixing end 11, vertical plate 12, level board 2, external mold movable end 21, external mold upper end 22, outer
Mould adjusting block 23, external mold lower end 3, bellmouth end door 31, bellmouth end door upper end 32, bellmouth adjusting block 33, bellmouth end door lower end
4, socket end door 41, socket end door upper end 42, socket adjusting block 43, socket end door lower end 5, internal model 51, internal model upper end
52, internal model adjusting block 53, internal model lower end 54, bottom plate 6, loose-leaf fixed plate 71, groove 72, boss.
Specific implementation mode
The utility model is described further below in conjunction with the accompanying drawings.
Embodiment 1:
As shown in FIG. 1 to 3, a kind of horizontal box culvert mold with adjustment module described in the utility model, including it is outer
Mould, internal model 5 and end door, the external mold include external mold fixing end 1 and external mold movable end 2,1 l-shaped of external mold fixing end, including
Vertical plate 11 and level board 12 fixed together, the vertical plate 11 are vertically installed at the top of the right edge of level board 12, institute
It includes external mold upper end 21, external mold adjusting block 22 and the external mold lower end 23 being detachably connected to state external mold movable end 2, and the external mold is adjusted
Block 22 is set between external mold upper end 21 and external mold lower end 23, and the bottom of the external mold lower end 23 is cut with scissors with the left side of level board 12
It connects, the end door includes bellmouth end door 3 and socket end door 4, and the side of the bellmouth end door 3 and the side of socket end door 4 are distinguished
Be articulated with the front and rear sides side of vertical plate 11, the side of the bellmouth end door 3 and socket end door 4 far from vertical plate 11 respectively with outside
The front and back side of mould movable end 2 matches, and the bellmouth end door 3 includes the bellmouth of bellmouth end door upper end 31,2 being detachably connected
Adjusting block 32 and bellmouth end door lower end 33, bellmouth end door upper end 31 are the U-shaped frame that Open Side Down, bellmouth end door lower end
The 33 U-shaped frame to be oppositely arranged with the opening of bellmouth end door upper end 31,2 bellmouth adjusting blocks 32 are located at two U-shaped frame phases
Between arm end, the socket end door 4 includes socket end door upper end 41,2 socket adjusting block 42 and the socket being detachably connected
End door lower end 43, socket end door upper end 41 are the U-shaped frame that Open Side Down, and socket end door lower end 43 is and socket end door
The U-shaped frame that the opening of upper end 41 is oppositely arranged, 2 socket adjusting blocks 42 are located between two U-shaped frame opposing arms ends, described
External mold and end door enclosed space are internally provided with internal model 5, and the internal model 5 includes the internal model of internal model upper end 51,2 being detachably connected
52,2 internal model lower ends 53 of adjusting block and bottom plate 54, the internal model upper end 51 is downwards U-shaped opening, under 2 internal models
End 53 is located at below the two-arm of internal model upper end 51, and 2 internal model adjusting blocks 52 are located at the two-arm of internal model upper end 51
Between bottom and internal model lower end 53, the bottom plate 54 is located between the bottom of 2 internal model lower ends 53 to be set relatively with internal model upper end 51
It sets, the bottom plate 54 is located at the top of level board 12.
The size of the external mold fixing end 1 is immutable, so its size is the maximum specification system needed according to product
Make, only external mold movable end 2 can disconnect up and down, and the external mold adjusting block 22 of desired height is made according to the height of required product,
External mold movable end 2, which is equipped with upper corresponding external mold adjusting block 22, in this way can meet the needs of required product.External mold, which is adjusted, to be arrived and institute
The height for needing the match specifications of product easily facilitates top processing when pouring the top for making box culvert.In the prior art simultaneously
The scheme of height adjusting can not be carried out to external mold.
The bellmouth end door 3 and socket end door 4 are articulated with 11 front and rear sides of vertical plate of external mold fixing end 1, external mold activity
End 2 is articulated with the side of the level board 12 of external mold fixing end 1, and hinged mode greatly facilitates mold in box culvert manufacturing process
Disassembly and installation, while the operating time is greatly saved.
The different external mold adjusting blocks 22 being matched therewith is made according to the specification of required product, internal model adjusting block 52, is held
Mouthful adjusting block 32 and socket adjusting block 42 only need to be equipped with so different sizes and adjusting block that required product matches and other
Partial common is a set of, you can meets the needs of multiple product, cost substantially reduces.
The shape of each adjusting block with its matched using the planform of contact portion above and below at position.
Between 3 side of bellmouth end door and the front side edge of vertical plate 11, after the side of socket end door 4 and vertical plate 11
Be both provided with loose-leaf fixed plate 6 between side, the two loose-leaf fixed plates 6 respectively with the side of bellmouth end door 3 and socket end door 4
Side it is hinged, the two loose-leaf fixed plates 6 are bolted to connection respectively in the both sides of vertical plate 11.
The height of the loose-leaf fixed plate 6 is identical as the height of vertical plate 11.
6 height of loose-leaf fixed plate is identical as the height of vertical plate 11, is the maximum specification pair of required production product
The height answered can ensure the use for meeting any adjusting block of bellmouth end door 3 and socket end door 4 in this way.
Side far from vertical plate 11 in the loose-leaf fixed plate 6 is arranged fluted 71 from top to bottom, the bellmouth end door 3
The side to connect with loose-leaf fixed plate 6 with socket end door 4 is provided with boss 72 from top to bottom, the bottom of the external mold upper end 21,
The bottom of external mold adjusting block 22, the bottom of internal model upper end 51, internal model adjusting block 52 bottom be both provided with groove 71, the external mold
The top of lower end 23, the top of external mold adjusting block 22, the top of internal model lower end 53, internal model adjusting block 52 top be both provided with it is convex
Platform 72, the groove 71 and boss 72 match.
The side of external mold and internal model 5 disconnects, and centre has been provided with or without adjusting block, so originally integrated side
It is divided into multi-section point, joint is necessarily easy to loosen or generates spillage when pouring, this qualification rate and essence for product
Accuracy will certainly affect, and in order to solve this problem joint is provided with mutually matched groove and boss, makes
Each joint is very firm and tight not spillage, it is adjustable while realizing the precision of product to realize die size
It gets higher, qualification rate increases.
The external mold upper end 21 and the contact position of external mold adjusting block 22, the contact of external mold adjusting block 22 and external mold lower end 23
Place, the contact position of bellmouth end door upper end 31 and bellmouth adjusting block 32, bellmouth adjusting block 32 and bellmouth end door lower end 33 contact position,
The contact position of socket end door upper end 41 and socket adjusting block 42, socket adjusting block 42 and socket end door lower end 43 contact position, interior
The contact position of the contact position of mould upper end 51 and internal model adjusting block 52, internal model adjusting block 52 and internal model lower end 53, which is each provided with, to be connect
Touch panel, the contact plate to contact with each other two-by-two offer the opposite hole in position, fixing bolt are provided through in the hole.
Modules contact position is respectively provided between contact plate and contact plate and is fixed by bolt, and when operation only needs to lead to
It crosses and different adjusting blocks is replaced to mould release bolt can produce the box culvert of plurality of specifications, it is simple and convenient.
The use process of the utility model is:External mold adjusting block 22, the bellmouth tune of corresponding height are customized according to product specification
Locking nub 32, socket adjusting block 42 and internal model adjusting block 52, and each adjusting block is passed sequentially through into bolt and is fixed on external mold movable end
2, the corresponding position of bellmouth end door 3, socket end door 4 and internal model 5, and by external mold movable end 2 around articulated shaft activity to vertical direction,
Bellmouth end door 3, socket end door 4 between external mold movable end 2 and external mold fixing end 1, and internal model 5 are positioned over around articulated shaft activity
In the space that end door and external mold surround, pouring for concrete is then carried out.