CN111774344A - Metal material belt conveying device, cleaning mechanism, cleaning system and cleaning method thereof - Google Patents
Metal material belt conveying device, cleaning mechanism, cleaning system and cleaning method thereof Download PDFInfo
- Publication number
- CN111774344A CN111774344A CN202010506245.7A CN202010506245A CN111774344A CN 111774344 A CN111774344 A CN 111774344A CN 202010506245 A CN202010506245 A CN 202010506245A CN 111774344 A CN111774344 A CN 111774344A
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- Prior art keywords
- metal material
- material belt
- oil
- metal
- driving
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- 239000007769 metal material Substances 0.000 title claims abstract description 75
- 238000004140 cleaning Methods 0.000 title claims abstract description 52
- 230000007246 mechanism Effects 0.000 title claims abstract description 45
- 238000000034 method Methods 0.000 title claims description 13
- 238000010521 absorption reaction Methods 0.000 claims abstract description 51
- 239000004744 fabric Substances 0.000 claims description 32
- 239000002184 metal Substances 0.000 claims description 27
- 238000003825 pressing Methods 0.000 claims description 24
- 238000001514 detection method Methods 0.000 claims description 18
- 238000012544 monitoring process Methods 0.000 claims description 3
- 238000011109 contamination Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 7
- 239000000758 substrate Substances 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- 239000000463 material Substances 0.000 description 3
- 238000004080 punching Methods 0.000 description 3
- 239000010913 used oil Substances 0.000 description 3
- 230000003111 delayed effect Effects 0.000 description 2
- 230000001050 lubricating effect Effects 0.000 description 2
- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical compound C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/14—Wipes; Absorbent members, e.g. swabs or sponges
- B08B1/143—Wipes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
Landscapes
- Cleaning In General (AREA)
Abstract
The invention discloses a metal material belt cleaning mechanism, which comprises: the metal material belt cleaning system comprises two oil absorption parts which are oppositely arranged, a first power source, a metal material belt and a metal material belt conveying device, wherein the first power source is in driving connection with one oil absorption part and drives one oil absorption part to be close to/far away from the other oil absorption part, and the metal material belt can be clamped between the two oil absorption parts.
Description
Technical Field
The invention relates to the technical field of metal material belt conveying in the stamping industry, in particular to a metal material belt conveying device, a cleaning mechanism, a cleaning system and a cleaning method thereof.
Background
In the stamping industry, black dirty oil is easily left on the surface of the metal material belt required by continuous stamping, resulting in poor appearance of the produced product.
When stamping production is carried out, the machine can only stop to process raw material oil stains or manually carry out watching wiping when oil stains are found, and the production efficiency and the product quality of products are affected.
Disclosure of Invention
The invention aims to overcome the technical defects, provides a metal material belt conveying device, a cleaning mechanism, a cleaning system and a cleaning method thereof, and solves the technical problem that the production efficiency of products is low due to the fact that black oil stains remained on the surface of a metal material belt are manually wiped after the machine is shut down in the prior art.
In order to achieve the above technical object, a technical solution of the present invention provides a metal strip cleaning mechanism for cleaning a metal strip, including:
the two oil absorption parts are oppositely arranged, and a clamping gap for clamping the metal material belt is formed between the two oil absorption parts;
the first power source is in driving connection with at least one of the oil suction parts and is used for driving the two oil suction parts to approach/move away to reduce or increase the clamping gap.
The invention also provides a metal material belt cleaning system which comprises a detection unit for detecting whether oil stains exist on the metal material belt, the metal belt cleaning mechanism and a controller, wherein the controller is used for controlling the metal material belt cleaning mechanism to work when the detection unit detects that the oil stains exist on the metal material belt.
The invention also provides a method for cleaning the metal material belt, which comprises the following steps:
monitoring whether oil stains exist on the metal material belt or not;
when oil stains exist, the metal material belt cleaning mechanism is controlled to work.
The invention also provides a metal material belt conveying device which comprises a feeding mechanism for conveying the metal material belt and the metal belt cleaning mechanism, wherein the metal material belt cleaning mechanism is arranged on a feeding path of the feeding mechanism.
Compared with the prior art, the invention has the beneficial effects that: when there is the greasy dirt on the metal material area, first power supply drive one the oil absorption portion is close to another the oil absorption portion to press from both sides the metal material area between the oil absorption portion, when outside feeding mechanism pull the relative oil absorption portion motion in metal material area, two the oil absorption portion can be cleaned the two sides in metal material area respectively, cleans the in-process and need not to shut down, thereby has improved the production efficiency of punching press product.
Drawings
Fig. 1 is a schematic perspective view of a first perspective structure of an embodiment of a metal strip conveying device according to the present invention;
fig. 2 is a schematic perspective view of a second perspective view of an embodiment of a metal strip feeding device according to the present invention;
fig. 3 is a schematic side view of an embodiment of a metal strip cleaning mechanism according to the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not represent the only embodiments.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1 to 3, the present embodiment provides a metal strip cleaning mechanism for cleaning a metal strip 1, the metal strip cleaning mechanism includes:
the two oil absorption parts are arranged oppositely, specifically, the two oil absorption parts are arranged oppositely from top to bottom, and black oil stains on the upper side face and the lower side face of the metal material belt 1 are respectively wiped.
The first power source 2 is in driving connection with one of the oil suction portions, and drives the one of the oil suction portions to approach/depart from the other oil suction portion, in this embodiment, the first power source 2 is a hydraulic cylinder, and the first power source 2 may also be a linear motor, an air cylinder, or other driving mechanisms known in the art.
When there is the greasy dirt on metal material area 1, first power supply 2 drive one the oil absorption portion is close to another the oil absorption portion to press from both sides metal material area 1 between the oil absorption portion, when outside feeding mechanism pull metal material area 1 relative oil absorption portion motion, two the oil absorption portion can be respectively cleaned the two sides of metal material area 1, cleans the in-process and need not to shut down, thereby has improved the production efficiency of punching press product.
Furthermore, each oil absorption part comprises a driving roller 3, a driven roller 4, an oil absorption cloth 5 and a second power source 6, one side of the oil absorption cloth 5 is wound on the driving roller 3, the other side of the oil absorption cloth 5 is wound on the driven roller 4, the second power source 6 is in driving connection with the driving roller 3 and drives the driving roller 3 to pull the oil absorption cloth 5 on the driven roller 4, in the embodiment, the oil absorption cloth 5 is cotton cloth, obviously, the oil absorption cloth 5 can also be made of other materials with a wiping effect in the prior art, only the oil absorption cloth between the driving roller and the driven roller is in contact with a metal plate in the oil wiping process, when the part of the oil absorption cloth 5 is wiped for a period of time, the second power source 6 is started, the second power source 6 drives the driving roller 3 to rotate and rolls the used oil absorption cloth 5 on the driving roller 3, in the present embodiment, the second power source 6 is a servo motor, the second power source 6 may also be a driving mechanism known in the art, such as a stepping motor, and the like, and the driven roller 4 may also be provided with a third power source (not shown in the figure) that moves synchronously with the second power source 6, the third power source drives the driven roller 4 to rotate, and the third power source is configured to reduce the rotation speed of the driven roller 4, so as to prevent the driven roller 4 from releasing more oil absorbing cloth 5 due to inertia.
Furthermore, each oil absorption part further comprises a pressing plate 7, the pressing plate 7 is arranged between the driving roller 3 and the driven roller 4, the pressing plate 7 is arranged opposite to the surface of the oil absorption cloth 5 departing from the metal material belt 1, the first power source 2 is in driving connection with one pressing plate 7 and drives one pressing plate 7 to be close to/away from the other pressing plate 7, one pressing plate 7 is in a fixed state, the other pressing plate 7 is in a movable state, the pressing plate 7 in the movable state is connected with the first power source 2, or the two pressing plates 7 are in the movable state, at the moment, two first power sources 2 are required to be arranged, the two first power sources 2 are in driving connection with the two pressing plates 7 one by one, at the moment, the peripheral surfaces of the driving roller 3 and the driven roller 4 are separated from the plane where the metal material plate 1 is located, and when the first power source 3 can drive the pressing plate, the oil absorption cloth 5 can be pressed on the side surface of the metal material belt 1 through the pressing plate 7, and when oil stains do not exist on the metal material plate 1, the first power source 2 can drive the pressing plate 7 to move towards the direction far away from the metal material plate 1, so that the oil absorption cloth 5 is separated from the metal material plate 1, and the friction resistance received when the metal material plate 1 is conveyed is reduced.
In order to adjust the tension state of the oil absorbing cloth 5 on the driving roller 3 and the driven roller 4, the following structure is provided:
the driving roller 3 comprises a driving roller body and a first rocking handle 3a connected to one end of the driving roller body, the driven roller 4 comprises a driven roller body and a second rocking handle 4a connected to one end of the driven roller body, and a user can adjust the tightness of the oil absorption cloth 5 by rotating the first rocking handle 3a and the second rocking handle 4 a.
During specific installation, each oil suction part further comprises a substrate 8, the first power source is installed on one substrate 8, and the driving roller 3 and the driven roller 4 are both rotationally connected with the substrate 8, for example: when the first power source 2 is a hydraulic cylinder, the casing of the first power source 2 is fixedly connected with the upper end face of the substrate 8 located above, the telescopic rod of the first power source 2 penetrates through the lower end face of the substrate 8 to be fixed with the pressing plate 7, the driving roller 3 and the driven roller 4 are rotatably connected with the lower end face of the substrate 8, and the driving roller 3 and the driven roller 4 are located between the substrate 8 and the pressing plate 7.
The embodiment also provides a method for cleaning the metal material belt, which comprises the following steps:
monitoring whether oil stains exist on the metal material belt 1 or not;
when oil stains exist, the metal material belt cleaning mechanism is controlled to work.
In order to implement the above cleaning method, the embodiment further provides a metal strip cleaning system:
the metal material belt cleaning system comprises a detection unit 9 for detecting whether oil stains exist on a metal material belt 1, the metal belt cleaning mechanism and a controller, wherein the controller is used for controlling the metal material belt cleaning mechanism to work when the detection unit detects that the oil stains exist on the metal material belt 1, in the embodiment, the detection unit 9 is a light emitting and reflecting receiving device, the two detection units 9 can be arranged, the two detection units are respectively used for detecting two sides of the metal material belt 1, whether the surface of a material is dirty or not is automatically identified by utilizing different reflection effects of light irradiating on a smooth surface and a dirty surface, the oil stains on the dirty material belt are automatically cleaned, specifically, the detection unit can directly purchase a structured light original produced by a lubricating company and a low-light company, and the structured light can adopt a grid wire frame structure provided by the lubricating company and the low-light company, the grid light pattern is irradiated on the surface of the metal material belt, then the light reflected back to the detector is processed and analyzed, and the position and the size of the oil stain are measured according to the difference of the reflected light.
When the detection unit detects that oil stains exist on the metal material belt 1, the controller generates a first driving signal, and the first driving signal controls the first power source 2 to drive one oil suction part to be close to the other oil suction part; when the detection unit detects that no oil stain exists on the metal material belt 1, the controller generates a second driving signal, and the second driving signal controls the first power source 2 to drive one oil absorption part to be far away from the other oil absorption part.
For preventing 5 live time overlengths of oil absorption cloth and accumulating too much influence deoiling effect of greasy dirt, controller control second power supply 6 starts once every certain time when the clearance greasy dirt, and the cloth 5 that will absorb the oil absorbs the certain distance and in time uses new oil absorption cloth 5 to replace used oil absorption cloth 5, guarantees greasy dirt clearance effect.
The embodiment also provides a metal material belt conveying device, which comprises a feeding mechanism for conveying the metal material belt 1 and the metal belt cleaning mechanism, wherein the metal material belt cleaning mechanism is arranged on a feeding path of the feeding mechanism.
As follows, a specific connection structure is provided:
the feeding mechanism comprises a conveying frame 11, a conveying roller 12 and a mounting frame body 13, wherein the conveying roller 12 is rotatably connected with the conveying frame 11, the mounting frame body 13 is sleeved on the middle section of the conveying frame 11, a controller is arranged on the mounting frame body 13, the controller is in electric signal connection with a detection unit, a first driving source 2 and a second driving source 6, and as shown in figure 1, the cleaning structure and the detection unit are arranged on a feeding path of the feeding mechanism in a staggered mode, so that when the detection unit detects that oil stains exist on the metal plate 1, the pressing plates 7 can be pressed in a delayed mode according to the conveying speed of the metal plate 1, the pressing plates 7 are prevented from being pressed downwards in advance, unnecessary traction resistance is increased, when the detection unit detects that the metal plate 1 does not have the oil stains, the pressing plates 7 can be separated in a delayed mode according.
The working principle is as follows: metal material area 1 is in the production process, when two detecting element detected that metal material area 1 has black greasy dirt, the first power supply of controller control 2 pushes down the surface of metal material area 1 with oil absorption cloth 5, the oil absorption cloth 5 is all contacted to the two sides about the metal material area 1, with the greasy dirt clean up on surface, for preventing 5 live time overlength accumulation greasy dirt of oil absorption cloth from influencing the deoiling effect too much, controller control second driving source 6, start once every dead time when clearing up the greasy dirt, in time use new oil absorption cloth 5 to replace used oil absorption cloth 5 with oil absorption cloth 5 of 5 roll-ups of oil absorption cloth roll-ups certain distance, guarantee greasy dirt cleaning effect, it need not to shut down to clean the in-process, thereby the production efficiency of punching press product has been improved.
The above-described embodiments of the present invention should not be construed as limiting the scope of the present invention. Any other corresponding changes and modifications made according to the technical idea of the present invention should be included in the protection scope of the claims of the present invention.
Claims (10)
1. The utility model provides a clean mechanism in metal material area, its is used for cleaning the metal material area, its characterized in that, clean mechanism in metal material area, include:
the two oil absorption parts are oppositely arranged, and a clamping gap for clamping the metal material belt is formed between the two oil absorption parts;
the first power source is in driving connection with at least one of the oil suction parts and is used for driving the two oil suction parts to approach/move away to reduce or increase the clamping gap.
2. The metal material belt cleaning mechanism according to claim 1, wherein each oil suction portion comprises a driving roller, a driven roller, an oil suction cloth and a second power source, one side of the oil suction cloth is wound around the driving roller, the other side of the oil suction cloth is wound around the driven roller, and the second power source is in driving connection with the driving roller and drives the driving roller to pull the oil suction cloth on the driven roller.
3. The metal material belt cleaning mechanism according to claim 2, wherein each oil suction portion further comprises a pressing plate, the pressing plate is disposed between the driving roller and the driven roller, and is disposed opposite to a surface of the oil suction cloth facing away from the metal material belt, the first power source is in driving connection with one pressing plate and drives the other pressing plate to approach/depart from the pressing plate.
4. The metal tape cleaning mechanism according to claim 2, wherein the driving roller comprises a driving roller body and a first rocking handle connected to one end of the driving roller body.
5. The metal tape cleaning mechanism according to claim 2, wherein the driven roller includes a driven roller body and a second rocking handle connected to one end of the driven roller body.
6. The metal tape cleaning mechanism of claim 2, wherein each of the oil suction portions further comprises a base plate, the first power source is mounted on one of the base plates, and the driving roller and the driven roller are rotatably connected to the base plate.
7. A metal material belt cleaning system is characterized by comprising a detection unit for detecting whether oil stains exist on a metal material belt, the metal belt cleaning mechanism according to any one of claims 1 to 6 and a controller, wherein the controller is used for controlling the metal material belt cleaning mechanism to work when the detection unit detects that the oil stains exist on the metal material belt.
8. The metal tape cleaning system according to claim 7, wherein when the detection unit detects that there is oil contamination on the metal tape, the controller generates a first driving signal, and the first driving signal controls the first power source to drive one of the oil suction portions to approach the other oil suction portion; when the detection unit detects that no oil stain exists on the metal material belt, the controller generates a second driving signal, and the second driving signal controls the first power source to drive one oil absorption part to be far away from the other oil absorption part.
9. A metal material belt cleaning method comprises the following steps:
monitoring whether oil stains exist on the metal material belt or not;
when oil stains exist, the metal material belt cleaning mechanism of any one of claims 1-6 is controlled to work.
10. A metal strip conveying device is characterized by comprising a feeding mechanism for conveying metal strips and a metal strip cleaning mechanism as claimed in any one of claims 1 to 6, wherein the metal strip cleaning mechanism is arranged on a feeding path of the feeding mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010506245.7A CN111774344A (en) | 2020-06-05 | 2020-06-05 | Metal material belt conveying device, cleaning mechanism, cleaning system and cleaning method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010506245.7A CN111774344A (en) | 2020-06-05 | 2020-06-05 | Metal material belt conveying device, cleaning mechanism, cleaning system and cleaning method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111774344A true CN111774344A (en) | 2020-10-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010506245.7A Pending CN111774344A (en) | 2020-06-05 | 2020-06-05 | Metal material belt conveying device, cleaning mechanism, cleaning system and cleaning method thereof |
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| Country | Link |
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| CN (1) | CN111774344A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113414269A (en) * | 2021-06-28 | 2021-09-21 | 青岛瑞利杰金属有限公司 | Discharging separation and collection device of punching machine |
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Application publication date: 20201016 |
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