CN220574234U - Online uniform-speed steel roller cleaning device - Google Patents
Online uniform-speed steel roller cleaning device Download PDFInfo
- Publication number
- CN220574234U CN220574234U CN202322031334.2U CN202322031334U CN220574234U CN 220574234 U CN220574234 U CN 220574234U CN 202322031334 U CN202322031334 U CN 202322031334U CN 220574234 U CN220574234 U CN 220574234U
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- steel roller
- steel
- roller
- module
- driven pulley
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 130
- 239000010959 steel Substances 0.000 title claims abstract description 130
- 238000004140 cleaning Methods 0.000 title claims abstract description 66
- 239000007921 spray Substances 0.000 claims abstract description 45
- 230000001360 synchronised effect Effects 0.000 claims description 25
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 18
- 229910052782 aluminium Inorganic materials 0.000 claims description 18
- 230000003287 optical effect Effects 0.000 claims description 10
- 239000003638 chemical reducing agent Substances 0.000 claims description 8
- 238000003825 pressing Methods 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 15
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 abstract description 10
- 238000000034 method Methods 0.000 abstract description 5
- 239000002313 adhesive film Substances 0.000 abstract description 4
- 230000008569 process Effects 0.000 abstract description 4
- 230000009467 reduction Effects 0.000 abstract description 4
- 238000012423 maintenance Methods 0.000 abstract description 3
- 230000006872 improvement Effects 0.000 abstract description 2
- 230000002265 prevention Effects 0.000 abstract 1
- 239000012528 membrane Substances 0.000 description 5
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 3
- 230000009471 action Effects 0.000 description 3
- 235000011089 carbon dioxide Nutrition 0.000 description 3
- 239000003292 glue Substances 0.000 description 3
- 235000004443 Ricinus communis Nutrition 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000003595 mist Substances 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Cleaning In General (AREA)
Abstract
The utility model discloses an online uniform-speed steel roller cleaning device, which belongs to the technical field of production of photovoltaic adhesive films and comprises a mold portal frame, a steel roller cleaning frame, a three-roller frame, a steel roller cleaning beam, a cold roller, a steel roller and a rubber roller, wherein the steel roller cleaning frame is arranged below the mold portal frame, the steel roller cleaning beam is arranged on the steel roller cleaning frame, the three-roller frame is arranged below the steel roller cleaning frame, and the cold roller, the steel roller and the rubber roller are sequentially arranged on the three-roller frame front and back. The utility model can uniformly clean rust, dirt and the like on the surface of the steel roller on line without dead angle by moving the spray head left and right, has the advantages of wide and telescopic device, suitability for all steel rollers with different widths, adjustable motor speed, adaptability to adhesive film production lines with different line speeds, no need of manual operation, no need of shutdown in the cleaning process, reduction of labor cost, improvement of the automation level of the production line, no influence on the production efficiency of adhesive film manufacturers, effective prevention of rust on the surface of the steel roller, increase of the service life of the steel roller and reduction of maintenance cost.
Description
Technical Field
The utility model belongs to the technical field of production of photovoltaic adhesive films, and particularly relates to an online uniform-speed steel roller cleaning device.
Background
In current photovoltaic glued membrane production, the material is through mould extrusion molding, and the large fluorescent tube toasts the design, and then through rubber roll, steel roll knurling, this has strict requirement to the surface appearance of steel roll, no matter what kind of phenomenon such as unsmooth, the loss or rust appear on the steel roll surface, all can lead to glued membrane knurling, design inefficacy, influences glued membrane quality, also can cause damage to the rubber roll or even inefficacy. At present, no method for timely and effectively treating and preventing the conditions of abrasion, rust and the like on the surface of a steel roller exists, and workers can only be scheduled to repair and clean manually when the production line is stopped, and the manual speed is inconsistent, so that a uniform effect cannot be achieved during cleaning. The device aims to solve the problems of rust, dirt and the like on the surface of the steel roller on line, clean the surface uniformly and without dead angles, and can clean the steel roller regularly and quantitatively because of no need of shutdown, so that the problem of glue film quality caused by poor surface of the steel roller can be effectively prevented by regular cleaning, the service life of the steel roller is prolonged, the productivity loss is reduced, and the labor cost is reduced.
Disclosure of Invention
Aiming at the problems of the background technology, the utility model designs an online uniform-speed steel roller cleaning device, which aims at: the online uniform-speed steel roller cleaning device has the advantages of uniform steel roller cleaning, capacity loss reduction, labor cost reduction, production line automation level improvement and no need of stopping the steel roller cleaning machine.
The technical solution of the utility model is as follows:
the utility model provides an online at uniform velocity washs steel roll device, includes mould portal frame, steel roll wash rack, three roller frames, steel roll washs crossbeam, chill roll, steel roll, rubber roll, the steel roll wash rack sets up in mould portal frame below, the steel roll washs the crossbeam and installs on the steel roll wash rack, three roller frames set up in steel roll wash rack below, install in proper order around chill roll, steel roll, the rubber roll on three roller frames.
The steel roller cleaning frame comprises casters, a module motor, a coupler, a module linear guide rail, a module sliding block, a pipeline dragging device, a square pipe beam, a square pipe externally connected with the beam, a module connecting one, a pipeline clamping ring and an electric cabinet.
The steel roller cleaning frame is provided with a left module and a right module, the casters in the modules are arranged at the bottom, the casters are provided with self-locking devices for moving the steel roller cleaning device, the motors of the modules are connected with a coupler to drive the sliding blocks of the modules to move up and down on the linear guide rails of the modules, one end of the square tube beam is welded with the left bracket of the steel roller cleaning frame, the other end of the square tube beam is sleeved into the external square tube of the beam, the external square tube of the beam is welded with the right bracket of the steel roller cleaning frame, so that the wide width can be freely stretched, the steel rollers with different wide widths can be used, and the whole module is connected with the left bracket and the right bracket of the steel roller cleaning frame by using the module.
The pipeline dragging device comprises vertical bearing seats, chromeplated optical axes, sliding blocks and steel wires, wherein the two vertical bearing seats are fixed on a square pipe beam and a square pipe externally connected with the beam, one chromeplated optical axis penetrates into the bearing, the sliding blocks move left and right on the chromeplated optical axes, the steel wires are connected onto the sliding blocks, the pipeline penetrates through and is fixed on the steel wires, the aim of synchronously moving the pipeline and the spray head during cleaning is achieved, and danger caused by falling of the pipeline is avoided.
The steel roller cleaning beam comprises a driven belt wheel, a driven belt wheel support, a spray head, a synchronous belt, a three-phase asynchronous motor, a bipolar speed reducer, a driving wheel support, a driving belt wheel backing plate, a driving belt wheel, an aluminum profile beam, a linear guide rail, an inner curled channel steel, a spray head support, a linear sliding block, a synchronous belt pressing plate, a driven belt wheel backing plate, an aluminum profile beam, a second module connection and a driven wheel shaft.
The aluminum profile beam is connected with the module sliding block through the module connection II, the spray head is connected with the spray head support through a screw, the spray head support is connected and fixed with the synchronous belt through a synchronous belt pressing plate, the driven wheel shaft is sequentially inserted into the driven wheel support and the driven belt wheel to the aluminum profile beam, the aluminum profile beam is sleeved in the inner curled channel steel and used for wide free expansion, the driven wheel support and the inner curled channel steel are connected and fixed through a driven belt wheel base plate, the driven wheel shaft and the driven wheel support can be fastened with the synchronous belt through screws, the other end of the synchronous belt is connected with a driving belt wheel, and the synchronous belt is fixed through a driving shaft, a driving wheel support and a driving belt wheel base plate, a three-phase asynchronous motor and a bipolar speed reducer are used for providing power, and the speed can be adjusted through a speed regulator.
The spray heads are driven to move up and down to adjust positions through the two side modules, in a working state, the spray heads move left and right at a uniform speed, the speed can be adjusted by the speed regulator, the moving speed of the spray heads is matched according to the rotating speed of the steel roller, and all action instructions are collected to the electric cabinet and can be achieved through the rotary switch.
The utility model has the beneficial effects that: the utility model has reasonable structure and novel design, can uniformly clean rust, dirt and the like on the surface of the steel roller on line without dead angle by moving the spray head left and right at a uniform speed, has wide and telescopic device, can be suitable for all steel rollers with different widths, has adjustable motor speed, can be suitable for glue film production lines with different line speeds, does not need manual operation in the cleaning process, does not need to be stopped, reduces the labor cost, improves the automation level of the production line, does not influence the production efficiency of glue film manufacturers, can effectively prevent the rust on the surface of the steel roller, prolongs the service life of the steel roller, reduces the maintenance cost and has high practical value.
Drawings
Fig. 1 is a schematic structural view of the present utility model.
Fig. 2 is a schematic structural view of a steel roll cleaning frame in the present utility model.
Fig. 3 is a schematic structural view of a steel roll cleaning beam in the present utility model.
Fig. 4 is a schematic structural view of a pipe dragging device according to the present utility model.
Fig. 5 is a schematic view of the structure of the driven wheel support of the present utility model.
Wherein: 1. the mold portal frame, 2, a steel roller cleaning frame, 3, a three-roller frame, 4, a steel roller cleaning beam, 5, a cold roller, 6, a steel roller, 7, a rubber roller, 201, a castor, 202, a module motor, 203, a coupler, 204, a module linear guide rail, 205, a module sliding block, 206, a pipeline dragging device, 207, a square pipe beam, 208, a beam external square pipe, 209, a module connection one, 210, a pipeline clamping ring, 211, an electric cabinet, 212, a vertical bearing seat, 213, a chromium plating optical axis, 214, a sliding block, 215, a steel wire, 216, a left bracket, 217, a right bracket, 401, a driven pulley, 402, a driven pulley support, 403, a spray head, 404, a synchronous belt, 405, a three-phase asynchronous motor, 406, a bipolar reducer, 407, a driving pulley support, 408, a driving pulley pad, 409, a driving pulley, 410, an aluminum profile beam, 411, a linear guide rail, 412, an inner curled channel, 413, a spray head support, 414, a linear sliding block, 415, a synchronous belt pressing plate, 416, a driven pulley pad, 417, a module connection two, 418 and a driven pulley axle.
Detailed Description
The utility model is further described below with reference to the drawings and examples.
As shown in fig. 1-5, an online uniform-speed steel roller cleaning device comprises a mold portal frame 1, a steel roller cleaning frame 2, a three-roller frame 3, a steel roller cleaning beam 4, a cold roller 5, a steel roller 6 and a rubber roller 7, wherein the steel roller cleaning frame 2 is arranged below the mold portal frame 1, the steel roller cleaning beam 4 is arranged on the steel roller cleaning frame 2, the three-roller frame 3 is arranged below the steel roller cleaning frame 2, and the cold roller 5, the steel roller 6 and the rubber roller 7 are sequentially arranged on the three-roller frame 3.
The steel roller cleaning frame 2 comprises casters 201, a module motor 202, a coupler 203, a module linear guide rail 204, a module sliding block 205, a pipeline dragging device 206, a square pipe beam 207, a beam external square pipe 208, a module connection 209, a pipeline clamping ring 210 and an electric cabinet 211.
The steel roller cleaning frame 2 is characterized in that a die set is arranged at the left side and the right side of the steel roller cleaning frame 2, the die set 201 is arranged at the bottom, the die set 201 is provided with self-locking, and is used for moving the steel roller cleaning device, the die set motor 202 is connected with the coupler 203, the die set slider 205 is driven to move up and down on the die set linear guide rail 204, one end of the square tube beam 207 is welded with the left bracket 216 of the steel roller cleaning frame 2, the other end of the square tube beam 207 is sleeved into the external square tube 208 of the beam, the external square tube 208 of the beam is welded with the right bracket 217 of the steel roller cleaning frame 2, so that the wide width can freely stretch out and draw back, the steel rollers with different wide widths can be used, and the whole die set is connected with the left bracket and the right bracket of the steel roller cleaning frame 2 by using the die set connection one 209.
The pipeline dragging device 206 comprises vertical bearing seats 212, chromed optical axes 213, sliding blocks 214 and steel wires 215, wherein the two vertical bearing seats 212 are fixed on a square pipe beam 207 and a square pipe 208 externally connected with the beam, one chromed optical axis 213 penetrates into the bearing, the sliding blocks 214 move left and right on the chromed optical axis 213, the steel wires 215 are connected to the sliding blocks 214, and the pipeline penetrates through and is fixed on the steel wires 215, so that the aim of synchronously moving the pipeline and a spray head during cleaning is fulfilled, and danger caused by dropping of the pipeline is avoided.
The steel roller cleaning beam 4 comprises a driven pulley 401, a driven pulley support 402, a spray head 403, a synchronous belt 404, a three-phase asynchronous motor 405, a bipolar speed reducer 406, a driving pulley support 407, a driving pulley backing plate 408, a driving pulley 409, an aluminum profile beam 410, a linear guide rail 411, an inner curled channel 412, a spray head support 413, a linear slide block 414, a synchronous belt pressing plate 415, a driven pulley backing plate 416, a second module connection 417 and a driven pulley shaft 418 of the aluminum profile beam 410.
The aluminum profile beam 410 is fixedly connected with the module slide block 205 through a module connection two 417, the spray head 403 is connected with the spray head support 413 through a screw, the spray head support 413 is fixedly connected with the synchronous belt 404 through a synchronous belt pressing plate 415, the driven wheel shaft 418 sequentially penetrates through the driven wheel support 402 and the driven wheel 401 into the aluminum profile beam 410, the aluminum profile beam 410 is sleeved in the inner curled channel steel 412 and used for wide free expansion and contraction, the driven wheel support 402 and the inner curled channel steel 412 are fixedly connected through the driven wheel base plate 416, the driven wheel shaft 418 and the driven wheel support 402 can be fastened with the synchronous belt 404 through screws, the other end of the synchronous belt 404 is connected with the driving wheel 409 and is fixed through the driving shaft, the driving wheel support 407 and the driving wheel base plate 408, the three-phase asynchronous motor 405 and the bipolar speed reducer 406 provide power, and the speed can be adjusted through the speed regulator.
The spray head 403 is driven to move up and down to adjust the position through the two side modules, in the working state, the spray head 403 moves left and right at a uniform speed, the speed can be adjusted by a speed regulator, the moving speed of the spray head 403 is matched according to the rotating speed of the steel roller, and all action instructions are collected to the electric cabinet 211 and can be achieved through a rotary switch.
The specific using process comprises the following steps:
when the photovoltaic film production line is normally produced, the steel roller is in a normal running state, an online uniform-speed steel roller cleaning device moves from the winding table to the steel roller, passes through the splitting machine, the transition roller area, the thickness gauge and the cold roller in the middle, and finally transversely pushes the steel roller to the junction of the steel roller and the cold roller, the module motor 202 is started, the module sliding block 205 is driven to move downwards, the module sliding block 205 drives the aluminum profile beam to move with the module connection two 417, the spray head 403 is lowered by the module, the lowering height is ensured to enable the height of a spray head opening to be at a position 5-8 cm away from the surface of the steel roller, the spray head 403 forms an included angle of 60 DEG with the surface of the steel roller 6, the transverse movement speed of the spray head is adjusted by the regulator, the steel roller is ensured to rotate for a circle, the spray head moves for 5-12 cm, (the spray head spraying range is 5-12 cm), the aim of cleaning the surface of the steel roller is achieved, the dead angle is achieved, and the castor 201 is locked, and the whole steel roller cleaning frame 2 is fixed. The ice dryer is started, the three-phase asynchronous motor 405 is started, the speed is reduced through the bipolar speed reducer 406, the synchronous belt 404 rotates, the spray head 403 fixed on the synchronous belt 404 also moves along with the synchronous belt, the left and right 2 travel switches are fixed on the aluminum profile beam 410 according to the width of the steel roller, when the spray head 403 moves to the travel switch, the switch is touched, the motor is reversed to form a left and right movement cycle, the movement speed of the spray head 403 is regulated by the regulator according to the rotation speed of the steel roller 6, the spray head 403 continuously sprays mist dry ice by means of air pressure and dry ice particles, the surface of the steel roller is cleaned at a constant speed, the whole-process operation instruction is integrated on the knob switch of the electric cabinet 211, only the knob is required to be rotated, after the cleaning is started, the action is full-automatic, manual operation is not required, and the steel roller is cleaned cleanly and uniformly.
The device disclosed by the utility model is pushed between the steel roller and the cold roller from the winding machine, the cleaning spray head 403 is positioned at a proper distance on the surface of the steel roller, the left and right linear modules are started, the height of the spray head 403 from the surface of the steel roller is adjusted, the caster 201 is locked, the left and right limit switches are adjusted according to the width of the steel roller, the spray cleaning area of the spray head 403 is ensured to cover the surface of the whole steel roller, the ice dryer is opened, the steel roller is started to rotate, the left and right traversing motor is started, the motor drives the synchronous belt to move, the spray head 403 is fixedly connected with the synchronous belt, the air pressure is started to spray mist dry ice, the surface of the steel roller is cleaned, the rotating speed of the motor can be adjusted through the regulator, the rotating speed of the steel roller is adapted, no dead angle is ensured to be cleaned on the surface of the steel roller, rust is covered, and greasy dirt, water stain or other dirty is cleaned. Through the uniform velocity removal about the shower nozzle, can not have dead angle, even online cleaning steel roller surface rust, dirty etc. and the device broad width is scalable, and applicable in the steel roller of all different widths, and motor speed is adjustable, adaptable different line speed's glued membrane production line, in the cleaning process, need not manual operation, need not to shut down, reduce the human cost, improve the automatic level of production line, do not influence glued membrane producer's production efficiency, can effectively prevent steel roller surface rust, increase steel roller life, reduce cost of maintenance, have very high practical value.
In summary, the utility model achieves the intended effect.
Claims (4)
1. An online uniform-speed steel roller cleaning device is characterized in that: the steel roller cleaning beam comprises a driven pulley, a driven pulley support, a spray head, a synchronous belt, a three-phase asynchronous motor, a bipolar speed reducer, a driving wheel support, a driving pulley backing plate, a driving pulley, an aluminum profile beam, a linear guide rail, an inner curled channel steel, a spray head support, a linear sliding block, a synchronous belt pressing plate, a driven pulley backing plate, an aluminum profile beam and a module are connected with a second driven pulley, the aluminum profile beam is connected with the second driven pulley through the module and is fixedly connected with the module sliding block, the spray head is connected with the spray head support through a screw, the spray head support is fixedly connected with the synchronous belt by means of the synchronous belt pressing plate, the driven pulley shaft sequentially penetrates through the driven pulley support and the driven pulley to the aluminum profile beam, the aluminum profile beam is sleeved in the inner curled edge, and used for wide free expansion, the driven pulley support and the inner curled channel steel are fixedly connected by means of the driven pulley backing plate, the driven pulley support and the driven pulley backing plate can be fastened by means of screws, the other end of the synchronous belt is connected with the driving pulley, the three-phase asynchronous motor and the three-phase asynchronous motor are fixedly arranged on the three-roller speed reducer, and the three-phase roller can be sequentially adjusted by means of the speed of the roller.
2. An on-line uniform speed cleaning steel roller device as claimed in claim 1, wherein: the steel roller cleaning frame comprises casters, a module motor, a coupler, a module linear guide rail, a module sliding block, a pipeline dragging device, a square pipe beam, a square pipe externally connected with the beam, a module connecting one, a pipeline clamping ring and an electric cabinet.
3. An on-line uniform speed cleaning steel roller device as claimed in claim 1, wherein: the steel roller cleaning frame is provided with a left module and a right module, the casters in the modules are arranged at the bottom, the casters are provided with self-locking devices for moving the steel roller cleaning device, the motors of the modules are connected with a coupler to drive the sliding blocks of the modules to move up and down on the linear guide rails of the modules, one end of the square tube beam is welded with the left bracket of the steel roller cleaning frame, the other end of the square tube beam is sleeved into the external square tube of the beam, the external square tube of the beam is welded with the right bracket of the steel roller cleaning frame, so that the wide width can be freely stretched, the steel rollers with different wide widths can be used, and the whole module is connected with the left bracket and the right bracket of the steel roller cleaning frame by using the module.
4. An on-line uniform speed cleaning steel roller device as claimed in claim 2, wherein: the pipeline dragging device comprises vertical bearing seats, chromeplated optical axes, sliding blocks and steel wires, wherein the two vertical bearing seats are fixed on a square pipe beam and a square pipe externally connected with the beam, one chromeplated optical axis penetrates into the bearing, the sliding blocks move left and right on the chromeplated optical axes, the steel wires are connected onto the sliding blocks, the pipeline penetrates through and is fixed on the steel wires, the aim of synchronously moving the pipeline and the spray head during cleaning is achieved, and danger caused by falling of the pipeline is avoided.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322031334.2U CN220574234U (en) | 2023-07-31 | 2023-07-31 | Online uniform-speed steel roller cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322031334.2U CN220574234U (en) | 2023-07-31 | 2023-07-31 | Online uniform-speed steel roller cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220574234U true CN220574234U (en) | 2024-03-12 |
Family
ID=90113948
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322031334.2U Active CN220574234U (en) | 2023-07-31 | 2023-07-31 | Online uniform-speed steel roller cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220574234U (en) |
-
2023
- 2023-07-31 CN CN202322031334.2U patent/CN220574234U/en active Active
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