Disclosure of Invention
In view of the above-mentioned drawbacks, the present invention provides a dry type sand-separating air-flow conveying device, which utilizes air flow to separate fruit materials from sand and dust by a sand-separating mechanism and a dust-fruit separator. And then the fruit materials enter a pneumatic conveying pipe, and the fruit materials in the inlet pipe are conveyed to the adjacent workshop or equipment of the next working procedure through compressed air flow. The conveying speed is high, the occupied space of the pipeline is small, and the operation efficiency is high. Realizes the continuous operation of sand removal and dust removal of the fruit materials. The residual dust on the fruit materials is removed by the water spray nozzle before air flow conveying, so that the water consumption of subsequent cleaning operation is greatly reduced, partial products can even replace the cleaning operation, the investment and the operation cost of cleaning equipment are reduced, and the generation amount of waste water is greatly reduced.
In order to achieve the above object, the present invention provides a dry sand separation air flow conveyor comprising: and the sand separation mechanism blows the fruit materials by utilizing airflow, and the sand grains mixed in the fruit materials fall down to separate the fruit materials from the sand grains.
The dust and fruit separator is provided with a main pipe which is vertically arranged, and a pipe body of the main pipe is connected with a branch pipe; the branch pipe is connected with the sand separating mechanism; after the fruit materials enter the main pipe, the fruit materials flow out from the lower outlet of the main pipe under the action of gravity; the dust mixed in the fruit material is blown out from the upper outlet of the main pipe; a dust hood is arranged right above the main pipe.
A receiving hopper is arranged right below the main pipe, and a material guide part is connected below the receiving hopper; the material guide piece and the horizontal plane form an inclination angle of 9-11 degrees; a spray pipe is arranged in parallel right above the material guiding piece.
The pipe body of the water spray pipe is provided with a plurality of water spray nozzles; the section of the material guide piece is arc-shaped, and the radian is not less than 120 degrees; a plurality of through holes are uniformly formed in the material guide piece; a wastewater pond is arranged under the material guide piece.
A pneumatic conveying pipe is arranged right below the tail end of the material guide piece; a feeding hole is formed in the pipe body of the pneumatic conveying pipe; and one end of the pneumatic conveying pipe is also connected with an air compressor.
According to the dry type sand separation airflow conveying device, the material guide piece and the horizontal plane form an inclination angle of 10 degrees.
According to the dry-type sand separation air flow conveying device, the material guide piece is made of a metal screen.
According to the dry type sand separation air flow conveying device, the mesh size of the metal screen is 6 meshes.
According to the dry type sand separation air flow conveying device, the support rod is connected between the water spraying pipe and the material guide piece.
According to the dry type sand separation air flow conveying device, the water spray nozzles on the pipe body of the water spray pipe are arranged at equal intervals.
According to the dry type sand separation airflow conveying device, the sand separation mechanism comprises a vertically placed sand removal cylinder; a contraction part is arranged below the sand removing cylinder, and a guide part is arranged above the sand removing cylinder; the guide part is of an arc-shaped structure, and the radian of the arc-shaped structure is 90 degrees; the tail end of the guide part is connected with the dust and fruit separator; the outer side of the guide part of the sand removing cylinder is connected with a feed hopper; the inner wall of the contraction part of the sand removing cylinder is evenly provided with a plurality of air nozzles in a surrounding way.
At least three layers of blowing pipe groups are arranged in the sand removing cylinder from top to bottom; each layer of blowing pipe group comprises three air guide pipes which are arranged in parallel at equal intervals; a plurality of air outlets which are vertically upward are arranged on the tube body of the air duct at equal intervals; compressed air is introduced into the air duct and is vertically sprayed upwards from the air outlet; the air ducts of two adjacent layers of blowing tube groups form an included angle of 90 degrees in space.
A supporting plate is connected on the outer wall of the sand removing cylinder in a ring mode; the support plate is movably sleeved with a guide rod fixed on the platform frame; the guide rod is sleeved with a vibration spring; the number of the guide rods is at least three.
According to the dry-type sand separation air flow conveying device, the air outlets of the air guide pipes of each layer of air blowing pipe group positioned in the middle position are vertically upward, and the air outlets of the air guide pipes positioned on two sides form an included angle of 10 degrees with the vertical direction.
According to the dry type sand separation airflow conveying device, the feeding hopper is provided with a pneumatic door; a charge level indicator is arranged at the upper part of the feed hopper.
According to the dry type sand separation air flow conveying device, the distance between two adjacent layers of air blowing pipe sets is 20-25 cm.
The invention aims to provide a dry type sand separation airflow conveying device, which separates fruit materials from sand grains and dust by using airflow through a sand separation mechanism and a dust and fruit separator. And then the fruit materials enter a pneumatic conveying pipe, and the fruit materials in the inlet pipe are conveyed to the adjacent workshop or equipment of the next working procedure through compressed air flow. The conveying speed is high, the occupied space of the pipeline is small, and the operation efficiency is high. Realizes the continuous operation of sand removal and dust removal of the fruit materials. The residual dust on the fruit materials is removed by the water spray nozzle before air flow conveying, so that the water consumption of subsequent cleaning operation is greatly reduced, partial products can even replace the cleaning operation, the investment and the operation cost of cleaning equipment are reduced, and the generation amount of waste water is greatly reduced.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the present invention more apparent, the present invention will be further described in detail with reference to the accompanying drawings and embodiments, it being understood that the specific embodiments described herein are merely illustrative of the present invention and are not intended to limit the present invention.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting of the invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through an intermediate. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Moreover, various embodiments or examples and features of various embodiments or examples described in this specification can be combined, without conflict, by one skilled in the art
And (4) merging and combining.
Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art within the scope of the present invention.
Referring to fig. 1, the present invention provides a dry sand separation air flow conveyor comprising: the sand separating mechanism 100 blows up the fruit material by the airflow, and drops the sand grains mixed in the fruit material, thereby separating the fruit material from the sand grains.
The dust and fruit separator 21 is provided with a main pipe which is vertically arranged, and a branch pipe is connected to the pipe body of the main pipe; the branch pipe is connected with a sand separating mechanism 100; after the fruit materials enter the main pipe, the fruit materials flow out from the lower outlet of the main pipe under the action of gravity; the dust mixed in the fruit materials is discharged from the upper outlet of the main pipe. Preferably, the dust hood 2 is arranged right above the main pipe, a certain suction force is formed to promote the dust to be led out from the upper outlet of the main pipe, and the dust collection is realized.
With reference to fig. 2, a receiving hopper 4 is arranged right below the main pipe, and a material guiding member 41 is connected below the receiving hopper 4; the material guide piece 41 forms an inclination angle of 9-11 degrees with the horizontal plane; the preferred angle of inclination of the present invention is 10 °. A spray pipe 43 is arranged above the material guiding member 41 in parallel.
Referring to fig. 3 again, the body of the spray pipe 43 is provided with a plurality of spray nozzles 44; the section of the material guide member 41 is arc-shaped with a radian not less than 120 degrees; a plurality of through holes are uniformly formed in the material guide member 41; a wastewater tank 42 is arranged right below the material guide member 41. The water nozzles 44 on the pipe body of the water spraying pipe 43 are arranged at equal intervals. The number of the water nozzles 44 is adaptively set according to the length of the material guide 41, and is usually not less than 15.
The fruit material is adhered with residual dust after coming out of the dust and fruit separator 21, the residual dust is washed down by spraying water from the water spray nozzle 44 on the material guide member 41, and the sewage enters the wastewater tank 42 for treatment. Preferably, the material guiding member 41 is made of a metal screen, and the mesh density is high, so that the wastewater can flow down in time. The mesh size of the further screen was 6 mesh.
Preferably, a supporting rod 45 is connected between the water spraying pipe 43 and the material guiding member 41, so that the water spraying pipe 43 can be fixed right above the material guiding member 41.
A pneumatic conveying pipe 5 is arranged right below the tail end of the material guide part 41; a feed inlet 51 is arranged on the tube body of the pneumatic conveying tube 5; one end of the pneumatic conveying pipe 5 is connected with an air compressor 52. The fruit materials entering the pipe are conveyed to the adjacent workshop or equipment of the next working procedure through the compressed air flow. The conveying speed is high, the occupied space of the pipeline is small, and the operation efficiency is high. Realizes the continuous operation of sand removal and dust removal of the fruit materials. The residual dust on the fruit materials is removed by the water spray nozzle before air flow conveying, so that the water consumption of subsequent cleaning operation is greatly reduced, partial products can even replace the cleaning operation, the investment and the operation cost of cleaning equipment are reduced, and the generation amount of waste water is greatly reduced.
Referring to fig. 4, the sand separating mechanism 100 of the present invention includes a sand removing cylinder 1 placed vertically; a contraction part 11 is arranged below the sand removing cylinder 1, and a guide part 13 is arranged above the sand removing cylinder; the guide portion 13 has an arc-shaped structure, and the radian of the arc-shaped structure is 90 degrees; the tail end of the guide part 13 is connected with a dust and fruit separator 21; the outside of the guide part 13 of the sand removing cylinder 1 is connected with a feed hopper 14.
With reference to fig. 5, a plurality of layers of blowing pipe sets are arranged in the desanding cylinder 1 from top to bottom; each layer of blowing pipe group comprises 3-5 air guide pipes 16 which are arranged in parallel at equal intervals; a plurality of air outlets 161 which are vertically upward are arranged on the tube body of the air duct 16 at equal intervals; compressed air is introduced into the air duct 16 and is vertically sprayed upwards from the air outlet 161; the air ducts 16 of the two adjacent layers of the blowing tube groups form an included angle of 90 degrees in space.
The granular fruit materials are added into the desanding cylinder 1 from a feed hopper 14; compressed air flow is sprayed out of the multiple layers of air blowing pipe groups, the size of the air flow is adjusted or controlled to blow up granular fruit materials in the desanding cylinder 1, and multiple air flows which are uniformly distributed are formed in the vertical direction due to the fact that the air guide pipes 16 of the two adjacent layers of air blowing pipe groups are arranged in a three-dimensional crossing mode; preferably, the airway tube 16 of the present invention has at least 12 air outlets 161, such as 15-20 air outlets. An air flow group with a large covering area is formed, and the fruit material is ensured to be blown up. The sand grains have high density and small volume and fall to the bottom of the sand removing cylinder 1. Preferably, the bottom of the contraction part 11 is provided with a filter screen 12; the mesh size of the filter screen 12 is 6 meshes or 12 meshes, sand can smoothly pass through, and fruit materials are blocked.
The distance between two adjacent air outlets 161 on the air duct 16 is set to 5-10cm, such as 5, 6, 7, 8 or 9cm, according to the type of fruit material to be processed. Airflow with proper density is formed, so that fruit materials are reasonably distributed in the vertical direction in the desanding cylinder 1; the fruit materials are prevented from being accumulated at the bottom of the desanding cylinder 1 due to the fact that the air flow distribution is too sparse; the fruit material accumulation at the top of the sand removing cylinder 1 caused by the over dense air flow distribution is also avoided.
The multi-layer blowing pipe groups arranged from top to bottom form deep air flow in the vertical direction, so that fruit materials are prevented from falling to the bottom of the sand removing cylinder 1 due to the fact that the falling speed is too high. The air-blowing pipe group of the present invention has at least three layers, preferably four, five or six layers. The distance between two adjacent layers of blowing pipe sets is 20-25 cm. The distance can be adapted by the person skilled in the art to be larger or smaller depending on the type of fruit to be treated and the intensity of the air flow.
The fruit material is blown up by the air current, and the movement direction is changed into horizontal through the arc-shaped structure of the guide part 13; the blowing force of the air flow is weaker, and fruit materials enter the main pipe from the branch pipe of the dust and fruit separator 21; the dust is light in weight and is emitted from the upper outlet of the main pipe; the fruit material flows out from the lower outlet of the main pipe.
Further, the feed hopper 14 of the present invention is provided with a pneumatic door 141; a level gauge 142 is arranged at the upper part of the feed hopper 14; when the level gauge 142 detects that fruit materials in the feed hopper 14 are accumulated to a preset position, a signal is sent, the pneumatic door 141 is opened, and the fruit materials fall into the sand removal cylinder 1; the automatic feeding and continuous processing of the fruit materials are realized.
Preferably, the outer wall of the sand removing cylinder 1 is connected with a support plate 15 in an annular mode; the support plate 15 is movably sleeved and fixed on a guide rod 31 of the platform frame 3; the guide rod 31 is sleeved with a vibration spring 32; the number of the guide rods 31 is at least three, preferably 6 to 8. The sand removing cylinder 1 generates self-vibration by using the blowing power of feeding or air flow in the cylinder, and promotes the separation of sand grains and fruit materials. For balancing the sand removing cylinder 1, a counter weight can be added at a proper position of the supporting plate 15 by those skilled in the art.
Referring to fig. 6, each of the groups of insufflation tubes has three air ducts 16; the air outlet 161 of the air duct 16 in the middle is vertically upward, and the air outlets 161 of the air ducts 16 on both sides form an included angle of about 10 degrees with the vertical direction. The air ducts 16 on both sides and the air flow of the middle air duct 16 form intersection, so that the fruit material is blown more stably.
Referring to fig. 7, a plurality of air nozzles 17 are uniformly and annularly arranged on the inner wall of the contraction part 11 of the sand removing cylinder 1; the number of the air nozzles 17 of the present invention is at least 15; and blowing the fruit materials which leak through the air blowing pipe group back.
The invention arranges a plurality of layers of blowing pipe groups on the desanding cylinder, and uses air flow to blow up the granular fruit materials, and the sand grains fall to the bottom of the cylinder, thereby realizing the separation of the fruit materials and the sand grains. The top of the barrel is provided with a dust outlet and a discharge outlet, and the dust and the fruit materials are separated at the dust outlet and the discharge outlet. The invention realizes the separation of fruit materials, dust and sand grains by utilizing the airflow. The burden of subsequent cleaning equipment is reduced, and the water consumption for cleaning is greatly reduced.
In summary, the present invention provides a dry type sand separation air flow conveying device, which utilizes air flow to separate fruit materials from sand grains and dust through a sand separation mechanism and a dust and fruit separator. And then the fruit materials enter a pneumatic conveying pipe, and the fruit materials in the inlet pipe are conveyed to the adjacent workshop or equipment of the next working procedure through compressed air flow. The conveying speed is high, the occupied space of the pipeline is small, and the operation efficiency is high. Realizes the continuous operation of sand removal and dust removal of the fruit materials. The residual dust on the fruit materials is removed by the water spray nozzle before air flow conveying, so that the water consumption of subsequent cleaning operation is greatly reduced, partial products can even replace the cleaning operation, the investment and the operation cost of cleaning equipment are reduced, and the generation amount of waste water is greatly reduced.
The present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof, and it should be understood that various changes and modifications can be effected therein by one skilled in the art without departing from the spirit and scope of the invention as defined in the appended claims.