CN111772190A - Corn stigma slurry and preparation process and preparation thereof - Google Patents
Corn stigma slurry and preparation process and preparation thereof Download PDFInfo
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- CN111772190A CN111772190A CN202010690971.9A CN202010690971A CN111772190A CN 111772190 A CN111772190 A CN 111772190A CN 202010690971 A CN202010690971 A CN 202010690971A CN 111772190 A CN111772190 A CN 111772190A
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
- A23L33/10—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
- A23L33/105—Plant extracts, their artificial duplicates or their derivatives
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
- A23C11/00—Milk substitutes, e.g. coffee whitener compositions
- A23C11/02—Milk substitutes, e.g. coffee whitener compositions containing at least one non-milk component as source of fats or proteins
- A23C11/10—Milk substitutes, e.g. coffee whitener compositions containing at least one non-milk component as source of fats or proteins containing or not lactose but no other milk components as source of fats, carbohydrates or proteins
- A23C11/103—Milk substitutes, e.g. coffee whitener compositions containing at least one non-milk component as source of fats or proteins containing or not lactose but no other milk components as source of fats, carbohydrates or proteins containing only proteins from pulses, oilseeds or nuts, e.g. nut milk
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
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Abstract
The invention relates to the technical field of nutritional functional foods, in particular to corn stigma serous fluid and a preparation process and a preparation thereof. The preparation process of the corn stigma slurry comprises the following steps: step S1, raw material processing; step S2, baking and crushing; step S3, preparing a corn silk mixture; and step S4, preparing corn silk slurry. The corn silk slurry of the invention is prepared by the process, and the corn silk slurry preparation of the invention is prepared by mixing the corn silk slurry with cereal andor bean slurry. The invention can better realize the health care purpose of the corn stigma.
Description
Technical Field
The invention relates to the technical field of nutritional functional foods, in particular to corn stigma serous fluid and a preparation process and a preparation thereof.
Background
The corn stigma has better health care effect because the corn stigma has the functions of reducing high blood pressure, high blood sugar, high blood fat, high blood sugar, high blood fat, high blood sugar, high blood fat, high. In 2012, the Ministry of health in China clearly indicates that the corn stigma has a certain edible history in China, does not find safety problems and can be used as common food management (sanitation supervision letter No. [2012] 306). However, the prior art lacks a method for preferably administering corn stigma based on health care function.
Disclosure of Invention
The present invention provides a process for preparing a slurry of corn silk that overcomes some or all of the disadvantages of the prior art.
The preparation process of the corn stigma slurry comprises the following steps:
step S1, processing raw materials, namely, taking fresh corn silk, cleaning and drying in the sun;
s2, baking and crushing, namely baking the material processed in the S1 at the temperature of 30-40 ℃ for 40-80 minutes and crushing;
step S3, preparing a corn stigma mixture, and adding the material processed in the step S2 into clear water with the weight 80-120 times of the weight of the raw materials;
step S4, preparing corn silk slurry, cooking the material processed in the step S3 for 3-5 hours, filtering, and concentrating the filtrate to 40-60 times of the weight of the raw material.
Through the process disclosed by the invention, effective substances in the corn stigma can be preferably extracted, so that the original effect of the corn stigma can be preferably kept, and the specific corn flavor of the corn stigma can be preferably kept.
Preferably, the step S2 is performed in a processing kettle, which includes a processing kettle body and a processing kettle cover plate; the whole body of the treatment kettle is cuboid, and a treatment kettle cavity is formed inside the treatment kettle; a cover plate interface matched with the cover plate of the treatment kettle is formed at the upper part of the treatment kettle cavity, and an air inlet is formed at the lower part of the treatment kettle cavity; the air inlet is connected with a hot air system through a pipeline, and the hot air system comprises an air filter, an air compressor and a heating device which are sequentially connected through the pipeline;
an upper orifice plate and a lower orifice plate are respectively and horizontally arranged in the treatment kettle cavity at the cover plate interface and the air inlet, and a material treatment part is formed between the upper orifice plate and the lower orifice plate;
a feed inlet and a discharge outlet are arranged at the cover plate of the treatment kettle, and a feed inlet is arranged at the middle part of the upper orifice plate corresponding to the feed inlet; a baffle ring is arranged at the feed inlet on the lower side of the cover plate of the treatment kettle, and the lower end of the baffle ring is used for matching with the feed inlet; a mounting ring is arranged at the position, located at the feed inlet, of the upper side of the cover plate of the treatment kettle, and a sealing plate used for sealing the feed inlet is hinged to the mounting ring;
the material processing part is rotatably provided with a stirring assembly, and the stirring assembly comprises a stirring shaft and a plurality of blades which are arranged at intervals along the axial direction of the stirring shaft; a stirring shaft mounting hole for mounting a stirring shaft is formed in the corresponding side wall of the treatment kettle body, and two ends of the stirring shaft are rotatably arranged in the corresponding stirring shaft mounting hole through bearings; one end of the stirring shaft is provided with a connecting shaft part extending out of the treatment kettle body, and the connecting shaft part is used for transmitting power;
the paddle comprises a paddle mounting ring which is fixedly connected with the stirring shaft, and a plurality of strip-shaped blades are uniformly distributed on the outer side of the paddle mounting ring along the axial direction; a plurality of blades are arranged on one side of each blade at intervals along the length direction, the blades are arranged perpendicular to the blades, and a cutting edge is formed on one side, facing the blade mounting ring, of each blade;
the step S2 specifically includes the following steps,
step S21, opening the sealing plate, putting a certain amount of materials into the material processing part through the feeding hole, and then sealing the feeding hole through the sealing plate;
step S22, controlling the air compressor and the heating device to operate so as to introduce air with the temperature of 30-40 ℃ into the cavity of the treatment kettle through the air inlet, controlling the stirring component to rotate, enabling the side, not provided with the blades, of the blade to be positioned in front of the operation, and keeping the step for 40-80 minutes;
and step S23, controlling the heating device to stop running, changing the rotating direction of the stirring component to enable one side of the blade provided with the blade to be positioned in front of running, and collecting the crushed material at the discharge port.
According to the invention, the hot air system is arranged to dry the materials through hot air, so that the materials can be uniformly dried, and in the drying process, the introduced hot air can be discharged through the discharge hole, so that residual moisture in the materials can be better taken away, and a better drying effect can be obtained. In addition, through the setting of stirring subassembly, can also stir the material when drying the material, so make the whole of material be heated more evenly to can realize drying better. Compared with the existing drying mode, the method of the invention can better avoid the damage to the corn silk (such as scorching caused by over-drying) due to uneven heating because the corn silk has lower heat-resistant temperature and is easy to be accumulated and pressed into a mass.
Preferably, the heating device comprises a device body, a heating cavity is arranged in the device body, and an air inlet and an air outlet are respectively arranged at two ends of the heating cavity; an electric heating pipe and a temperature sensor are arranged in the heating cavity. Therefore, the air can be heated better, and the heating temperature can be monitored better through the arrangement of the temperature sensor.
Preferably, step S3 is performed at a mixing and separating tube, which is provided at the discharge port;
the mixing separation pipe comprises a conveying section, a separation section and a mixing section which are connected in sequence, the conveying section and the mixing section are both vertically arranged, a material input port used for being connected with the discharge port is formed at the lower end of the conveying section, a material output port is formed at the lower end of the mixing section, and two ends of the separation section are respectively communicated with the upper ends of the conveying section and the mixing section; an exhaust pipe is arranged above the separation section and corresponding to the mixing section, and a spraying assembly is arranged at the mixing section;
in step S3, a sufficient amount of clear water is introduced into the mixing section through the spraying assembly while step S23 is performed, so as to obtain the corn silk mixture.
According to the invention, through the arrangement of the mixing and separating pipe, when the crushed materials are conveyed by wind power, the materials can be lifted in the height direction through the conveying section; the running direction of the materials can be changed through the separation section, in the changing process, wind power can carry the materials to impact the inner wall of the upper side of the separation section, at the moment, part of the materials can advance along the inner wall of the lower side of the separation section under the action of a reaction force, and at the moment, the materials and air can be separated for the first time; when the materials are carried to the mixing section area by the wind power roll, the air can rise and be discharged through the exhaust pipe, and the materials can vertically fall into the mixing section, so that the secondary separation of the materials and the air can be realized; thereby enabling a better separation of air and material.
Preferably, the separation section is located at a higher elevation at one end of the conveying section than at one end of the mixing section. Thereby being capable of better facilitating the advance of the materials to the mixing section.
Preferably, a baffle plate is arranged in the separation section, the lower part of the baffle plate extends into the mixing section, and the spraying assembly is positioned at one side of the mixing section far away from the conveying section.
The air separation device comprises a separation section, a mixing section, a baffle plate, a wind power winding passage, an air ascending passage, a material descending passage and a material descending passage, wherein the running direction of the materials can be changed at the junction of the separation section and the mixing section through the baffle plate, and after the materials are carried by the wind power winding and pass through the baffle passage formed by the baffle plate, the air ascending passage vertically upwards and the material descending passage vertically downwards can be constructed, so that the separation of air and the materials can be better realized. Meanwhile, the spraying assembly is arranged at the rear stage of the baffle plate, so that clean water can be continuously sprayed in the air rising process, and materials can be better prevented from entering the exhaust pipe in a large amount.
Preferably, step S4 is performed in a heating kettle, wherein a heating cavity is formed in the heating kettle, and an electric heating assembly is disposed in the heating cavity; a feed inlet of the heating cavity is communicated with a material inlet, a steam outlet is arranged at the top of the heating kettle, and a slurry outlet is arranged at the bottom of the heating kettle; a first electromagnetic valve is arranged at the steam discharge port, and a second electromagnetic valve is arranged at the slurry discharge port;
the step S4 specifically includes the following steps,
step S41, keeping the first electromagnetic valve and the second electromagnetic valve in a cut-off state;
step S42, after sufficient corn stigma mixture is introduced into the heating kettle, controlling the electric heating component to operate for 3-5 hours;
step S43, controlling the first electromagnetic valve to be conducted to concentrate;
and step S44, controlling the second electromagnetic valve to be conducted to obtain the corn stigma slurry.
According to the invention, through the arrangement of the heating kettle, the corn stigma mixture can be cooked and concentrated better.
Preferably, in step S3, the fresh water for blending is stored in a water storage tank, and a water pump is arranged between the water storage tank and the spraying component through a pipeline; and 2 groups of heat exchange coil pipes are arranged in the water storage tank, and the 2 groups of heat exchange coil pipes are respectively used for connecting an exhaust pipe and a first electromagnetic valve.
The invention also provides corn stigma slurry which is prepared by any one of the preparation processes. The corn silk slurry can better keep the effective components and the flavor of the corn silk.
The invention also provides a corn stigma slurry preparation which is prepared by mixing the corn stigma slurry with cereal andor bean slurry. Thereby having better edible value.
Drawings
FIG. 1 is a schematic flow chart of the production process in example 1;
FIG. 2 is a schematic view of a treating vessel in example 1;
FIG. 3 is a schematic view of a treating vessel cover plate in example 1;
FIG. 4 is a schematic half-sectional view of a treating vessel in example 1;
FIG. 5 is a schematic half-sectional view of a treating vessel lid plate in example 1;
FIG. 6 is a schematic view of a stirring assembly in example 1;
FIG. 7 is a schematic view of a heating apparatus in example 1;
FIG. 8 is a schematic view of a mixing and separating tube in example 1;
FIG. 9 is a schematic half-sectional view of a mixing and separating tube in example 1;
fig. 10 is a schematic view of a spray assembly in example 1;
fig. 11 is a schematic half-section view of a shower assembly in example 1.
Detailed Description
For a further understanding of the invention, reference should be made to the following detailed description taken in conjunction with the accompanying drawings and examples. It is to be understood that the examples are illustrative of the invention and not limiting.
Example 1
Referring to fig. 1, the present embodiment provides a process for preparing corn silk slurry, which includes the following steps:
step S1, processing raw materials, namely, taking fresh corn silk, cleaning and drying in the sun;
s2, baking and crushing, namely baking the material processed in the S1 at the temperature of 30-40 ℃ for 40-80 minutes and crushing;
step S3, preparing a corn stigma mixture, and adding the material processed in the step S2 into clear water with the weight 80-120 times of the weight of the raw materials;
step S4, preparing corn silk slurry, cooking the material processed in the step S3 for 3-5 hours, filtering, and concentrating the filtrate to 40-60 times of the weight of the raw material.
Through the process in the embodiment, the effective substances in the corn stigma can be preferably extracted, so that the original effect of the corn stigma can be preferably kept, and the specific corn flavor of the corn stigma can be preferably kept.
Referring to fig. 2 to 5, step S2 is performed in a processing vessel 110, where the processing vessel 110 includes a processing vessel body 200 and a processing vessel cover 300; the whole body of the processing kettle body 200 is in a cuboid shape, and a processing kettle cavity 210 is formed inside the processing kettle body 200; a cover plate interface 211 matched with the cover plate 300 of the treatment kettle is formed at the upper part of the treatment kettle cavity 210, and an air inlet 212 is formed at the lower part of the treatment kettle cavity 210; the air inlet 212 is connected with a hot air system through a pipeline, and the hot air system comprises an air filter 120, an air compressor 130 and a heating device 140 which are sequentially connected through the pipeline;
an upper orifice plate 411 and a lower orifice plate 412 are respectively and horizontally arranged in the treatment kettle cavity 210 at the cover plate connector 211 and the air inlet 212, and a material treatment part 420 is formed between the upper orifice plate 411 and the lower orifice plate 412;
a feed inlet 310 and a discharge outlet 320 are arranged at the position of the cover plate 300 of the treatment kettle, and a feed inlet 430 is arranged at the middle part of the upper orifice plate 411 corresponding to the feed inlet 310; a baffle ring 510 is arranged at the feed inlet 310 on the lower side of the treating kettle cover plate 300, and the lower end of the baffle ring 510 is used for matching with the feed inlet 430; a mounting ring 520 is arranged at the position of the feed inlet 310 on the upper side of the treating kettle cover plate 300, and a sealing plate (not shown in the figure) for sealing the feed inlet 310 is hinged at the position of the mounting ring 520;
referring to fig. 6, a stirring assembly 600 is rotatably disposed at the material processing portion 420, and the stirring assembly 600 includes a stirring shaft 310 and a plurality of blades 620 spaced along the axial direction of the stirring shaft 310; a stirring shaft mounting hole 440 for mounting the stirring shaft 310 is formed in the corresponding side wall of the treatment kettle body 200, and both ends of the stirring shaft 310 are rotatably arranged in the corresponding stirring shaft mounting holes 440 through bearings; one end of the stirring shaft 310 is formed with a connecting shaft part 611 extending out of the treating kettle body 200, and the connecting shaft part 611 is used for transmitting power;
the blades 620 comprise a blade mounting ring 621 fixedly connected with the stirring shaft 310, and a plurality of strip-shaped blades 622 are uniformly distributed on the outer side of the blade mounting ring 621 along the axial direction; a plurality of blades 623 are arranged at intervals along the length direction on one side of the blade 622, the blades 623 are arranged perpendicular to the blade 622, and one side of each blade 623 facing the blade mounting ring 621 forms a cutting edge;
the step S2 specifically includes the following steps,
step S21, opening the sealing plate, and putting a certain amount of material into the material processing part 420 through the feeding hole 310, and then closing the feeding hole 310 through the sealing plate;
step S22, controlling the air compressor 130 and the heating device 140 to operate so as to introduce air with the temperature of 30-40 ℃ into the processing kettle cavity 210 through the air inlet 212, controlling the stirring assembly 600 to rotate and enabling the side, without the blade 623, of the blade 622 to be positioned in front of the operation, and keeping the step for 40-80 minutes;
in step S23, the heating device 140 is controlled to stop operating, and the rotation direction of the stirring assembly 600 is changed to make the blade 622 with the blade 623 at the front of the operation, and the crushed material is collected at the discharge port 320.
In this embodiment, can dry the material through hot-blast system's setting to make can dry the material comparatively evenly, and at the in-process of drying, the hot-blast discharge of discharge gate 320 that lets in can be discharged through the discharge gate, thereby can take away the residual moisture content in the material better, so can acquire better stoving effect. In addition, through the setting of stirring subassembly 600, can also stir the material when drying the material, so make the whole of material be heated more evenly to can realize drying better. Compared with the existing drying method, the method in this embodiment can better avoid the damage to the corn silk (such as scorching caused by over-drying) due to uneven heating because the corn silk has lower heat-resistant temperature and is easy to be accumulated and pressed into a mass.
In addition, through the blade 623 setting of stirring subassembly 600 department, can realize the smashing to the material better, and through the aperture size who sets up orifice plate 411 department, can realize the screening to the material particle diameter after smashing better, and then make only the material powder that meets the requirements just can pass through orifice plate 411 and discharge from discharge gate 320.
Due to the arrangement of the baffle ring 510, a sufficient space can be formed between the upper orifice 411 and the treatment kettle cover plate 300, and the design area of the upper orifice 411 can be indirectly increased due to the arrangement of the space, so that the upper orifice 411 can be effectively prevented from being blocked by materials; and since a buffer chamber for crushing the material can be preferably provided, the crushed material in the material processing part 420 can be discharged in time preferably by wind power.
In this embodiment, the power at the stirring shaft 310 can be provided by a motor, and since the components such as the motor, the air filter 120, the air compressor 130, and the like are conventional devices, detailed description thereof is omitted in this embodiment.
In this embodiment, the stirring assembly 600 is configured such that when it rotates in one direction, all the blades 622 contact the material through the side without the blades 623, so that the material is not cut and crushed, and the material can be better dispersed spatially; when the blade mounting ring rotates towards the other direction, all the blades 622 are in contact with the material through one side provided with the blades 623, and the blades 623 are arranged perpendicular to the blades 622 and form a cutting edge towards one side of the blade mounting ring 621, so that the material can be cut and crushed better.
The lengths of all the blades 623 arranged on the same blade 622 can be gradually increased in the direction away from the blade mounting ring 621, so that the effective cutting and crushing area can be effectively increased, the crushing effect can be further improved, and the crushing period can be shortened.
Referring to fig. 7, the heating apparatus 140 includes an apparatus body 700, a heating chamber 710 is disposed in the apparatus body 700, and an air inlet 711 and an air outlet 712 are respectively disposed at two ends of the heating chamber 710; the heating chamber 710 is provided therein with an electric heating tube 720 and a temperature sensor 730. Therefore, the air can be preferably heated, and the heating temperature can be preferably monitored by the temperature sensor 730.
Referring to fig. 8 and 9, step S3 is performed at a mixing and separating tube 150, and the mixing and separating tube 150 is disposed at the discharge port 320;
the mixing and separating pipe 150 comprises a conveying section 810, a separating section 820 and a mixing section 830 which are connected in sequence, the conveying section 810 and the mixing section 830 are both vertically arranged, a material input port 811 used for being connected with the discharge port 320 is formed at the lower end of the conveying section 810, a material output port 831 is formed at the lower end of the mixing section 830, and two ends of the separating section 820 are respectively communicated with the upper ends of the conveying section 810 and the mixing section 830; an exhaust pipe 821 is arranged above the separation section 820 and corresponding to the mixing section 830, and a spraying assembly 910 is arranged at the mixing section 830;
in step S3, while step S23 is performed, a sufficient amount of clean water is introduced into the mixing section 830 through the spraying unit 910 to obtain a mixture of corn silk.
In this embodiment, by the arrangement of the mixing and separating pipe 150, when the pulverized material is conveyed by wind power, the material can be lifted in the height direction through the conveying section 810; the running direction of the materials can be changed through the separation section 820, in the changing process, wind power can carry the materials to impact the inner wall of the upper side of the separation section 820, at the moment, part of the materials can advance along the inner wall of the lower side of the separation section 820 under the action of a reaction force, and at the moment, the materials and air can be separated for the first time; when the wind power carries the materials to the area of the mixing section 830, the air can rise and be discharged through the exhaust pipe 821, and the materials can vertically fall into the mixing section 830, so that the materials and the air can be separated for the second time; thereby enabling a better separation of air and material.
In addition, due to the arrangement of the spraying assembly 910, when the material is carried to the mixing section 830 by wind force, the weight of the material is increased due to the combination with moisture by the active spraying at the spraying assembly 910, so that the separation speed of the material can be increased preferably. And because the mode that adopts in this embodiment to spray realizes the mixture of material and clear water, so can realize the more even mixture of material and water better.
In this embodiment, the separation section 820 is at a higher elevation at the end of the conveying section 810 than at the end of the mixing section 830. Thereby preferably facilitating the advancement of the material toward the mixing section 830.
In this embodiment, a baffle 920 is disposed inside the separation section 820, a lower portion of the baffle 920 extends into the mixing section 830, and the spraying assembly 910 is located at a side of the mixing section 830 far from the conveying section 810.
The arrangement of the baffle plate 920 can change the running direction of the materials at the junction of the separation section 820 and the mixing section 830, and after the materials carried by the wind power pass through the baffle channel formed by the baffle plate 920, a vertically upward air ascending channel and a vertically downward material descending channel can be constructed, so that the separation of the air and the materials can be better realized. Meanwhile, since the spraying unit 910 is disposed at the rear stage of the baffle 920, clean water can be continuously sprayed during the air rising process, so that a large amount of material can be preferably prevented from entering the exhaust pipe 821.
In addition, a filtering hole 822 is further provided at a lower end of the exhaust pipe 821, so that the material introduced into the exhaust pipe 821 can be preferably prevented from being discharged through the exhaust pipe 821.
As shown in fig. 10 and 11, the spray assembly 910 of the present embodiment includes a mounting plate 1010, wherein one side of the mounting plate 1010 forms a mounting surface, and a plurality of fins 1020 are disposed on the other side of the mounting plate 1010. The installation plate 1010 and the fin plate 1020 are internally provided with a communicated water supply cavity 1110, the installation surface of the installation plate 1010 is provided with a water supply part 1011, and the surface of the fin plate 1020 is provided with a plurality of spraying holes 1021.
All the fin plates 1020 at the mounting plate 1010 are arranged in parallel at intervals, so that a large spraying area can be formed better, and the efficiency of separating materials from air and mixing the materials with clean water can be improved better.
In this embodiment, the water supply portion 1011 is configured in a cylindrical shape protruding from the mounting surface of the mounting plate 1010, and a water supply passage communicating with the water supply chamber 1110 is formed in the middle thereof; in addition, the installation surface of the installation plate 1010 is also provided with a plurality of protruding fixing columns 1013, and the middle parts of the fixing columns 1013 are provided with screw holes 1014. In a matching manner, the mixing section 830 is provided with mounting holes corresponding to the water supply portion 1011 and the fixing column 1013, so that the spraying assembly 910 and the mixing section 830 can be preferably assembled.
In this embodiment, when the spraying assembly 910 is installed, the upper and lower sides of the lower end of the baffle plate 920 are provided with fins 1020. So that the material that may enter the exhaust pipe 821 can be preferably sprayed, and the efficiency of separating the air from the material can be effectively improved.
In this embodiment, step S4 is performed in a heating kettle 160, a heating cavity is formed in the heating kettle 160, and an electric heating assembly is disposed in the heating cavity; the feed inlet of the heating cavity is communicated with a material input port 811, the top of the heating kettle 160 is provided with a steam discharge port, and the bottom of the heating kettle 160 is provided with a slurry discharge port; a first electromagnetic valve is arranged at the steam discharge port, and a second electromagnetic valve is arranged at the slurry discharge port;
the step S4 specifically includes the following steps,
step S41, keeping the first electromagnetic valve and the second electromagnetic valve in a cut-off state;
step S42, after sufficient corn stigma mixture is introduced into the heating kettle 160, controlling the electric heating component to operate for 3-5 hours;
step S43, controlling the first electromagnetic valve to be conducted to concentrate;
and step S44, controlling the second electromagnetic valve to be conducted to obtain the corn stigma slurry.
In this embodiment, the arrangement of the heating kettle 160 can preferably realize the cooking and concentration of the corn stigma mixture.
Wherein, heating kettle 160 department can also be equipped with the pressure valve to can guarantee heating kettle 160 can work in the pressure range of setting for better. In addition, a stop valve is arranged at the feed inlet of the heating cavity.
The electric heating element in this embodiment is a conventional element, and therefore, is not described in detail.
It should be noted that a filter plate 163 can be disposed in the heating chamber of the heating kettle 160, and the large particle diameter portion of the material entering the heating kettle 160 can be stacked above the filter plate 163 through the filter plate 163, so that dregs filtering of the final material can be preferably realized. It will be appreciated that the kettle 160 can be opened and that in routine operation, the material at filter plate 163 needs to be cleaned periodically.
In step S3, the fresh water for blending is stored in a water storage tank 170, and a water pump 180 is disposed between the water storage tank 170 and the spraying unit 910 through a pipeline; 2 groups of heat exchange coil pipes are arranged in the water storage tank 170, and the 2 groups of heat exchange coil pipes are respectively connected to the exhaust pipe 821 and the first electromagnetic valve. Thereby enabling to recover heat better and saving energy.
Example 2
This example provides a corn silk slurry, which was prepared using the preparation process of example 1. The corn silk slurry in the implementation can better keep the effective components and the flavor of the corn silk.
Example 3
Based on the corn silk slurry of example 2, this example provides a corn silk slurry preparation made by mixing the corn silk slurry of example 2 with cereal and or legume slurry.
The cereal and/or bean slurry described in this embodiment can be red bean juice, green bean juice, rice juice, corn juice, etc.
The preparation in the embodiment is a finished liquid beverage, and the corn stigma slurry in the embodiment 2 and the preparation are mixed according to the weight ratio of 1: 2-1: 10, and then are subjected to high-temperature sterilization and packaging to obtain the corn stigma slurry.
Example 4
This example also provides a corn silk slurry preparation based on the corn silk slurry of example 2, which differs from example 3 in that the preparation in this example is a solid preparation.
In this example, the corn silk slurry preparation is described in detail by taking black beans as an example of the formulation.
The black beans in the embodiment are dry mature seeds of black beans of leguminous plants, and the black beans are recorded in Chinese pharmacopoeia (2015 edition), are sweet and flat, enter spleen and kidney channels, have the effects of improving eyesight, nourishing blood, dispelling wind, inducing diuresis, detoxifying and the like, and have the health-care functions of reducing blood fat, lowering blood pressure, inducing diuresis and the like as proved by modern pharmacological research. The corn stigma is a style and a stigma of gramineous plant corn, recorded in Chinese medicine dictionary (2006 edition), the corn stigma has sweet, light and flat properties, enters kidney, stomach and liver and gallbladder meridians, has the effects of inducing diuresis to reduce edema, clearing liver and benefiting gallbladder and the like, is mainly used for treating edema stranguria, hypertension and the like, and is proved by modern pharmacological research to be capable of reducing blood fat and blood pressure and treating gout.
The corn stigma and the black beans have tropism in nature, taste and meridian tropism in traditional Chinese medicine, and have the functions of reducing blood fat and blood pressure, promoting urination and the like. The two medicines are common traditional Chinese medicines, have mild and non-intense properties and long-term eating history, and are typical plants used as both medicine and food, so that the two medicines are mutually used for preparing health-care food in the embodiment, the medicine effect is enhanced, and the safety of the food is ensured. In addition, the black bean planting in south China mostly uses intercrops as the main, particularly, the intercropping and popularization area of corn and black bean is the largest, the accumulated popularization area reaches more than 2000 ten thousand mu in the places such as Chongqing, Yunnan, Guizhou, Guangxi and the like, and the production area of interplanted edible soybeans in south China is listed as one of three major production areas of ministers in China in the twelfth five-year planning of the national planting development by the Ministry of agriculture, and key construction support is provided, so that corn stigma and black bean are easy to collect, and the source of raw materials is guaranteed.
The preparation in this example was obtained by the following steps in sequence:
step A, removing impurities from black beans, rinsing, completely soaking the black beans in the corn stigma slurry obtained in the example 2 for 2-3 hours, taking out the black beans and draining;
b, baking the black beans treated in the step A for 15-20 minutes in an environment of 100-150 ℃;
and C, mixing and crushing the black beans processed in the step B and the dried corn stigma, and weighing and bagging.
The black bean has strong bitter and wet taste because of the high flavonoid content. In this embodiment, the content of the isoflavone symbols in the black soybean can be significantly reduced by the step a, so that the taste of the black soybean can be improved. Meanwhile, the fragrance of the soybean protein in the black beans can be fully prepared through the step B. Through the step C, the final preparation can have the effective components and the mouthfeel of the black beans and the corn stigma. The black bean water extract has a muddy soup color, the corn stigma water extract has a light yellow and flat soup color, and the black bean water extract and the corn stigma water extract are matched to have a yellow green soup color and are clear and transparent.
The preparation in the embodiment can be taken with boiled water when being eaten, so that the preparation can be taken immediately after being drunk. Thereby facilitating long-term storage.
In the step C of this embodiment, the black beans and the corn stigma can be mixed according to a weight ratio of 3: 1-6: 1. The proportion can obviously reduce the content of the soybean isoflavone aglycone in the black beans and can realize the optimal matching of the taste and the efficacy of the black beans.
In this example, the prepared corn stigma black soybean preparation was subjected to component detection, and the detection result was compared with that of a general roasted black soybean. The isoflavone aglycone (E type) content of the corn stigma black bean preparation prepared in the embodiment with strong bitter taste is obviously reduced compared with that of the baked black bean tea, namely the bitter taste in the preparation is effectively improved.
In addition, in order to verify the influence of the ratio of the black beans to the corn stigma on the quality of the final preparation, the preparations with different ratios are taken for scoring.
In this example, 3g of each of the preparations 1 to 5 of the black beans and the corn stigma in the step C in the weight ratio of 2:1, 3:1, 4.5:1, 6:1 and 7:1, respectively, was added with 300ml of 85 ℃ boiled water and then brewed for 3 minutes, and then evaluated, as shown in table 1 below.
TABLE 1
In the table above, the evaluation items are divided into 3 items, namely soup color, aroma and taste, the soup color scoring coefficient is 20%, the aroma scoring coefficient is 35%, and the taste scoring coefficient is 45%, and the final score is obtained by multiplying the score of each item by the coefficient and then adding the multiplied values.
As can be seen from Table 1, the black soybean and corn stigma have better effect when the weight ratio of the black soybean to the corn stigma is 3: 1-6: 1.
The present invention and its embodiments have been described above schematically, without limitation, and what is shown in the drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if the person skilled in the art receives the teaching, without departing from the spirit of the invention, the person skilled in the art shall not inventively design the similar structural modes and embodiments to the technical solution, but shall fall within the scope of the invention.
Claims (10)
1. The preparation process of the corn stigma slurry comprises the following steps:
step S1, processing raw materials, namely, taking fresh corn silk, cleaning and drying in the sun;
s2, baking and crushing, namely baking the material processed in the S1 at the temperature of 30-40 ℃ for 40-80 minutes and crushing;
step S3, preparing a corn stigma mixture, and adding the material processed in the step S2 into clear water with the weight 80-120 times of the weight of the raw materials;
step S4, preparing corn silk slurry, cooking the material processed in the step S3 for 3-5 hours, filtering, and concentrating the filtrate to 40-60 times of the weight of the raw material.
2. The process for preparing corn silk slurry according to claim 1, wherein: step S2 is carried out in a processing kettle (110), wherein the processing kettle (110) comprises a processing kettle body (200) and a processing kettle cover plate (300); the whole body of the treatment kettle body (200) is in a cuboid shape, and a treatment kettle cavity (210) is formed inside the treatment kettle body (200); a cover plate interface (211) matched with the cover plate (300) of the treatment kettle is formed at the upper part of the treatment kettle cavity (210), and an air inlet (212) is formed at the lower part of the treatment kettle cavity (210); the air inlet (212) is connected with a hot air system through a pipeline, and the hot air system comprises an air filter (120), an air compressor (130) and a heating device (140) which are sequentially connected through the pipeline;
an upper orifice plate (411) and a lower orifice plate (412) are respectively and horizontally arranged in the treatment kettle cavity (210) at the cover plate interface (211) and the air inlet (212), and a material treatment part (420) is formed between the upper orifice plate (411) and the lower orifice plate (412);
a feed inlet (310) and a discharge outlet (320) are arranged at the position of the cover plate (300) of the treatment kettle, and a feed inlet (430) is arranged at the middle part of the upper orifice plate (411) corresponding to the feed inlet (310); a baffle ring (510) is arranged at the feed inlet (310) on the lower side of the treatment kettle cover plate (300), and the lower end of the baffle ring (510) is used for being matched with the feed inlet (430); an installation ring (520) is arranged at the position of the feed port (310) on the upper side of the treatment kettle cover plate (300), and a sealing plate for sealing the feed port (310) is hinged at the position of the installation ring (520);
the stirring assembly (600) is rotatably arranged at the material processing part (420), and the stirring assembly (600) comprises a stirring shaft (310) and a plurality of blades (620) which are arranged at intervals along the axial direction of the stirring shaft (310); a stirring shaft mounting hole (440) for mounting a stirring shaft (310) is formed in the position, corresponding to the side wall of the treatment kettle body (200), of the treatment kettle body, and two ends of the stirring shaft (310) are rotatably arranged in the corresponding stirring shaft mounting holes (440) through bearings; one end of the stirring shaft (310) is provided with a connecting shaft part (611) extending out of the treatment kettle body (200), and the connecting shaft part (611) is used for transmitting power;
the paddle (620) comprises a paddle mounting ring (621) fixedly connected with the stirring shaft (310), and a plurality of strip-shaped blades (622) are uniformly distributed on the outer side of the paddle mounting ring (621) along the axial direction; a plurality of blades (623) are arranged on one side of the blade (622) at intervals along the length direction, the blades (623) are arranged vertical to the blade (622), and a cutting edge is formed on one side, facing the blade mounting ring (621), of each blade (623);
the step S2 specifically includes the following steps,
step S21, opening the sealing plate, putting a certain amount of materials into the material processing part (420) through the feeding hole (310), and then sealing the feeding hole (310) through the sealing plate;
step S22, controlling the air compressor (130) and the heating device (140) to operate so as to introduce air with the temperature of 30-40 ℃ into the processing kettle cavity (210) through the air inlet (212), controlling the stirring assembly (600) to rotate and enabling the side, without the blade (623), of the blade (622) to be positioned in front of the operation, and keeping the step for 40-80 minutes;
and step S23, controlling the heating device (140) to stop running, simultaneously changing the rotating direction of the stirring assembly (600) to enable one side of the blade (622) provided with the blade (623) to be positioned in front of running, and collecting the crushed material at the discharge hole (320).
3. The process for preparing corn silk slurry according to claim 2, wherein: the heating device (140) comprises a device body (700), a heating cavity (710) is arranged in the device body (700), and an air inlet (711) and an air outlet (712) are respectively arranged at two ends of the heating cavity (710); an electric heating pipe (720) and a temperature sensor (730) are arranged in the heating cavity (710).
4. The process for preparing corn silk slurry according to claim 2, wherein: step S3 is carried out at a mixing and separating pipe (150), and the mixing and separating pipe (150) is arranged at the discharge hole (320);
the mixing and separating pipe (150) comprises a conveying section (810), a separating section (820) and a mixing section (830) which are sequentially connected, the conveying section (810) and the mixing section (830) are both vertically arranged, a material inlet (811) used for being connected with the discharge hole (320) is formed at the lower end of the conveying section (810), a material outlet (831) is formed at the lower end of the mixing section (830), and two ends of the separating section (820) are respectively communicated with the upper ends of the conveying section (810) and the mixing section (830); an exhaust pipe (821) is arranged above the separation section (820) and corresponding to the mixing section (830), and a spraying assembly (910) is arranged at the mixing section (830);
in step S3, while step S23 is performed, a sufficient amount of clear water is introduced into the mixing section (830) through the spraying assembly (910) to obtain a corn stigma mixture.
5. The process for preparing corn silk slurry of claim 4, wherein: the separation section (820) is at a higher elevation at one end of the conveying section (810) than at one end of the mixing section (830).
6. The process for preparing corn silk slurry of claim 4, wherein: a baffle plate (920) is arranged in the separation section (820), the lower part of the baffle plate (920) extends into the mixing section (830), and the spraying assembly (910) is positioned at one side of the mixing section (830) far away from the conveying section (810).
7. The process for preparing corn silk slurry of claim 4, wherein: step S4 is carried out in a heating kettle (160), a heating cavity is formed in the heating kettle (160), and an electric heating component is arranged in the heating cavity; a feed inlet of the heating cavity is communicated with a material inlet (811), the top of the heating kettle (160) is provided with a steam outlet, and the bottom of the heating kettle (160) is provided with a slurry outlet; a first electromagnetic valve is arranged at the steam discharge port, and a second electromagnetic valve is arranged at the slurry discharge port;
the step S4 specifically includes the following steps,
step S41, keeping the first electromagnetic valve and the second electromagnetic valve in a cut-off state;
step S42, after sufficient corn silk mixture is introduced into the heating kettle (160), controlling the electric heating component to operate for 3-5 hours;
step S43, controlling the first electromagnetic valve to be conducted to concentrate;
and step S44, controlling the second electromagnetic valve to be conducted to obtain the corn stigma slurry.
8. The process for preparing corn silk slurry of claim 7, wherein: in the step S3, the fresh water for adding is stored in a water storage tank (170), and a water pump (180) is arranged between the water storage tank (170) and the spraying component (910) through a pipeline; 2 groups of heat exchange coil pipes are arranged in the water storage tank (170), and the 2 groups of heat exchange coil pipes are respectively connected to an exhaust pipe (821) and a first electromagnetic valve.
9. Corn silk slurry, prepared by the preparation process according to any one of claims 1 to 8.
10. A corn silk slurry preparation characterized by: mixing the corn stigma slurry of claim 9 with a cereal and/or legume slurry.
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| CN205699510U (en) * | 2016-06-22 | 2016-11-23 | 华微科技（苏州）有限公司 | Spray dryer |
| CN109046586A (en) * | 2018-07-20 | 2018-12-21 | 濉溪县瑞智康农机科技有限公司 | The disintegrating apparatus of cornstarch |
| CN111215193A (en) * | 2020-03-03 | 2020-06-02 | 江苏五龙机械有限公司 | Corn selective crushing system and crushing method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105363392A (en) * | 2015-11-30 | 2016-03-02 | 华电重工股份有限公司 | Internal-loop fluidized bed reactor |
| CN105815506A (en) * | 2016-03-23 | 2016-08-03 | 四川农业大学 | Corn stigma black soya bean tea and making method thereof |
| CN205699510U (en) * | 2016-06-22 | 2016-11-23 | 华微科技（苏州）有限公司 | Spray dryer |
| CN109046586A (en) * | 2018-07-20 | 2018-12-21 | 濉溪县瑞智康农机科技有限公司 | The disintegrating apparatus of cornstarch |
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Application publication date: 20201016 |