CN111769096A - A universal substrate and preparation method based on three-dimensional capacitance and inductance - Google Patents
A universal substrate and preparation method based on three-dimensional capacitance and inductance Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于半导体封装技术领域,具体涉及一种基于三维电容电感的通用基板及制备方法。The invention belongs to the technical field of semiconductor packaging, and in particular relates to a general substrate based on three-dimensional capacitance and inductance and a preparation method.
背景技术Background technique
随着智能时代的来临,人们对于集成电路的集成度需求不断提高,但器件的特征尺寸已经接近物理极限。为进一步提高性能和集成度,一些研究人员将芯片在三维方向上进行系统集成就能极大地提高芯片的功能密度。但是三维系统集成对于基板要求却比普通封装的基板要求高很多,因为随着系统集成中芯片密度提高,信号耦合变得异常严重,所需要的去耦电容和电感也越来越多。仅仅依靠PCB板上的离散电容电感无法满足芯片集成中的要求,原因是电容电感数值太小、数量太多且距离芯片有源区域较远。因此,具有较高电容电感值的基板(转接板)可以极大提高集成度、降低电容电感数量,同时通过基板的埋置有源元件技术、窄节距无凸点键合等方法可以将无源网络直接布置在有源元件的附近或者正下方,很好地弥补PCB板上无源网络的弱势,对于三维集成具有非常重要的意义。With the advent of the era of intelligence, people's demand for integrated circuits is constantly increasing, but the feature size of devices is close to the physical limit. In order to further improve the performance and integration, some researchers can greatly improve the functional density of the chip by systematically integrating the chip in the three-dimensional direction. However, the requirements for the substrate of 3D system integration are much higher than those of ordinary packaged substrates, because with the increase of chip density in system integration, signal coupling becomes extremely serious, and more and more decoupling capacitors and inductances are required. Only relying on discrete capacitors and inductors on the PCB board cannot meet the requirements in chip integration, because the value of capacitors and inductors is too small, the number is too large, and the distance from the active area of the chip is far. Therefore, the substrate (interchange board) with higher capacitance and inductance value can greatly improve the integration degree and reduce the number of capacitance and inductance. The passive network is directly arranged near or directly under the active components, which can make up for the weakness of the passive network on the PCB board and is of great significance for three-dimensional integration.
目前三维系统集成所需的封装基板,都是根据需求单独定制,不但价格高,设计和制作周期也较长,因此带有三维电容电感的通用基板是非常有研究和商业前景的。At present, the packaging substrates required for 3D system integration are individually customized according to requirements, which are not only expensive, but also have a long design and production cycle. Therefore, a general-purpose substrate with 3D capacitors and inductors has great research and commercial prospects.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种TSV功能密度大、系统集成度高的基于三维电容电感的通用基板及其制备方法。The purpose of the present invention is to provide a three-dimensional capacitor-inductor-based universal substrate with high TSV function density and high system integration and a preparation method thereof.
本发明提供的基于三维电容电感的通用基板,基板上具备同时集成在硅通孔内的三维电容电感,且三维电容电感值可以调节,所述三维电容电感的电极是分开的,可以通过引线键合或再布线对基板上的电容电感进行串联或并联,获得不同电感和电容布局,其中,所述三维电容电感包括:The general substrate based on three-dimensional capacitance and inductance provided by the present invention has three-dimensional capacitance and inductance simultaneously integrated in silicon through holes on the substrate, and the value of three-dimensional capacitance and inductance can be adjusted. Combine or re-wire the capacitors and inductors on the substrate in series or parallel to obtain different inductors and capacitor layouts, wherein the three-dimensional capacitors and inductors include:
衬底,形成有硅通孔;a substrate, formed with through-silicon vias;
三维电容,形成在所述硅通孔的侧壁上,依次包括第一金属层、第二绝缘层和第二金属层;A three-dimensional capacitor is formed on the sidewall of the through silicon via, and includes a first metal layer, a second insulating layer and a second metal layer in sequence;
三维电感,由所述硅通孔的中心填充金属和平面厚金属再布线构成;The three-dimensional inductor is composed of the center filling metal of the through-silicon via and the re-wiring of the planar thick metal;
其中,所述硅通孔的侧壁与所述三维电容之间设有第一绝缘层,所述三维电容与所述三维电感之间设有第三绝缘层。Wherein, a first insulating layer is provided between the sidewall of the through silicon via and the three-dimensional capacitor, and a third insulating layer is provided between the three-dimensional capacitor and the three-dimensional inductor.
本发明的通用基板中,优选为,所述第二绝缘层为高K介质材料。In the universal substrate of the present invention, preferably, the second insulating layer is a high-K dielectric material.
本发明的通用基板中,优选为,所述第一金属层、所述第二金属层为Cu、TiN或Cr。In the universal substrate of the present invention, preferably, the first metal layer and the second metal layer are Cu, TiN, or Cr.
本发明的通用基板中,优选为,所述衬底为高阻硅、玻璃、BT树脂或柔性基板。In the general substrate of the present invention, preferably, the substrate is high-resistance silicon, glass, BT resin or a flexible substrate.
本发明的通用基板中,优选为,所述第一绝缘层、所述第三绝缘层为氧化硅、氮化硅。In the universal substrate of the present invention, preferably, the first insulating layer and the third insulating layer are silicon oxide or silicon nitride.
本发明还提供基于三维电容电感的通用基板制备方法,包括以下步骤:The present invention also provides a general substrate preparation method based on three-dimensional capacitance and inductance, comprising the following steps:
在衬底上刻蚀形成盲孔;Etching to form blind holes on the substrate;
在所述盲孔中及衬底表面形成第一绝缘层;forming a first insulating layer in the blind hole and on the surface of the substrate;
在所述第一绝缘层上形成三维电容的各层,包括依次沉积第一金属层、第二绝缘层和第二金属层,并光刻及刻蚀去除多余的第二绝缘层和第二金属层,使部分第一金属层表面露出,然后光刻刻蚀去除多余的第一金属层,使部分第一绝缘层表面露出;Forming each layer of the three-dimensional capacitor on the first insulating layer includes sequentially depositing a first metal layer, a second insulating layer and a second metal layer, and removing the redundant second insulating layer and second metal layer by photolithography and etching layer to expose part of the surface of the first metal layer, and then remove the redundant first metal layer by photolithography to expose part of the surface of the first insulating layer;
形成第三绝缘层,使其覆盖所述第二金属层、所述第一金属层和所述第一绝缘层;forming a third insulating layer to cover the second metal layer, the first metal layer and the first insulating layer;
电镀金属,并化学机械抛光和干法刻蚀去除多余金属,仅保留所述盲孔内的中心填充金属,作为三维电感的一部分;Electroplating metal, and removing excess metal by chemical mechanical polishing and dry etching, leaving only the center filling metal in the blind hole as a part of the three-dimensional inductor;
在所述第一金属层和所述第二金属层上分别开窗,制作测试或连接焊盘;respectively opening windows on the first metal layer and the second metal layer to make test or connection pads;
在所述盲孔的中心填充金属表面制作三维电感的测试或连接焊盘;Filling the metal surface in the center of the blind hole to make a three-dimensional inductance test or connection pad;
临时键合保护衬底正面图形,对衬底背部进行机械研磨、抛光和干法刻蚀露出背部硅通孔,并干法刻蚀去除硅通孔底部的部分所述第一绝缘层、所述第一金属层、所述第二绝缘层和所述第二金属层,直至露出中心填充金属;Temporarily bonding and protecting the front pattern of the substrate, performing mechanical grinding, polishing and dry etching on the back of the substrate to expose the backside TSVs, and dry etching to remove part of the first insulating layer, the TSVs at the bottom of the TSVs the first metal layer, the second insulating layer and the second metal layer until the center filling metal is exposed;
进行背部绝缘并光刻刻蚀开窗,再沉积厚金属及刻蚀形成互连,形成三维电感的平面厚金属再布线部分;Perform back insulation and photolithography etching to open the window, then deposit thick metal and etch to form interconnection, forming the plane thick metal rewiring part of the three-dimensional inductor;
去除临时键合,获得基于三维电容电感的通用基板。Temporary bonding is removed to obtain a universal substrate based on three-dimensional capacitance-inductance.
本发明制备方法中,优选为,所述第二绝缘层为高K介质材料。In the preparation method of the present invention, preferably, the second insulating layer is a high-K dielectric material.
本发明制备方法中,优选为,所述第一金属层、所述第二金属层为Cu、TiN或Cr。In the preparation method of the present invention, preferably, the first metal layer and the second metal layer are Cu, TiN or Cr.
本发明制备方法中,优选为,所述衬底为高阻硅、玻璃、BT树脂或柔性基板。In the preparation method of the present invention, preferably, the substrate is high-resistance silicon, glass, BT resin or a flexible substrate.
本发明制备方法中,优选为,所述中心填充金属为Cu、W。In the preparation method of the present invention, preferably, the center filling metal is Cu or W.
本发明提供带有无源器件的通用型基板,不需要每种系统集成时都单独设计基板和无源器件。此外,此种基板有效增大集成系统中电容和电感的值,同时能够在三维集成中将电容电感集成在芯片附近,也能提高三维集成中TSV的功能密度,提高系统集成中硅的利用率。与其他有机PCB板上的离散电容电感相比,集成度大大提高。The present invention provides a universal substrate with passive devices, and does not require separate design of the substrate and passive devices for each system integration. In addition, this kind of substrate can effectively increase the value of capacitance and inductance in the integrated system, and can integrate the capacitance and inductance near the chip in the three-dimensional integration. It can also improve the functional density of the TSV in the three-dimensional integration and improve the utilization rate of silicon in the system integration. . Compared with discrete capacitor inductors on other organic PCB boards, the level of integration is greatly improved.
附图说明Description of drawings
图1是本发明的基于三维电容电感的通用基板制备方法的流程图。FIG. 1 is a flow chart of a method for preparing a universal substrate based on three-dimensional capacitance and inductance of the present invention.
图2~14示出了基于三维电容电感的通用基板各步骤的结构示意图。Figures 2 to 14 show the structural schematic diagrams of each step of a general substrate based on three-dimensional capacitance and inductance.
图15~图16是基于三维电容电感的通用基板的两种三维电容电感单元布线的示意图。15 to 16 are schematic diagrams of two three-dimensional capacitance-inductance unit wirings based on a three-dimensional capacitance-inductance general substrate.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。In order to make the objectives, technical solutions and advantages of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. It should be understood that the specific The embodiments are only used to explain the present invention, and are not intended to limit the present invention. The described embodiments are only some, but not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“上”、“下”、“垂直”“水平”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "vertical", "horizontal", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for convenience The invention is described and simplified without indicating or implying that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
此外,在下文中描述了本发明的许多特定的细节,例如器件的结构、材料、尺寸、处理工艺和技术,以便更清楚地理解本发明。但正如本领域的技术人员能够理解的那样,可以不按照这些特定的细节来实现本发明。除非在下文中特别指出,器件中的各个部分可以由本领域的技术人员公知的材料构成,或者可以采用将来开发的具有类似功能的材料。Furthermore, numerous specific details of the present invention are described below, such as device structures, materials, dimensions, processing techniques and techniques, in order to provide a clearer understanding of the present invention. However, as can be understood by one skilled in the art, the present invention may be practiced without these specific details. Unless specifically indicated below, various parts of the device may be constructed of materials known to those skilled in the art, or materials developed in the future with similar functions may be employed.
本发明的基于三维电容电感的通用基板具有同时集成在硅通孔内的三维电容电感,且三维电容电感值可以调节。由于电容电感的电极是分开的,因此,可以通过引线键合或再布线对基板的电容电感进行串联或并联,获得不同电感和电容布局。The universal substrate based on the three-dimensional capacitance and inductance of the present invention has the three-dimensional capacitance and inductance simultaneously integrated in the silicon through hole, and the three-dimensional capacitance and inductance value can be adjusted. Since the electrodes of the capacitance and inductance are separated, the capacitance and inductance of the substrate can be connected in series or parallel by wire bonding or rewiring to obtain different inductance and capacitance layouts.
以下结合附图1~14,以在高阻硅衬底上制备基于三维电容电感的通用基板的方法为实施例,对本发明的技术方案做进一步的说明。图1是基于三维电容电感的通用基板制备方法的流程图,图2~14示出了基于三维电容电感的通用基板各步骤的结构示意图。The technical solutions of the present invention are further described below with reference to FIGS. 1 to 14 , taking the method for preparing a general substrate based on three-dimensional capacitance and inductance on a high-resistance silicon substrate as an example. FIG. 1 is a flow chart of a method for preparing a universal substrate based on three-dimensional capacitance and inductance, and FIGS. 2 to 14 show schematic structural diagrams of each step of a universal substrate based on three-dimensional capacitance and inductance.
步骤S1,在衬底上刻蚀形成盲孔。具体而言,选用高阻硅作为衬底200,在其上采用标准光学光刻工艺,曝光出图形,作为光刻原始对准图形。薄胶光刻制作出硅通孔图形,用深硅刻蚀方法刻蚀出厚度为200微米、直径为50微米的盲孔201,所得结构如图2所示。In step S1, blind holes are formed by etching on the substrate. Specifically, high-resistance silicon is selected as the
步骤S2,在上述结构上,采用热氧化的方法形成二氧化硅作为第一绝缘层202,所得结构如图3所示。二氧化硅的厚度优选为500nm,较厚的绝缘层能够有效降低衬底带来的电容和电感。然后,采用化学气相沉积(PECVD)方法沉积200nm的氮化硅,用以消除二氧化硅的应力,当然也可以采用其他消除应力的方法。In step S2, on the above structure, a thermal oxidation method is used to form silicon dioxide as the first insulating
步骤S3,如图4~5所示,在第一绝缘层上形成三维电容的各层,包括依次沉积第一金属层203、第二绝缘层204和第二金属层205,并光刻及刻蚀去除多余的第二绝缘层204和第二金属层205,使部分第一金属层203表面露出,去除光刻胶。然后光刻刻蚀去除多余的第一金属层203,使部分第一绝缘层202表面露出,去除光刻胶。第一金属层、第二金属层优选为Cu、TiN、Cr等金属。第二绝缘层优选为HfO2等高K介质材料。第一金属层、第二金属层、第二绝缘层可以采用原子层沉积(ALD)、溅射等方法制备。Step S3 , as shown in FIGS. 4 to 5 , each layer of the three-dimensional capacitor is formed on the first insulating layer, including sequentially depositing the
步骤S4,形成第三绝缘层206,使其覆盖第二金属层205、第一金属层203和第一绝缘层202,所得结构如图6所示。In step S4 , the third insulating
步骤S5,沉积种子层并电镀金属207,如图7所示。然后化学机械抛光去除大部分金属Cu,之后退火去除Cu和二氧化硅之间的应力,再进行干法刻蚀去除残余的Cu和孔内凸出的Cu,仅保留盲孔内的中心填充金属207,作为三维电感的一部分,所得结构如图8所示。Step S5 , depositing a seed layer and
步骤S6,在第一金属层203和第二金属层205上分别开窗,制作测试或连接焊盘208,209,所得结构如图9所示。In step S6, windows are opened on the
步骤S7,在盲孔的中心填充金属207表面制作三维电感的测试或连接焊盘210。In step S7, a three-dimensional inductance test or
步骤S8,将透明玻璃212与衬底200正面通过临时键合胶211进行临时键合,将正面图形保护起来,所得结构如图10所示。对衬底200背部进行机械研磨、抛光去除300微米厚的硅(硅衬底的总厚度为525微米),在距离盲孔底部25微米处停止,所的结构如图11所示。然后,干法刻蚀露出背部硅通孔,并干法刻蚀去除硅通孔底部的部分第一绝缘层202、第一金属层203、第二绝缘层204和第二金属层205,直至露出中心填充金属207,所得结构如图12所示。In step S8 , the
步骤S9,进行背部绝缘,并光刻刻蚀开窗,再沉积厚金属及刻蚀形成互连,形成三维电感的平面厚金属再布线部分213,所得结构如图13所示。In step S9 , back insulation is performed, and windows are etched by photolithography, thick metal is deposited and etched to form interconnections, and a planar thick
步骤S10,去除临时键合,通用硅基板成型,所的结构如图14所示。In step S10, the temporary bonding is removed, and the general silicon substrate is formed, and the resulting structure is shown in FIG. 14 .
如图14所示,本发明的基于三维电容电感的通用基板具有同时集成在硅通孔内的三维电容电感,且三维电容电感值可以调节。由于,基板的电容电感的电极分开,因此,可以通过引线键合或再布线对基板的电容电感进行串联或并联,获得不同电感和电容布局,As shown in FIG. 14 , the universal substrate based on three-dimensional capacitance and inductance of the present invention has three-dimensional capacitance and inductance simultaneously integrated in through silicon vias, and the value of three-dimensional capacitance and inductance can be adjusted. Since the electrodes of the capacitance and inductance of the substrate are separated, the capacitance and inductance of the substrate can be connected in series or parallel by wire bonding or rewiring to obtain different inductance and capacitance layouts.
其中,三维电容电感包括:衬底200,形成有硅通孔;三维电容,形成在硅通孔的侧壁上,依次包括第一金属层203、第二绝缘层204和第二金属层205。三维电感,由硅通孔的中心填充金属207和平面厚金属再布线213构成;其中,硅通孔的侧壁与三维电容之间设有第一绝缘层202,三维电容与三维电感之间设有第三绝缘层206。The three-dimensional capacitor and inductor include: a
优选地,第二绝缘层为高K介质材料,例如HfO2等。第一金属层、第二金属层为Cu、TiN、Cr等金属。衬底可选用高阻硅、玻璃、双马来酰亚胺三嗪(BT)树脂、柔性基板等。第一绝缘层、第三绝缘层可以是氧化硅、氮化硅等。中心填充金属优选为Cu、W等。Preferably, the second insulating layer is a high-K dielectric material, such as HfO 2 or the like. The first metal layer and the second metal layer are metals such as Cu, TiN, and Cr. The substrate can be selected from high-resistance silicon, glass, bismaleimide triazine (BT) resin, flexible substrate, etc. The first insulating layer and the third insulating layer may be silicon oxide, silicon nitride, or the like. The center filler metal is preferably Cu, W, or the like.
在图15、图16中示出了基于三维电容电感的通用基板的两种三维电容电感单元布线的示意图。通用基板上所有电容的电极布线是有分开的,也有连接好的,从而组合成不同电容值的三维电容。可以通过引线键合连上某些电容从而获得所需电容值。通用基板上的电感都是具备厚金属布线的,从而形成了不同电感值的线圈电阻。可以通过引线键合或者再布线等方法连接电极改变线圈数目,线圈布线方式,从而获得所需电感值。Figures 15 and 16 show schematic diagrams of two three-dimensional capacitance-inductance unit wirings based on a three-dimensional capacitance-inductance general substrate. The electrode wirings of all capacitors on the universal substrate are separated or connected, so as to form three-dimensional capacitors with different capacitance values. Some capacitors can be wire-bonded to achieve the desired capacitance value. Inductors on common substrates all have thick metal traces, resulting in coil resistors of different inductance values. The required inductance value can be obtained by connecting electrodes by wire bonding or rewiring to change the number of coils and the wiring method of the coils.
本发明巧妙地利用TSV在基板上制备三维电容电感,在硅通孔(TSV)中同时集成电容和电感,但分开电容和电感的电极从而形成了通用型基板。通过外界的引线键合或再布线对基板上的电容电感进行串联或者并联,获得所需电容电感。本发明能够提供通用型基板,不需要每种系统集成都需要单独设计基板。此外,此种基板有效增大集成系统中电容和电感的值,同时能够在三维集成中将电容电感集成在芯片附近,也能提高三维集成中TSV的功能密度,提高系统集成中硅的利用率。与其他有机PCB板上的离散电容电感相比,集成度大大提高。The invention cleverly utilizes TSV to prepare three-dimensional capacitance and inductance on the substrate, integrates the capacitance and the inductance in the through silicon via (TSV) at the same time, but separates the electrodes of the capacitance and the inductance to form a universal substrate. The capacitance and inductance on the substrate are connected in series or in parallel through external wire bonding or rewiring to obtain the required capacitance and inductance. The present invention can provide a universal substrate, and does not require a separate design of the substrate for each system integration. In addition, this kind of substrate can effectively increase the value of capacitance and inductance in the integrated system, and can integrate the capacitance and inductance near the chip in the three-dimensional integration. It can also improve the functional density of the TSV in the three-dimensional integration and improve the utilization rate of silicon in the system integration. . Compared with discrete capacitor inductors on other organic PCB boards, the level of integration is greatly improved.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art who is familiar with the technical scope disclosed by the present invention can easily think of changes or substitutions. All should be covered within the protection scope of the present invention.
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