CN111765751A - Continuous type drying assembly line that completes - Google Patents
Continuous type drying assembly line that completes Download PDFInfo
- Publication number
- CN111765751A CN111765751A CN202010664024.2A CN202010664024A CN111765751A CN 111765751 A CN111765751 A CN 111765751A CN 202010664024 A CN202010664024 A CN 202010664024A CN 111765751 A CN111765751 A CN 111765751A
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- conveyer belt
- drying
- pretreatment
- room
- tray
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- 238000001035 drying Methods 0.000 title claims abstract description 125
- 239000000463 material Substances 0.000 claims abstract description 44
- 238000004519 manufacturing process Methods 0.000 claims abstract description 20
- 238000004140 cleaning Methods 0.000 claims abstract description 13
- 238000002203 pretreatment Methods 0.000 claims abstract description 9
- 102000004190 Enzymes Human genes 0.000 claims description 16
- 108090000790 Enzymes Proteins 0.000 claims description 16
- 238000005096 rolling process Methods 0.000 claims description 8
- 230000007246 mechanism Effects 0.000 claims description 3
- 238000012805 post-processing Methods 0.000 claims description 3
- 238000010981 drying operation Methods 0.000 abstract description 13
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 11
- 239000010410 layer Substances 0.000 description 6
- 238000012545 processing Methods 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 4
- 230000009849 deactivation Effects 0.000 description 4
- 235000012055 fruits and vegetables Nutrition 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 241000756137 Hemerocallis Species 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 238000011112 process operation Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B15/00—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form
- F26B15/02—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in the whole or part of a circle
- F26B15/04—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in the whole or part of a circle in a horizontal plane
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/001—Handling, e.g. loading or unloading arrangements
- F26B25/002—Handling, e.g. loading or unloading arrangements for bulk goods
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/06—Chambers, containers, or receptacles
- F26B25/14—Chambers, containers, receptacles of simple construction
- F26B25/18—Chambers, containers, receptacles of simple construction mainly open, e.g. dish, tray, pan, rack
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Drying Of Solid Materials (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
A continuous water-removing and drying production line comprises a material drying pre-treatment device, a tray placing device, a water-removing device, a drying device, a tray detaching device, an empty tray conveying belt and a material drying post-treatment device; the material drying pretreatment device comprises a cleaning machine, a draining and tray placing machine and a pretreatment conveyer belt; the water-removing device comprises a water-removing room, a water-removing conveying belt and a steam generator; the drying device comprises a drying room, a drying conveyer belt and a dryer; the pretreatment conveyer belt, the conveyer belt that completes, stoving conveyer belt and empty set conveyer belt correspond the setting head and the tail in proper order and constitute closed assembly line, are provided with the balance device between pretreatment conveyer belt and the conveyer belt that completes, and the conveyer belt that completes is connected the setting with the stoving conveyer belt is expert at long, is provided with between stoving conveyer belt and the empty set conveyer belt and tears the dish device open. The beneficial effects are that: the green removing and drying operation of the agricultural products in large scale can be realized; the equipment runs stably, and the stability and controllability of the quality of the processed product are improved.
Description
Technical Field
The invention belongs to the technical field of drying equipment, and particularly relates to an equipment assembly line for large-scale continuous water-removing and drying operation of crops and agricultural products.
Background
The water-removing and drying operation is a common operation mode in the agricultural product processing process, and along with the industrial development of agricultural products, the water-removing and drying operation of the agricultural products is increasingly required. However, most of the devices for water-removing and drying in the prior art operate in an independent operation mode, are limited by the quantity and power of the devices, have limited processing scale, and are difficult to realize large-scale continuous processing operation. In addition, crops needing to be subjected to fixation and drying, such as daylily, dehydrated fruits and vegetables and other agricultural products, cannot be extruded and conveyed with high difficulty, the crops needing to be subjected to fixation and drying are required to be palletized and operated in a static drying mode, and continuous operation cannot be realized by adopting equipment transmission such as a belt, a lifting machine and the like continuous drying of grain grains, so that fixation equipment and drying equipment which can only independently operate, one technological process operation, pre-treatment processes such as cleaning before fixation and drying and post-treatment processes such as screening and sorting after drying are only adopted, the whole fixation and drying production process is low in efficiency and high in drying cost, and the excessively separated technological link has high requirements on product processing quality control, and the product quality is easy to cause instability.
Disclosure of Invention
The invention aims to solve the problem that agricultural products cannot be subjected to large-scale continuous enzyme deactivating and drying operation, and provides a continuous enzyme deactivating and drying operation assembly line capable of enabling materials to be conveyed statically to complete enzyme deactivating and drying.
In order to achieve the purpose, the technical scheme includes that a rolling rod type conveying belt is respectively provided with a pretreatment conveying belt, a fixation conveying belt, a drying conveying belt and an empty tray conveying belt, a tray placing device and a tray detaching device are configured, the conveying belts are correspondingly arranged end to end in sequence to form a material tray transmission operation assembly line capable of continuously transmitting, and then a material drying pretreatment device, a fixation device, a drying device and a material drying post-treatment device are arranged on the basis of the pretreatment conveying belt, the tray placing device, the fixation conveying belt, the drying conveying belt, the tray detaching device and the empty tray conveying belt to form the assembly line capable of continuously performing fixation and drying operation.
The continuous water-removing and drying production line comprises a material drying pretreatment device, a tray placing device, a water-removing device, a drying device, a tray detaching device, an empty tray conveying belt and a material drying aftertreatment device; the material drying pretreatment device comprises a cleaning machine, a draining and tray placing machine and a pretreatment conveyer belt, wherein the cleaning machine, the draining and tray placing machine and the pretreatment conveyer belt are sequentially arranged and installed; the water-removing device comprises a water-removing room, a water-removing conveying belt and a steam generator, wherein openings at two ends of the water-removing room are arranged in a full-length mode, the water-removing conveying belt is laid along the openings at two ends of the water-removing room from front to back, and the steam generator and the water-removing room are installed in a matched mode; the drying device comprises a drying room, a drying conveyer belt and a dryer, wherein openings at two ends of the drying room are arranged in a full-length mode, the drying conveyer belt is laid along the openings at two ends of the drying room from front to back, and the dryer is uniformly laid and fixedly installed along the side wall of the drying room; the system comprises a pretreatment conveying belt, a fixation conveying belt, a drying conveying belt and an empty tray conveying belt, wherein the pretreatment conveying belt, the fixation conveying belt, the drying conveying belt and the empty tray conveying belt are sequentially arranged end to form a closed assembly line; the material drying post-processing device and the disc detaching device are arranged and installed.
The pretreatment conveyer belt, the de-enzyming conveyer belt, the drying conveyer belt and the empty tray conveyer belt adopt rolling rod type conveyer belt mechanisms.
The de-enzyming conveyer belt and the drying conveyer belt are respectively arranged into a multi-layer multi-row structure along the de-enzyming room and the drying room from bottom to top, and each layer is independently driven forwards along the conveyer belt.
The house body and the drying conveyer belt can be arranged in a U-shaped plane, and the empty tray conveyer belt can also be arranged in a U-shaped plane, so that a production line formed by the pretreatment conveyer belt, the enzyme-deactivating conveyer belt, the drying conveyer belt and the empty tray conveyer belt is annularly arranged.
The tray swinging device and the tray detaching device can be replaced manually.
The invention has the beneficial effects that: in the conveying process, the materials are conveyed in the material tray along with the material tray, so that the materials are not extruded and damaged, and the static drying requirement of the fruits and vegetables is met; the whole assembly line can continuously and uninterruptedly operate, and can realize large-scale green removing and drying operation of agricultural products; in the production operation process, the working efficiency and parameters of the equipment are constant, and the stability and controllability of the quality of the processed product are improved, so that the production quality is improved.
Drawings
FIG. 1 is a schematic view of a planar layout structure of the present invention;
FIG. 2 is a schematic view of the vertical layout structure of the present invention;
FIG. 3 is a schematic view of the ring layout structure of the present invention;
in the drawings: the device comprises a material drying pre-treatment device 1, a cleaning machine 11, a draining and tray placing machine 12, a pre-treatment conveying belt 13, a tray placing device 2, a water removing device 3, a water removing room 31, a water removing conveying belt 32, a steam generator 33, a drying device 4, a drying room 41, a drying conveying belt 42, a drying machine 43, a tray detaching device 5, an empty tray conveying belt 6, a material drying post-treatment device 7 and a material tray 8.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be described in detail with reference to the embodiments.
Example 1
As shown in the attached drawings 1-2, the continuous water-removing and drying production line comprises a material drying pre-treatment device 1, a tray placing device 2, a water-removing device 3, a drying device 4, a tray detaching device 5, an empty tray conveying belt 6 and a material drying post-treatment device 7; the material drying pretreatment device 1 comprises a cleaning machine 11, a draining balance machine 12 and a pretreatment conveyer belt 13, wherein the cleaning machine 11, the draining balance machine 12 and the pretreatment conveyer belt 13 are sequentially arranged and installed; the water-removing device 3 comprises a water-removing room 31, a water-removing conveyer belt 32 and a steam generator 33, wherein openings at two ends of the water-removing room 31 are arranged in a full-length mode, the water-removing conveyer belt 32 is laid from front to back along the openings at two ends of the water-removing room 31, and the steam generator 33 and the water-removing room 31 are installed in a matched mode; the drying device 4 comprises a drying room 41, a drying conveyer belt 42 and a dryer 43, openings at two ends of the drying room 41 are arranged in a full-length mode, the drying conveyer belt 42 is laid from front to back along the openings at two ends of the drying room 41, and the dryer 43 is uniformly laid and fixedly installed along the side wall of the drying room 41; the pretreatment conveyer belt 13, the enzyme deactivating conveyer belt 32, the drying conveyer belt 42 and the empty tray conveyer belt 6 are sequentially arranged end to form a closed assembly line, a tray placing device 2 is arranged between the pretreatment conveyer belt 13 and the enzyme deactivating conveyer belt 32, the enzyme deactivating conveyer belt 32 and the drying conveyer belt 42 are arranged in a through-long connection manner, a tray detaching device 5 is arranged between the drying conveyer belt 42 and the empty tray conveyer belt 6, and a draining tray placing machine 12 is arranged between the empty tray conveyer belt 6 and the pretreatment conveyer belt 13; the material drying post-processing device 7 and the disc detaching device 5 are arranged.
The pretreatment conveyer belt 13, the enzyme deactivating conveyer belt 32, the drying conveyer belt 42 and the empty tray conveyer belt 6 adopt a rolling rod type conveyer belt mechanism.
The green removing conveyer belt 32 and the drying conveyer belt 42 are respectively arranged into a multi-layer and multi-column structure from bottom to top along the green removing room 31 and the drying room 41, and each layer is independently driven forwards along the conveyer belt.
The drying room 41 and the drying conveyer belt 42 can be arranged in a U-shaped plane, and the empty tray conveyer belt 6 can also be arranged in a U-shaped plane, so that a production line formed by the pretreatment conveyer belt 13, the enzyme-deactivating conveyer belt 32, the drying conveyer belt 42 and the empty tray conveyer belt 6 is annularly arranged.
The wobble plate device 2 and the disc dismounting device 5 can be replaced by manpower.
Example 2
The invention relates to a working process and a principle of a continuous water-removing and drying production line.
The continuous water-removing and drying production line is mainly used for water-removing and drying operation of agricultural products such as daylily, dehydrated fruits and vegetables, the whole process of the water-removing and drying operation comprises cleaning, tray loading, water-removing and drying, and required equipment comprises a cleaning machine 11, a draining and tray placing machine 12, a water-removing room 31 and a drying room 41. As shown in fig. 1 and 2, a cleaning machine 11, a draining swing disc machine 12, a water-removing room 31 and a drying room 41 are sequentially arranged, wherein the draining swing disc machine 12, the water-removing room 31 and the drying room 41 are respectively provided with a pretreatment conveyer belt 13, a water-removing conveyer belt 32 and a drying conveyer belt 42, which are sequentially connected to form a production line, and the drying conveyer belt 42 is communicated with the draining swing disc machine 12 by arranging an empty disc conveyer belt 6, so that a conveying production line loop of a material disc 8 is formed, and continuous water-removing and drying operations of the cleaning machine 11, the draining swing disc machine 12, the water-removing room 31 and the drying room 41 are realized by using a material tray conveyer belt circulation production line consisting of the pretreatment conveyer belt 13, the water-removing conveyer belt 32, the drying conveyer belt 42 and the empty disc conveyer belt 6, so that the problem that agricultural products cannot be continuously water-removed and dried on a large.
Each conveying belt of the continuous water-removing and drying operation assembly line adopts a rolling rod type conveying structure, the rolling rod is low in transmission power consumption and easy to drive, the tray runs stably along the rolling rod conveying belt, the problem that the materials roll out or roll back and forth in the tray in the conveying process after dried materials such as fruits and vegetables are placed is solved, and damage caused by material conveying is avoided. The pretreatment conveyer belt 13, the enzyme deactivating conveyer belt 32, the drying conveyer belt 42 and the empty tray conveyer belt 6 are not completely closed and communicated conveying lines, and the primary purpose is to convey material trays to the next equipment to enter the next process. The pretreatment conveyer belt 13 and the empty tray conveyer belt 6 adopt a continuous single-layer transmission rolling bar structure, and the enzyme deactivating conveyer belt 32 and the drying conveyer belt 42 are very slow in the operation process according to the production line requirements, so that the pretreatment conveyer belt and the empty tray conveyer belt are arranged into a plurality of rows and a plurality of layers under the setting of increasing the processing scale, such as two rows and sixteen layers shown in figures 1 and 2. When material dish 8 carries to the conveyer belt 32 front end that completes from the preliminary treatment conveyer belt 13, be provided with balance device 2 between preliminary treatment conveyer belt 13 and the conveyer belt 32 that completes, put material dish 8 on the conveyer belt 32 that completes from the preliminary treatment conveyer belt 13 through balance device 2, balance device 2 adopts the cooperation of intelligent control equipment to get a set ware and accomplishes, under the not enough condition of balance device 2 intelligent degree, can select for use the manual work here to balance the operation. The enzyme deactivation conveyer belt 32 and the drying conveyer belt 42 are arranged in the same way and are completely and correspondingly communicated, the material tray 8 is conveyed along the enzyme deactivation conveyer belt 32 and the drying conveyer belt 42, the enzyme deactivation process is completed in the enzyme deactivation room 31, and the drying operation is completed in the drying room 41. When the material dish 8 carries to the front end of empty set conveyer belt 6 from drying conveyer belt 42, be provided with tear dish device 5 between drying conveyer belt 42 and the empty set conveyer belt 6, take off material dish 8 from drying conveyer belt 42 through tear dish device 5, pour the material in the material dish 8 to the material and dry in back processing apparatus 7, then put empty material dish 8 on empty set conveyer belt 6, tear dish device 5 and adopt the cooperation of intelligent control equipment to get the dish ware and accomplish, tear under the not enough condition of the intelligent degree of dish device 5 open, can choose the manual work here to tear the dish operation open for use. The empty material tray 8 is conveyed back to the draining and tray placing machine 12 of the material drying pretreatment device 1 through the empty tray conveyer belt 6 for tray loading, and then is continuously put back to the pretreatment conveyer belt 13 to be conveyed to the tray placing device 2 after tray loading, and the operation is repeated.
Each conveyer belt of the continuous enzyme-deactivating and drying production line of the invention can be combined with the pre-treatment conveyer belt 13 and the empty tray conveyer belt 6 as shown in figure 3, and the draining and tray placing machine 12 of the material drying pre-treatment device 1 is arranged on the pre-treatment conveyer belt 13. The drying room 41 and the drying conveyer belt 42 may be arranged in a U-shaped plane, and the empty tray conveyer belt 6 may be arranged in a U-shaped plane, so that the assembly line formed by the pretreatment conveyer belt 13, the enzyme-deactivating conveyer belt 32, the drying conveyer belt 42 and the empty tray conveyer belt 6 is annularly arranged.
Claims (5)
1. The utility model provides a continuous type stoving assembly line that completes which characterized in that: comprises a material drying pre-treatment device (1), a swinging disc device (2), a water-removing device (3), a drying device (4), a disc disassembling device (5), an empty disc conveyer belt (6) and a material drying post-treatment device (7); the material drying pretreatment device (1) comprises a cleaning machine (11), a draining and tray placing machine (12) and a pretreatment conveyer belt (13), wherein the cleaning machine (11), the draining and tray placing machine (12) and the pretreatment conveyer belt (13) are sequentially arranged and installed; the green removing device (3) comprises a green removing room (31), a green removing conveyer belt (32) and a steam generator (33), wherein openings at two ends of the green removing room (31) are arranged in a through manner, the green removing conveyer belt (32) is laid from front to back along the openings at two ends of the green removing room (31), and the steam generator (33) and the green removing room (31) are arranged in a matched mode; the drying device (4) comprises a drying room (41), a drying conveyer belt (42) and a dryer (43), openings at two ends of the drying room (41) are arranged in a full-length mode, the drying conveyer belt (42) is laid along the openings at two ends of the drying room (41) from front to back, and the dryer (43) is uniformly laid and fixedly installed along the side wall of the drying room (41); the pretreatment conveying belt (13), the enzyme deactivating conveying belt (32), the drying conveying belt (42) and the empty tray conveying belt (6) are sequentially arranged end to form a closed assembly line, a tray placing device (2) is arranged between the pretreatment conveying belt (13) and the enzyme deactivating conveying belt (32), the enzyme deactivating conveying belt (32) and the drying conveying belt (42) are arranged in a through-long connection mode, a tray detaching device (5) is arranged between the drying conveying belt (42) and the empty tray conveying belt (6), and a draining tray placing machine (12) is arranged between the empty tray conveying belt (6) and the pretreatment conveying belt (13); the material drying post-processing device (7) and the disc detaching device (5) are arranged.
2. The continuous water-removing and drying production line of claim 1, wherein: the pretreatment conveyer belt (13), the de-enzyming conveyer belt (32), the drying conveyer belt (42) and the empty tray conveyer belt (6) adopt a rolling rod type conveyer belt mechanism.
3. The continuous water-removing and drying production line of claim 1, wherein: the de-enzyming conveyer belt (32) and the drying conveyer belt (42) are respectively arranged into a multi-layer and multi-row structure from bottom to top along the de-enzyming room (31) and the drying room (41), and each layer is independently driven forwards along the conveyer belt.
4. The continuous water-removing and drying production line of claim 1, wherein: the drying room (41) and the drying conveyer belt (42) can be arranged in a U-shaped plane, and the empty tray conveyer belt (6) can also be arranged in a U-shaped plane, so that a production line formed by the pretreatment conveyer belt (13), the enzyme-deactivating conveyer belt (32), the drying conveyer belt (42) and the empty tray conveyer belt (6) is annularly arranged.
5. The continuous water-removing and drying production line of claim 1, wherein: the disc swinging device (2) and the disc detaching device (5) can be replaced manually.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010664024.2A CN111765751B (en) | 2020-07-10 | 2020-07-10 | Continuous type fixation stoving operation assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010664024.2A CN111765751B (en) | 2020-07-10 | 2020-07-10 | Continuous type fixation stoving operation assembly line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111765751A true CN111765751A (en) | 2020-10-13 |
| CN111765751B CN111765751B (en) | 2024-02-06 |
Family
ID=72724932
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010664024.2A Active CN111765751B (en) | 2020-07-10 | 2020-07-10 | Continuous type fixation stoving operation assembly line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111765751B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114923321A (en) * | 2022-03-28 | 2022-08-19 | 麻城市和盛石业有限公司 | Drying equipment for stone processing |
| CN115507638A (en) * | 2022-09-15 | 2022-12-23 | 江苏兴湖耐火材料有限公司 | Refractory material's drying system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114923321A (en) * | 2022-03-28 | 2022-08-19 | 麻城市和盛石业有限公司 | Drying equipment for stone processing |
| CN115507638A (en) * | 2022-09-15 | 2022-12-23 | 江苏兴湖耐火材料有限公司 | Refractory material's drying system |
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| Publication number | Publication date |
|---|---|
| CN111765751B (en) | 2024-02-06 |
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Address after: No. 11 Huiyuan Street, Ningxia Qingtongxia Industrial Park, Wuzhong City, Ningxia Hui Autonomous Region, 751603 Patentee after: Ningxia Saisheng Sunshine New Energy Technology Co.,Ltd. Country or region after: China Address before: 751100 No.11 Huiyuan street, Qingtongxia Industrial Park, Wuzhong City, Ningxia Hui Autonomous Region Patentee before: NINGXIA SAISHANG YANGGUANG SOLAR ENERGY CO.,LTD. Country or region before: China |
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Denomination of invention: A continuous finishing and drying production line Granted publication date: 20240206 Pledgee: Huaxia Bank Co.,Ltd. Yinchuan Branch Pledgor: Ningxia Saisheng Sunshine New Energy Technology Co.,Ltd. Registration number: Y2024980041478 |