CN111765475A - Grate-based circulating fluidized bed waste incineration boiler and its working method - Google Patents
Grate-based circulating fluidized bed waste incineration boiler and its working method Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 15
- 238000002485 combustion reaction Methods 0.000 claims abstract description 80
- 238000001035 drying Methods 0.000 claims abstract description 59
- 239000000463 material Substances 0.000 claims abstract description 44
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 19
- 239000003546 flue gas Substances 0.000 claims abstract description 19
- 239000002893 slag Substances 0.000 claims abstract description 15
- 239000002699 waste material Substances 0.000 claims description 19
- 239000000446 fuel Substances 0.000 claims description 13
- 239000010791 domestic waste Substances 0.000 abstract description 6
- 239000003344 environmental pollutant Substances 0.000 abstract description 6
- 231100000719 pollutant Toxicity 0.000 abstract description 6
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/30—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having a fluidised bed
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/02—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment
- F23G5/04—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment drying
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/44—Details; Accessories
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/44—Details; Accessories
- F23G5/442—Waste feed arrangements
- F23G5/444—Waste feed arrangements for solid waste
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2201/00—Pretreatment
- F23G2201/10—Drying by heat
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2203/00—Furnace arrangements
- F23G2203/50—Fluidised bed furnace
- F23G2203/501—Fluidised bed furnace with external recirculation of entrained bed material
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2207/00—Control
- F23G2207/30—Oxidant supply
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Fluidized-Bed Combustion And Resonant Combustion (AREA)
- Incineration Of Waste (AREA)
Abstract
本发明公开的一种基于炉排的循环流化床垃圾焚烧锅炉及其工作方法,属于生活垃圾焚烧烟气处理技术领域。进料系统与炉排干燥段连接,炉排干燥段、流化燃烧段和炉排燃尽段依次连接,并且下部分别通过风量调节装置与一次风系统连接;炉排燃尽段与排渣管连接;炉排前拱位于炉排干燥段上方,炉排后拱位于炉排燃尽段上方;炉膛与二次风系统连接,炉膛上方与水平烟道连接,水平烟道与返料系统的入口连接,返料系统的返料出口通过返料管与锅炉的返料口连接,返料系统的烟气出口连接至尾部烟道。提高了给料和排渣的稳定性,从而使燃烧均匀、稳定,减少了有害污染物的排放,提高了锅炉的燃烧效率,避免了停炉风险。
The invention discloses a grate-based circulating fluidized bed waste incineration boiler and a working method thereof, which belong to the technical field of domestic waste incineration flue gas treatment. The feeding system is connected with the grate drying section, the grate drying section, the fluidized combustion section and the grate burnout section are connected in sequence, and the lower part is connected with the primary air system through the air volume adjustment device respectively; the grate burnout section is connected with the slag discharge pipe Connection; the front arch of the grate is located above the drying section of the grate, and the rear arch of the grate is located above the burn-out section of the grate; the furnace is connected to the secondary air system, the top of the furnace is connected to the horizontal flue, and the horizontal flue is connected to the inlet of the return system Connection, the return material outlet of the material return system is connected with the material return port of the boiler through the material return pipe, and the flue gas outlet of the material return system is connected to the tail flue. The stability of feeding and slagging is improved, so that the combustion is uniform and stable, the emission of harmful pollutants is reduced, the combustion efficiency of the boiler is improved, and the risk of furnace shutdown is avoided.
Description
技术领域technical field
本发明属于生活垃圾焚烧烟气处理技术领域,具体涉及一种基于炉排的循环流化床垃圾焚烧锅炉及其工作方法。The invention belongs to the technical field of domestic waste incineration flue gas treatment, and in particular relates to a grate-based circulating fluidized bed waste incineration boiler and a working method thereof.
背景技术Background technique
大量的垃圾、固体废弃物给环境带来了很大的危害,主要表现为侵占土地,污染大气、土壤及水体。相比于填埋和堆肥,焚烧法具有减容、减重,可就地处理,处理速度快,热能回收,无害化程度高等特点。因此,各个国家已将垃圾焚烧发电作为开发新能源和垃圾处置的一项重要途径。A large number of garbage and solid waste have brought great harm to the environment, mainly manifested as land occupation and pollution of air, soil and water bodies. Compared with landfill and compost, the incineration method has the characteristics of volume reduction, weight reduction, on-site treatment, fast treatment speed, heat recovery, and high degree of harmlessness. Therefore, various countries have taken waste incineration power generation as an important way to develop new energy and waste disposal.
在垃圾无害化处置技术的迫切需求下,在国家环保、节能的大趋势下,垃圾焚烧处理产业面临着技术、能耗、环保等多方面的挑战。目前市场上主要的垃圾焚烧系统为流化床和炉排炉锅炉。炉排炉的最大优势在于运行稳定、可靠、飞灰量少,绝大部分固体垃圾不需要任何预处理可直接进炉燃烧。但是,目前仍存在设备的投资成本较高、占地面积较大、炉排和它上方炉膛温度的分布和燃烧条件不稳定、燃尽率低、NOx生成和二噁英等污染物原始排放浓度过高、尾部烟气环保设备复杂、运行成本高等问题。与之相反,流化床垃圾焚烧技术可有效应对这些问题。流化床垃圾炉燃料种类适应性强,能提供垃圾干燥、热解和开始燃烧所需的大量热量,燃烧效率高。同时,其烟气排放性能好,由于循环流化床采用低温、分级燃烧,限制了热力型和燃料型NOx的形成。其次,SNCR、炉内干法系统及脱酸系统简单,高效,可靠。假若垃圾焚烧厂常规污染物指标进一步降低,相比于炉排炉,流化床垃圾炉在NOx、SO2及HCl等污染物脱除的投资和运行成本上将具有非常大的优势。但是目前流化床垃圾炉自身仍存在一些问题,灰占比较高、燃烧不稳定及CO排放高等问题仍需要进一步的研究。Under the urgent need for the technology of harmless waste disposal, and the general trend of national environmental protection and energy saving, the waste incineration industry is facing challenges in technology, energy consumption, environmental protection and other aspects. At present, the main waste incineration systems on the market are fluidized bed and grate boilers. The biggest advantage of the grate furnace is that the operation is stable and reliable, and the amount of fly ash is small. Most of the solid waste can be directly burned into the furnace without any pretreatment. However, at present, there are still high investment costs for equipment, large floor space, unstable temperature distribution and combustion conditions on the grate and the furnace above it, low burnout rate, NOx generation and original emission concentration of dioxins and other pollutants. Too high, the tail flue gas environmental protection equipment is complex, and the operating cost is high. In contrast, fluidized bed waste incineration technology can effectively deal with these problems. The fluidized bed garbage furnace has strong adaptability to fuel types, can provide a large amount of heat required for garbage drying, pyrolysis and combustion, and has high combustion efficiency. At the same time, its flue gas emission performance is good, because the circulating fluidized bed adopts low temperature and staged combustion, which limits the formation of thermal and fuel-type NOx. Secondly, SNCR, furnace dry system and deacidification system are simple, efficient and reliable. If the conventional pollutant indicators of the waste incineration plant are further reduced, compared with the grate furnace, the fluidized bed waste furnace will have great advantages in the investment and operation cost of removing pollutants such as NOx, SO 2 and HCl. However, there are still some problems in the fluidized bed waste furnace itself, such as the high proportion of ash, unstable combustion and high CO emissions, which still require further research.
发明内容SUMMARY OF THE INVENTION
为了解决上述现有技术中存在的缺陷,本发明的目的在于提供一种基于炉排的循环流化床垃圾焚烧锅炉及其工作方法,提高了给料和排渣的稳定性,从而使燃烧均匀、稳定,减少了有害污染物的排放,提高了锅炉的燃烧效率,避免了停炉风险。In order to solve the above-mentioned defects in the prior art, the purpose of the present invention is to provide a grate-based circulating fluidized bed waste incineration boiler and its working method, which improves the stability of feeding and slag discharge, thereby making the combustion even , stable, reduce the emission of harmful pollutants, improve the combustion efficiency of the boiler, and avoid the risk of shutdown.
本发明通过以下技术方案来实现:The present invention realizes through the following technical solutions:
本发明公开了一种基于炉排的循环流化床垃圾焚烧锅炉,包括一次风系统、进料系统、炉排干燥段、流化燃烧段、炉排燃尽段、炉排前拱、炉排后拱、排渣管、炉膛、返料管、二次风系统、水平烟道和返料系统;The invention discloses a grate-based circulating fluidized bed waste incineration boiler, comprising a primary air system, a feeding system, a grate drying section, a fluidized combustion section, a grate burnout section, a grate front arch, a grate Back arch, slag discharge pipe, furnace, return pipe, secondary air system, horizontal flue and return system;
进料系统与炉排干燥段的首端连接,炉排干燥段的尾端与流化燃烧段的首端连接,流化燃烧段的尾端与炉排燃尽段的首端连接,炉排燃尽段的尾端与排渣管连接;炉排干燥段、流化燃烧段和炉排燃尽段的下部分别通过风量调节装置与一次风系统连接,流化燃烧段用于实现垃圾物料的流化燃烧;炉排前拱位于炉排干燥段上方,炉排后拱位于炉排燃尽段上方;炉膛与二次风系统连接,炉膛上方与水平烟道连接,水平烟道与返料系统的入口连接,返料系统的返料出口通过返料管与锅炉的返料口连接,返料系统的烟气出口连接至尾部烟道。The feeding system is connected with the head end of the grate drying section, the tail end of the grate drying section is connected with the head end of the fluidized combustion section, the tail end of the fluidized combustion section is connected with the head end of the grate burnout section, and the grate The tail end of the burn-out section is connected with the slag discharge pipe; the lower parts of the grate drying section, the fluidized combustion section and the grate burn-out section are respectively connected to the primary air system through the air volume adjustment device, and the fluidized combustion section is used to realize the removal of waste materials. Fluidized combustion; the front arch of the grate is located above the drying section of the grate, and the rear arch of the grate is located above the burn-out section of the grate; the furnace is connected to the secondary air system, the top of the furnace is connected to the horizontal flue, and the horizontal flue is connected to the material return system The inlet of the material return system is connected to the material return port of the boiler through the material return pipe, and the flue gas outlet of the material return system is connected to the tail flue.
优选地,炉排干燥段与炉排前拱之间的空间沿炉排干燥段首端至尾端渐扩;炉排燃尽段与炉排后拱之间的空间沿炉排燃尽段的尾端至首端渐扩。Preferably, the space between the grate drying section and the grate front arch gradually expands from the head end to the tail end of the grate drying section; The end to the beginning gradually expands.
进一步优选地,炉排干燥段与炉排前拱之间的夹角为25~40°,炉排燃尽段与炉排后拱之间的夹角为25~40°。Further preferably, the angle between the drying section of the grate and the front arch of the grate is 25-40°, and the angle between the burn-out section of the grate and the rear arch of the grate is 25-40°.
优选地,进料系统包括进料抓斗和水平往复式进料装置,进料抓斗设在水平往复式进料装置上方,水平往复式进料装置与炉排干燥段连接。Preferably, the feeding system includes a feeding grab and a horizontal reciprocating feeding device, the feeding grab is arranged above the horizontal reciprocating feeding device, and the horizontal reciprocating feeding device is connected with the grate drying section.
优选地,流化燃烧段为炉排式或固定风帽式。Preferably, the fluidized combustion section is of the grate type or the fixed hood type.
优选地,二次风系统包括第一二次风管和第二二次风管,第一二次风管和第二二次风管分别设在炉膛两侧。Preferably, the secondary air system includes a first secondary air duct and a second secondary air duct, and the first secondary air duct and the second secondary air duct are respectively provided on both sides of the furnace.
优选地,返料系统包括分离器、出口烟道和外置床换热器;分离器的中心筒与出口烟道连接,出口烟道连接至尾部烟道;分离器入口与水平烟道连接,分离器下方出口与外置床换热器连接,外置床换热器通过返料管与锅炉的返料口连接。Preferably, the material return system includes a separator, an outlet flue and an external bed heat exchanger; the central tube of the separator is connected to the outlet flue, and the outlet flue is connected to the tail flue; the inlet of the separator is connected to the horizontal flue, and the separation The outlet at the bottom of the boiler is connected with the external bed heat exchanger, and the external bed heat exchanger is connected with the material return port of the boiler through the material return pipe.
优选地,锅炉的返料口设在炉排燃尽段上方。Preferably, the material return port of the boiler is set above the burnout section of the grate.
本发明公开了上述基于炉排的循环流化床垃圾焚烧锅炉的工作方法,包括:The invention discloses a working method of the above-mentioned grate-based circulating fluidized bed waste incineration boiler, including:
垃圾物料经进料系统送入炉膛,依次经过炉排干燥段、流化燃烧段和炉排燃尽段,一次风系统分别经过风量调节装置作用于炉排干燥段、流化燃烧段和炉排燃尽段,使垃圾物料在炉排干燥段经干燥预热后在流化燃烧段进行流化燃烧,二次风系统进入炉膛助燃,燃烧过程中含尘烟气经水平烟道进入返料系统处理后,烟气由烟气出口进入尾部烟道,返料由返料管返回炉排燃尽段促进垃圾燃料燃尽后由排渣管排出。The waste material is fed into the furnace through the feeding system, and passes through the grate drying section, the fluidized combustion section and the grate burnout section in turn. The primary air system acts on the grate drying section, fluidized combustion section and grate through the air volume adjustment device In the burnout section, the waste material is dried and preheated in the grate drying section for fluidized combustion in the fluidized combustion section. The secondary air system enters the furnace to support combustion, and the dust-laden flue gas enters the return material system through the horizontal flue during the combustion process. After treatment, the flue gas enters the tail flue from the flue gas outlet, and the returned material is returned to the burn-out section of the grate from the return pipe to promote the burning of the garbage fuel and then discharged from the slag discharge pipe.
优选地,炉排干燥段的一次风量为一次风总风量的10%~15%,流化燃烧段的一次风量为一次风总风量的75%~80%,炉排燃尽段的一次风量为一次风总风量的5%~10%。Preferably, the primary air volume in the grate drying section is 10% to 15% of the total primary air volume, the primary air volume in the fluidized combustion section is 75% to 80% of the total primary air volume, and the primary air volume in the grate burnout section is 5% to 10% of the total air volume of the primary air.
与现有技术相比,本发明具有以下有益的技术效果:Compared with the prior art, the present invention has the following beneficial technical effects:
现有的流化床生活垃圾锅炉由于垃圾燃料性质,容易存在给料、排渣不稳定等问题,物料循环过程不稳定会导致燃烧不稳定、CO排放过高、排渣不畅、物料板结甚至是停炉风险。本发明的基于炉排的循环流化床垃圾焚烧锅炉,利用炉排在给料排渣系统上的优势,生活垃圾燃料进入炉排,燃烧后由返料系统送至燃尽段,并在炉排的作用下排出,炉排可以较好地实现生活垃圾燃料的输送和排渣。同时,利用流化燃烧段风量调控实现流态化燃烧,流化床炉膛形式和返料系统对于大颗粒的捕集作用,大大提高了整体炉膛温度的均匀性,延长了燃料的停留时间,有利于燃料的充分燃烧,提高锅炉效率。Due to the nature of the waste fuel, the existing fluidized bed domestic waste boilers are prone to problems such as unstable feeding and slagging. is a shutdown risk. The grate-based circulating fluidized bed waste incineration boiler of the present invention utilizes the advantages of the grate in the feeding and slagging system. Under the action of the grate, the grate can better realize the transportation and slag discharge of the domestic waste fuel. At the same time, the fluidized combustion is realized by adjusting the air volume of the fluidized combustion section. The form of the fluidized bed furnace and the capture of large particles by the return material system greatly improve the uniformity of the overall furnace temperature and prolong the residence time of fuel. Conducive to the full combustion of fuel and improve boiler efficiency.
环保层面,炉膛整体温度的均匀性和停留时间对于二噁英的形成至关重要。一般PCDD/Fs(二噁英)通过两种机制形成。一个来自均相反应,温度范围为500~800℃。主要过程是氯化前体的重排反应气体,如氯酚(CP)和氯苯(CBz)。此过程中的PCDD/Fs称为均质PCDD/Fs或高温PCDD/Fs。PCDD/Fs也可以通过非均相反应形成反应,温度范围为200~400℃。非均相反应主要是在飞灰中的催化作用下,由CP、CBz,或粉煤灰中的碳形成,即de novoprocess(源头生成)。对于不同的二噁英生成机理来讲,高温环境可以实现对二噁英及其前驱物的彻底分解破坏,从而达到消减二噁的目的。目前应用较为广泛的3T(温度、时间、湍流度)+E(过量空气系数)控制技术,主要指使炉膛达到850℃、2s或更为苛刻的处理工况。就湍流强度而言,流化床高温区的几何尺寸和烟道流动速度之积相比炉排炉较大,因此其湍流更为剧烈。此外,对于温度和停留时间的耦合而言,流化床的燃烧方式也有其优势,因其为室燃并且依靠高浓度物料进行传热传质,炉膛温度可调节性更强,整体均匀性更好,易得到更高的温度,进而更有利于二噁英及其前驱物的分解。炉膛温度越均匀,高温区域的停留时间越长,二噁英的分解率会显著提升。综上所述,本发明采用炉排对燃料进行输送和排渣,通过流化床炉膛及返料系统进行流态化燃烧,可以保证炉膛温度均匀。与此同时,流化床锅炉炉内均匀高温环境和较长的停留时间可以确保二噁英及其前驱物的分解。在不添加尾部活性炭吸附装置的前提下,实现生活垃圾焚烧不同负荷下的二噁英达标排放。At the environmental level, the uniformity of the overall temperature of the furnace and the residence time are very important for the formation of dioxins. Generally PCDD/Fs (dioxins) are formed by two mechanisms. One comes from a homogeneous reaction with a temperature range of 500-800°C. The main process is the rearrangement of chlorinated precursors to reactive gases such as chlorophenol (CP) and chlorobenzene (CBz). The PCDD/Fs in this process are called homogeneous PCDD/Fs or high temperature PCDD/Fs. PCDD/Fs can also be formed by a heterogeneous reaction at a temperature ranging from 200 to 400 °C. Heterogeneous reactions are mainly formed by CP, CBz, or carbon in fly ash under the catalytic action of fly ash, that is, de novoprocess (source generation). For different dioxin generation mechanisms, high temperature environment can achieve complete decomposition and destruction of dioxin and its precursors, so as to achieve the purpose of reducing dioxin. At present, the widely used 3T (temperature, time, turbulence) + E (excess air coefficient) control technology mainly refers to the furnace to reach 850 ° C, 2s or more severe processing conditions. In terms of turbulence intensity, the product of the geometric size of the high temperature zone of the fluidized bed and the flow velocity of the flue is larger than that of the grate furnace, so the turbulence is more intense. In addition, for the coupling of temperature and residence time, the combustion method of the fluidized bed also has its advantages, because it is chamber combustion and relies on high-concentration materials for heat and mass transfer, the furnace temperature is more adjustable, and the overall uniformity is better. Well, it is easy to get a higher temperature, which is more conducive to the decomposition of dioxin and its precursors. The more uniform the furnace temperature and the longer the residence time in the high temperature area, the decomposition rate of dioxin will be significantly improved. To sum up, in the present invention, the grate is used to transport and slag the fuel, and the fluidized combustion is carried out through the fluidized bed furnace and the material returning system, so that the furnace temperature can be uniform. At the same time, the uniform high temperature environment and long residence time in the fluidized bed boiler can ensure the decomposition of dioxin and its precursors. Under the premise of not adding activated carbon adsorption device at the tail, the dioxin emission under different loads of domestic waste incineration can be achieved.
进一步地,炉排干燥段与炉排前拱之间的空间沿炉排干燥段首端至尾端渐扩;炉排燃尽段与炉排后拱之间的空间沿炉排燃尽段的尾端至首端渐扩,形成截面为类三角形的燃烧空间,具有良好保温效果的同时,可以使燃烧产生的烟气顺利进入炉膛。Further, the space between the grate drying section and the front arch of the grate gradually expands from the head end to the tail end of the grate drying section; The tail end to the head end gradually expands to form a combustion space with a triangular-like cross-section, which has good heat preservation effect and can make the flue gas generated by combustion enter the furnace smoothly.
更进一步地,炉排干燥段与炉排前拱之间的夹角为25~40°,与传统结构相比,降低了炉排前拱9和炉排后拱10的高度,炉排燃尽段与炉排后拱之间的夹角为25~40°,能够有效提高烟气的聚拢作用。Furthermore, the included angle between the grate drying section and the grate front arch is 25° to 40°. Compared with the traditional structure, the heights of the
进一步地,采用水平往复式进料装置进料,高效稳定,给料速度可控。Further, the horizontal reciprocating feeding device is used for feeding, which is efficient and stable, and the feeding speed is controllable.
进一步地,流化燃烧段采用炉排式,容易实现流化布风的同时具有良好的输送排渣效果;流化燃烧段采用固定风帽式,以便于更好地控制局部小孔流速,能够明显提升流化效果,进一步提高燃烧效率。Further, the fluidized combustion section adopts the grate type, which is easy to realize the fluidized air distribution and has a good conveying and slagging effect; Improve the fluidization effect and further improve the combustion efficiency.
进一步地,返料系统采用分离器和外置床换热器结合的方式,外置床换热器内的高温过热器可以解决炉膛内受热面不足的问题。同时,因为腐蚀性气氛和易结焦元素绝大部分都是以气相及亚微米颗粒形式存在,而不会被分离器所捕集进而进入外置床。因此,利用外置床换热器可以很好地解决生活垃圾焚烧过程中的烟气高温腐蚀和结焦问题。Further, the material return system adopts the combination of the separator and the external bed heat exchanger, and the high temperature superheater in the external bed heat exchanger can solve the problem of insufficient heating surface in the furnace. At the same time, because most of the corrosive atmosphere and coking-prone elements exist in the form of gas phase and sub-micron particles, they will not be trapped by the separator and then enter the external bed. Therefore, the use of an external bed heat exchanger can well solve the high temperature corrosion and coking problems of flue gas in the process of domestic waste incineration.
进一步地,锅炉的返料口设在炉排燃尽段上方,进一步促进未燃尽的垃圾物料燃尽。Further, the material return port of the boiler is set above the burnout section of the grate, which further promotes the burnout of unburned waste materials.
本发明的基于炉排的循环流化床垃圾焚烧锅炉的工作方法,提高了给料和排渣的稳定性,从而使燃烧均匀、稳定,减少了有害污染物的排放,提高了锅炉的燃烧效率,避免了停炉风险,具有良好地应用前景。The working method of the grate-based circulating fluidized bed waste incineration boiler of the present invention improves the stability of feeding and slag discharge, thereby making the combustion uniform and stable, reducing the emission of harmful pollutants, and improving the combustion efficiency of the boiler , avoids the risk of shutdown, and has a good application prospect.
进一步地,炉排干燥段的一次风量为一次风总风量的10%~15%,主要起到对炉排降温和对垃圾物料预热干燥的作用;流化燃烧段的一次风量为一次风总风量的75%~80%,用于实现垃圾物料的流态化燃烧;炉排燃尽段的一次风量为一次风总风量的5%~10%,确保垃圾物料燃尽。Further, the primary air volume of the grate drying section is 10% to 15% of the total primary air volume, which mainly plays the role of cooling the grate and preheating and drying waste materials; the primary air volume of the fluidized combustion section is the total primary air volume. 75% to 80% of the air volume is used to realize the fluidized combustion of waste materials; the primary air volume in the burnout section of the grate is 5% to 10% of the total primary air volume to ensure that the waste materials are burnt out.
附图说明Description of drawings
图1为本发明实施例1的整体结构示意图;1 is a schematic diagram of the overall structure of Embodiment 1 of the present invention;
图2为本发明的基于炉排的循环流化床垃圾焚烧锅炉内部结构俯视图;Fig. 2 is the top view of the internal structure of the grate-based circulating fluidized bed waste incineration boiler of the present invention;
图3为本发明实施例2的整体结构示意图。FIG. 3 is a schematic diagram of the overall structure of
图中:1-炉排干燥段风量调节装置,2-流化燃烧段风量调节装置,3-炉排燃尽段风量调节装置,4-炉排干燥段,5-流化燃烧段,6-炉排燃尽段,7-进料抓斗,8-水平往复式进料装置,9-炉排前拱,10-炉排后拱,11-排渣管,12-炉膛,13-返料管,14-第一二次风管,15-第二二次风管,16-水平烟道,17-分离器,17-1-第一分离器,17-2-第二分离器,18-出口烟道,19-外置床换热器。In the figure: 1- The air volume adjustment device of the grate drying section, 2- The air volume adjustment device of the fluidized combustion section, 3- The air volume adjustment device of the grate burnout section, 4- The grate drying section, 5- The fluidized combustion section, 6- Grate burnout section, 7-feeding grab bucket, 8-horizontal reciprocating feeding device, 9-grate front arch, 10-grate rear arch, 11-slagging pipe, 12-furnace, 13-return pipe, 14-first secondary air duct, 15-second secondary air duct, 16-horizontal flue, 17-separator, 17-1-first separator, 17-2-second separator, 18 - Outlet flue, 19 - External bed heat exchanger.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明做进一步详细描述,其内容是对本发明的解释而不是限定:The present invention is described in further detail below in conjunction with the accompanying drawings and specific embodiments, and its content is to explain rather than limit the present invention:
实施例1Example 1
本发明的一种基于炉排的循环流化床垃圾焚烧锅炉,如图1,本实施例中,进料系统采用进料抓斗7和水平往复式进料装置8结合的方式,进料抓斗7设在水平往复式进料装置8上方,水平往复式进料装置8与炉排干燥段4的首端连接,炉排干燥段4的尾端与流化燃烧段5的首端连接,流化燃烧段5的尾端与炉排燃尽段6的首端连接,炉排燃尽段6的尾端与排渣管11连接,流化燃烧段5采用与炉排干燥段4和炉排燃尽段6相同的炉排形式。A grate-based circulating fluidized bed waste incineration boiler of the present invention is shown in Figure 1. In this embodiment, the feeding system adopts a combination of a feeding
炉排干燥段4、流化燃烧段5和炉排燃尽段6的下部分别通过炉排干燥段风量调节装置1、流化燃烧段风量调节装置2和炉排燃尽段风量调节装置3与一次风系统连接,流化燃烧段5用于实现垃圾物料的流化燃烧。The lower parts of the
炉排前拱9位于炉排干燥段4上方,炉排后拱10位于炉排燃尽段6上方;炉排干燥段4与炉排前拱9之间的空间沿炉排干燥段4首端至尾端渐扩;炉排燃尽段6与炉排后拱10之间的空间沿炉排燃尽段6的尾端至首端渐扩。具体地,炉排干燥段与炉排前拱之间的夹角可以设置为25~40°,炉排燃尽段与炉排后拱之间的夹角可以设置为25~40°,与传统结构相比,该结构降低了炉排前拱9和炉排后拱10的高度,保温的同时增强烟气的聚拢作用。The
炉膛12与二次风系统连接,二次风系统包括第一二次风管14和第二二次风管15,第一二次风管14和第二二次风管15分别设在炉膛12两侧;炉膛12上方与水平烟道(16)连接,水平烟道16与返料系统的入口连接,返料系统包括分离器17、出口烟道18和外置床换热器19;分离器的中心筒与出口烟道18连接,出口烟道18连接至尾部烟道;分离器13入口与水平烟道16连接,分离器13下方出口与外置床换热器19连接,外置床换热器19通过返料管13与锅炉的返料口连接,优选地,锅炉的返料口设在炉排燃尽段6上方。The
实施例2Example 2
如图3,本实施例中,进料系统采用进料抓斗7和水平往复式进料装置8结合的方式,进料抓斗7设在水平往复式进料装置8上方,水平往复式进料装置8与炉排干燥段4的首端连接,炉排干燥段4的尾端与流化燃烧段5的首端连接,流化燃烧段5的尾端与炉排燃尽段6的首端连接,炉排燃尽段6的尾端与排渣管11连接,流化燃烧段5采用固定风帽式,在布风板上设置若干固定风帽,以便于更好地控制局部小孔流速,同时实现物料的流态化燃烧。3, in this embodiment, the feeding system adopts the combination of the feeding
炉排干燥段4、流化燃烧段5和炉排燃尽段6的下部分别通过炉排干燥段风量调节装置1、流化燃烧段风量调节装置2和炉排燃尽段风量调节装置3与一次风系统连接,流化燃烧段5用于实现垃圾物料的流化燃烧。The lower parts of the
炉排前拱9位于炉排干燥段4上方,炉排后拱10位于炉排燃尽段6上方;炉排干燥段4与炉排前拱9之间的空间沿炉排干燥段4首端至尾端渐扩;炉排燃尽段6与炉排后拱10之间的空间沿炉排燃尽段6的尾端至首端渐扩。具体地,炉排干燥段与炉排前拱之间的夹角可以设置为25~40°,炉排燃尽段与炉排后拱之间的夹角可以设置为25~40°,与传统结构相比,该结构降低了炉排前拱9和炉排后拱10的高度,保温的同时增强烟气的聚拢作用。The
炉膛12与二次风系统连接,二次风系统包括第一二次风管14和第二二次风管15,第一二次风管14和第二二次风管15分别设在炉膛12两侧;炉膛12上方与水平烟道(16)连接,水平烟道16与返料系统的入口连接。The
返料系统包括两套并列的分离器17、出口烟道18和外置床换热器19;分离器的中心筒与出口烟道18连接,出口烟道18连接至尾部烟道;如图2,第一分离器17-1和第二分离器17-2的入口分别与1个水平烟道16连接,第一分离器17-1和第二分离器17-2下方出口分别连接1个外置床换热器19连接,外置床换热器19通过返料管13与锅炉的返料口连接,优选地,锅炉的返料口设在炉排燃尽段6上方。The material return system includes two sets of
下面结合实施例1的工作方法对本发明进行进一步地解释说明:Below in conjunction with the working method of embodiment 1, the present invention is further explained:
生活垃圾由进料抓斗7送入水平往复式进料装置8,在其往复推动作用下,垃圾燃料进入炉排。此炉型的炉排前拱9和炉排后拱10较低,确保保温效果的同时,可以使得烟气可以进入炉膛12。垃圾燃料在炉排的输运作用下,顺次经过炉排干燥段4、流化燃烧段5和炉排燃尽段6。一次风由炉排干燥段风量调节装置1、流化燃烧段风量调节装置2和炉排燃尽段风量调节装置3控制分别进入炉排干燥段4、流化燃烧段5和炉排燃尽段6下部。实际运行过程中炉排干燥段4风量占总风量的10%~15%,流化燃烧段5风量占总风量的75%~80%,炉排燃尽段风量占总风量的5%~10%。炉排干燥段4风量较小,主要起对炉排的降温和预热作用。流化燃烧段)风量占一次风中绝大部分,在其单独的流化燃烧段风量调节装置2的作用下,可以实现燃料的流态化燃烧,燃烧过程中,部分小颗粒会随着烟气进入炉膛12上部,由水平烟道16进入第一分离器17-1和第二分离器17-2。整体设计过程中,由于该炉型炉排主要起物料输运排渣作用,炉排面积要低于同等处理规模炉排炉,具体设计参数根据垃圾特性决定。含尘烟气经过两个分离器17后,大颗粒被分离器17捕集后经由下部的外置床换热器19通过返料管13返回炉排燃尽段6,紧接着在炉排的输运作用下进入排渣管11。为了保证二噁英及其前驱物完全分解,炉膛12可适当进行部位绝热设计,保证炉内燃烧温度维持在950~1000℃。此处,高温灰颗粒可以进一步促进未燃尽垃圾燃料燃尽。由分离器17中心筒排出的烟气则汇合后由出口烟道18排出进行尾部换热。二次风由左右两侧的第一二次风管14和第二二次风管15通入炉膛12进行补燃,确保燃料燃烧效率。The domestic garbage is fed into the horizontal
需要说明的是,以上所述仅为本发明实施方式之一,根据本发明所描述的系统所做的等效变化,均包括在本发明的保护范围内。本发明所属技术领域的技术人员可以对所描述的具体实例做类似的方式替代,只要不偏离本发明的结构或者超越本权利要求书所定义的范围,均属于本发明的保护范围。It should be noted that the above is only one of the embodiments of the present invention, and equivalent changes made by the system described in the present invention are all included in the protection scope of the present invention. Those skilled in the art to which the present invention pertains can substitute the described specific examples in a similar manner, as long as they do not deviate from the structure of the present invention or go beyond the scope defined by the claims, they all belong to the protection scope of the present invention.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112432183A (en) * | 2020-10-23 | 2021-03-02 | 清华大学 | Waste incineration coupling boiler system |
CN116792752A (en) * | 2023-06-25 | 2023-09-22 | 辽宁省智晟节能环保设备制造有限公司 | Garbage and biomass coupling gasification combustion sectional inclined reciprocating grate incinerator |
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2020
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112432183A (en) * | 2020-10-23 | 2021-03-02 | 清华大学 | Waste incineration coupling boiler system |
CN116792752A (en) * | 2023-06-25 | 2023-09-22 | 辽宁省智晟节能环保设备制造有限公司 | Garbage and biomass coupling gasification combustion sectional inclined reciprocating grate incinerator |
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