CN111764074A - Desizing, boiling and bleaching combination machine - Google Patents

Desizing, boiling and bleaching combination machine Download PDF

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Publication number
CN111764074A
CN111764074A CN202010646984.6A CN202010646984A CN111764074A CN 111764074 A CN111764074 A CN 111764074A CN 202010646984 A CN202010646984 A CN 202010646984A CN 111764074 A CN111764074 A CN 111764074A
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China
Prior art keywords
cloth
boiling
desizing
pond
roller
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Granted
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CN202010646984.6A
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Chinese (zh)
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CN111764074B (en
Inventor
於建刚
陈少华
周正羊
田建良
田华夫
田建新
施建兴
沈子军
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Zhejiang Yi Men Printing And Dyeing Co ltd
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Zhejiang Yi Men Printing And Dyeing Co ltd
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Priority to CN202010646984.6A priority Critical patent/CN111764074B/en
Publication of CN111764074A publication Critical patent/CN111764074A/en
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Publication of CN111764074B publication Critical patent/CN111764074B/en
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/10Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material
    • D06B1/12Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material by rubbing contact, e.g. with brushes or pads
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B15/00Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
    • D06B15/02Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • D06B23/22Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for heating

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The application relates to a desizing, boiling and bleaching combination machine, which comprises a control mechanism, wherein the control mechanism comprises a temperature control device and a concentration control device; the temperature control device comprises a heating assembly and a temperature control assembly, the heating assembly is arranged on the desizing pool, and the temperature control assembly is arranged on the desizing pool; the concentration control device comprises a dosing tank, a dosing pipe, a valve and a concentration control assembly, wherein the dosing tank is arranged on the desizing tank, two ends of the dosing pipe are respectively connected with the dosing tank and the desizing tank, the valve is arranged on the dosing pipe, and the concentration control assembly is arranged on the desizing tank. The temperature control assembly detects the temperature of the reaction solution to control the heating assembly to start to heat the reaction solution; meanwhile, the concentration control assembly controls the dosing box to add reagent solution, so that the temperature and the concentration of reaction solution in the desizing pool, the scouring pool and the bleaching pool are controlled, and the desizing, scouring and bleaching effects on cloth are improved.

Description

Desizing, boiling and bleaching combination machine
Technical Field
The application relates to the technical field of printing and dyeing machinery, in particular to a desizing, boiling and bleaching combination machine.
Background
A combination machine is a combination device in which two or more machines are operated at the same time, and can perform a plurality of processes at the same time to complete various operations. The desizing and boiling combination machine is suitable for open-width continuous desizing and boiling-off of cotton, polyester, hemp and blended fabrics, so that the fabrics have good capillary effect, whiteness and the like, and guarantee is provided for the quality of dyeing and printing in the subsequent working procedures of products. The whole machine consists of three units of combination machines, namely a desizing mechanism, a scouring mechanism and a bleaching mechanism, and can be operated independently or in linkage.
In the prior art, reference can be made to chinese utility model patent with an authorization bulletin number CN208857518U, it discloses a desizing, scouring and bleaching combination machine, include desizing mechanism, scouring mechanism and bleaching mechanism in proper order, the staff coils the cloth tractive earlier on desizing mechanism, scouring mechanism and bleaching mechanism, then the staff adds the liquid that contains the desizing agent towards in the desizing mechanism, add the liquid of other auxiliaries such as caustic soda towards in the scouring mechanism, add the bleaching agent to in the bleaching mechanism, then pass desizing mechanism, scouring mechanism and bleaching mechanism with the cloth in proper order, carry out the desizing and the bleaching to this.
With respect to the related art among the above, the inventors consider that the following drawbacks exist: the effect of the liquid for treating the cloth in the desizing mechanism, the scouring mechanism and the bleaching mechanism is best at the proper temperature, but the temperature of the reaction solution is reduced after the reaction solution is used for a period of time, and the concentration of the reaction solution is gradually reduced, so that the treatment effect of the reaction solution on the cloth is reduced, and the desizing, scouring and bleaching effect of the desizing, scouring and bleaching combination machine on the cloth is reduced.
Disclosure of Invention
In order to improve the effect of the cloth retreating, boiling and bleaching combination machine, the application provides a retreating, boiling and bleaching combination machine.
The application provides a move back and boil and float combine adopts following technical scheme:
the utility model provides a combine is bleached in desizing boiling, includes desizing pond, scouring pond and bleaching pond, its characterized in that: the desizing pool, the scouring pool and the bleaching pool are all provided with control mechanisms, and the control mechanisms comprise temperature control devices and concentration control devices;
the temperature control device comprises a heating assembly and a temperature control assembly, the heating assembly is arranged on the inner side wall of the desizing pool, and the temperature control assembly is arranged on the desizing pool, is used for detecting the temperature of the reaction solution and is electrically connected with the heating assembly;
the concentration control device comprises a dosing tank, a dosing pipe, a valve and a concentration control assembly, wherein the dosing tank is arranged on the desizing tank, two ends of the dosing pipe are respectively connected with the dosing tank and the desizing tank, the valve is arranged on the dosing pipe, and the concentration control assembly is arranged on the desizing tank, is used for detecting the concentration of the reaction solution and is connected with the valve.
By adopting the technical scheme, the cloth passes through the desizing pool, the scouring pool and the bleaching pool in sequence, so that the cloth is subjected to desizing, scouring and bleaching; the temperature control assembly is used for detecting the temperature of the reaction solution in the desizing pool, after the temperature of the reaction solution is reduced, the temperature control assembly controls the heating assembly to be started to heat the reaction solution, and when the temperature of the reaction solution reaches a specified temperature, the heating assembly stops heating, so that the energy loss is reduced; meanwhile, the concentration control assembly detects the concentration of the reaction solution, after the concentration of the reaction solution is reduced, the concentration control assembly controls the valve to be opened, the reagent solution in the dosing tank flows into the desizing tank, and when the concentration of the reaction solution in the desizing tank reaches a specified value, the concentration control assembly controls the valve to be closed, so that the temperature and the concentration of the reaction solution in the desizing tank are controlled, the temperature and the concentration of the reaction solution in the desizing tank, the scouring tank and the bleaching tank can be controlled, and the desizing and bleaching effects on cloth are improved.
Preferably, be provided with the apron on the boiling-off pond, offer the cloth mouth and the cloth outlet of advancing that the cloth passes through on the apron, be provided with the boiling-off mechanism that boils off the cloth on the boiling-off pond, the boiling-off mechanism includes fabric guide roll, boiling-off roller, extrusion device, the fabric guide roll rotates and sets up on the boiling-off pond, the boiling-off roller rotates and sets up on the apron lower surface, fabric guide roll and boiling-off roller are provided with a plurality of and mutual dislocation set along cloth traffic direction array, extrusion device sets up on the apron and extrudees the cloth on the boiling-off roller.
By adopting the technical scheme, the cloth passes through the cloth inlet to enter the scouring tank, then sequentially passes through the cloth guide roller and the scouring roller, the reaction solution in the scouring tank scours the cloth, the extrusion device extrudes the cloth, and finally the cloth is output from the cloth outlet; the extrusion device extrudes the cloth, so that the reaction solution entering the cloth flows out of the cloth, the exchange frequency of the reaction solution and the cloth is increased, and the scouring effect of the reaction solution on the cloth is improved.
Preferably, the extrusion device comprises a sliding block, an extrusion roller and a lifting assembly, the sliding block is arranged on the cover plate in a sliding mode, the extrusion roller is rotatably arranged on the sliding block and is matched with the scouring roller to extrude cloth, and the lifting assembly is arranged on the cover plate and is connected with the sliding block.
By adopting the technical scheme, the cloth passes through the space between the boiling-off roller and the extrusion roller, the lifting assembly is started to drive the sliding block to move, and the sliding block moves to drive the extrusion roller to move so as to extrude the cloth, so that the reaction solution in the cloth flows out, and the aim of extruding the reaction solution in the cloth is fulfilled.
Preferably, be provided with the brushing device who brushes the cloth on the apron, brushing device is including scrubbing roller, scrubbing board, drive assembly, scrubbing roller rotates and sets up on the scouring pond, scrubbing roller is provided with two and is located the both sides of cloth respectively and is provided with the brush of contradicting on the cloth, scrubbing board setting is provided with a plurality ofly and the equipartition is provided with the brush on the apron lower surface and the equipartition, and is adjacent brush on two scrubbing boards is contradicted on two surfaces of cloth, drive assembly sets up and drives two scrubbing roller antiport on the scouring pond.
Through adopting above-mentioned technical scheme, pass the cloth between two scrubbing rollers, drive assembly starts to drive two scrubbing roller antiport and brushes the cloth, and during the cloth motion simultaneously, the scrubbing board comes to brush the two sides of cloth and moves to this quantity that has reduced impurity existence on the cloth has improved the boiling-off effect of boiling-off pond to the cloth.
Preferably, the two opposite side walls of the cloth inlet and the cloth outlet are provided with brush plates, and the brush plates are provided with brushes which abut against the cloth.
By adopting the technical scheme, when the cloth moves, the hairbrush on the hairbrush plate brushes impurities on the cloth, so that the quantity of the impurities on the cloth is reduced, and the scouring effect of the scouring pool on the cloth is improved; meanwhile, the brush is abutted against the cloth, so that the probability that heat in the boiling-off pool is scattered out of the boiling-off pool from the cloth outlet and the cloth inlet is reduced, and the loss of heat is reduced.
Preferably, the apron slides and sets up on the boiling-off pond, be provided with the elevating gear with the apron connection on the boiling-off pond, elevating gear includes elevator, locating lever, lift cylinder, the elevator sets up on the apron, the locating lever sets up on the elevator and slides and wears to establish on the boiling-off pond, the lift cylinder sets up on the boiling-off pond and the elevator is connected.
Because the cloth guide roller and the scouring roller are positioned in the scouring tank, cloth is troublesome to pass through the cloth guide roller and the scouring roller, time is wasted, and the production efficiency is reduced;
through adopting above-mentioned technical scheme, the lift cylinder starts to drive elevator block and apron and moves upward, consequently can open the boiling-off pond to can conveniently pass the cloth guide roller and the boiling-off roller with the cloth, the back has been worn to the cloth, the lift cylinder starts to drive the apron and moves down, make the apron support to press on the boiling-off pond upper surface, the locating lever slides simultaneously and wears to establish and carry on spacingly to the apron on the boiling-off pond, with this come apron fixed mounting good, consequently, the time has been saved, the production efficiency is improved.
Preferably, all be provided with wiper mechanism on desizing pond, the scouring pond and the bleaching pond, wiper mechanism is including wasing case, cleaning roller, briquetting, pressurized-water roller, pressurized-water spring, it sets up on desizing the pond to wash the case, the cleaning roller rotates to set up on wasing the case and about the dislocation be provided with a plurality ofly, the briquetting slides and sets up on wasing the case, the pressurized-water roller rotates to set up on the briquetting, pressurized-water spring's both ends respectively with the briquetting with wash the case and be connected, the pressurized-water roller extrudees the cloth with the cleaning roller cooperation under pressurized-water spring's effect.
After the cloth is output from the desizing pool, the cloth contains reaction solution in the desizing pool, so the reaction solution is easy to interfere the scouring process of the cloth by the scouring pool, the scouring effect of the scouring pool on the cloth is reduced, meanwhile, the reaction solution in the cloth output from the scouring pool interferes the bleaching process of the cloth, and the bleaching effect of the bleaching pool on the cloth is reduced;
through adopting above-mentioned technical scheme, pass the scavenging roller with the cloth, then remove the slider and drive the pressurized-water roller and keep away from the scavenging roller, pass the cloth between pressurized-water roller and the scavenging roller, loosen the slider, the pressurized-water roller is towards the scavenging roller under pressurized-water spring's effect, therefore pressurized-water roller extrudees the cloth with the scavenging roller cooperation, wash the cloth with this, the quantity that the cloth contains the reaction solution in the desizing pond has been reduced, the interference of reaction solution to boiling off process and bleaching in-process production has been reduced, the scouring effect and the bleaching effect of the combine to the cloth of bleaching have been improved to moving back.
Preferably, be provided with on the boiling-off pond and carry out filterable filtering mechanism to the reaction liquid in the boiling-off pond, filtering mechanism includes rose box, filter pump, filter equipment, backwash pump, back flow, the rose box sets up on the boiling-off pond, the filter pump setting on the rose box upper surface and with boiling-off pond and rose box intercommunication, filter equipment sets up on the rose box and is used for filtering reaction solution, the backwash pump sets up on the rose box lateral wall, the back flow setting on the backwash pump and with the boiling-off pond intercommunication.
Impurities on the cloth can be remained in the reaction solution in the scouring tank in the scouring process, so that after the scouring tank scours the cloth for a period of time, the reaction solution contains more impurities which are easy to move and stay on the cloth, and the scouring effect of the reaction solution on the cloth is poor;
through adopting above-mentioned technical scheme, the filter pump starts, and the reaction solution in the scouring pond flows to the rose box in, and reaction solution flows to the rose box bottom after filter through filter equipment, and the backwash pump starts, and the reaction solution after the filtration flows to the scouring pond in through the back flow to this filters reaction solution, has reduced the quantity of impurity in the reaction solution, has improved the scouring effect of reaction solution to the cloth.
Preferably, filter equipment includes filter frame, support bar, baffle, the hole of sliding has been seted up on the rose box lateral wall, the filter frame slides and sets up on the hole of sliding, the support bar sets up on the rose box and supports on the filter frame lower surface, the baffle setting is on the filter frame and contradicts on the rose box lateral wall.
Through adopting above-mentioned technical scheme, pull to the baffle and dismantle the filter frame that will be located the upper strata, then with new filter frame install slide on the hole, then clear up the filter frame that dismantles to this clears up the filter frame, has improved the filter effect of filter frame to impurity.
Preferably, be provided with agitating unit on the scouring pond, agitating unit includes (mixing) shaft, stirring vane, the (mixing) shaft rotates to be set up on the scouring pond and is connected with scrubbing roller, stirring vane sets up on the (mixing) shaft.
Through adopting above-mentioned technical scheme, the scrubbing roller rotates and drives the (mixing) shaft and rotates, the (mixing) shaft rotates and drives stirring vane and mix reaction solution, thereby accelerated the propagation speed of heat in reaction solution, heating element has improved heating efficiency to reaction solution, the probability in impurity precipitation to the boiling-off pond in the reaction solution has been reduced simultaneously, filter equipment has been improved to reaction solution's filter effect, the quantity of impurity in the reaction solution has been reduced, the boiling-off effect of reaction solution to the cloth has been improved.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the temperature control assembly detects the temperature of the reaction solution to control the heating assembly to start to heat the reaction solution; meanwhile, the concentration control assembly controls the dosing box to add reagent solution, so that the temperature and the concentration of reaction solution in the desizing pool, the scouring pool and the bleaching pool are controlled, and the desizing, scouring and bleaching effects on the cloth are improved;
2. the boiling-off pool is blocked by the cover plate, so that the heat loss of the heating assembly when the heating assembly heats the reaction solution in the desizing pool is reduced, and the heating efficiency of the heating assembly is improved; the extruding device is used for extruding the cloth, so that the reaction solution entering the cloth flows out of the cloth, the exchange frequency of the reaction solution and the cloth is increased, and the scouring effect of the reaction solution on the cloth is improved;
3. the cloth is extruded by the cooperation of the water pressing roller and the cleaning roller, so that the cloth is cleaned, the quantity of reaction solution in a desizing pool contained in the cloth is reduced, the interference of the reaction solution to the scouring process and the bleaching process is reduced, and the scouring effect and the bleaching effect of the desizing, scouring and bleaching combination machine on the cloth are improved;
4. come to filter reaction solution through filter equipment, the backwash pump starts the reaction solution after will filtering and flows back in the scouring pond to this filters reaction solution, has reduced the quantity of impurity in the reaction solution, has improved the scouring effect of reaction solution to the cloth.
Drawings
FIG. 1 is a schematic perspective view of the present application;
FIG. 2 is a schematic view of the construction of the lift device of the present application;
FIG. 3 is a schematic partial structure of the present application with the side walls of the scouring basin in section;
FIG. 4 is a schematic view of the construction of the scouring mechanism in the present application;
FIG. 5 is a schematic view of the structure of the cleaning mechanism of the present application;
FIG. 6 is a schematic view of the brushing apparatus and the stirring apparatus of the present application;
FIG. 7 is a partial schematic structural view of the present application, showing primarily the filter mechanism;
fig. 8 is a schematic view of the filter mechanism of the present application with the filter unit exploded and the filter box side wall partially in section.
Reference numerals: 1. a desizing pool; 11. a boiling-off pool; 12. a bleaching tank; 13. a cover plate; 14. a cloth inlet; 15. a cloth outlet; 16. a cloth conveying roller; 17. a sliding seat; 18. a liquid squeezing roller; 2. a lifting device; 21. a lifting block; 22. positioning a rod; 23. a lifting cylinder; 24. a fixed block; 3. a scouring mechanism; 31. a cloth guide roller; 32. a scouring roller; 33. a slider; 34. a squeeze roll; 35. a lifting assembly; 4. a temperature control device; 41. a heating assembly; 42. a temperature control assembly; 5. a concentration control device; 51. a dosing box; 52. a medicine feeding pipe; 53. a valve; 54. a concentration control assembly; 6. a cleaning mechanism; 61. a cleaning tank; 611. a fixed seat; 612. a cloth feeding roller; 613. a cloth outlet roller; 62. cleaning the roller; 63. briquetting; 631. a travel bar; 64. a water pressing roller; 65. a water pressurizing spring; 7. a brushing device; 71. brushing the roller; 72. brushing and washing the plate; 73. a gear; 74. a worm gear; 75. a worm; 76. a drive motor; 8. a stirring device; 81. a stirring shaft; 82. a stirring blade; 9. a filtering mechanism; 91. a filter box; 911. a sliding hole; 912. a water guide plate; 92. a filter pump; 921. a water outlet pipe; 93. a filtration device; 931. a filter frame; 932. a supporting strip; 933. a baffle plate; 9331. a positioning column; 94. a reflux pump; 95. a return pipe.
Detailed Description
The present application is described in further detail below with reference to figures 1-8.
The embodiment of the application discloses a desizing, boiling and bleaching combination machine.
In this example, the model of the temperature controller is TC4S/H/M/L, and the model of the PH controller is PH/ORP-2000.
Referring to fig. 1, the cloth desizing and bleaching device comprises a desizing pool 1, a scouring pool 11 and a bleaching pool 12, wherein reaction solutions for desizing, scouring and bleaching cloth are respectively contained in the desizing pool 1, the scouring pool 11 and the bleaching pool 12. The top ends of the desizing tank 1, the scouring tank 11 and the bleaching tank 12 are all provided with cover plates 13 with the same structure, and the cover plates 13 on the scouring tank 11 are taken as an example for explanation.
Referring to fig. 2 and 3, a cloth inlet 14 and a cloth outlet 15 are formed in the cover plate 13, cloth conveying rollers 16 are rotatably mounted on the upper surface of the cover plate 13 and located at the cloth inlet 14 and the cloth outlet 15 respectively, the cloth conveying rollers 16 are used for conveying cloth, brush plates (not shown in the figure) are fixedly mounted on two opposite side walls of the cloth inlet 14 and the cloth outlet 15 respectively, and bristles abutting against the cloth are fixedly mounted on the two opposite side walls of the brush plates respectively. The cloth is conveyed by a cloth conveying roller 16, then enters the boiling pool 11 for boiling from the space between the two brush boards on the cloth inlet 14, and finally is output from the space between the two brush boards on the cloth outlet 15, and the brush is abutted on the cloth.
The cover plate 13 is vertically installed on the boiling-off pool 11 in a sliding manner, and the boiling-off pool 11 is provided with a lifting device 2 connected with the cover plate 13; the lifting device 2 comprises a lifting block 21, a positioning rod 22 and a lifting cylinder 23, the lifting block 21 is integrally arranged on the side wall of the cover plate 13, and a fixing block 24 is fixedly arranged on the side wall of the boiling pool 11 below the lifting block 21; the positioning rod 22 is fixedly arranged on the lower surface of the lifting block 21, and the positioning rod 22 vertically slides and penetrates through the fixing block 24; the lifting cylinder 23 is fixedly arranged on the outer side wall of the boiling-off pool 11, the lifting cylinder 23 is in a vertical state, and a piston rod of the lifting cylinder 23 is fixedly connected with the lower surface of the lifting block 21.
Referring to fig. 1 and 3, a desizing mechanism for desizing a fabric is provided in the desizing tank 1, a bleaching mechanism for bleaching a fabric is provided in the bleaching tank 12, a scouring mechanism 3 for scouring a fabric is provided in the scouring tank 11, and the desizing mechanism, the bleaching mechanism, and the scouring mechanism 3 have the same structure, and the scouring mechanism 3 will be explained as an example.
Referring to fig. 3 and 4, the scouring mechanism 3 includes a cloth guide roller 31, a scouring roller 32, and a pressing device. The cloth guide roller 31 is rotatably arranged on the side wall of the boiling-off pool 11, the boiling-off roller 32 is rotatably arranged on the lower surface of the cover plate 13, the axes of the cloth guide roller 31 and the boiling-off roller 32 are parallel to the axis of the cloth conveying roller 16, the cloth guide roller 31 and the boiling-off roller 32 are arranged in a plurality along the cloth running direction, each boiling-off roller 32 is positioned between two adjacent cloth guide rollers 31, the lower surface of the cover plate 13 is fixedly provided with a plurality of sliding seats 17, and the boiling-off roller 32 is rotatably arranged on the sliding seats 17.
The squeezing device is arranged on the cover plate 13 and squeezes the cloth on the boiling-off roller 32, and the squeezing device comprises a slide block 33, a squeezing roller 34 and a lifting assembly 35. The sliding block 33 is vertically arranged on the sliding seat 17 in a sliding manner, and the sliding block 33 is positioned above the scouring roller 32; the lifting assembly 35 is a lifting cylinder, the lifting cylinder is fixedly mounted on the upper surface of the cover plate 13, and a piston rod of the lifting cylinder penetrates through the cover plate 13 and is fixedly connected with the upper surface of the sliding block 33.
The cloth bypasses the cloth guide rollers 31 after being input from the cloth inlet 14, then the cloth passes through the space between the squeezing rollers 34 and the scouring rollers 32, the lifting cylinder is started to drive the sliding blocks 33 to move, the sliding blocks 33 move to drive the squeezing rollers 34 to move towards the scouring rollers 32 to squeeze the cloth, so that the reaction solution in the cloth flows out, and then the cloth continuously moves to the next cloth guide roller 31, so that the cloth bypasses a plurality of cloth guide rollers 31 and the scouring rollers 32 in sequence, and the exchange frequency of the reaction solution and the cloth is improved. Two liquid squeezing rollers 18 are rotatably arranged on the lower surface of the cover plate 13 and positioned at the cloth outlet 15, the two liquid squeezing rollers 18 are respectively positioned at two sides of the cloth outlet 15, the cloth passes through the two liquid squeezing rollers 18, and the two liquid squeezing rollers 18 squeeze the cloth to squeeze the reaction solution in the cloth.
Referring to fig. 1 and 3, the desizing tank 1, the scouring tank 11 and the bleaching tank 12 are all provided with control mechanisms, and the control mechanisms on the scouring tank 11 are taken as an example for explanation, and the control mechanisms comprise a temperature control device 4 and a concentration control device 5; the temperature control device 4 comprises a heating component 41 and a temperature control component 42, the heating component 41 is a heating pipe, the heating pipe is fixedly arranged on the inner side wall of the scouring pool 11, and the heating pipe is positioned below the cloth guide roller 31; the temperature control component 42 is a temperature controller which is fixedly installed on the outer side wall of the boiling-off pool 11, extends into the boiling-off pool 11 to detect the temperature of the reaction solution in the boiling-off pool 11, and is electrically connected with the heating pipe.
Referring to fig. 2 and 3, the concentration control device 5 includes a dosing tank 51, a dosing pipe 52, a valve 53, and a concentration control unit 54, the dosing tank 51 is fixedly mounted on the outer side wall of the boiling-out tank 11, the dosing tank 51 is located at a side close to the top end of the boiling-out tank 11, and a reagent solution for preparing a reaction solution is contained in the dosing tank 51; add pencil 52 both ends respectively with dosing box 51 and boiling-off pond 11 fixed connection, add pencil 52 and dosing box 51 and boiling-off pond 11 all communicate, valve 53 fixed mounting adds on pencil 52, concentration control subassembly 54 is the PH controller, PH controller fixed mounting is on boiling-off pond 11 lateral wall, and the PH controller extends to and detects the concentration of reaction solution in the boiling-off pond 11, and the PH controller is connected with valve 53 electricity.
Referring to fig. 1 and 5, the side walls of the desizing tank 1, the scouring tank 11 and the bleaching tank 12 are all provided with a cleaning mechanism 6 for cleaning cloth output from the cloth outlet 15, the cleaning mechanism 6 positioned on the desizing tank 1 is explained below as an example, the cleaning mechanism 6 comprises a cleaning box 61, a cleaning roller 62, a pressing block 63, a water pressing roller 64 and a water pressing spring 65, the cleaning box 61 is fixedly arranged on the outer side wall of the desizing tank 1, the cleaning box 61 is positioned on one side close to the cloth outlet 15 of the cover plate 13, and the cleaning box 61 is in an open state; cleaning roller 62 rotates and installs on wasing case 61, and cleaning roller 62 is provided with a plurality ofly along cloth traffic direction equipartition, and cleaning roller 62 misplaces from top to bottom simultaneously and is provided with two rows, and every cleaning roller 62 that the position is higher all is located between two lower cleaning rollers 62 of position.
A fixed seat 611 is fixedly arranged on the upper surface of the cleaning box 61, a plurality of fixed seats 611 are uniformly distributed on each fixed seat 611, and the cleaning rollers 62 in the upper row are rotatably arranged on the fixed seats 611; a moving hole is formed in the fixed seat 611 above the cleaning roller 62, the pressing block 63 is vertically installed on the moving hole in a sliding mode, the water pressing roller 64 is rotatably installed on the pressing block 63, and the axis of the water pressing roller 64 is parallel to the axis of the cleaning roller 62; fixed mounting has the carriage release lever 631 of wearing out the fixing base 611 upper surface on the upper surface of briquetting 63, and carriage release lever 631 vertically slides and wears to establish on briquetting 63, and pressurized-water spring 65 cover is established on being located the carriage release lever 631 that removes the downthehole, and pressurized-water spring 65's both ends support respectively tightly on briquetting 63 and the relative both sides wall of removal hole, and pressurized-water roller 64 compresses tightly the cloth with the cooperation of cleaning roller 62 under pressurized-water spring 65.
A cloth feeding roller 612 and a cloth discharging roller 613 are respectively rotatably arranged on the upper surface of the cleaning box 61 and respectively positioned at two sides of the cleaning roller 62; after the cloth is output from the cloth outlet 15, the cloth enters the cleaning box 61 through the cloth inlet 612, then bypasses the lower cleaning roller 62, and then passes through the space between the higher cleaning roller 62 and the water pressing roller 64, so that the water pressing roller 64 and the cleaning roller 62 are matched to squeeze out the water in the cloth, so as to sequentially bypass the plurality of cleaning rollers 62, and finally the cloth is output from the cloth outlet 613 to the cleaning box 61.
Referring to fig. 3 and 6, the cover plates 13 are provided with brushing devices 7 for brushing the fabric, and the brushing devices 7 located on the scouring basin 11 are taken as an example for explanation, the brushing devices 7 include brushing rollers 71, brushing plates 72 and driving components, the brushing rollers 71 are rotatably installed on the scouring basin 11, the brushing rollers 71 are uniformly provided with a plurality of groups along the running direction of the fabric, the number of the brushing rollers 71 in each group is two, and the two brushing rollers 71 are located on two sides of the fabric respectively; brushing plate 72 fixed mounting is on the lower surface of apron 13, and brushing plate 72 is the tilt state, and brushing plate 72 is close to the lateral wall and the cloth plane parallel of cloth, and equal fixed mounting has the brush hair of contradicting on the cloth on brushing roller 71 and the brushing plate 72, and brushing plate 72 is provided with a plurality ofly along cloth traffic direction equipartition, and every group brushes roller 71 and every brushing plate 72 and all is located between adjacent fabric guide roller 31 and the scouring roller 32, and two adjacent brushing plates 72 are the splayed along the projection of fabric guide roller 31 axis.
The driving component comprises a gear 73, a worm gear 74, a worm 75 and a driving motor 76, one end of the brushing roller 71 penetrates out of the boiling pool 11, the gear 73 is connected with the brushing roller 71 positioned outside the boiling pool 11 in a key mode, and the gears 73 positioned on each group of two brushing rollers 71 are meshed with each other; the worm gears 74 are connected on the brushing rollers 71 in a key way, each group of brushing rollers 71 is provided with the worm gear 74, and the worm gear 74 is positioned at one side of the gear 73 far away from the boiling pool 11; the worms 75 are rotatably arranged on the outer side wall of the boiling pool 11, a plurality of the worms 75 are arranged end to end, and each worm 75 is meshed with the corresponding worm wheel 74; the drive motor 76 is fixedly mounted on the outer side wall of the boiling-off basin 11 and connected with the worm 75.
The stirring device 8 connected with the scrubbing roller 71 is arranged on the boiling pool 11, the stirring device 8 comprises a stirring shaft 81 and stirring blades 82, the stirring shaft 81 is rotatably arranged on the inner side wall of the boiling pool 11, one end of the stirring shaft 81 penetrates out of the boiling pool 11, the stirring shaft 81 is positioned below the scrubbing roller 71, the stirring shaft 81 positioned outside the boiling pool 11 is connected with the scrubbing roller 71 through a belt, the stirring blades 82 are fixedly arranged on the stirring shaft 81 positioned in the boiling pool 11, and the stirring blades 82 are arranged in a plurality along the axial line array of the stirring shaft 81.
Referring to fig. 1 and 7, a filtering mechanism 9 for filtering the reaction solution in the boiling-off tank 11 is arranged on the boiling-off tank 11, the filtering mechanism 9 includes a filtering box 91, a filtering pump 92, a filtering device 93, a reflux pump 94 and a reflux pipe 95, the filtering box 91 is fixedly installed on the outer side wall of the boiling-off tank 11, the filtering pump 92 is fixedly installed on the upper surface of the filtering box 91 and communicated with the filtering box 91, a water outlet pipe 921 communicated with the boiling-off tank 11 is fixedly installed on the filtering pump 92, and the joint of the water outlet pipe 921 and the boiling-off tank 11 is located at one side close to the bottom of the boiling-off tank 11.
Referring to fig. 7 and 8, two filtering devices 93 are provided on the filtering tank 91 for filtering the reaction solution, and the two filtering devices 93 are vertically spaced; each filtering device 93 comprises a filtering frame 931, a supporting strip 932 and a baffle 933, two sliding holes 911 are vertically arranged on the side wall of the filtering box 91 close to one side of the top of the filtering box 91 at intervals, the filtering frame 931 is arranged on the sliding holes 911 in a sliding manner, filtering holes are uniformly distributed on the filtering frame 931, the aperture of the filtering holes of the two filtering frames 931 is gradually reduced, and the aperture of the filtering holes of the filtering frame 931 positioned on the upper layer is larger; support bar 932 fixed mounting is on the rose box 91 lateral wall, and support bar 932 supports on filter frame 931 lower surface, and baffle 933 fixed mounting just contradicts on rose box 91 lateral wall on filter frame 931 lateral wall, and fixed mounting has the reference column 9331 of pegging graft installation on rose box 91 lateral wall on the baffle 933.
A water guide plate 912 which inclines downwards is fixedly arranged on the inner side wall of the filter box 91 above the sliding hole 911, so that the probability that the reaction solution flows out from the sliding hole 911 is reduced; the reflux pump 94 is fixedly arranged on the side wall of the filter box 91, and the reflux pump 94 is communicated with the filter box 91 positioned below the filter frame 931; the return pipe 95 is fixedly installed on the return pump 94, and the return pipe 95 is communicated with the boiling pool 11, and the joint of the return pipe 95 and the boiling pool 11 is located at one side near the top of the boiling pool 11.
The filtration pump 92 is started, the reaction solution flows into the filtration tank 91 through the water outlet pipe 921, the reaction solution is filtered by the filtration frame 931, the filtered solution flows to the bottom of the filtration tank 91, and the reflux pump 94 is started to reflux the filtered reaction solution into the scouring bath 11 through the reflux pipe 95. Pulling baffle 933 will be located the filter frame 931 dismantlement of upper strata and clear up, therefore reaction solution filters through the filter frame 931 of lower floor, need not to shut down when consequently clearing up filter frame 931, and filter frame 931 clears up and accomplishes and install on filter tank 91, then can clear up the filter frame 931 that is located the lower floor.
The working principle of the embodiment of the application is as follows:
the cloth is conveyed by the cloth conveying roller 16, then the cloth enters the desizing pool 1 from between two brush plates on the cloth inlet 14 for desizing, then the cloth bypasses the cloth guide roller 31, the cloth passes between the scouring roller 32 and the squeezing roller 34, the lifting cylinder is started to drive the squeezing roller 34 to move towards the scouring roller 32 so as to enable the reaction solution in the cloth to flow out, and then the next cloth guide roller 31 is continuously moved, so that the cloth bypasses a plurality of cloth guide rollers 31 and the scouring roller 32 in sequence, the exchange frequency of the reaction solution and the cloth is improved, the bleaching effect of the reaction solution on the cloth is improved, and meanwhile, the scouring effect and the bleaching effect of the cloth in the scouring pool 11 and the bleaching pool 12 are also improved.
Meanwhile, the cloth passes through the cloth guide roller 31 and then passes between the two scrubbing rollers 71, then the cloth passes through the scrubbing plate 72 and moves to the scouring roller 32, bristles on the scrubbing plate 72 are abutted to the cloth, and the driving motor 76 is started to drive the two scrubbing rollers 71 to rotate reversely to brush the cloth, so that the number of impurities on the cloth is reduced, the desizing effect of the reaction solution on the cloth is improved, and the scouring effect and the bleaching effect of the cloth in the scouring tank 11 and the bleaching tank 12 are improved.
After the cloth is output from the cloth outlet 15, the cloth enters the cleaning box 61 through the cloth inlet roller 612, then bypasses the cleaning roller 62 with a lower position, and then passes through the cleaning roller 62 with a higher position and the water pressing roller 64, so that the water in the cloth is extruded by the cooperation of the water pressing roller 64 and the cleaning roller 62, so that the water bypasses a plurality of cleaning rollers 62 in sequence, and finally the cleaning box 61 is output from the cloth outlet roller 613, so that the cloth is cleaned, the amount of the reaction solution contained in the previous process when the cloth enters the next process is reduced, and the desizing, boiling and bleaching effects of the reaction solution on the cloth are improved.
The filter pump 92 is started to pump the reaction solution in the scouring pool 11 into the filter box 91, the reaction solution is filtered by the filter frame 931, and the filtered reaction solution flows back into the scouring pool 11 under the action of the reflux pump 94, so that the amount of impurities in the reaction solution is reduced, and the scouring effect of the reaction solution on cloth is improved. The scrubbing roller 71 rotates to drive the stirring blades to rotate to stir the reaction solution, so that the mixing effect of the components in the reaction solution is improved, the exchange frequency of the reaction solution and cloth is increased, the probability of impurities in the reaction solution precipitating in the scouring tank 11 is reduced, the filtering effect of the filtering frame 931 on the impurities in the reaction solution is improved, and the scouring effect of the reaction solution is improved.
The temperature controller is used for detecting the temperature of the reaction solution in the desizing pool 1, the temperature controller controls the heating pipe to heat the reaction solution after the temperature of the reaction solution is reduced, and the heating pipe stops heating after the temperature of the reaction solution reaches a specified temperature, so that the energy loss is reduced; meanwhile, the PH controller detects the concentration of the reaction solution, after the concentration of the reaction solution is reduced, the PH controller control valve 53 is opened, the reagent solution in the dosing tank 51 flows into the desizing tank 1, and when the concentration of the reaction solution in the desizing tank 1 reaches a specified value, the PH controller control valve 53 is closed, so that the temperature and the concentration of the reaction solution in the desizing tank 1 are controlled, and therefore the temperature and the concentration of the reaction solution in the desizing tank 1, the scouring tank 11 and the bleaching tank 12 can be controlled, and the desizing, scouring and bleaching effects on cloth are improved.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims (10)

1. The utility model provides a combine is bleached in desizing boiling, includes desizing pond (1), scouring pond (11) and bleaching pond (12), its characterized in that: control mechanisms are arranged on the desizing pool (1), the scouring pool (11) and the bleaching pool (12), and each control mechanism comprises a temperature control device (4) and a concentration control device (5);
the temperature control device (4) comprises a heating component (41) and a temperature control component (42), the heating component (41) is arranged on the inner side wall of the desizing pool (1), and the temperature control component (42) is arranged on the desizing pool (1), is used for detecting the temperature of the reaction solution and is electrically connected with the heating component (41);
concentration control device (5) are including dosing tank (51), dosing pipe (52), valve (53), concentration control subassembly (54), dosing tank (51) set up on desizing pond (1), dosing pipe (52) both ends are connected with dosing tank (51) and desizing pond (1) respectively, valve (53) set up on dosing pipe (52), concentration control subassembly (54) set up on desizing pond (1) and are used for detecting the concentration of reaction solution and are connected with valve (53).
2. A desizing, scouring and bleaching combination machine as claimed in claim 1, wherein: be provided with apron (13) on boiling off pond (11), offer fabric entrance (14) and cloth outlet (15) that the cloth passes through on apron (13), be provided with the boiling off mechanism (3) that boils off the cloth on boiling off pond (11), boiling off mechanism (3) are including fabric guide roller (31), boiling off roller (32), extrusion device, fabric guide roller (31) rotate to set up on boiling off pond (11), boiling off roller (32) rotate to set up on apron (13) lower surface, fabric guide roller (31) and boiling off roller (32) are provided with a plurality ofly and dislocation set each other along cloth traffic direction array, the extrusion device sets up on apron (13) and extrudees the cloth on boiling off roller (32).
3. A desizing, scouring and bleaching combination machine according to claim 2, characterized in that: the extrusion device comprises a sliding block (33), an extrusion roller (34) and a lifting assembly (35), wherein the sliding block (33) is arranged on the cover plate (13) in a sliding mode, the extrusion roller (34) is rotatably arranged on the sliding block (33) and matched with the scouring roller (32) to extrude cloth, and the lifting assembly (35) is arranged on the cover plate (13) and connected with the sliding block (33).
4. A desizing, scouring and bleaching combination machine according to claim 2, characterized in that: be provided with brushing device (7) that brushes the cloth on apron (13), brushing device (7) are including brushing roller (71), scrubbing board (72), drive assembly, scrubbing roller (71) rotate and set up on boiling-off pond (11), scrubbing roller (71) are provided with two and are located the both sides of cloth respectively and are provided with the brush of contradicting on the cloth, scrubbing board (72) set up on apron (13) lower surface and the equipartition is provided with a plurality of and the equipartition is provided with the brush, and is adjacent brush conflict on the two surfaces of cloth on two scrubbing board (72), drive assembly sets up on boiling-off pond (11) and drives two scrubbing roller (71) antiport.
5. A desizing, scouring and bleaching combination machine according to claim 2, characterized in that: the two opposite side walls of the cloth inlet (14) and the cloth outlet (15) are provided with brush plates, and the brush plates are provided with brushes which abut against the cloth.
6. A desizing, scouring and bleaching combination machine according to claim 2, characterized in that: apron (13) slide and set up on boiling-off pond (11), be provided with elevating gear (2) of being connected with apron (13) on boiling-off pond (11), elevating gear (2) include elevator (21), locating lever (22), lift cylinder (23), elevator (21) set up on apron (13), locating lever (22) set up on elevator (21) and slide and wear to establish on boiling-off pond (11), lift cylinder (23) set up on boiling-off pond (11) and elevator (21) are connected.
7. A desizing, scouring and bleaching combination machine as claimed in claim 1, wherein: all be provided with wiper mechanism (6) on desizing pond (1), scouring pond (11) and bleaching pond (12), wiper mechanism (6) are including wasing case (61), cleaning roller (62), briquetting (63), pressurized-water roller (64), pressurized-water spring (65), wash case (61) and set up on desizing pond (1), cleaning roller (62) rotate to set up on wasing case (61) and the dislocation is provided with a plurality ofly from top to bottom, briquetting (63) slide and set up on wasing case (61), pressurized-water roller (64) rotate to set up on briquetting (63), the both ends of pressurized-water spring (65) are connected with briquetting (63) and washing case (61) respectively, pressurized-water roller (64) extrude the cloth with the cooperation of cleaning roller (62) under pressurized-water spring (65)'s effect.
8. A desizing, scouring and bleaching combination machine as claimed in claim 1, wherein: be provided with on boiling off pond (11) and carry out filterable filter mechanism (9) to the reaction liquid in boiling off pond (11), filter mechanism (9) include rose box (91), filter pump (92), filter equipment (93), backwash pump (94), back flow (95), rose box (91) set up on boiling off pond (11), filter pump (92) set up on rose box (91) upper surface and with boiling off pond (11) and rose box (91) intercommunication, filter equipment (93) set up on rose box (91) and are used for filtering reaction solution, backwash pump (94) set up on rose box (91) lateral wall, back flow (95) set up on backwash pump (94) and with boiling off pond (11) intercommunication.
9. A desizing, boiling and bleaching combination machine according to claim 8, characterized in that: filter equipment (93) including filtering frame (931), support bar (932), baffle (933), seted up on rose box (91) lateral wall and slided hole (911), filter frame (931) slide and set up on sliding hole (911), support bar (932) set up on rose box (91) and support on filter frame (931) lower surface, baffle (933) set up on filter frame (931) and contradict on rose box (91) lateral wall.
10. A desizing, scouring and bleaching combination machine according to claim 4, characterized in that: be provided with agitating unit (8) on boiling-off pond (11), agitating unit (8) include (mixing) shaft (81), stirring vane (82), (mixing) shaft (81) rotate set up on boiling-off pond (11) and with scrub roller (71) and be connected, stirring vane (82) set up on (mixing) shaft (81).
CN202010646984.6A 2020-07-07 2020-07-07 Move back to boil and float combination machine Active CN111764074B (en)

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CN113493968A (en) * 2021-06-25 2021-10-12 舒普林印染有限公司 Desizing, boiling and bleaching combination machine
CN113718442A (en) * 2021-08-25 2021-11-30 绍兴创彩针纺科技有限公司 Rayon fabric pretreatment process
CN113802295A (en) * 2021-10-28 2021-12-17 南通迈步纺织有限公司 Production method and production equipment of cotton fiber yarn-dyed fabric
CN113914045A (en) * 2021-11-01 2022-01-11 佛山市顺德金纺集团有限公司 Desizing, scouring and bleaching one-bath method system and method for short-process pretreatment of pure cotton woven fabric
CN114527063A (en) * 2022-02-14 2022-05-24 江苏欣鑫纺织科技有限公司 Fabric desizing control system for intelligent spinning
CN115637577A (en) * 2022-10-11 2023-01-24 东北农业大学 Epidermis belt cleaning device is used in beasts and birds processing

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Publication number Priority date Publication date Assignee Title
CN113493968A (en) * 2021-06-25 2021-10-12 舒普林印染有限公司 Desizing, boiling and bleaching combination machine
CN113718442A (en) * 2021-08-25 2021-11-30 绍兴创彩针纺科技有限公司 Rayon fabric pretreatment process
CN113802295A (en) * 2021-10-28 2021-12-17 南通迈步纺织有限公司 Production method and production equipment of cotton fiber yarn-dyed fabric
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CN113914045B (en) * 2021-11-01 2023-11-14 佛山市顺德金纺集团有限公司 System and method for desizing, boiling and bleaching one-bath method for short-process pretreatment of pure cotton woven cloth
CN114527063A (en) * 2022-02-14 2022-05-24 江苏欣鑫纺织科技有限公司 Fabric desizing control system for intelligent spinning
CN114527063B (en) * 2022-02-14 2023-10-24 江苏欣鑫纺织科技有限公司 Fabric desizing control system for intelligent spinning
CN115637577A (en) * 2022-10-11 2023-01-24 东北农业大学 Epidermis belt cleaning device is used in beasts and birds processing

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