CN220907921U

CN220907921U - Soaping device for one-bath dyeing of polyester cotton fabric

Info

Publication number: CN220907921U
Application number: CN202322809633.4U
Authority: CN
Inventors: 王柏土; 娄剑锋
Original assignee: Shaoxing Xinglong Dyeing Co ltd
Current assignee: Shaoxing Xinglong Dyeing Co ltd
Priority date: 2023-10-18
Filing date: 2023-10-18
Publication date: 2024-05-07
Anticipated expiration: 2033-10-18

Abstract

The application relates to a soaping device for one-bath dyeing of polyester cotton fabrics, which comprises a soaping box, a circulating pump and a filtering mechanism, wherein a cloth inlet and a cloth outlet are formed in the soaping box; the fabric enters the soaping box from the fabric inlet, the soaping operation is carried out on the fabric guide roller, the soaping liquid enters the filter box, the soaping liquid is filtered by the filter plate in the filter box and then is conveyed back to the soaping box through the circulating pump, the sediment in the soaping liquid is filtered, and after the soaping is finished, the soaping liquid in the soaping box is discharged, and the inside of the soaping box does not need to be cleaned independently.

Description

Soaping device for one-bath dyeing of polyester cotton fabric

Technical Field

The application relates to the field of one-bath dyeing of polyester cotton fabrics, in particular to a soaping device for one-bath dyeing of polyester cotton fabrics.

Background

The one-bath dyeing of the polyester-cotton fabric is to add reactive dye and disperse dye into the dye liquor of the polyester-cotton fabric at the same time, and to perform one-bath dyeing under the condition that the PH is close to neutral, water washing is required after dyeing, and then soaping is performed, wherein the purpose of soaping is to remove dye, hydrolytic dye, alkaline agent and other chemical substances which are attached to the fabric and are not dyed and fixed.

The existing soaping operation is usually completed in a soaping tank, soaping agent is added into the soaping tank and is configured, in the soaping process, the soaping agent converts substances such as dye which are not dyed and fixed on fabrics into solid precipitate, the soaping agent is required to be discharged after the soaping is finished, new soaping agent is configured for subsequent soaping operation, at the moment, the solid precipitate is easy to adhere to each side wall of the soaping tank, and the inside of the soaping tank is required to be washed independently, so that water resources are wasted.

Disclosure of utility model

The application provides a soaping device for one-bath dyeing of polyester cotton fabrics, which aims to solve the problem that the inside of a soaping box is required to be washed independently after soaping and water resources are wasted.

The application provides a soaping device for one-bath dyeing of polyester cotton fabrics, which adopts the following technical scheme:

The utility model provides a soaping device that dyeing was used is bathed to dacron cotton fabric, includes soaping case, circulating pump and filter mechanism, soaping case is located and has seted up cloth inlet and cloth outlet on the opposite both sides face, be provided with a plurality of cloth guide rolls in the soaping case, parallel and crisscross distribution from top to bottom each other between the cloth guide roll, filter mechanism includes rose box and filter, the rose box sets up soaping case one side and with the soaping case is connected, the filter is provided with a plurality of and is located the rose box, the circulating pump with the rose box is connected, the circulating pump with the soaping case passes through water piping connection.

Through adopting above-mentioned technical scheme, the fabric gets into the soaping incasement by the cloth inlet, winds to establish and carries out soaping operation on the cloth guide roller, and soaping liquid in the soaping incasement gets into the rose box, and the soaping liquid is filtered the back through the filter in the rose box in, and the precipitate in the soaping liquid is filtered by the filter in the rose box again through the circulating pump, and after the soaping, the soaping liquid in the soaping incasement is discharged, does not need to carry out once to the soaping incasement alone and clear up, water economy resource.

Optionally, the filter includes first filter and second filter, first filter is located towards in the rose box soaping case one side, be provided with the filter screen on the first filter, the second filter is slided and is installed on the rose box, be provided with the adsorbent on the second filter.

Through adopting above-mentioned technical scheme, soap lotion gets into the rose box to filter through first filter and second filter in proper order, the precipitate in the soap lotion filters through the filter screen on the first filter, remains partial jelly in the soap lotion, and the jelly is adsorbed by the adsorbent on the second filter, and the precipitate in the soap lotion is less, and is better to the cleaning performance of impurity in the soap lotion.

Optionally, be provided with clearance mechanism on the rose box, clearance mechanism includes scrapes pole and actuating cylinder, it slides and installs to scrape the pole on one side of first filter, it is provided with the rubber layer to scrape one side edge of pole, scrape rubber layer one side of pole with a side laminating of the filter screen of first filter, actuating cylinder sets up on the side of rose box, be provided with the connecting plate on actuating cylinder's the piston rod, the connecting plate with it is connected to scrape the pole, the rose box is located first filter downside slides and installs the sediment box.

Through adopting above-mentioned technical scheme, when attaching more precipitate and fibre on the first filter, drive cylinder drive connecting plate removes, and then drives and scrape the pole and slide on a side of first filter, scrape on the pole rubber layer one side with the filter screen on the impurity of adhesion and scrape to deposit in the box, the impurity of adhesion is less on the first filter, the mesh is difficult for blockking up.

Optionally, the sliding hole has been seted up at the rose box top, the second filter is slipped and is installed the sliding hole department of rose box, the rose box is located rotate on the opposite both sides face and install the cardboard, the cardboard is L type, works as the cardboard rotates the card and establishes when on the rose box, the cardboard will a side of second filter orientation supports tightly.

Through adopting above-mentioned technical scheme, the second filter slides and installs on the rose box, and the cardboard rotates the card and establishes the position limit with the second filter, when needs change, rotates the cardboard, slides and takes out the second filter, changes the convenient operation of second filter.

Optionally, the locating lever is installed in the last sliding of cardboard, offer on the rose box supplies the spacing groove that the locating lever was inserted, the cover is equipped with the spring on the locating lever, spring one end with a side of cardboard is connected, the spring deviates from the one end of cardboard with the locating lever is connected.

Through adopting above-mentioned technical scheme, when the second filter was installed on the rose box, the spring supported tight gag lever post and was inserted in the spacing groove, fixed the second filter, and the second filter is difficult for rocking.

Optionally, the soap washing incasement is provided with the cloth beating mechanism, cloth beating mechanism includes rotor plate and dwang, the dwang rotates to be installed in the soap washing incasement, the rotor plate sets up on the circumference lateral wall of dwang, the rotor plate deviates from one side of dwang is supported tightly with the surface laminating of fabric.

Through adopting above-mentioned technical scheme, when the fabric carries out the soaping operation, the dwang rotates and drives the dwang and rotate, and dwang one side supports tightly scrapes the brush to the fabric surface, has increased the area of contact on soaping liquid and fabric surface, and the soaping effect is better.

Optionally, bristles are arranged on one side, away from the rotating rod, of the rotating plate.

Through adopting above-mentioned technical scheme, the brush hair of rotor plate one end supports tightly the fabric surface and scrapes the brush to the fabric surface, and is better to the effect of going out of impurity.

Optionally, the soaping case is located cloth inlet one side and is provided with washing mechanism, and washing mechanism includes wash pipe and water diversion groove, the wash pipe is connected with outside water source, be provided with a plurality of shower nozzles on the wash pipe, the water diversion groove is located the wash pipe downside.

Through adopting above-mentioned technical scheme, when the fabric is sent out from the rinsing machine, there is float color and hair on the fabric, and the inside water of bath pipe is sprayed out through the shower nozzle and is washed the fabric, and the part float color on the fabric is washed down, is led to in the recovery tank by the water diversion groove, brings the float color of soaping case less, and soaping effect is better.

In summary, the present application includes at least one of the following beneficial technical effects:

1. The soaping liquid in the soaping box is filtered by the first filter plate in the filter box and then is adsorbed by the adsorbent on the second filter plate, the filtered soaping liquid is conveyed back to the soaping box by the circulating pump, and the precipitate in the soaping liquid is less, so that the soaping box does not need to be cleaned independently;

2. the fabric surface is scraped and brushed by arranging the cloth beating mechanism, so that the soaping effect of the fabric is good;

3. The washing mechanism is arranged to wash off part of the floating color on the fabric, so that the floating color of the fabric entering the soaping box is less, and the soaping effect is better.

Drawings

Fig. 1 is a schematic perspective view of the present application.

FIG. 2 is a schematic cross-sectional view of the present application along the length of the card.

Fig. 3 is an enlarged cross-sectional view of section a of the present application.

Fig. 4 is an enlarged cross-sectional view of section B of the present application.

For example, the dimensions and locations of some elements in the drawings may be exaggerated relative to other elements to help to improve understanding of embodiments of the present invention.

Reference numerals: 1. a soaping box; 11. a cloth inlet; 12. a cloth outlet; 13. a cloth guide roller; 14. a water outlet; 15. a water pipe; 2. a circulation pump; 3. a filtering mechanism; 31. a filter box; 32. a filter plate; 321. a first filter plate; 3211. a filter screen; 322. a second filter plate; 3221. a handle; 3222. a baffle; 33. a precipitation box; 34. a slip hole; 35. a through hole; 4. a cleaning mechanism; 41. a driving cylinder; 42. a scraping rod; 421. a rubber layer; 43. a connecting rod; 44. a sliding hole; 45. a connecting plate; 5. a clamping plate; 51. a groove; 52. positioning holes; 53. a limit rod; 54. a limit groove; 55. a positioning block; 56. a spring; 6. a cloth beating mechanism; 61. a rotating lever; 62. a rotating plate; 621. brushing; 63. a motor; 7. a flushing mechanism; 71. a mounting frame; 72. a water flushing pipe; 721. a spray head; 73. a water diversion trench; 74. squeeze rolls.

Detailed Description

The present application will be described in further detail with reference to the accompanying drawings.

The embodiment of the application discloses a soaping device for one-bath dyeing of polyester cotton fabrics, which comprises a soaping box 1, a circulating pump 2 and a filtering mechanism 3, wherein a cloth inlet 11 and a cloth outlet 12 are formed in two opposite side surfaces of the soaping box 1 in the length direction, a plurality of cloth guide rollers 13 are arranged in the soaping box 1, the cloth guide rollers 13 are mutually parallel and are distributed in a staggered manner up and down, after the fabrics are washed by a washing machine, the fabrics enter the soaping box 1 from the cloth inlet 11, are wound on the cloth guide rollers 13 for soaping operation, and are discharged from the cloth outlet 12.

Referring to fig. 2 and 3, the filter mechanism 3 comprises a filter box 31 and a filter plate 32, the filter box 31 is arranged on one side of the cloth outlet 12 of the soaping box 1, a water outlet 14 is formed in the soaping box 1 and positioned on one side of the cloth outlet 12, the filter box 31 is connected with the soaping box 1 at the water outlet 14 through a water pipe 15, the filter plate 32 comprises a first filter plate 321 and a second filter plate 322, the first filter plate 321 is obliquely arranged in the soaping box 1 and positioned on one side of the filter box 31 facing the soaping box 1, the first filter plate 321 is distributed along the width direction of the soaping box 1, a filter screen 3211 is arranged on the first filter plate 321, soaping liquid in the soaping box 1 is conveyed into the filter box 31 through the water pipe 15 and filtered at the filter screen 3211 on the first filter plate 321, and part of sediment and fiber impurities are filtered.

Referring to fig. 3, the filter box 31 is located at the bottom and slides and installs the precipitation box 33, impurities are collected into the precipitation box 33, sliding holes 34 are formed in the top of the filter box 31 along the width direction of the filter box 31, the second filter plate 322 is vertically and slidably installed at the sliding holes 34 of the filter box 31, activated carbon adsorbents are arranged on the second filter plate 322, the second filter plate 322 is provided with two pieces and are mutually parallel, a part of jelly is contained in the soaping liquid filtered by the first filter plate 321, and after the impurities in the soaping liquid are adsorbed by the activated carbon adsorbents on the second filter plate 322, the impurities in the soaping liquid are further reduced, so that the cleaning effect on the impurities in the soaping liquid is better. The through hole 35 is formed in one side surface of the filter tank 31, which is away from the soaping tank 1, the circulating pump 2 is connected with the filter tank 31 at the through hole 35 through the water pipe 15, the circulating pump 2 is connected with the soaping tank 1 through the water pipe 15, the filtered soaping liquid is conveyed back to the soaping tank 1 through the circulating pump 2, impurities are removed in the soaping process, the soaping liquid is discharged after the soaping is finished, the inside of the soaping tank 1 is not required to be cleaned, and water resources are saved.

Referring to fig. 3, a cleaning mechanism 4 is provided on the filter box 31, the cleaning mechanism 4 includes a driving cylinder 41 and a scraping rod 42, the scraping rod 42 is slidingly installed in the filter box 31 and located on one side surface of the first filter plate 321 towards the soaping box 1, the scraping rod 42 is distributed along the width direction of the first filter plate 321, the scraping rod 42 is provided with a rubber layer 421 on one side surface of the first filter plate 321, one side of the rubber layer 421 of the scraping rod 42 is attached to one side surface of a filter screen 3211 on the first filter plate 321, a connecting rod 43 is provided on the scraping rod 42, the connecting rod 43 is distributed along the length direction of the first filter plate 321, the filter box 31 is provided with a sliding hole 44 at the top, the connecting rod 43 slides and is installed at the sliding hole 44 of the filter box 31, one end of the connecting rod 43 deviating from the scraping rod 42 passes through the sliding hole 44 and is located on the outer side of the filter box 31, the driving cylinder 41 is arranged on two opposite side surfaces of the filter box 31, one end of a piston rod 45 of the driving cylinder 41 is provided with a connecting plate 45, the middle part of the connecting plate 45 is connected with the connecting rod 43, when impurities on the first filter plate 321 are attached more, the connecting rod 41 drives the connecting rod 45 to move, the connecting rod 43 drives the connecting rod 43, and then slides the connecting rod 42 on the side surface of the filter screen 3211 to slide in a sliding mode, and the filter screen 3211 is not scraped.

Referring to fig. 3 and 4, the second filter plate 322 is disposed at an upward side and outside the filter box 31, a baffle 3222 is disposed at the baffle 3222, and a sealing ring is disposed at a side surface facing the filter box 31, and when the second filter plate 322 is slidably mounted on the filter box 31, the sealing ring disposed at the baffle 3222 seals between the second filter plate 322 and the filter box 31. The filter box 31 is located the rotation and installs cardboard 5 on the opposite both sides face of length direction, and cardboard 5 is L type and distributes, and cardboard 5 horizontal direction's one end card is established on a side of filter box 31 upwards, and cardboard 5 distributes along the length direction of filter box 31, lies in on the cardboard 5 and sets up fluted 51 towards filter box 31 one side, rotates cardboard 5 card and establishes on filter box 31, and baffle 3222 one end inlays and establishes in the fluted 51 of cardboard 5. The locating hole 52 has been seted up on the cardboard 5, the cardboard 5 is located the vertical stop lever 53 of installing that slides of locating hole 52 department, the spacing groove 54 that supplies stop lever 53 one end to insert is seted up at rose box 31 top, stop lever 53 upper portion is provided with locating piece 55, the cover is equipped with spring 56 on the stop lever 53, spring 56 one end is connected with the cardboard 5, spring 56 deviates from cardboard 5 one end and is connected with a side of locating piece 55, after installing second filter 322, rotate cardboard 5 card and establish on baffle 3222, spring 56 promotes the stop lever 53 and inserts in the spacing groove 54 of rose box 31 this moment, second filter 322 fixed in position, the operation of fixed second filter 322 is comparatively convenient. When the second filter plate 322 needs to be replaced, the sliding and pulling limiting rod 53 is separated from the limiting groove 54, the springs 56 are compressed, the clamping plate 5 is rotated to be separated from the baffle 3222, the second filter plate 322 is slid and taken out, and the second filter plate 322 is installed and replaced conveniently and rapidly. The second filter plate 322 is provided with a handle 3221, and the handle 3221 is used for pulling the second filter plate 322 to be convenient and quick to operate.

Referring to fig. 2, a cloth beating mechanism 6 is disposed in the soaping tank 1, the cloth beating mechanism 6 includes a rotating rod 61 and a rotating plate 62, a motor 63 is disposed on one side of the soaping tank 1, the driving end of the motor 63 is connected with the rotating rod 61, the rotating plate 62 is disposed on the rotating rod 61, a plurality of rotating plates 62 are uniformly distributed along the circumferential direction of the rotating rod 61, bristles 621 are disposed on one side edge of the rotating plate 62, which is away from the rotating rod 61, the bristles 621 are disposed along the length direction of the rotating plate 62, one side surface of a fabric is abutted against the bristles 621, when the fabric is soaped, the rotating rod 61 is driven by the motor 63 to drive the rotating plate 62 to rotate, the bristles 621 at one end of the rotating plate 62 abut against the surface of the fabric and scrape the surface of the fabric, the effect of removing impurities is good, meanwhile, the contact area between the soaping liquid and the fabric is enlarged, and the soaping effect is good.

Referring to fig. 2, the soaping tank 1 is provided with a mounting frame 71 at a cloth inlet 11, the mounting frame 71 is provided with a flushing mechanism 7, the flushing mechanism 7 comprises a flushing pipe 72 and water diversion grooves 73, the flushing pipe 72 is arranged on the mounting frame 71 and is positioned on the upper side and the lower side of a fabric, a plurality of spray nozzles 721 are arranged on the flushing pipe 72 along the length direction of the flushing pipe 72, the water diversion grooves 73 are arranged on the lower side of the flushing pipe 72, when the fabric is conveyed out of the washing machine, the fabric is provided with impurities such as floating color and filth, and the like, before the fabric enters the soaping tank 1, the flushing pipe sprays clear water to the surface of the fabric through the spray nozzles 721, the floating color on the surface of the fabric is flushed down, the water diversion grooves 73 are led into the recovery tank, a squeeze roller 74 is arranged on one side of the mounting frame 71, the floating color of the cleaning liquid on the fabric is pressed down, the soaping tank 1 is less, and the soaping effect on the fabric is better.

The embodiment of the application discloses a soaping device for one-bath dyeing of polyester cotton fabrics, which is implemented according to the following principle: after the fabric of the washing machine is discharged, the fabric is washed by a washing mechanism 7 at one side of the soaping tank 1, washing liquid is led into the recovery tank through a water diversion groove 73, the fabric is extruded by an extrusion roller 74 and enters the soaping tank 1, soaping operation is carried out on a fabric guiding roller 13 arranged inside the soaping tank 1, the fabric is scraped and brushed on the surface of the fabric by a cloth beating mechanism 6, the fabric is discharged from a cloth outlet 12, the soaping liquid is conveyed into a filtering tank 31 through a water pipe 15, and after being filtered by a first filtering plate 321 and a second filtering plate 322, the soaping liquid is conveyed back into the soaping tank 1 through a circulating pump 2, and impurities such as sediment in the soaping liquid are fewer.

The above embodiments are not intended to limit the scope of the present application, so: all equivalent changes in structure, shape and principle of the application should be covered in the scope of protection of the application.

Claims

1. The utility model provides a soaping device that dyeing was used is bathed to dacron cotton fabric, includes soaping case (1), circulating pump (2) and filtering mechanism (3), soaping case (1) have been seted up on the opposite both sides face and have been gone into cloth mouth (11) and play cloth mouth (12), be provided with a plurality of fabric guide rolls (13) in soaping case (1), parallel and crisscross distribution from top to bottom each other between fabric guide roll (13), its characterized in that: the filter mechanism (3) comprises a filter box (31) and a filter plate (32), wherein the filter box (31) is arranged on one side of the soaping box (1) and is connected with the soaping box (1), the filter plate (32) is provided with a plurality of filter boxes (31) and is positioned in the filter box, the circulating pump (2) is connected with the filter box (31), and the circulating pump (2) is connected with the soaping box (1) through a water pipe (15).

2. The soaping device for one-bath dyeing of polyester cotton fabric according to claim 1, wherein the soaping device comprises: the filter (32) comprises a first filter plate (321) and a second filter plate (322), the first filter plate (321) is positioned in the filter box (31) towards one side of the soaping box (1), a filter screen (3211) is arranged on the first filter plate (321), the second filter plate (322) is slidably arranged on the filter box (31), and an adsorbent is arranged on the second filter plate (322).

3. The soaping device for one-bath dyeing of polyester cotton fabric according to claim 2, wherein the soaping device comprises: be provided with clearance mechanism (4) on rose box (31), clearance mechanism (4) are including scraping pole (42) and actuating cylinder (41), scrape pole (42) and slide and install on one side of first filter (321), scrape one side edge of pole (42) and be provided with rubber layer (421), scrape rubber layer (421) one side of pole (42) with filter screen (3211) one side laminating of first filter (321), actuating cylinder (41) set up on one side of rose box (31), be provided with connecting plate (45) on the piston rod of actuating cylinder (41), connecting plate (45) with scrape pole (42) and be connected, rose box (31) are located first filter (321) downside slide and install sediment box (33).

4. The soaping device for one-bath dyeing of polyester cotton fabric according to claim 2, wherein the soaping device comprises: the utility model discloses a filter cabinet, including filter cabinet (31), cardboard (5) are installed in the slip hole (34) have been seted up at filter cabinet (31) top, second filter (322) are installed in the slip hole (34) department of filter cabinet (31) slides, filter cabinet (31) are located rotate on the opposite both sides face and install cardboard (5), cardboard (5) are the L type, works as cardboard (5) rotate the card and establish when on filter cabinet (31), cardboard (5) will a side of second filter (322) orientation supports tightly.

5. The soaping device for one-bath dyeing of polyester cotton fabric according to claim 4, wherein the soaping device comprises: the utility model discloses a cardboard, including cardboard (5), filter tank (31), locating lever (53) are installed in the last slip of cardboard (5), offer on filter tank (31) locating slot (54) that locating lever (53) were inserted, the cover is equipped with spring (56) on locating lever (53), spring (56) one end with a side of cardboard (5) is connected, spring (56) deviate from one end of cardboard (5) with locating lever (53) are connected.

6. The soaping device for one-bath dyeing of polyester cotton fabric according to claim 1, wherein the soaping device comprises: be provided with in soaping case (1) and beat cloth mechanism (6), beat cloth mechanism (6) include rotor plate (62) and dwang (61), dwang (61) rotate and install in soaping case (1), rotor plate (62) set up on the circumference lateral wall of dwang (61), rotor plate (62) deviate from one side of dwang (61) supports tightly with the surface laminating of fabric.

7. The soaping device for one-bath dyeing of polyester cotton fabric according to claim 6, wherein the soaping device comprises: bristles (621) are arranged on the side, facing away from the rotating rod (61), of the rotating plate (62).

8. The soaping device for one-bath dyeing of polyester cotton fabric according to claim 1, wherein the soaping device comprises: the soap washing box (1) is provided with a flushing mechanism (7) on one side of the cloth inlet (11), the flushing mechanism (7) comprises a flushing pipe (72) and a water diversion groove (73), the flushing pipe (72) is connected with an external water source, a plurality of spray nozzles (721) are arranged on the flushing pipe (72), and the water diversion groove (73) is located on the lower side of the flushing pipe (72).