CN214782590U

CN214782590U - Jet dyeing machine

Info

Publication number: CN214782590U
Application number: CN202121671529.8U
Authority: CN
Inventors: 王柏土; 娄剑锋
Original assignee: Shaoxing Xinglong Dyeing Co ltd
Current assignee: Shaoxing Xinglong Dyeing Co ltd
Priority date: 2021-07-22
Filing date: 2021-07-22
Publication date: 2021-11-19
Anticipated expiration: 2031-07-22

Abstract

The application relates to a jet dyeing machine, including the cylinder body, be provided with dyeing mechanism in the cylinder body, dyeing mechanism includes a plurality of nozzles, a plurality of circulating pipe, circulating pump and the drive assembly with the nozzle one-to-one, the horizontal interval of a plurality of nozzles is installed in the cylinder body, the both ends of circulating pipe are connected respectively at the both ends of cylinder body, the nozzle aims at corresponding circulating pipe, the circulating pump is installed on the cylinder body and is connected with all nozzles, drive assembly installs on the cylinder body and drive the cloth and gos forward. This application has the average power consumption that reduces every cloth to cloth manufacturing cost's effect can be reduced.

Description

Jet dyeing machine

Technical Field

The application relates to the technical field of dyeing machines, in particular to a jet dyeing machine.

Background

In the production process of the cloth, a jet dyeing machine is generally used for dyeing the cloth.

In the related technology, the jet dyeing machine comprises a cylinder body and a cloth guide roller rotatably arranged in the cylinder body, wherein an ejector, a circulating pipe and a circulating pump are arranged in the cylinder body, the circulating pump is connected with the ejector, when the cloth is dyed, the head and the tail of the cloth are connected, the cloth is lifted from a dye solution by the cloth guide roller, the dye solution is pumped into the ejector by the circulating pump, the dye solution sprayed by the ejector drives the cloth to advance in the circulating pipe, and then the cloth falls back into the dye solution in a loose bent shape and slowly moves forwards, so that the cloth circularly runs in the cylinder body, and the dyeing of the cloth is finished.

With respect to the related art among the above, the inventors consider that the following drawbacks exist: in order to ensure the circular motion of the dye liquor in the cylinder body, the dye liquor with high liquid level must be kept in the cylinder body, so that a large amount of heat energy needs to be consumed to heat the dye liquor, the average energy consumption of each piece of cloth is higher, and the production cost of the cloth is further improved.

SUMMERY OF THE UTILITY MODEL

In order to reduce the average energy consumption of each piece of cloth and reduce the production cost of the cloth, the application provides a jet dyeing machine.

The application provides a jet dyeing machine adopts following technical scheme:

a dyeing mechanism is arranged in the cylinder body and comprises a plurality of nozzles, a plurality of circulating pipes, circulating pumps and driving assemblies, the circulating pipes correspond to the nozzles one to one, the nozzles are horizontally installed in the cylinder body at intervals, two ends of each circulating pipe are connected to two ends of the cylinder body respectively, the nozzles are aligned to the corresponding circulating pipes, the circulating pumps are installed on the cylinder body and connected with all the nozzles, and the driving assemblies are installed on the cylinder body and drive cloth to advance.

Through adopting above-mentioned technical scheme, when the cloth moved in the cylinder body, when drive assembly drive cloth gos forward, the circulating pump was gone into the nozzle with the dye liquor pump in the cylinder body in, the nozzle was spouted the dye liquor to the circulating pipe to can accelerate the gos forward of cloth, can be continuous simultaneously spout the dye liquor on the cloth, through dyeing many cloths simultaneously, reduce the average power consumption of every cloth, thereby can reduce the manufacturing cost of cloth.

Optionally, the driving assembly includes two rotating shafts, two conveying belts and a driving motor, the two rotating shafts are respectively horizontally rotatably installed at two opposite ends in the cylinder body, the conveying belts are installed on the two rotating shafts and synchronously rotate, and the driving motor is installed on the side wall of the cylinder body and drives one of the rotating shafts to rotate.

Through adopting above-mentioned technical scheme, when the cloth operation, driving motor drives the axis of rotation and rotates, and the axis of rotation drives the conveyer belt and rotates, and the conveyer belt drives the cloth and gos forward to can make a plurality of cloth go forward in the cylinder body.

Optionally, a plurality of soaking rollers are horizontally arranged in the cylinder body at intervals and horizontally and rotatably, and the soaking rollers are rotatably connected with the conveyor belt.

By adopting the technical scheme, the padding roller in the cylinder body and the conveyor belt mutually extrude the cloth when the cloth advances, so that the cloth is continuously extruded and then absorbs the dye liquor, and the dye liquor can continuously penetrate into the fibers of the cloth; the extrusion force between the conveyor belt and the padding roller can make the cloth continuously advance at the same time.

Optionally, be provided with filtering mechanism on the lateral wall of cylinder body, filtering mechanism includes rose box, inlet tube, outlet pipe, rose pipe, water pump and clean subassembly, the rose box is installed on the lateral wall of cylinder body, the inlet tube is installed on the lateral wall of cylinder body and is connected with the rose box, the outlet pipe is installed on the lateral wall that the rose box deviates from the inlet tube and is connected with the cylinder body, the water pump is installed on the lateral wall of cylinder body and is gone out water piping connection, the rose pipe horizontal rotation install in the rose box and with outlet pipe intercommunication, clean unit mount is on the rose box and be used for clean rose pipe, just clean subassembly drive rose pipe rotates.

By adopting the technical scheme, the dye liquor in the cylinder body enters the filter box through the water inlet pipe, the cleaning component drives the filter pipe to rotate, the dye liquor continuously enters the filter pipe to be pinched when the filter pipe rotates, and the filtered dye liquor flows back to the cylinder body through the water outlet pipe, so that the dye liquor can be recycled, and the energy consumption of the cloth can be further reduced; the cleaning assembly can remove impurities such as flocks and the like attached to the filter pipe, so that the filter pipe keeps the filtering effect.

Optionally, the cleaning assembly comprises a brush roller, a baffle, a collecting box and a rotating member, the brush roller is horizontally and rotatably mounted on the side wall of the filter box, the baffle is obliquely mounted on the side wall of the filter box and located below the brush roller, the baffle penetrates out of the filter box downwards, the collecting box is mounted on the side wall of the filter box and located below the baffle, and the rotating member is mounted on the side wall of the filter box and drives the brush roller and the filter pipe to rotate in the same direction.

Through adopting above-mentioned technical scheme, when clearing up the filter tube, rotate the piece and drive the brush roller and the filter tube rotation, the brush roller gets off adnexed hair bits brush on with the filter tube, and the baffle is brushed with the hair bits to the brush roller, and the hair bits falls on the collecting box from the baffle to accomplish the clearance and the collection of hair bits.

Optionally, the rotating part comprises two synchronizing wheels, a synchronous belt and a rotating motor, the two synchronizing wheels are respectively and coaxially mounted on the brush roller and the filter pipe, the synchronous belt is sleeved on the two synchronizing wheels, and the rotating motor is mounted on the side wall of the filter box and drives one of the synchronizing wheels to rotate.

By adopting the technical scheme, when the brush roller is driven to rotate, the rotating motor drives the synchronous wheel to rotate, the synchronous wheel drives the synchronous belt to rotate, so that the brush roller and the filter pipe synchronously rotate, and the brush roller can continuously brush down the hair scraps on the filter pipe.

Optionally, a rubber layer is arranged on the side wall of the immersing and rolling roller.

By adopting the technical scheme, when the cloth passes through the space between the rubber layer and the conveyor belt, the friction force between the rubber layer and the cloth enables the padding roller to drive the cloth to advance, so that the phenomenon that the cloth slides on the conveyor belt is reduced.

Optionally, a plurality of partition plates are horizontally arranged in the cylinder body at intervals, and the partition plates are rotatably connected with the padding roller.

Through adopting above-mentioned technical scheme, when a plurality of cloth gos forward in the cylinder body, the division board separates back with a plurality of cloth to the mixed or winding probability of taking place in the cylinder body has been reduced to a plurality of cloth.

In summary, the present application includes at least one of the following beneficial technical effects:

1. through the arrangement of the dyeing mechanism, the average energy consumption of each piece of cloth is reduced, so that the production cost of the cloth can be reduced.

2. Through the arrangement of the dip roller, the dye liquor can continuously penetrate into the fiber of the cloth; the extrusion force between the conveyor belt and the padding roller can make the cloth continuously advance at the same time.

3. Through the arrangement of the filtering mechanism, the dye liquor can be recycled, and the energy consumption of the cloth can be further reduced; the cleaning assembly can remove impurities such as flocks and the like attached to the filter pipe, so that the filter pipe keeps the filtering effect.

4. Through the setting of division board, reduced the probability that a plurality of cloth take place to mix or twine in the cylinder body.

Drawings

FIG. 1 is a schematic perspective view of the present application;

FIG. 2 is a partial perspective view of the dispensing shelf, nozzle and circulation tube of the present application with the cylinder partially cut away to show the internal structure;

FIG. 3 is a partial perspective view of the drive assembly of the present application with the cylinder partially cut away to show internal construction;

FIG. 4 is a schematic partial perspective view of the filter mechanism of the present application;

reference numerals: 100. a cylinder body; 101. a feed inlet; 102. an end cap; 110. a dispersion rack; 111. a dispersion hole; 210. a nozzle; 220. a circulation pipe; 230. a circulation pump; 300. a drive assembly; 310. a rotating shaft; 320. a conveyor belt; 330. a drive motor; 340. soaking and rolling the roller; 341. a rubber layer; 342. a support bar; 343. a partition plate; 410. a filter box; 420. a water inlet pipe; 430. a water outlet pipe; 440. a filter tube; 500. a cleaning assembly; 510. a brush roller; 520. a baffle plate; 530. a collection box; 541. a synchronizing wheel; 542. a synchronous belt; 543. rotating the motor; 550. an accommodating box; 560. and (4) connecting the pipes.

Detailed Description

The present application is described in further detail below with reference to figures 1-4.

Referring to fig. 1 and 2, a jet dyeing machine includes a cylinder 100, a feed inlet 101 is formed on a side wall of the cylinder 100, an end cover 102 for closing the feed inlet 101 is hinged on the cylinder 100, a rectangular dispersing frame 110 is fixedly arranged on an inner side wall of the cylinder 100, the dispersing frame 110 is located at one end of the cylinder 100 close to a feed outlet, three dispersing holes 111 are horizontally formed in an upper end surface of the dispersing frame 110 at intervals, and the dispersing holes 111 vertically penetrate through the dispersing frame 110; a dyeing mechanism is provided in the cylinder 100.

Referring to fig. 1 and 2, the dyeing mechanism includes three nozzles 210, three circulation pipes 220, and a circulation pump 230, one end of the circulation pipe 220 is fixedly connected to one end of the cylinder body 100 and penetrates into the cylinder body 100, the other end of the circulation pipe 220 is fixedly connected to the other end of the cylinder body 100 and communicates with the inside of the cylinder body 100, and the three circulation pipes 220 are horizontally spaced on the sidewall of the cylinder body 100; the circulation pipes 220 correspond to the dispersion holes 111 one by one, the circulation pipes 220 penetrating into the cylinder body 100 are fixedly connected to the lower end surface of the dispersion frame 110, and the circulation pipes 220 are communicated with the corresponding dispersion holes 111.

Referring to fig. 3, the dyeing mechanism further includes a driving assembly 300, the driving assembly 300 includes two rotating shafts 310, a conveyor belt 320 and a driving motor 330, two ends of the rotating shafts 310 are respectively and horizontally rotatably installed on two opposite inner side walls of the cylinder body 100, the two rotating shafts 310 are respectively located at two ends of the cylinder body 100 and are parallel to each other, the conveyor belt 320 is sleeved on the two rotating shafts 310, so that the conveyor belt 320 is in a horizontal shape, the conveyor belt 320 and the rotating shafts 310 synchronously rotate, the rotating shafts 310 far away from the discharge port horizontally penetrate through the cylinder body 100, and the driving motor 330 is horizontally and fixedly installed on a side wall of the cylinder body 100, and the rotating shafts 310 penetrating through the cylinder body 100 are coaxially and fixedly connected with an output shaft of the driving motor 330.

Referring to fig. 3, three padding rollers 340 are horizontally and rotatably arranged in the cylinder 100 at intervals, the padding rollers 340 are parallel to the rotating shaft 310, the padding rollers 340 are located above the conveyor belt 320, a rubber layer 341 is fixedly arranged on the outer side wall of the padding rollers 340, and the rubber layer 341 is rotatably connected with the upper end surface of the conveyor belt 320, so that the conveyor belt 320 and the padding rollers 340 extrude the cloth and drive the cloth to advance.

Referring to fig. 3, two support rods 342 are horizontally and fixedly disposed in the cylinder 100 at intervals, the support rods 342 are parallel to the nip roll 340, the two support rods 342 are respectively located at two ends of the cylinder 100, the support rods 342 are located above the conveyor belt 320, two rectangular partition plates 343 are disposed in the cylinder 100, two ends of the partition plates 343 are respectively and fixedly connected to the two support rods 342, a length direction of the partition plates 343 is parallel to a length direction of the conveyor belt 320, the partition plates 343 are rotatably connected to the three nip rolls 340, and the two partition plates 343 divide an upper end surface of the conveyor belt 320 into three regions.

Referring to fig. 1 and 4, a filtering mechanism is provided on the ground, and the filtering mechanism includes a filtering tank 410, a water inlet pipe 420, three water outlet pipes 430, a filtering pipe 440, and a cleaning assembly 500; the filter tank 410 is rectangular, the filter tank 410 is fixedly installed on the ground, one end of the water inlet pipe 420 is fixedly connected to the side wall of the cylinder body 100 and communicated with the inside of the cylinder body 100, the other end of the filter tank 410 is fixedly connected to the side wall of the filter tank 410 and communicated with the inside of the filter tank 410, and two ends of the filter pipe 440 are respectively and horizontally rotatably installed on two opposite inner side walls of the filter tank 410.

Referring to fig. 4, the cleaning assembly 500 includes a brush roller 510, a baffle 520, a collection box 530, and a rotation member; the side wall of the filtering box 410 is fixedly provided with a rectangular accommodating box 550, two ends of the brush roller 510 are respectively and horizontally rotatably installed on two opposite inner side walls of the accommodating box 550, the brush roller 510 is parallel to the filtering pipe 440, and the brush roller 510 is in rolling contact with the side wall of the filtering pipe 440.

Referring to fig. 4, the baffle 520 is rectangular, two ends of the baffle 520 are respectively and fixedly connected to two opposite sides of the accommodating box 550, the length direction of the baffle 520 is parallel to the length direction of the brush rollers 510, one side of the baffle 520 close to the filter pipe 440 inclines upwards, the baffle 520 is located below the brush rollers 510, the other side of the baffle 520 penetrates out of the accommodating box 550 downwards, the collecting box 530 is fixedly mounted on the side wall of the filter box 410, and the collecting box 530 is located below the lower end of the baffle 520.

Referring to fig. 4, the rotating member includes two synchronizing wheels 541, a synchronizing belt 542 and a rotating motor 543, the rotating shafts of the brush roller 510 and the filter pipe 440 horizontally penetrate through the filter tank 410, the two synchronizing wheels 541 are respectively and coaxially and fixedly connected to the rotating shafts of the brush roller 510 and the filter pipe 440 penetrating through the filter tank 410, and the synchronizing belt 542 is sleeved on the two synchronizing wheels 541 and rotates synchronously with the synchronizing wheels 541; the rotating motor 543 is horizontally and fixedly connected to the side wall of the filter box 410, the rotating motor 543 is located on the side wall of the filter box 410 away from the synchronizing wheel 541, and the output shaft of the rotating motor 543 is coaxially and fixedly connected with the rotating shaft of the brush roller 510, so that the brush roller 510 and the filter pipe 440 rotate in the same direction.

Referring to fig. 1 and 4, a connecting pipe 560 is coaxially and rotatably disposed at one end of the filter pipe 440, the connecting pipe 560 horizontally penetrates through the filter tank 410, the connecting pipe 560 is located on a side wall of the filter tank 410 away from the water inlet pipe 420, the circulating pump 230 is fixedly installed on the ground, and one end of the connecting pipe 560, which is far away from the filter tank 410, is fixedly connected to the circulating pump 230; one end of each of the three water inlet pipes 420 is fixedly connected to the circulation pump 230, and the other end of the water outlet pipe 430 is fixedly connected to the side wall of the cylinder body 100 and penetrates into the cylinder body 100.

Referring to fig. 2, the water outlet pipes 430 correspond to the nozzles 210 one to one, the three nozzles 210 are respectively and fixedly connected to one ends of the three corresponding water outlet pipes 430 penetrating into the cylinder body 100, the nozzles 210 are communicated with the water outlet pipes 430, and the three nozzles 210 are horizontally distributed on the inner side wall of the cylinder body 100 at intervals; the three nozzles 210 correspond to the three dispersion holes 111 one by one, and the nozzles 210 are aligned with the corresponding dispersion holes 111, so that the sprayed dye can push the cloth into the dispersion holes 111.

The operating principle of the jet dyeing machine in the embodiment of the application is as follows:

when the cloth moves in the cylinder body 100, the circulating pump 230 and the rotating motor 543 are started, the circulating pump 230 pumps the dye liquor in the cylinder body 100 into the filter tank 410 through the water inlet pipe 420, the rotating motor 543 drives the brush roller 510 and the synchronizing wheel 541 to rotate, the brush roller 510 and the filter pipe 440 rotate in the same direction, the dye liquor enters the filter pipe 440, the flock in the dye liquor is filtered out by the filter pipe 440 and attached to the side wall of the filter pipe 440, the brush roller 510 brushes the flock on the side wall of the filter pipe 440 onto the baffle 520, and the flock enters the collection box 530 along the inclined direction of the baffle 520.

The dye solution entering the filter pipe 440 enters the connecting pipe 560, enters the three water outlet pipes 430 through the circulating pump 230, enters the three nozzles 210 through the three water outlet pipes 430, and pushes the cloth into the dispersion holes 111 by the water flow sprayed from the nozzles 210, so that the cloth is circulated.

Start driving motor 330, driving motor 330 drives axis of rotation 310 and rotates, and axis of rotation 310 drives conveyer belt 320 and rotates, and the extrusion force between conveyer belt 320 and the padding roller 340 makes the cloth constantly advance to reduced the cloth and advanced the resistance that receives, through constantly extrudeing and dip-dyeing simultaneously, made the dye liquor can get into among the darker fibre.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. A jet dyeing machine comprising a cylinder (100), characterized in that: the dyeing machine is characterized in that a dyeing mechanism is arranged in the cylinder body (100), the dyeing mechanism comprises a plurality of nozzles (210), a plurality of circulating pipes (220) which correspond to the nozzles (210) one by one, a circulating pump (230) and a driving assembly (300), the nozzles (210) are horizontally installed in the cylinder body (100) at intervals, two ends of each circulating pipe (220) are respectively connected to two ends of the cylinder body (100), the nozzles (210) are aligned to the corresponding circulating pipes (220), the circulating pump (230) is installed on the cylinder body (100) and connected with all the nozzles (210), and the driving assembly (300) is installed on the cylinder body (100) and drives cloth to advance.

2. A jet dyeing machine according to claim 1, characterized in that: drive assembly (300) include two axis of rotation (310), conveyer belt (320) and driving motor (330), two axis of rotation (310) horizontal rotation respectively installs relative both ends in cylinder body (100), conveyer belt (320) are installed and are rotated on two axis of rotation (310) and synchronous, driving motor (330) are installed on the lateral wall of cylinder body (100) and are driven one of them axis of rotation (310) and rotate.

3. A jet dyeing machine according to claim 2, characterized in that: a plurality of soaking rollers (340) are horizontally arranged in the cylinder body (100) at intervals and horizontally and rotatably, and the soaking rollers (340) are rotatably connected with the conveyor belt (320).

4. A jet dyeing machine according to claim 1, characterized in that: be provided with filtering mechanism on the lateral wall of cylinder body (100), filtering mechanism includes rose box (410), inlet tube (420), outlet pipe (430), filter tube (440) and clean subassembly (500), install on the lateral wall of cylinder body (100) rose box (410), inlet tube (420) are installed on the lateral wall of cylinder body (100) and are connected with rose box (410), outlet pipe (430) are installed on the lateral wall that deviates from inlet tube (420) in rose box (410) and are connected with circulating pump (230), filter tube (440) horizontal rotation is installed in rose box (410) and is communicated with outlet pipe (430), clean subassembly (500) are installed on rose box (410) and are used for clean filter tube (440), just clean subassembly (500) drive filter tube (440) rotate.

5. A jet dyeing machine according to claim 4, characterized in that: the cleaning assembly (500) comprises a brush roller (510), a baffle plate (520), a collecting box (530) and a rotating piece, wherein the brush roller (510) is horizontally and rotatably installed on the side wall of the filter box (410), the baffle plate (520) is obliquely installed on the side wall of the filter box (410) and located below the brush roller (510), the baffle plate (520) penetrates out of the filter box (410) downwards, the collecting box (530) is installed on the side wall of the filter box (410) and located below the baffle plate (520), and the rotating piece is installed on the side wall of the filter box (410) and drives the brush roller (510) and the filter pipe (440) to rotate in the same direction.

6. A jet dyeing machine according to claim 5, characterized in that: the rotation piece includes two synchronizing wheel (541), hold-in range (542) and rotation motor (543), two synchronizing wheel (541) coaxial arrangement respectively is on brush roller (510) and filter tube (440), hold-in range (542) cover is established on two synchronizing wheel (541), rotation motor (543) are installed on the lateral wall of rose box (410) and are driven one of them synchronizing wheel (541) to rotate.

7. A jet dyeing machine according to claim 3, characterized in that: the side wall of the soaking roller (340) is provided with a rubber layer (341).

8. A jet dyeing machine according to claim 3, characterized in that: a plurality of partition plates (343) are horizontally arranged in the cylinder body (100) at intervals, and the partition plates (343) are rotatably connected with the immersing rollers (340).