CN111764027A - Pure cotton untwisted yarn imitating super-soft gauze and preparation method thereof - Google Patents
Pure cotton untwisted yarn imitating super-soft gauze and preparation method thereof Download PDFInfo
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- CN111764027A CN111764027A CN202010581691.4A CN202010581691A CN111764027A CN 111764027 A CN111764027 A CN 111764027A CN 202010581691 A CN202010581691 A CN 202010581691A CN 111764027 A CN111764027 A CN 111764027A
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C19/00—Breaking or softening of fabrics
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
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Abstract
The invention discloses pure cotton untwisted yarn imitating super-soft gauze and a preparation method thereof, wherein the preparation method of the pure cotton untwisted yarn imitating super-soft gauze comprises the following steps: spinning cotton bale cotton bundle yarn, sizing, weaving, loose washing, dehydrating and drying, dyeing or printing, air beating, shaping, preshrinking and finishing. Because the cotton bale cotton bundle yarn is adopted for weaving and fluffing is realized through air beating, the strength of the yarn is improved without water-soluble fiber, the weaving efficiency is ensured, and the emission of pollutants is reduced; the preparation method adopts a physical mode to carry out softening treatment on the fabric, and a small amount of softening agent is not added or added, so that the preparation method is efficient and environment-friendly; the pure cotton untwisted yarn-imitated super-soft gauze prepared by the preparation method is soft and fluffy in hand feeling, and compared with untwisted yarn gauze, the problems of easy pilling and hair shedding are improved.
Description
Technical Field
The invention relates to the technical field of spinning, in particular to pure cotton untwisted yarn imitating super-soft gauze and a preparation method thereof.
Background
The gauze is a cotton fabric with sparse structure and obvious latticed structure; traditionally, gauze is used for medical accessories (such as bandages), masks, outer covers of cotton batts and the like; it features sparse structure, softness, skin affinity, moisture absorption, air permeability, light weight and easy drying. Due to the advantages of the gauze, in recent years, the gauze gradually turns from medical use to civil use, is particularly fast to develop and apply on home wear and infant and young children clothes, has single-layer, double-layer and multi-layer structures, and mostly adopts a plain weave structure in terms of weaving; the gauze is mostly worn next to the skin, so the requirements on the comfort level or the hand feeling are higher, the gauze product with the best hand feeling in the market at present is basically realized by adopting a untwisted yarn process, the traditional untwisted yarn process is that soluble fibers are coated outside cotton bundles to form coated yarns or the soluble fibers and the cotton fibers are bonded and spun into yarns, the yarns are woven into fabrics by a loom, the soluble fibers in the fabrics are dissolved and washed away by high-temperature water washing or other chemical treatment during the after treatment of the fabrics, and the remaining cotton bundles are almost in a untwisted and fluffy state, so the fabrics integrally present very soft and fluffy hand feeling. However, the untwisted yarn process and the fabric have obvious problems, such as high process flow difficulty, high sewage treatment pressure, high cost, easy pilling and easy hair falling of the finished fabric, and the like.
Disclosure of Invention
The invention provides the pure cotton untwisted yarn imitation super-soft gauze which is simple in process, low in cost, less in pollution and not prone to fluffing and linting and the preparation method thereof.
One embodiment provides a method for preparing pure cotton untwisted yarn-imitated super-soft gauze, which comprises the following steps:
spinning cotton bale cotton yarn, wherein the cotton bale cotton yarn comprises intermediate cotton fibers and outer-layer coated cotton fibers, the intermediate cotton fibers are arranged in parallel according to the length direction, and the outer-layer coated cotton fibers are spirally wound and coated on the outer layer of the intermediate cotton fibers;
sizing, namely applying sizing agent on cotton bale cotton bundle yarns;
weaving, namely manufacturing cotton bale yarn into gauze;
loose water washing, namely, removing slurry on the cloth by adopting enzyme washing and hot washing, wherein the solution of the enzyme washing comprises desizing enzyme and a refining penetrant;
dehydrating and drying;
dyeing or printing;
air beating, wherein the beating machine drives cloth to reciprocate in a track or a channel through air flow, and the beating is fluffy by colliding a steel plate in the motion process;
shaping;
pre-shrinking;
and (5) finishing.
Further, in the loose water washing step, the enzyme washing temperature is 60 ℃, the enzyme washing time is 30 minutes, the hot washing temperature is 85 ℃, and the hot washing time is 5 minutes.
Further, in the air beating step, the speed of the beating machine is 18m/min, and the length of each track of the beating machine is no more than 388 yards.
Further, in the weaving step, the cotton bale yarn is woven into gauze with a double-layer plain weave structure.
One embodiment provides a method for preparing pure cotton untwisted yarn-imitated super-soft gauze, which comprises the following steps:
spinning cotton bale cotton yarn, wherein the cotton bale cotton yarn comprises intermediate cotton fibers and outer-layer coated cotton fibers, the intermediate cotton fibers are arranged in parallel according to the length direction, and the outer-layer coated cotton fibers are spirally wound and coated on the outer layer of the intermediate cotton fibers;
dyeing the yarns;
sizing, namely applying sizing agent on cotton bale cotton bundle yarns;
weaving, namely manufacturing cotton bale yarn into gauze;
loose water washing, namely, removing slurry on the cloth by adopting enzyme washing and hot washing, wherein the solution of the enzyme washing comprises desizing enzyme and a refining penetrant;
dehydrating and drying;
air beating, wherein the beating machine drives cloth to reciprocate in a track or a channel through air flow, and the beating is fluffy by colliding a steel plate in the motion process;
shaping;
pre-shrinking;
and (5) finishing.
In one embodiment, the pure cotton untwisted yarn super soft gauze prepared by the preparation method of the pure cotton untwisted yarn super soft gauze is provided.
According to the pure cotton imitated untwisted yarn super-soft gauze and the preparation method thereof, cotton bale cotton bundle yarn is adopted for weaving, fluffiness is realized through air beating, the strength of the yarn is improved without water-soluble fibers, the weaving efficiency is ensured, and the emission of pollutants is reduced; the preparation method adopts a physical mode to carry out softening treatment on the fabric, and a small amount of softening agent is not added or added, so that the preparation method is efficient and environment-friendly; the pure cotton untwisted yarn-imitated super-soft gauze prepared by the preparation method is soft and fluffy in hand feeling, and compared with untwisted yarn gauze, the problems of easy pilling and hair shedding are improved.
Drawings
FIG. 1 is a flow chart of a process for preparing a printed and dyed fabric according to an embodiment;
FIG. 2 is a flow chart of a process for preparing a colored woven fabric according to an embodiment.
Detailed Description
The present invention will be described in further detail with reference to the following detailed description and accompanying drawings. Wherein like elements in different embodiments are numbered with like associated elements. In the following description, numerous details are set forth in order to provide a better understanding of the present application. However, those skilled in the art will readily recognize that some of the features may be omitted or replaced with other elements, materials, methods in different instances. In some instances, certain operations related to the present application have not been shown or described in detail in order to avoid obscuring the core of the present application from excessive description, and it is not necessary for those skilled in the art to describe these operations in detail, so that they may be fully understood from the description in the specification and the general knowledge in the art.
Furthermore, the features, operations, or characteristics described in the specification may be combined in any suitable manner to form various embodiments. Also, the various steps or actions in the method descriptions may be transposed or transposed in order, as will be apparent to one of ordinary skill in the art. Thus, the various sequences in the specification and drawings are for the purpose of describing certain embodiments only and are not intended to imply a required sequence unless otherwise indicated where such sequence must be followed.
The numbering of the components as such, e.g., "first", "second", etc., is used herein only to distinguish the objects as described, and does not have any sequential or technical meaning. The term "connected" and "coupled" when used in this application, unless otherwise indicated, includes both direct and indirect connections (couplings).
The first embodiment is as follows:
the embodiment provides a preparation method of pure cotton untwisted yarn imitation super-soft gauze, which is used for preparing printing and dyeing cloth, and weaving is firstly carried out and then dyeing is carried out.
As shown in fig. 1, the method for preparing the pure cotton untwisted yarn ultra-soft gauze of this embodiment includes the following steps:
s101, spinning cotton bale cotton bundle yarns;
the yarn is spun into cotton-covered cotton bundle yarn by adopting 40S/1 ring spinning or compact spinning cotton-covered cotton bundle yarn. The cotton bale yarn comprises middle cotton fibers and outer-layer coated cotton fibers, wherein the middle cotton fibers are arranged in parallel according to the length direction, the outer-layer coated cotton fibers are spirally wound and coated on the outer layer of the middle cotton fibers, and the middle cotton fibers are bound by the outer-layer coated cotton fibers.
In order to ensure the weaving efficiency and hand feeling, the yarn twist is specially made to be 800-; (the twist of the conventional yarn is about 880 twists/m, and the larger the twist, the tighter the yarn).
S102, sizing;
the sizing agent is applied to the spinning cotton bale cotton bundle yarns, and the sizing agent pair permeates into the spinning cotton bale cotton bundle yarns, so that the spinning cotton bale cotton bundle yarns are combined together, and the spinnability of the spinning cotton bale cotton bundle yarns is improved.
S103, weaving;
weaving the cotton bundle yarn of the cotton bale into gauze, wherein the woven gauze has a double-layer plain weave structure, and the single-layer density is 50 pieces/inch in the warp direction and 50 pieces/inch in the weft direction; the two layers of connection points are arranged in a prismatic or square shape, and the distance between the connection points is 1-1.5 cm.
S104, loose water washing;
and carrying out enzyme washing and hot washing on the gauze, removing the slurry on the gauze, and carrying out the vehicle speed of 50 m/min.
Wherein the enzyme washing temperature is 60 deg.C, the enzyme washing time is 30 min, the enzyme washing solution contains desizing enzyme and refining penetrant, the desizing enzyme is enzyme water (desizing enzyme) SUHONG DESIZYME 2g/L, and the refining penetrant is FORYL WET 0.5 g/L.
The temperature of the hot washing was 85 ℃ and the time of the hot washing was 5 minutes.
The loose washing in the step mainly aims to wash off starch slurry on the fabric and improve the hand feeling of the fabric, compared with the conventional open-width long-vehicle desizing process, the loose washing has smaller tension, can effectively reduce the generation of internal stress of the fabric, enables a fabric retainer to have loose and soft hand feeling, and causes overlarge knots between different layers due to sparse gauze structure and too large tension, thereby influencing the cloth cover effect and the attractiveness.
S105, dehydrating and drying;
and (3) dehydrating the loose washed gauze by adopting a centrifugal dehydration mode, wherein the speed is 50m/min, the rotation speed is 300 r/min, and the time is 5 min.
Drying after dehydration, wherein the speed is 40 m/min, the width is fixed to be 149cm, the overfeeding is 4/0, the temperature is 150 ℃, and the width falls to be 149 cm; the dehydration and drying mainly comprises drying and width control, and the dimensional stability of the gauze is improved.
S106, dyeing or printing;
dyeing the gauze by using a dyeing agent to change the white gauze into the gauze with rich appearance; or printing the gauze.
S107, air flapping;
the dyed gauze is sent into a beating machine, the beating machine drives the cloth to reciprocate in a track or a channel through air flow, and the beating is fluffy by colliding a steel plate in the motion process.
The speed of the beater is 18m/min, the time per yard is 388 yards, and the normal speed of the conventional common fabric is 40-50 m/min. The gauze has a sparse structure, so that the speed is low, and the problems of layer shift, large interweaving point and low strength are prevented; the length of each track is the capacity of the machine, too little the efficiency is low, too much beating effect is not good, and the beating is not uniform.
S108, shaping;
and adding a softener into the beaten gauze for shaping treatment, wherein the speed is 80 m/min, the width is 152cm, the overfeeding is 4/0, the temperature is 150 ℃, the softener is 0-10 g/L, the liquid carrying rate is 70%, and the width falls to 152 cm.
S109, preshrinking;
the gauze is preshrunk by a preshrunk machine, and the shrinkage of the fabric after being soaked in water is reduced by a physical method so as to reduce the shrinkage.
And S110, finishing.
And rolling and slitting the gauze to obtain a finished product.
According to the preparation method of the pure cotton imitated untwisted yarn super-soft gauze, cotton bale cotton bundle yarn is adopted for weaving, fluffiness is achieved through air beating, the strength of the yarn is improved without water-soluble fibers, weaving efficiency is guaranteed, and emission of pollutants is reduced; the preparation method adopts a physical mode to carry out softening treatment on the fabric, and a small amount of softening agent is not added or added, so that the preparation method is efficient and environment-friendly; the pure cotton untwisted yarn-imitated super-soft gauze prepared by the preparation method is soft and fluffy in hand feeling, and compared with untwisted yarn gauze, the problems of easy pilling and hair shedding are improved.
Example two:
the embodiment provides a preparation method of pure cotton untwisted yarn imitation super-soft gauze, which is different from the first embodiment in that the preparation method is used for preparing yarn-dyed fabric, and dyeing is performed firstly and then weaving is performed.
As shown in fig. 2, the preparation method of the pure cotton untwisted yarn ultra-soft gauze of this embodiment includes the following steps:
s201, spinning cotton bale cotton bundle yarns;
the yarn is spun into cotton-covered cotton bundle yarn by adopting 40S/1 ring spinning or compact spinning cotton-covered cotton bundle yarn. The cotton bale yarn comprises middle cotton fibers and outer-layer coated cotton fibers, wherein the middle cotton fibers are arranged in parallel according to the length direction, the outer-layer coated cotton fibers are spirally wound and coated on the outer layer of the middle cotton fibers, and the middle cotton fibers are bound by the outer-layer coated cotton fibers.
In order to ensure the weaving efficiency and hand feeling, the yarn twist is specially made to be 800-; (the twist of the conventional yarn is about 880 twists/m, and the larger the twist, the tighter the yarn).
S202, dyeing yarns;
the yarns are dyed by the dyeing agent to present different colors.
S203, sizing;
the sizing agent is applied to the spinning cotton bale cotton bundle yarns, and the sizing agent pair permeates into the spinning cotton bale cotton bundle yarns, so that the spinning cotton bale cotton bundle yarns are combined together, and the spinnability of the spinning cotton bale cotton bundle yarns is improved.
S204, weaving;
weaving the spun cotton-covered cotton bundle yarns with the same or different colors into gauze, wherein the woven gauze has a double-layer plain weave structure, and the single-layer density is 50 pieces/inch in the warp direction and 50 pieces/inch in the weft direction; the two layers of connection points are arranged in a prismatic or square shape, and the distance between the connection points is 1-1.5 cm.
S205, loose water washing;
and carrying out enzyme washing and hot washing on the gauze, removing the slurry on the gauze, and carrying out the vehicle speed of 50 m/min.
Wherein the enzyme washing temperature is 60 deg.C, the enzyme washing time is 30 min, the enzyme washing solution contains desizing enzyme and refining penetrant, the desizing enzyme is enzyme water (desizing enzyme) SUHONG DESIZYME 2g/L, and the refining penetrant is FORYL WET 0.5 g/L.
The temperature of the hot washing was 85 ℃ and the time of the hot washing was 5 minutes.
The loose washing in the step mainly aims to wash off starch slurry on the fabric and improve the hand feeling of the fabric, compared with the conventional open-width long-vehicle desizing process, the loose washing has smaller tension, can effectively reduce the generation of internal stress of the fabric, enables a fabric retainer to have loose and soft hand feeling, and causes overlarge knots between different layers due to sparse gauze structure and too large tension, thereby influencing the cloth cover effect and the attractiveness.
S206, dehydrating and drying;
and (3) dehydrating the loose washed gauze by adopting a centrifugal dehydration mode, wherein the speed is 50m/min, the rotation speed is 300 r/min, and the time is 5 min.
Drying after dehydration, wherein the speed is 40 m/min, the width is fixed to be 149cm, the overfeeding is 4/0, the temperature is 150 ℃, and the width falls to be 149 cm; the dehydration and drying mainly comprises drying and width control, and the dimensional stability of the gauze is improved.
S207, air flapping;
the dyed gauze is sent into a beating machine, the beating machine drives the cloth to reciprocate in a track or a channel through air flow, and the beating is fluffy by colliding a steel plate in the motion process.
The speed of the beater is 18m/min, the code length of each time is no more than 388 yards, and the normal speed of the conventional common fabric is 40-50 m/min. The gauze has a sparse structure, so that the speed is low, and the problems of layer shift, large interweaving point and low strength are prevented; the length of each track is the capacity of the machine, too little the efficiency is low, too much beating effect is not good, and the beating is not uniform.
S208, shaping;
and adding a softener into the beaten gauze for shaping treatment, wherein the speed is 80 m/min, the width is 152cm, the overfeeding is 4/0, the temperature is 150 ℃, the softener is 0-10 g/L, the liquid carrying rate is 70%, and the width falls to 152 cm.
S209, preshrinking;
the gauze is preshrunk by a preshrunk machine, and the shrinkage of the fabric after being soaked in water is reduced by a physical method so as to reduce the shrinkage.
And S210, finishing.
And rolling and slitting the gauze to obtain a finished product.
The preparation method of the pure cotton untwisted yarn imitating ultra-soft gauze provided by the embodiment can be used for preparing untwisted yarn ultra-soft gauze, and has the advantages of simple process, low cost, less pollution, difficult fluffing and hair falling and the like.
Example three:
the embodiment provides a pure cotton untwisted yarn imitating ultra-soft gauze prepared by the preparation method of the first embodiment or the second embodiment.
When the preparation method of the first embodiment is adopted, the pure cotton untwisted yarn imitating ultra-soft gauze is a printed and dyed cloth; when the preparation method of the second embodiment is adopted, the pure cotton untwisted yarn imitating ultra-soft gauze is yarn-dyed cloth. Both the printed and dyed cloth and the yarn-dyed cloth have the characteristics of pure cotton, untwisted yarn, super flexibility and difficult fluffing and hair falling.
The hand feeling test results of the pure cotton untwisted yarn imitation super-soft gauze of the embodiment are shown in the following table 1;
TABLE 1
As can be seen from the above table 1, when 880 twists/m are adopted for the twist of the yarn, the hand feeling is hard and not fluffy enough; when the yarn twist is 780, the yarn strength and the weaving efficiency are obviously reduced; when the yarn twist is 830 twists per meter, the yarn strength is guaranteed, and the soft and fluffy hand feeling is achieved. Therefore, the thread twist is the most preferred solution at 830 twists/m.
The results of the fuzz and linting tests for the cotton mock untwisted yarn ultra-soft gauze of this example are shown in table 2 below:
TABLE 2
As can be seen from the above table 2, the fuzzing and the hair falling rate of the pure cotton untwisted yarn imitation super-soft gauze prepared by the method are superior to those of the gauzes in the prior art.
The present invention has been described in terms of specific examples, which are provided to aid understanding of the invention and are not intended to be limiting. For a person skilled in the art to which the invention pertains, several simple deductions, modifications or substitutions may be made according to the idea of the invention.
Claims (6)
1. A preparation method of pure cotton non-twisted yarn imitating ultra-soft gauze is characterized by comprising the following steps:
spinning cotton bale cotton bundle yarns, wherein the cotton bale cotton bundle yarns comprise intermediate cotton fibers and outer-layer coated cotton fibers, the intermediate cotton fibers are arranged in parallel according to the length direction, and the outer-layer coated cotton fibers are spirally wound and coated on the outer layer of the intermediate cotton fibers;
sizing, namely applying sizing agent on the cotton bale cotton bundle yarns;
weaving, namely manufacturing cotton bale yarn into gauze;
the loose type water washing is to wash and heat the slurry on the cloth by enzyme, and the solution of the enzyme washing comprises desizing enzyme and refining penetrant;
dehydrating and drying;
dyeing or printing;
air beating, wherein the beating machine drives cloth to reciprocate in a track or a channel through air flow, and the beating is fluffy by colliding a steel plate in the motion process;
shaping;
pre-shrinking;
and (5) finishing.
2. The method for preparing the pure cotton untwisted yarn ultra-soft gauze according to claim 1, wherein in the loose water washing step, the enzyme washing temperature is 60 ℃, the enzyme washing time is 30 minutes, the hot washing temperature is 85 ℃, and the hot washing time is 5 minutes.
3. The method for preparing the pure cotton imitated untwisted yarn ultra-soft gauze as claimed in claim 1, wherein in the air beating step, the speed of the beating machine is 18m/min, and the length of each track of the beating machine is no more than 388 yards.
4. The method for preparing the pure cotton untwisted yarn ultra-soft gauze according to claim 1, wherein in the weaving step, the cotton bale yarn is woven into a gauze having a double-layer plain structure.
5. A preparation method of pure cotton non-twisted yarn imitating ultra-soft gauze is characterized by comprising the following steps:
spinning cotton bale cotton bundle yarns, wherein the cotton bale cotton bundle yarns comprise intermediate cotton fibers and outer-layer coated cotton fibers, the intermediate cotton fibers are arranged in parallel according to the length direction, and the outer-layer coated cotton fibers are spirally wound and coated on the outer layer of the intermediate cotton fibers;
dyeing the yarns;
sizing, namely applying sizing agent on the cotton bale cotton bundle yarns;
weaving, namely manufacturing cotton bale yarn into gauze;
the loose type water washing is to wash and heat the slurry on the cloth by enzyme, and the solution of the enzyme washing comprises desizing enzyme and refining penetrant;
dehydrating and drying;
air beating, wherein the beating machine drives cloth to reciprocate in a track or a channel through air flow, and the beating is fluffy by colliding a steel plate in the motion process;
shaping;
pre-shrinking;
and (5) finishing.
6. A purified cotton super soft imitation untwisted yarn gauze prepared by the method for preparing the purified cotton super soft imitation untwisted yarn gauze of any one of claims 1 to 5.
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| CN114010035A (en) * | 2021-11-01 | 2022-02-08 | 河北美颜纺织品制造有限公司 | Composite quilt with printed multilayer cloth |
| CN115110191A (en) * | 2022-08-01 | 2022-09-27 | 鲁泰纺织股份有限公司 | Processing method for super-soft yarn |
| CN115538008A (en) * | 2022-10-08 | 2022-12-30 | 滨州亚光家纺有限公司 | Production method of quick-water-absorption super-soft terry fabric and terry fabric |
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Application publication date: 20201013 |