CN111760363A - A reciprocating ultra-thin laminated filter press - Google Patents
A reciprocating ultra-thin laminated filter press Download PDFInfo
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- CN111760363A CN111760363A CN202010733678.6A CN202010733678A CN111760363A CN 111760363 A CN111760363 A CN 111760363A CN 202010733678 A CN202010733678 A CN 202010733678A CN 111760363 A CN111760363 A CN 111760363A
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- 239000004744 fabric Substances 0.000 claims abstract description 105
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 74
- 238000003892 spreading Methods 0.000 claims abstract description 62
- 230000007480 spreading Effects 0.000 claims abstract description 61
- 238000007599 discharging Methods 0.000 claims abstract description 53
- 239000000463 material Substances 0.000 claims abstract description 52
- 238000003825 pressing Methods 0.000 claims abstract description 51
- 238000001914 filtration Methods 0.000 claims abstract description 47
- 230000033001 locomotion Effects 0.000 claims abstract description 25
- 238000005096 rolling process Methods 0.000 claims description 7
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- 238000010586 diagram Methods 0.000 description 7
- 239000010802 sludge Substances 0.000 description 7
- 238000011085 pressure filtration Methods 0.000 description 5
- 208000005156 Dehydration Diseases 0.000 description 4
- 230000018044 dehydration Effects 0.000 description 4
- 238000006297 dehydration reaction Methods 0.000 description 4
- 230000001681 protective effect Effects 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000002910 solid waste Substances 0.000 description 3
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/056—Construction of filtering bands or supporting belts, e.g. devices for centering, mounting or sealing the filtering bands or the supporting belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/70—Filters with filtering elements which move during the filtering operation having feed or discharge devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/80—Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/80—Accessories
- B01D33/803—Accessories in which the filtering elements are moved between filtering operations ; Particular measures for removing or replacing the filtering elements; Transport systems for filters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/80—Accessories
- B01D33/804—Accessories integrally combined with devices for controlling the filtration
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
- C02F11/121—Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering
- C02F11/123—Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering using belt or band filters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2201/00—Details relating to filtering apparatus
- B01D2201/20—Pressure-related systems for filters
- B01D2201/202—Systems for applying pressure to filters
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- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
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Abstract
本申请提供了一种往复式超薄叠层压滤机,包括铺料卸料部、压料部、滤水框篮,滤水框篮具有第一位置和第二位置,滤水框篮在第一位置和第二位置之间做直线往复运动,第一位置时,滤水框篮处于铺料卸料部和压料部之间,滤水框篮设置于靠近铺料卸料部的一端;第二位置时,滤水框篮位于压料部的正下方。本申请滤水框篮位于第一位置时,具有两个工作状态,即铺料工作状态和卸料工作状态,滤水框篮位于第二位置时,设备处于压滤状态;本申请将设备设置为往复式,利用滤水框篮的往复运动,完成铺料、压滤以及卸料卷布的工作;一方面保证了工作效率,另一方面节约了安装场地的面积,再一方面,设备运动的精度和节奏更好控制。
The application provides a reciprocating ultra-thin laminated filter machine, including a material laying and discharging part, a pressing part, and a water filtering frame, the water filtering frame has a first position and a second position, and the water filtering frame is in A linear reciprocating motion is performed between the first position and the second position. In the first position, the water filter basket is located between the material laying discharge part and the pressing part, and the water filtering frame basket is arranged at one end close to the laying material discharge part. ; In the second position, the filter basket is located just below the pressing part. When the water filter basket of the present application is located at the first position, it has two working states, namely the material spreading working state and the unloading working state. When the water filter basket is located at the second position, the equipment is in the filter press state; It is a reciprocating type, using the reciprocating motion of the water filter basket to complete the work of spreading, filtering and unloading the cloth; on the one hand, the work efficiency is guaranteed, on the other hand, the area of the installation site is saved, and on the other hand, the movement of the equipment The precision and rhythm are better controlled.
Description
技术领域technical field
本申请涉及有机质固废处理设备技术领域,具体涉及一种往复式超薄叠层压滤机。The application relates to the technical field of organic solid waste treatment equipment, in particular to a reciprocating ultra-thin laminated filter.
背景技术Background technique
有机质固废是指人类在生产建设、日常生活和其他活动中产生的污染环境的固态、半固态有机废物,有机固废有机质含量在20%以上。有机固废的主要来源有:(1)农业,其中包括种植业、畜禽养殖业、农副产品加工业;(2)城市,其中包括生活垃圾、市政垃圾、污泥等;(3)工业,其中包括石油化工、轻工业等。Organic solid waste refers to solid and semi-solid organic waste that pollutes the environment produced by human beings in production and construction, daily life and other activities. The organic solid waste has an organic content of more than 20%. The main sources of organic solid waste are: (1) agriculture, including planting, livestock and poultry breeding, and processing of agricultural and sideline products; (2) cities, including domestic waste, municipal waste, sludge, etc.; (3) industry, These include petrochemical, light industry, etc.
污泥是由水和污水处理过程所产生的固体沉淀物质。污泥处理指的是污泥进行浓缩、调治、脱水、稳定、干化或焚烧的加工过程。污泥处理中的重要步骤就是将其压缩来做脱水处理,污泥的脱水处理中常用到机械脱水设备,例如压滤机等,利用滤布包裹污泥再利用液压机进行压滤过程,进而实现固体与液体的分离过程。Sludge is the solid sedimentary material produced by water and sewage treatment processes. Sludge treatment refers to the process of sludge concentration, conditioning, dehydration, stabilization, drying or incineration. An important step in sludge treatment is to compress it for dehydration treatment. Mechanical dehydration equipment, such as filter presses, is often used in sludge dehydration treatment. The sludge is wrapped with filter cloth and then the hydraulic press is used to carry out the filtration process, thereby realizing The separation process of solids and liquids.
CN102657974A公开了一种超薄叠加滤层立式压滤机转盘结构,包括底盘和设置在底盘上方的转盘,转盘由多个托轮支撑;转盘呈环形,中央形成有内孔,环形转盘上对称地设置有四个框篮;转盘的外周设置有一圈链条,链条与链轮连接,链轮由电机提供动力,通过链条使转盘旋转。本发明具有的优点和积极效果是:本发明的超薄叠加滤层立式压滤机转盘结构,在转盘机上设有四个框篮,分别对应铺料机、液压机、卸料机、空框等待,分别为装料工位、压榨工位、卸料工位、空框等待位。随着转盘的旋转,不同的框篮可以同时完成装料、压榨、卸料三个工序,节省了时间,提高了生产效率。CN102657974A discloses an ultra-thin superimposed filter layer vertical filter press turntable structure, comprising a chassis and a turntable arranged above the chassis, the turntable is supported by a plurality of supporting wheels; the turntable is annular, with an inner hole formed in the center, and the annular turntable is symmetrical Four frame baskets are arranged on the ground; a circle of chains is arranged on the outer circumference of the turntable, the chains are connected with the sprocket, and the sprocket is powered by a motor, and the turntable is rotated through the chain. The advantages and positive effects of the present invention are: the ultra-thin superimposed filter layer vertical filter press rotary table structure of the present invention is provided with four frame baskets on the rotary table machine, corresponding to the spreader, the hydraulic press, the unloader, and the empty frame respectively. Wait, they are the loading station, the pressing station, the unloading station, and the empty frame waiting position. With the rotation of the turntable, different baskets can complete the three processes of loading, pressing and unloading at the same time, saving time and improving production efficiency.
现有技术中的超薄叠层压滤机为了提高生产效率用的是转盘结构,转盘结构在实际使用时,存在以下缺陷:1、占地面积太大,不适用于小规模的厂房使用;2、转盘结构与装料、压榨、卸料的配合较关键,对设备的运动控制要求较严格,稍有偏差就会影响后续工作的进行。In order to improve the production efficiency, the ultra-thin laminated filter in the prior art uses a turntable structure, and the turntable structure has the following defects in actual use: 1. The floor area is too large, which is not suitable for use in small-scale workshops; 2. The cooperation between the structure of the turntable and the charging, pressing and discharging is more critical, and the motion control requirements of the equipment are stricter, and a slight deviation will affect the subsequent work.
发明内容SUMMARY OF THE INVENTION
为了解决上述技术问题,本申请提供了一种往复式超薄叠层压滤机,包括铺料卸料部、压料部、滤水框篮,所述滤水框篮具有第一位置和第二位置,所述滤水框篮在第一位置和第二位置之间做直线往复运动,所述第一位置时,所述滤水框篮处于所述铺料卸料部和压料部之间,所述滤水框篮设置于靠近所述铺料卸料部的一端;所述第二位置时,所述滤水框篮位于所述压料部的正下方。In order to solve the above-mentioned technical problems, the present application provides a reciprocating ultra-thin laminated filter machine, which includes a material laying and discharging part, a pressing part, and a water filtering frame, and the water filtering frame has a first position and a second In the second position, the water filter basket performs a linear reciprocating motion between the first position and the second position. In the first position, the water filter frame is located between the laying discharge part and the pressing part. During the time, the water filtering frame basket is arranged at one end close to the material laying discharge part; in the second position, the water filtering frame basket is located just below the pressing part.
本申请滤水框篮位于第一位置时,具有两个工作状态,即铺料工作状态和卸料工作状态,滤水框篮位于第二位置时,设备处于压滤状态;本申请将设备设置为往复式,利用滤水框篮的往复运动,完成铺料、压滤以及卸料卷布的工作;一方面保证了工作效率,另一方面节约了安装场地的面积,再一方面,设备运动的精度和节奏更好控制。When the water filter basket of the present application is located at the first position, it has two working states, namely the material spreading working state and the unloading working state. When the water filter basket is located at the second position, the equipment is in the filter press state; It is a reciprocating type, using the reciprocating motion of the water filter basket to complete the work of spreading, filtering and unloading the cloth; on the one hand, the work efficiency is guaranteed, on the other hand, the area of the installation site is saved, and on the other hand, the movement of the equipment The precision and rhythm are better controlled.
进一步的,所述铺料卸料部包括第一铺料卸料装置和第二铺料卸料装置,所述滤水框篮设置于所述第一铺料卸料装置和第二铺料卸料装置之间,所述第一铺料卸料装置、所述滤水框篮和所述第二铺料卸料装置设置于同一条直线上,所述第一铺料卸料装置和第二铺料卸料装置之间的直线距离大于所述滤水框篮长度的三倍。Further, the laying and discharging part includes a first laying and discharging device and a second laying and discharging device, and the water filtering frame is arranged on the first and second laying and discharging devices. Between the feeding devices, the first laying and discharging device, the water filtering frame and the second laying and discharging device are arranged on the same line, and the first laying and discharging device and the second laying and discharging device are arranged on the same line. The straight-line distance between the spreading and discharging devices is greater than three times the length of the water filtering frame.
本申请对称设置有两个铺料卸料装置和两个滤水框篮的作用,是为了进一步提高设备的工作效率,使得铺料和卸料工序可以在两端同时完成。In the present application, two material spreading and discharging devices and two water filtering frame baskets are arranged symmetrically, in order to further improve the working efficiency of the equipment, so that the material spreading and discharging processes can be completed at both ends at the same time.
进一步的,所述滤水框篮包括第一框篮和第二框篮,所述第一框篮和所述第二框篮依次设置于所述第一铺料卸料装置和第二铺料卸料装置之间;Further, the water filtering frame basket includes a first frame basket and a second frame basket, and the first frame basket and the second frame basket are sequentially arranged on the first spreading and discharging device and the second spreading material. between unloading devices;
所述第一框篮与所述第二框篮活动相连,所述第一框篮靠近所述第二框篮的一端设置有第一L型连接钩,所述第二框篮靠近所述第一框篮的一端设置有第二L型连接钩,所述第一L型连接钩和所述第二L型连接钩相扣。The first frame is movably connected to the second frame, the end of the first frame close to the second frame is provided with a first L-shaped connecting hook, and the second frame is close to the second frame. One end of a frame basket is provided with a second L-shaped connecting hook, and the first L-shaped connecting hook and the second L-shaped connecting hook are interlocked.
本申请通过L型连接钩将两个框篮相连,起到连接的作用,进一步提高了框篮的运动精度。In the present application, the two baskets are connected by the L-shaped connecting hook, which plays the role of connection and further improves the movement precision of the baskets.
进一步的,还包括滤布插压部,当所述滤水框篮处于第一位置时,所述滤布插压部设置于所述滤水框篮的正上方,Further, it also includes a filter cloth inserting portion, when the water filtering frame is in the first position, the filter cloth inserting portion is arranged just above the water filtering frame,
所述滤布插压部包括第一插压装置,所述第一插压装置设置于所述滤水框篮远离所述铺料卸料部的一端,所述第一插压装置包括升降压杆;The filter cloth inserting part includes a first inserting device, and the first inserting device is arranged at the end of the water filter frame away from the material laying and discharging part, and the first inserting device includes a lifting and lowering device. pressure rod;
所述滤布插压部还包括第二插压装置,所述第二插压装置设置于所述滤水框篮靠近所述铺料卸料部的一端,所述第二插压装置包括可做升降运动和伸缩运动的插压杆。The filter cloth inserting part further includes a second inserting device, the second inserting device is arranged at one end of the water filter basket close to the material laying and discharging part, and the second inserting device includes a The plunger rod for lifting and telescopic movements.
本申请设置滤布插压部的作用,是为了更好的、更精准的将滤布层层铺设于框篮中。The purpose of setting the filter cloth inserting portion in the present application is to better and more accurately lay the filter cloth layer by layer in the frame.
进一步的,所述铺料卸料部包括主架,所述主架上设置有铺料装置、滤布架、滤布纠偏装置和滤布牵引装置,Further, the material spreading and discharging part includes a main frame, and the main frame is provided with a material spreading device, a filter cloth frame, a filter cloth deviation correction device and a filter cloth pulling device,
所述铺料装置设置于所述主架的下端,所述滤布架设置于所述主架上靠近所述滤水框篮的一端,所述滤布架上设置有卷布辊,所述滤布纠偏装置用于卷布辊延其轴向方向做水平运动,所述滤布牵引装置包括牵引辊,所述牵引辊设置于所述卷布辊与所述铺料装置之间。The material spreading device is arranged at the lower end of the main frame, the filter cloth frame is arranged at one end of the main frame close to the water filtering frame, the filter cloth frame is provided with a cloth rolling roller, and the The filter cloth rectifying device is used for horizontal movement of the cloth winding roller along its axial direction. The filter cloth pulling device includes a pulling roller, and the pulling roller is arranged between the cloth winding roller and the material spreading device.
本申请利用卷布辊的整体运动完成滤布收卷过程中的纠偏工作,进一步提高的纠偏效率。The present application utilizes the overall movement of the cloth winding roller to complete the deviation correction in the process of winding the filter cloth, thereby further improving the deviation correction efficiency.
本申请设置牵引辊的作用是,在滤布收卷的纠偏工作中,为提高纠偏效果和纠偏效率,为纠偏过程提供了一段反应空间,或者可以说为纠偏提供一个基准点,以牵引辊一段为基准点进行滤布辊位置的调整进而进行纠偏过程。The function of setting the traction roller in this application is to provide a reaction space for the deviation correction process in order to improve the deviation correction effect and the deviation correction efficiency in the deviation correction work of the filter cloth winding, or it can be said to provide a reference point for the deviation correction. Adjust the position of the filter cloth roller as the reference point and then carry out the correction process.
进一步的,所述主架上设置有导轨,所述导轨设置于所述铺料装置的上方,所述滤布纠偏装置还包括用于牵引辊滑动的滑动架,所述滑动架在所述导轨上滑动,所述滑动架上设置与所述牵引辊配合设置的连接钩。Further, a guide rail is provided on the main frame, and the guide rail is arranged above the material spreading device, and the filter cloth deviation correction device also includes a sliding frame for sliding the traction roller, and the sliding frame is on the guide rail. The sliding frame is provided with a connecting hook matched with the traction roller.
进一步的,还包括用于所述滤水框篮运动的轨道,所述轨道设置于所述滤水框篮的下方,所述轨道包括轨道槽,在轨道槽中排列设置有若干导向轮。Further, it also includes a track for the movement of the water filtering frame, the track is arranged below the water filtering frame, the track includes a track groove, and several guide wheels are arranged in the track groove.
进一步的,还包括防护部,所述防护部设置于所述轨道的下方,所述防护部包括用于放置所述轨道的容纳槽,所述容纳槽的深度大于所述轨道的高度。Further, it also includes a protection part, the protection part is arranged below the rail, the protection part includes an accommodating groove for placing the rail, and the depth of the accommodating groove is greater than the height of the rail.
进一步的,还包括用于轨道在所述容纳槽中做升降运动的升降部,所述升降部包括若干起降油缸。Further, it also includes a lift portion for the rail to move up and down in the accommodating groove, and the lift portion includes a plurality of lift cylinders.
本申请由于框篮在压滤时,压料部向下压,轨道此时承受的重量较大,会损坏轨道,为了保护轨道,将轨道设置为升降结构,轨道可降至容纳槽中,对轨道起到较好的保护作用。In this application, since the pressing part of the frame basket is pressed down, the track bears a large weight at this time, which will damage the track. The track plays a better protective role.
进一步的,所述压料部包括机架和压料块,所述压料块在所述机架上做升降运动,所述压料部设置于所述第一铺料卸料装置和第二铺料卸料装置的中间。Further, the pressing part includes a frame and a pressing block, the pressing block moves up and down on the frame, and the pressing part is arranged on the first laying and discharging device and the second The middle of the paving unloading device.
本申请的有益效果如下:The beneficial effects of this application are as follows:
1、本申请将设备设置为往复式,利用滤水框篮的往复运动,完成铺料、压滤以及卸料卷布的工作;一方面保证了工作效率,另一方面节约了安装场地的面积,再一方面,设备运动的精度和节奏更好控制;1. In this application, the equipment is set as a reciprocating type, and the reciprocating motion of the water filter frame is used to complete the work of spreading, filtering and unloading the cloth; on the one hand, the work efficiency is guaranteed, and on the other hand, the area of the installation site is saved. , On the other hand, the precision and rhythm of equipment movement are better controlled;
2、本申请对称设置有两个铺料卸料装置和两个滤水框篮的作用,是为了进一步提高设备的工作效率,使得铺料和卸料工序可以在两端同时完成;2. The application is symmetrically provided with two material spreading and unloading devices and two water filtering baskets, in order to further improve the working efficiency of the equipment, so that the material spreading and unloading processes can be completed at both ends at the same time;
3、本申请设置滤布插压部的作用,是为了更好的、更精准的将滤布层层铺设于框篮中;3. The function of setting the filter cloth inserting part in this application is to lay the filter cloth layer by layer in the frame basket better and more accurately;
4、本申请利用卷布辊的整体运动完成滤布收卷过程中的纠偏工作,进一步提高的纠偏效率;4. The present application utilizes the overall movement of the cloth winding roller to complete the deviation correction in the process of filter cloth winding, further improving the deviation correction efficiency;
5、本申请由于框篮在压滤时,压料部向下压,轨道此时承受的重量较大,会损坏轨道,为了保护轨道,将轨道设置为升降结构,轨道可降至容纳槽中,对轨道起到较好的保护作用。5. In this application, since the pressing part of the frame basket is pressed down, the track bears a large weight at this time, which will damage the track. In order to protect the track, the track is set as a lifting structure, and the track can be lowered into the accommodating groove. , to better protect the track.
附图说明Description of drawings
此处所说明的附图用来提供对本申请的进一步理解,构成本申请的一部分,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。在附图中:The drawings described herein are used to provide further understanding of the present application and constitute a part of the present application. The schematic embodiments and descriptions of the present application are used to explain the present application and do not constitute an improper limitation of the present application. In the attached image:
图1为本申请中一种往复式超薄叠层压滤机的结构示意图;Fig. 1 is the structural representation of a kind of reciprocating ultra-thin laminated filter press in the application;
图2为本申请中第一框篮和第二框篮连接结构的俯视图;Fig. 2 is the top view of the connection structure of the first frame basket and the second frame basket in the application;
图3为本申请中压料部、滤水框篮和轨道的结构示意图;3 is a schematic structural diagram of a pressing material portion, a water filter basket and a rail in the application;
图4为本申请中轨道和防护部的结构示意图;Fig. 4 is the structural schematic diagram of the track and the guard part in the application;
图5为图4中A部放大图;Fig. 5 is the enlarged view of A part in Fig. 4;
图6为本申请中防护部的结构示意图;6 is a schematic structural diagram of a protection portion in the application;
图7为本申请中铺料卸料部处于铺料状态时的结构示意图;7 is a schematic structural diagram of the application when the material-laying discharge part is in a material-laying state;
图8为本申请中铺料卸料部处于卸料卷布状态时的结构示意图;8 is a schematic structural diagram of the application when the spreading and discharging part is in a state of discharging and rolling cloth;
图9为本申请中滤布架的结构示意图;Fig. 9 is the structural representation of filter cloth rack in the application;
图10为本申请中连接钩的结构示意图;Figure 10 is a schematic structural diagram of a connecting hook in the application;
图11为本申请中传感器的结构示意图。FIG. 11 is a schematic structural diagram of the sensor in this application.
具体实施方式Detailed ways
为了更清楚的阐释本申请的整体构思,下面结合说明书附图以示例的方式进行详细说明。In order to explain the overall concept of the present application more clearly, the following detailed description is given by way of example in conjunction with the accompanying drawings.
在下面的描述中阐述了很多具体细节以便于充分理解本申请,但是,本申请还可以采用其他不同于在此描述的其他方式来实施,因此,本申请的保护范围并不受下面公开的具体实施例的限制。Many specific details are set forth in the following description to facilitate a full understanding of the present application. However, the present application can also be implemented in other ways different from those described herein. Therefore, the protection scope of the present application is not limited by the specific details disclosed below. Example limitations.
另外,在本申请的描述中,需要理解的是,术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In addition, in the description of this application, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal" "," "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings , is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the present application.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多该特征。在本申请的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first", "second" may expressly or implicitly include one or more of that feature. In the description of the present application, "plurality" means two or more, unless otherwise expressly and specifically defined.
在本申请中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接,还可以是通信;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In this application, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of the two elements or the interaction between the two elements. . For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific situations.
在本申请中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。In this application, unless otherwise expressly stated and defined, a first feature "on" or "under" a second feature may be in direct contact with the first and second features, or the first and second features indirectly through an intermediary touch. In the description of this specification, description with reference to the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples", etc., mean specific features described in connection with the embodiment or example , structure, material or feature is included in at least one embodiment or example of the present application. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
实施例1Example 1
如图1所示,一种往复式超薄叠层压滤机,包括铺料卸料部、压料部2、滤水框篮3,滤水框篮3具有第一位置和第二位置,滤水框篮3在第一位置和第二位置之间做直线往复运动,第一位置时,滤水框篮3处于铺料卸料部和压料部2之间,滤水框篮3设置于靠近铺料卸料部的一端;第二位置时,滤水框篮3位于压料部2的正下方。As shown in Figure 1, a reciprocating ultra-thin laminated filter machine includes a material laying and discharging part, a
铺料卸料部包括第一铺料卸料装置101和第二铺料卸料装置102,滤水框篮3设置于第一铺料卸料装置101和第二铺料卸料装置102之间,第一铺料卸料装置101、滤水框篮3和第二铺料卸料装置102设置于同一条直线上,第一铺料卸料装置101和第二铺料卸料装置102之间的直线距离大于滤水框篮3长度的三倍。The laying and discharging part includes a first laying and discharging
滤水框篮3包括第一框篮301和第二框篮302,第一框篮301和第二框篮302依次设置于第一铺料卸料装置101和第二铺料卸料装置102之间;The water filter basket 3 includes a
如图2所示,第一框篮301与第二框篮302活动相连,第一框篮301靠近第二框篮302的一端设置有第一L型连接钩303,第二框篮302靠近第一框篮301的一端设置有第二L型连接钩304,第一L型连接钩303和第二L型连接钩304相扣。As shown in FIG. 2 , the
可以理解的,还包括用于滤水框篮3运动的轨道4,如图3所示,轨道4设置于滤水框篮3的下方,轨道4包括轨道槽,在轨道槽中排列设置有若干导向轮。It can be understood that it also includes a
可以理解的,如图3所示,压料部2包括机架和压料块,压料块在机架上做升降运动,压料部2设置于第一铺料卸料装置101和第二铺料卸料装置102的中间。It can be understood that, as shown in FIG. 3 , the
本申请在使用时,第一框篮301处于靠近第一铺料卸料装置101的位置,利用第一铺料卸料装置101将滤布以及物料层层铺设于第一框篮301中,铺设方法参照CN110803847A中以及CN110862216A的铺料机构进行铺料,铺料后第一框篮301沿着轨道4向第二铺料卸料装置102的方向滑动,滑动至压料部2下方,压料块下降进入第一框篮301中,对第一框篮301中的物料进行压滤,压滤后压料块上升,在第一框篮301进行压滤的过程中,第二铺料卸料装置102将物料和滤布层层铺设于第二框篮302中,第一框篮301压滤结束后再回到初始位置,由第一铺料卸料装置101对其进行卸料卷布过程,卸料后再重新进行铺料;在第一框篮301进行卸料以及重新铺料时,第二框篮302进行压滤的过程;第二框篮302完成压滤后再次回到第二铺料卸料装置102处,进行卸料以及重新铺料的过程,此时第一框篮301在进行压滤工作……如此进行往复的工作。When the application is in use, the
实施例2Example 2
如图4-图6所示,本实施例在实施例1的基础上,轨道4下方设置有防护部5,防护部5包括用于放置轨道4的容纳槽501,容纳槽501的深度大于轨道4的高度。还包括用于轨道4在容纳槽501中做升降运动的升降部502,升降部502包括若干起降油缸。As shown in FIGS. 4-6 , on the basis of Embodiment 1, in this embodiment, a
本实施例在使用时,压料部2对滤水框篮3进行压滤时,为了保护轨道4,将轨道4下降至容纳槽501中,滤水框篮3不压在轨道4上,而是压在防护部5上,要用轨道4对滤水框篮3起传输作用时,轨道4再升起。In this embodiment, when the
可以理解的,轨道4分为三段,只用中间段,及位于压料部2正下方的轨道4段可以做升降运动。It can be understood that the
可以理解的,第一框篮301和第二框篮302之间通过L型连接钩相连,也是为了第一框篮301与第二框篮302只有在水平方向是相连接的,在竖直方向是自由的,及第一框篮301随着轨道4下降或上升时,不影响第二框篮302的状态。It can be understood that the
实施例3Example 3
本实施例在实施例1的基础上,对铺料卸料部的结构做进一步说明,如图7和图8所示,铺料卸料部包括主架6,主架6上设置有铺料装置103、滤布架7、滤布纠偏装置8和滤布牵引装置9,铺料装置103设置于主架6的下端,滤布架7设置于主架6上靠近滤水框篮3的一端,滤布架7上设置有卷布辊701,滤布纠偏装置8用于卷布辊701延其轴向方向做水平运动,滤布牵引装置9包括牵引辊901,牵引辊901设置于卷布辊701与铺料装置103之间。主架6上设置有导轨601,导轨601设置于铺料装置103的上方,滤布纠偏装置8还包括用于牵引辊901滑动的滑动架801,滑动架801在导轨601上滑动,滑动架801上设置与牵引辊901配合设置的连接钩802。In this embodiment, on the basis of Embodiment 1, the structure of the material spreading and discharging part is further described. As shown in FIGS. 7 and 8 , the material spreading and discharging part includes a
如图1所示,还包括滤布插压部10,当滤水框篮3处于第一位置时,滤布插压部10设置于滤水框篮3的正上方,滤布插压部10包括第一插压装置1001,第一插压装置1001设置于滤水框篮3远离铺料卸料部的一端,第一插压装置1001包括升降压杆;滤布插压部10还包括第二插压装置1002,第二插压装置1002设置于滤水框篮3靠近铺料卸料部的一端,第二插压装置1002包括可做升降运动和伸缩运动的插压杆。As shown in FIG. 1 , it also includes a filter
可以理解的,如图9所示,滤布纠偏装置8设置在滤布架7的上方,滤布纠偏装置8通过滑杆和滑套的结构与滤布架7相连。卷布辊701两端与滤布纠偏装置8相连,即滤布纠偏装置8带着卷布辊701在滤布架7上方滑动。It can be understood that, as shown in FIG. 9 , the filter cloth
可以理解的,滤布纠偏装置8的滑动装置可以是电机与丝杠的结构。It can be understood that the sliding device of the filter cloth
可以理解的,如图10所示,连接钩802包括弯钩端8021和连接端8022,弯钩端8021与牵引辊901活动连接,连接端8022与滑动架801相连。连接端8022的上端与滑动架801铰接连接,连接端8022下端通过活塞杆8023与滑动架801下部相连,在活塞杆8023的作用下,弯钩端8021以连接端8022的上端为旋转中心做旋转运动。It can be understood that, as shown in FIG. 10 , the connecting
本实施例在工作时,铺料装置103进行铺料时,铺料装置103将滤布从中间弯折并带着卷布辊701上的滤布向滤水框篮3方向水平运动,运动至第一插压装置1001,升降压杆落下,将滤布层压住完成定位,铺料装置103边后退边进行铺料,铺料后第二插压装置1002从上方压着滤布,第一插压装置1001上升回位;铺料装置103再次进行第二层滤布的铺设,当第一插压装置1001下降压住滤布……,如此重复,将滤布以及物料层层铺设于滤水框篮3中。When the present embodiment is working, when the spreading
可以理解的,滤水框篮3中的底板是可以升降运动的,配合滤布的层层铺设工作。It can be understood that the bottom plate in the water filter basket 3 can be moved up and down to cooperate with the layer-by-layer laying of the filter cloth.
在卸料卷布时,如图8所示,滑动架801带着连接钩802滑动至滤布架7处,连接钩802勾住牵引辊901,牵引辊901将滤布从中部弯折,滑动架801带着牵引辊901将滤布向后方牵引,卷布辊701开始旋转卷布,在卷布时,以牵引辊901为基准位置,若滤布在中间(牵引辊901与卷布辊701之间)发生偏移,利用滤布纠偏装置8带动卷布辊701沿其轴向进行水平移动,对滤布进行纠偏。When unloading the roll cloth, as shown in FIG. 8, the sliding
可以理解的,在牵引辊901和卷布辊701之间设置传感器11,如图11所示,传感器11包括第一红外传感器1101和第二红外传感器1102,第一红外传感器1101和第二红外传感器1102并列平行设置,第一红外传感器1101和第二红外传感器1102之间留有间隙。It can be understood that a sensor 11 is provided between the pulling
具体的,传感器11设置于滤布的一端,若滤布边儿处于第一红外传感器1101和第二红外传感器1102的中间间隙(即一个红外传感器11可以探测到滤布,另一个探测不到),证明滤布的位置是正好的,不需要进行纠偏;若滤布边儿不处于中间间隙(两个红外传感器11都可以探测到滤布,或者两个红外传感器11都探测不到滤布),证明滤布的位置偏了,这时传感器11将信号传递给电机,控制电机的正反转,进而控制丝杠的正反转,使得滤布纠偏装置8延卷布辊701的轴向做水平的往复运动进行纠偏工作。Specifically, the sensor 11 is arranged at one end of the filter cloth. If the edge of the filter cloth is in the middle gap between the first
本说明书中的各个实施例均采用递进的方式描述,各个实施例之间相同相似的部分互相参见即可,每个实施例重点说明的都是与其他实施例的不同之处。尤其,对于系统实施例而言,由于其基本相似于方法实施例,所以描述的比较简单,相关之处参见方法实施例的部分说明即可。Each embodiment in this specification is described in a progressive manner, and the same and similar parts between the various embodiments may be referred to each other, and each embodiment focuses on the differences from other embodiments. In particular, for the system embodiments, since they are basically similar to the method embodiments, the description is relatively simple, and for related parts, please refer to the partial descriptions of the method embodiments.
以上所述仅为本申请的实施例而已,并不用于限制本申请。对于本领域技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原理之内所作的任何修改、等同替换、改进等,均应包含在本申请的权利要求范围之内。The above descriptions are merely examples of the present application, and are not intended to limit the present application. Various modifications and variations of this application are possible for those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of this application shall be included within the scope of the claims of this application.
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