CN111807668A - A material spreading and unloading integrated machine for organic solid waste treatment device - Google Patents
A material spreading and unloading integrated machine for organic solid waste treatment device Download PDFInfo
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- CN111807668A CN111807668A CN202010732562.0A CN202010732562A CN111807668A CN 111807668 A CN111807668 A CN 111807668A CN 202010732562 A CN202010732562 A CN 202010732562A CN 111807668 A CN111807668 A CN 111807668A
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- 230000007480 spreading Effects 0.000 title claims abstract description 55
- 238000003892 spreading Methods 0.000 title claims abstract description 55
- 239000000463 material Substances 0.000 title claims abstract description 54
- 238000009270 solid waste treatment Methods 0.000 title claims abstract description 7
- 239000004744 fabric Substances 0.000 claims abstract description 250
- 238000004804 winding Methods 0.000 claims abstract description 59
- 238000012937 correction Methods 0.000 claims abstract description 40
- 238000003825 pressing Methods 0.000 claims description 25
- 238000005096 rolling process Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 description 16
- 230000008569 process Effects 0.000 description 12
- 239000010802 sludge Substances 0.000 description 9
- 238000005452 bending Methods 0.000 description 5
- 208000005156 Dehydration Diseases 0.000 description 4
- 230000018044 dehydration Effects 0.000 description 4
- 238000006297 dehydration reaction Methods 0.000 description 4
- 238000007599 discharging Methods 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 239000002910 solid waste Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000007790 scraping Methods 0.000 description 2
- 241000282414 Homo sapiens Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009395 breeding Methods 0.000 description 1
- 230000001488 breeding effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000010791 domestic waste Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 244000144972 livestock Species 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000010815 organic waste Substances 0.000 description 1
- 244000144977 poultry Species 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
- C02F11/121—Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering
- C02F11/123—Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering using belt or band filters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/056—Construction of filtering bands or supporting belts, e.g. devices for centering, mounting or sealing the filtering bands or the supporting belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/70—Filters with filtering elements which move during the filtering operation having feed or discharge devices
- B01D33/76—Filters with filtering elements which move during the filtering operation having feed or discharge devices for discharging the filter cake, e.g. chutes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/80—Accessories
- B01D33/803—Accessories in which the filtering elements are moved between filtering operations ; Particular measures for removing or replacing the filtering elements; Transport systems for filters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/02—Advancing webs by friction roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/02—Registering, tensioning, smoothing or guiding webs transversely
- B65H23/032—Controlling transverse register of web
- B65H23/0328—Controlling transverse register of web by moving the winding device
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H26/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2511/00—Dimensions; Position; Numbers; Identification; Occurrences
- B65H2511/20—Location in space
- B65H2511/24—Irregularities, e.g. in orientation or skewness
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Organic Chemistry (AREA)
- Filtration Of Liquid (AREA)
- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
Abstract
本申请提供了一种用于有机质固废处理装置的铺料卸料一体机,包括主架、铺料部、滤布架、滤布纠偏部和滤布牵引部;铺料部设置于主架的下方,按铺料时滤布的运动方向计,滤布架设置于主架的前方,滤布架包括用于缠绕滤布的卷布辊,滤布纠偏部设置于滤布架上,滤布牵引部包括活动牵引辊,活动牵引辊设置于卷布辊和铺料部之间,活动牵引辊具有第一位置和第二位置,分别在第一位置和第二位置辅助完成铺料和卸料工作。本申请利用主架将铺料部和卸料卷布组件集成为一体,一方面缩小设备的占用体积,另一方面,使得两个部件的配合更加顺畅、更容易协接,进一步提高设备的效率和降低配合失误率。
The application provides an integrated material spreading and unloading machine for an organic solid waste treatment device, comprising a main frame, a material spreading part, a filter cloth frame, a filter cloth deviation correction part and a filter cloth pulling part; the material spreading part is arranged on the main frame Below the filter cloth, according to the moving direction of the filter cloth when spreading the material, the filter cloth frame is arranged in front of the main frame. The filter cloth frame includes a cloth winding roller for winding the filter cloth. The cloth pulling part includes a movable pulling roller, the movable pulling roller is arranged between the cloth winding roller and the material spreading part, and the movable pulling roller has a first position and a second position. material work. In this application, the main frame is used to integrate the material spreading part and the unloading roll cloth assembly into one. On the one hand, the occupied volume of the equipment is reduced; and reduce the error rate.
Description
技术领域technical field
本申请涉及高含水有机质固废处理设备技术领域,具体涉及一种用于有机质固废处理装置的铺料卸料一体机。The application relates to the technical field of high-water organic solid waste treatment equipment, and in particular to an integrated material spreading and unloading machine for an organic solid waste treatment device.
背景技术Background technique
有机质固废是指人类在生产建设、日常生活和其他活动中产生的污染环境的固态、半固态有机废物,有机固废有机质含量在20%以上。有机固废的主要来源有:(1)农业,其中包括种植业、畜禽养殖业、农副产品加工业;(2)城市,其中包括生活垃圾、市政垃圾、污泥等;(3)工业,其中包括石油化工、轻工业等。Organic solid waste refers to solid and semi-solid organic waste that pollutes the environment produced by human beings in production and construction, daily life and other activities. The organic solid waste has an organic content of more than 20%. The main sources of organic solid waste are: (1) agriculture, including planting, livestock and poultry breeding, and processing of agricultural and sideline products; (2) cities, including domestic waste, municipal waste, sludge, etc.; (3) industry, These include petrochemical, light industry, etc.
污泥是由水和污水处理过程所产生的固体沉淀物质。污泥处理指的是污泥进行浓缩、调治、脱水、稳定、干化或焚烧的加工过程。污泥处理中的重要步骤就是将其压缩来做脱水处理,污泥的脱水处理中常用到机械脱水设备,例如压滤机等,利用滤布包裹污泥再利用液压机进行压滤过程,进而实现固体与液体的分离过程。Sludge is the solid sedimentary material produced by water and sewage treatment processes. Sludge treatment refers to the process of sludge concentration, conditioning, dehydration, stabilization, drying or incineration. An important step in sludge treatment is to compress it for dehydration treatment. Mechanical dehydration equipment, such as filter presses, is often used in sludge dehydration treatment. The sludge is wrapped with filter cloth and then the hydraulic press is used to carry out the filtration process, thereby realizing The separation process of solids and liquids.
CN110713332A公开了一种污泥处理用布出料一体机及其布出料方法,解决了现有布出料机一体机效率低的问题。污泥处理用布出料一体机,包括链板输送机,位于链板上表面的一端设置有压辊I,另一端依次设置压辊II和压辊III;链板输送机的顶部设置有上导向辊系统,链板输送机的底部设置有下导向辊系统,上导向辊系统用于缠绕并导向上层滤布至压辊II底部,下导向辊系统用于缠绕并导向下层滤布至压辊I底部;还包括布料管,设置于链板的顶部,用于喷洒物料于下层滤布上;其中,压辊II用于将上层滤布、物料和下层滤布压紧形成一复合物料层,复合物料层在压辊III和链板上表面之间运动;通过转换上层滤布、物料和下层滤布的运转方向,分别实现布料或者出料。现有技术中的设备在使用时,存在如下缺陷:滤布从一端到另一端的展开长度太长,且需要进行若干个弯折,在实际使用时,由于滤布是柔性材料,要保持平整的状态且保持较长距离比较困难,需要若干个结构的配合,很容易出现失误。CN110713332A discloses a cloth discharging integrated machine for sludge treatment and a cloth discharging method thereof, which solves the problem of low efficiency of the existing cloth discharging integrated machine. The integrated cloth discharging machine for sludge treatment includes a chain plate conveyor. One end located on the upper surface of the chain plate is provided with a pressure roller I, and the other end is provided with a pressure roller II and a pressure roller III in turn; the top of the chain plate conveyor is provided with an upper Guide roller system, the bottom of the chain conveyor is provided with a lower guide roller system, the upper guide roller system is used to wind and guide the upper filter cloth to the bottom of the pressure roller II, and the lower guide roller system is used to wind and guide the lower layer filter cloth to the pressure roller The bottom of I also includes a distribution pipe, which is arranged on the top of the chain plate and is used to spray the material on the lower filter cloth; wherein, the pressing roller II is used to compress the upper filter cloth, the material and the lower filter cloth to form a composite material layer, The composite material layer moves between the pressing roller III and the upper surface of the chain plate; by changing the running directions of the upper filter cloth, the material and the lower filter cloth, the material distribution or discharge is realized respectively. When the equipment in the prior art is used, there are the following defects: the extension length of the filter cloth from one end to the other end is too long, and several bendings are required. In actual use, since the filter cloth is a flexible material, it is necessary to keep it flat It is difficult to maintain a long distance and requires the cooperation of several structures, which is prone to errors.
若把CN110803848A中公开的滤布纠偏机构和CN110803847A中公开的铺料机构进行简单组合形成铺料卸料一体机,一方面铺料的动力输出端和纠偏时的动力输出都设置在主架的后方,这样的配置并不合理,限制了设备的安装空间;另外一方面,若把铺料结构和卸料结构集成在一个机架上,再利用螺纹轴的旋转运动进行纠偏过程,这种纠偏机构的纠偏效率有限,不太适合一体机,会使得铺料和卸料工序协接不匹配。If the filter cloth deviation correction mechanism disclosed in CN110803848A and the material spreading mechanism disclosed in CN110803847A are simply combined to form a material spreading and unloading integrated machine, on the one hand, the power output end of the spreading material and the power output during deviation correction are arranged at the rear of the main frame , such a configuration is unreasonable, which limits the installation space of the equipment; on the other hand, if the paving structure and the unloading structure are integrated on a frame, and then the rotational motion of the threaded shaft is used for the rectification process, this rectification mechanism The deviation correction efficiency is limited, and it is not suitable for an all-in-one machine, which will cause mismatches between the laying and unloading processes.
发明内容SUMMARY OF THE INVENTION
为了解决上述技术问题,本申请提供了一种用于有机质固废处理装置的铺料卸料一体机,包括主架、铺料部、滤布架、滤布纠偏部和滤布牵引部;所述铺料部设置于所述主架的下方,按铺料时滤布的运动方向计,所述滤布架设置于所述主架的前方,所述滤布架包括用于缠绕滤布的卷布辊,所述滤布纠偏部设置于所述滤布架上,所述滤布纠偏部用以所述卷布辊延其轴向方向做水平运动,所述滤布牵引部包括活动牵引辊,所述活动牵引辊设置于所述卷布辊和所述铺料部之间,所述活动牵引辊具有第一位置和第二位置,在第一位置时,所述活动牵引辊设置于所述滤布架上用以辅助铺料工作,所述第二位置时,所述活动牵引辊设置于所述主架远离所述滤布架的一端用以与所述滤布纠偏部配合完成卸料卷布工作。In order to solve the above technical problems, the present application provides an integrated material spreading and unloading machine for an organic solid waste treatment device, including a main frame, a material spreading part, a filter cloth frame, a filter cloth deviation correction part and a filter cloth pulling part; The material-laying part is arranged below the main frame, and according to the movement direction of the filter cloth during material-laying, the filter cloth frame is arranged in front of the main frame, and the filter cloth frame includes a filter cloth for winding the filter cloth. The cloth winding roller, the filter cloth rectification part is arranged on the filter cloth frame, the filter cloth rectification part is used for the horizontal movement of the cloth winding roller along its axial direction, and the filter cloth traction part includes movable traction Roller, the movable traction roller is arranged between the cloth winding roller and the material spreading part, the movable traction roller has a first position and a second position, and in the first position, the movable traction roller is arranged at The filter cloth frame is used to assist the spreading work. In the second position, the movable traction roller is arranged at the end of the main frame away from the filter cloth frame to cooperate with the filter cloth deviation correction part. Unloading roll cloth work.
本申请利用主架将铺料部和卸料卷布组件集成为一体,一方面缩小设备的占用体积,另一方面,使得两个部件的配合更加顺畅、更容易协接,进一步提高设备的效率和降低配合失误率。In this application, the main frame is used to integrate the material spreading part and the unloading roll cloth assembly into one. On the one hand, the occupied volume of the equipment is reduced, and on the other hand, the cooperation of the two components is made smoother and easier to coordinate, and the efficiency of the equipment is further improved. and reduce the error rate.
本申请活动牵引辊处于第一位置时,在铺料时活动牵引辊起到的作用是:一方面起到导向作用,另一方面,起到展布作用,防止铺设的滤布发生褶皱弯折等现象。本申请活动牵引辊处于第二位置时,将滤布从中弯折拉至主架后方,在卷布辊和活动牵引辊之间形成一段纠偏行程,为滤布纠偏提供了一段反应距离,并与滤布纠偏部进行较好的配合。When the movable traction roller of the present application is in the first position, the function of the movable traction roller during material spreading is: on the one hand, it plays a guiding role; etc. phenomenon. When the movable traction roller of the present application is in the second position, the filter cloth is bent and pulled from the center to the rear of the main frame, and a deviation correction stroke is formed between the cloth winding roller and the movable traction roller, which provides a reaction distance for the deviation correction of the filter cloth, and is compatible with The correcting part of the filter cloth is well matched.
进一步的,所述滤布纠偏部包括纠偏架,所述纠偏架底端与所述滤布架活动相连,所述卷布辊两端与所述纠偏架侧部相连,所述卷布辊设置于所述滤布架靠近所述主架的一端;Further, the filter cloth deviation correction part includes a deviation correction frame, the bottom end of the deviation correction frame is movably connected with the filter cloth frame, the two ends of the cloth winding roller are connected with the side part of the deviation correction frame, and the cloth winding roller is provided with at one end of the filter cloth frame close to the main frame;
所述纠偏架下端设置有滑套,所述滤布架上端设置有滑杆,所述滑套套设于所述滑杆上。The lower end of the deviation correction frame is provided with a sliding sleeve, the upper end of the filter cloth frame is provided with a sliding rod, and the sliding sleeve is sleeved on the sliding rod.
本申请纠偏架带动滤布架进行水平运动进而进行滤布纠偏过程。本申请中的滑套和滑杆的配合结构可以起到定位作用。The deviation rectification frame of the present application drives the filter cloth frame to move horizontally, thereby performing the process of filter cloth deviation rectification. The matching structure of the sliding sleeve and the sliding rod in the present application can play a positioning role.
进一步的,所述滤布纠偏部还包括纠偏电机和丝杠,所述丝杠一端与所述纠偏电机相连,所述丝杠另一端与所述纠偏架相连。Further, the filter cloth deviation correction part further comprises a deviation correction motor and a lead screw, one end of the lead screw is connected with the deviation correction motor, and the other end of the lead screw is connected with the deviation correction frame.
进一步的,所述滤布牵引部还包括用于所述活动牵引辊在第一位置和第二位置之间活动的导轨部,Further, the filter cloth pulling portion also includes a guide rail portion for the movable pulling roller to move between the first position and the second position,
所述导轨部包括导轨和在导轨上运动的滑动架,所述导轨设置于主架上,所述导轨设置于所述铺料部与所述卷布辊之间,The guide rail part includes a guide rail and a sliding frame moving on the guide rail, the guide rail is arranged on the main frame, and the guide rail is arranged between the material spreading part and the cloth winding roller,
所述滑动架包括用于与所述活动牵引辊配合设置的连接钩。The sliding frame includes a connecting hook for cooperating with the movable traction roller.
进一步的,所述连接钩包括弯钩端和连接端,所述弯钩端与所述活动牵引辊活动连接,所述连接端与所述滑动架相连。所述连接端的上端与所述滑动架铰接连接,所述连接端下端通过活塞杆与所述滑动架下部相连,在所述活塞杆的作用下,所述弯钩端以所述连接端的上端为旋转中心做旋转运动。Further, the connecting hook includes a hook end and a connecting end, the hook end is movably connected with the movable traction roller, and the connecting end is connected with the sliding frame. The upper end of the connecting end is hingedly connected with the sliding frame, and the lower end of the connecting end is connected with the lower part of the sliding frame through a piston rod. Under the action of the piston rod, the upper end of the connecting end is the upper end of the hook end. The center of rotation performs a rotational motion.
进一步的,还包括压布辊,当所述活动牵引辊处于第二位置时,所述压布辊在水平方向上设置于所述卷布辊与所述活动牵引辊之间,所述压布辊在竖直方向上设置于所述卷布辊与所述活动牵引辊之间。Further, it also includes a cloth pressing roller. When the movable traction roller is in the second position, the cloth pressing roller is arranged between the cloth winding roller and the movable traction roller in the horizontal direction. The roller is vertically arranged between the cloth winding roller and the movable pulling roller.
滤布在卷布过程中,布卷会越来越大,布卷到活动牵引辊的滤布位置会越来越高,由于传感器是设置在卷布辊和活动牵引辊之间的,传感器在感应滤布时容易出现问题,为了传感器平稳工作,本申请设置压布辊,使得压布辊到活动牵引辊之间的滤布上下位置就永远不会上下变化,传感器就在这个位置安装后会非常平稳的工作。During the process of rolling the filter cloth, the cloth roll will become larger and larger, and the position of the filter cloth from the cloth roll to the movable traction roller will become higher and higher. Since the sensor is set between the cloth winding roller and the movable traction roller, the sensor is Problems are prone to occur when sensing the filter cloth. In order to ensure the smooth operation of the sensor, a cloth pressing roller is set up in this application, so that the upper and lower positions of the filter cloth between the cloth pressing roller and the movable traction roller will never change up and down. Very smooth work.
进一步的,还包括导向辊,当所述活动牵引辊处于第二位置时,所述导向辊在水平方向上设置于所述滤布架与所述活动牵引辊之间,所述导向辊在竖直方向上设置于所述活动牵引辊的下方。Further, it also includes a guide roller, when the movable traction roller is in the second position, the guide roller is arranged between the filter cloth frame and the movable traction roller in the horizontal direction, and the guide roller is in the vertical direction. The vertical direction is arranged below the movable traction roller.
本申请中的导向辊一方面为滤布运动起到导向作用,另外一方面起到展布作用,使得滤布经过导向辊后更平整。The guide rollers in the present application play a guiding role for the movement of the filter cloth on the one hand, and play a spreading role on the other hand, so that the filter cloth is smoother after passing through the guide rollers.
进一步的,所述导向辊包括平行设置的第一导向辊、第二导向辊和第三导向辊,所述第一导向辊设置于所述滤布架下端,所述第二导向辊和第三导向辊设置于所述主架上,所述第一导向辊、第二导向辊和第三导向辊按卸料卷布时滤布的运动方向依次排列设置。Further, the guide roller includes a first guide roller, a second guide roller and a third guide roller arranged in parallel, the first guide roller is arranged at the lower end of the filter cloth frame, the second guide roller and the third guide roller are arranged in parallel. The guide roller is arranged on the main frame, and the first guide roller, the second guide roller and the third guide roller are arranged in sequence according to the moving direction of the filter cloth when the cloth is unloaded.
由于压滤后的滤布有较多折痕,本申请通过多个导向辊配合,使经过的滤布更加平整,进一步提高卷布的质量和效率。Since the filter cloth after filter pressing has many creases, the present application uses a plurality of guide rollers to cooperate to make the passed filter cloth smoother and further improve the quality and efficiency of the rolled cloth.
进一步的,所述第一导向辊设置于所述滤布架远离所述主架的一端。Further, the first guide roller is disposed at one end of the filter cloth frame away from the main frame.
本申请第一导向辊除了起到导向、展布的作用外,还可以起到刮泥的作用,即由于第一导向辊的设置,滤布形成一定的弯折角度,滤布下方的泥料就会顺着这个角度落下,提高卸料效率。In addition to the role of guiding and spreading, the first guide roller of the present application can also play the role of scraping mud, that is, due to the setting of the first guide roller, the filter cloth forms a certain bending angle, and the mud under the filter cloth It will fall along this angle to improve the discharge efficiency.
进一步的,还包括卷布传感器,当活动牵引辊位于第二位置时,所述卷布传感器设置于所述卷布辊与所述活动牵引辊之间,所述卷布传感器设置于以所述卷布辊与所述活动牵引辊为两端点的直线上方。Further, it also includes a cloth winding sensor, when the movable traction roller is at the second position, the cloth winding sensor is arranged between the cloth winding roller and the movable traction roller, and the cloth winding sensor is arranged with the The cloth winding roller and the movable traction roller are above the straight line between the two ends.
进一步的,所述卷布传感器设置于所述压布辊与所述活动牵引辊之间或所述卷布传感器设置于所述卷布辊与所述压布辊之间靠近所述压布辊的一端。Further, the cloth winding sensor is arranged between the cloth pressing roller and the movable traction roller or the cloth winding sensor is arranged between the cloth winding roller and the cloth pressing roller near the cloth pressing roller. one end.
进一步的,所述传感器包括第一红外传感器和第二红外传感器,所述第一红外传感器和第二红外传感器并列平行设置,所述第一红外传感器和第二红外传感器之间留有间隙。Further, the sensor includes a first infrared sensor and a second infrared sensor, the first infrared sensor and the second infrared sensor are arranged in parallel, and a gap is left between the first infrared sensor and the second infrared sensor.
进一步的,活动牵引辊、压布辊和导向辊上均设置用于平整滤布的展布螺纹,所述展布螺纹包括第一螺纹段和第二螺纹段,所述第一螺纹段与第二螺纹段对称设置,所述第一螺纹段上的螺纹方向与所述第二螺纹段的螺纹方向对称设置。Further, the movable traction roller, the cloth pressing roller and the guide roller are all provided with a spreading thread for smoothing the filter cloth, and the spreading thread includes a first thread segment and a second thread segment, and the first thread segment is connected with the first thread segment. The two thread segments are arranged symmetrically, and the thread direction on the first thread segment is arranged symmetrically with the thread direction of the second thread segment.
设置展布螺纹,使得经过牵引辊的滤布更加平整,进一步提高了滤布的纠偏效率。The spreading thread is set to make the filter cloth passing through the traction roller smoother, which further improves the deviation correction efficiency of the filter cloth.
本申请的有益效果如下:The beneficial effects of this application are as follows:
1、本申请利用主架将铺料部和卸料卷布组件集成为一体,一方面缩小设备的占用体积,另一方面,使得两个部件的配合更加顺畅、更容易协接,进一步提高设备的效率和降低配合失误率;1. In this application, the main frame is used to integrate the material spreading part and the unloading roll cloth assembly into one. On the one hand, the occupied volume of the equipment is reduced; efficiency and reduce the rate of coordination errors;
2、本申请活动牵引辊处于第一位置时,在铺料时活动牵引辊起到的作用是:一方面起到导向作用,另一方面,起到展布作用,防止铺设的滤布发生褶皱弯折等现象;2. When the movable traction roller of this application is in the first position, the function of the movable traction roller when laying the material is: on the one hand, it plays a guiding role; Bending, etc.;
3、本申请活动牵引辊处于第二位置时,将滤布从中弯折拉至主架后方,在卷布辊和活动牵引辊之间形成一段纠偏行程,为滤布纠偏提供了一段反应距离,并与滤布纠偏部进行较好的配合;3. When the movable traction roller of the present application is in the second position, the filter cloth is bent and pulled from the center to the rear of the main frame, and a correction stroke is formed between the cloth winding roller and the movable traction roller, which provides a reaction distance for the correction of the filter cloth. And cooperate well with the filter cloth correction part;
4、本申请纠偏架带动滤布架进行水平运动进而进行滤布纠偏过程,本申请中的滑套和滑杆的配合结构可以起到定位作用;4. The deviation rectification frame of the present application drives the filter cloth frame to move horizontally and then performs the process of filter cloth deviation rectification. The matching structure of the sliding sleeve and the sliding rod in the present application can play a positioning role;
5、为了传感器平稳工作,本申请设置压布辊,使得压布辊到活动牵引辊之间的滤布上下位置就永远不会上下变化,传感器就在这个位置安装后会非常平稳的工作;5. In order for the sensor to work smoothly, this application is equipped with a cloth pressing roller, so that the upper and lower positions of the filter cloth between the cloth pressing roller and the movable traction roller will never change up and down, and the sensor will work very smoothly after it is installed in this position;
6、本申请中的导向辊一方面为滤布运动起到导向作用,另外一方面起到展布作用,使得滤布经过导向辊后更平整;6. On the one hand, the guide roller in this application plays a guiding role for the movement of the filter cloth, and on the other hand, it plays a role of spreading, making the filter cloth smoother after passing through the guide roller;
7、本申请第一导向辊除了起到导向、展布的作用外,还可以起到刮泥的作用,即由于第一导向辊的设置,滤布形成一定的弯折角度,滤布下方的泥料就会顺着这个角度落下,提高卸料效率。7. In addition to the role of guiding and spreading, the first guide roller of the present application can also play the role of scraping mud, that is, due to the setting of the first guide roller, the filter cloth forms a certain bending angle, and the filter cloth under the filter cloth forms a certain bending angle. The mud will fall along this angle, improving the discharge efficiency.
附图说明Description of drawings
此处所说明的附图用来提供对本申请的进一步理解,构成本申请的一部分,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。在附图中:The drawings described herein are used to provide further understanding of the present application and constitute a part of the present application. The schematic embodiments and descriptions of the present application are used to explain the present application and do not constitute an improper limitation of the present application. In the attached image:
图1为本申请中一种铺料卸料一体机的结构示意图;Fig. 1 is the structural representation of a kind of material spreading and unloading integrated machine in the application;
图2为图1中铺料卸料一体机的另一种使用状态示意图;Fig. 2 is another kind of use state schematic diagram of the all-in-one machine for spreading and unloading in Fig. 1;
图3为本申请中一种铺料卸料一体机的立体图;Figure 3 is a perspective view of a material spreading and unloading integrated machine in the application;
图4为本申请中滤布架的结构示意图;Fig. 4 is the structural representation of filter cloth rack in the application;
图5为本申请中活动牵引辊的结构示意图;Fig. 5 is the structural representation of the movable traction roller in the application;
图6为本申请中滑动架的结构示意图;Fig. 6 is the structural representation of the sliding frame in the application;
图7为本申请中传感器的结构示意图。FIG. 7 is a schematic structural diagram of the sensor in the application.
具体实施方式Detailed ways
为了更清楚的阐释本申请的整体构思,下面结合说明书附图以示例的方式进行详细说明。In order to explain the overall concept of the present application more clearly, the following detailed description is given by way of example in conjunction with the accompanying drawings.
在下面的描述中阐述了很多具体细节以便于充分理解本申请,但是,本申请还可以采用其他不同于在此描述的其他方式来实施,因此,本申请的保护范围并不受下面公开的具体实施例的限制。Many specific details are set forth in the following description to facilitate a full understanding of the present application. However, the present application can also be implemented in other ways different from those described herein. Therefore, the protection scope of the present application is not limited by the specific details disclosed below. Example limitations.
另外,在本申请的描述中,需要理解的是,术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In addition, in the description of this application, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal" "," "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings , is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the present application.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多该特征。在本申请的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first", "second" may expressly or implicitly include one or more of that feature. In the description of the present application, "plurality" means two or more, unless otherwise expressly and specifically defined.
在本申请中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接,还可以是通信;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In this application, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of the two elements or the interaction between the two elements. . For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific situations.
在本申请中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。In this application, unless otherwise expressly stated and defined, a first feature "on" or "under" a second feature may be in direct contact with the first and second features, or the first and second features indirectly through an intermediary touch. In the description of this specification, description with reference to the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples", etc., mean specific features described in connection with the embodiment or example , structure, material or feature is included in at least one embodiment or example of the present application. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
实施例1Example 1
如图1-图3所示,本申请中公开的一种用于有机质固废处理装置的铺料卸料一体机,包括主架1、铺料部2、滤布架3、滤布纠偏部4和滤布牵引部5,其中,铺料部2设置于主架1的下方,按铺料时滤布的运动方向计,滤布架3设置于主架1的前方,滤布架3包括用于缠绕滤布的卷布辊301,滤布纠偏部4设置于滤布架3上,滤布纠偏部4用以卷布辊301延其轴向方向做水平运动,滤布牵引部5包括活动牵引辊501,活动牵引辊501设置于卷布辊301和铺料部2之间,活动牵引辊501具有第一位置和第二位置,在第一位置时,如图1所示,活动牵引辊501设置于滤布架3上用以辅助铺料工作,第二位置时,如图2所示,活动牵引辊501设置于主架1远离滤布架3的一端用以与滤布纠偏部4配合完成卸料卷布工作。As shown in FIGS. 1-3 , an integrated material spreading and unloading machine for an organic solid waste treatment device disclosed in this application includes a
如图4所示,滤布纠偏部4包括纠偏架41,纠偏架41底端与滤布架3活动相连,卷布辊301两端与纠偏架41侧部相连,卷布辊301设置于滤布架3靠近主架1的一端;纠偏架41下端设置有滑套411,滤布架3上端设置有滑杆311,滑套411套设于滑杆311上。滤布纠偏部4还包括纠偏电机401和丝杠402,丝杠402一端与纠偏电机401相连,丝杠402另一端与纠偏架41相连。As shown in FIG. 4 , the filter
如图6所示,滤布牵引部5还包括用于活动牵引辊501在第一位置和第二位置之间活动的导轨部,导轨部包括导轨511和在导轨511上运动的滑动架512,导轨511设置于主架1上,导轨511设置于铺料部2与卷布辊301之间,滑动架512包括用于与活动牵引辊501配合设置的连接钩513。As shown in FIG. 6 , the filter
如图1和图2所示,还包括卷布传感器6,当活动牵引辊501位于第二位置时,卷布传感器6设置于卷布辊301与活动牵引辊501之间,卷布传感器6设置于以卷布辊301与活动牵引辊501为两端点的直线上方。As shown in FIG. 1 and FIG. 2 , the
传感器6包括第一红外传感器601和第二红外传感器602,第一红外传感器601和第二红外传感器602并列平行设置,第一红外传感器601和第二红外传感器602之间留有间隙。The
可以理解的,连接钩513包括弯钩端和连接端,弯钩端与活动牵引辊501活动连接,连接端与滑动架512相连。连接端的上端与滑动架512铰接连接,连接端下端通过活塞杆与滑动架512下部相连,在活塞杆的作用下,弯钩端以连接端的上端为旋转中心做旋转运动。It can be understood that the connecting
本实施例在使用时,在铺料时,例如与专利文件CN110803847A的运动原理一样,铺料部2推动滤布101向前运动,当滤布101前端定位后,铺料部2做后退运动,边运动边向滤布101上进行铺料,在铺料时,活动牵引辊501由于设置于滤布架3上,滤布101会经过活动牵引辊501,由于活动牵引辊501上设置有螺纹,可以对滤布101起到定位和展布的作用,使得铺设的滤布101更加平整;When this embodiment is in use, when spreading, for example, the movement principle of the patent document CN110803847A is the same, the spreading
需要卸料,在卸料过程中,又要将滤水框篮中的滤布101重新卷回至卷布辊301上,此时,连接钩513滑动至滤布101架3处,连接钩513的弯钩端与活动牵引辊501两端相连,活动架带着连接钩513进而带着活动牵引辊501向主架1后方运动,同时,将滤布101从中弯折后带至后方,随后卷布辊301进行旋转运动,开始进行卷布工作,在卷布过程中,如图7所示,传感器6设置于滤布101的一端,若滤布101边儿处于第一红外传感器601和第二红外传感器602的中间间隙(即一个红外传感器6可以探测到滤布101,另一个探测不到),证明滤布101的位置是正好的,不需要进行纠偏;若滤布101边儿不处于中间间隙(两个红外传感器6都可以探测到滤布101,或者两个红外传感器6都探测不到滤布101),证明滤布101的位置偏了,这时传感器6会将信号传递给纠偏电机401,控制纠偏电机401的正反转,进而控制丝杠402的正反转,使得纠偏架41延卷布辊301的轴向做水平的往复运动进行纠偏工作。It needs to be unloaded. During the unloading process, the
本实施例将铺料和卸料的设备整合在同一个主架1上,使得两个工序之间的配合更加顺畅,且在设备安装时更节约场地面积,将纠偏架41与滤布架3也整合在一起,提高了设备的效率,配置更合理,使得铺料和卸料卷布过程更加高效。In this embodiment, the equipment for laying and unloading is integrated on the same
可以理解的,本实施例中的卷布辊301的旋转动力靠电机,或电机与皮带或链轮等的结构。It can be understood that the rotation power of the
实施例2Example 2
如图1和图2所示,在实施例1的基础上,本实施例中的铺料卸料一体机还包括压布辊7,当活动牵引辊501处于第二位置时,压布辊7在水平方向上设置于卷布辊301与活动牵引辊501之间,压布辊7在竖直方向上设置于卷布辊301与活动牵引辊501之间。As shown in Figures 1 and 2, on the basis of
本实施例在使用时,由于卷布辊301在卸料卷布过程中,滤布101越卷越厚,此时,卷布辊301到活动牵引辊501之间的滤布101会处于不稳定的状态,即滤布101在收卷时会出现忽上忽下的变动,由于滤布101在卷布过程中要进行纠偏,纠偏会用到传感器6,若滤布101处于不稳定的状态时,就会影响传感器6正常工作,会产生偏差;本实施例在卷布辊301和活动牵引辊501之间设置了压布辊7,滤布101变厚时,由于压布辊7的作用,使得滤布101在收卷过程中更稳定,不会上下变动,这样传感器6的工作就会更稳定。When this embodiment is in use, since the
实施例3Example 3
如图1和图2所示,在实施例1的基础上,本实施例中的铺料卸料一体机还包括导向辊,当活动牵引辊501处于第二位置时,导向辊在水平方向上设置于滤布架3与活动牵引辊501之间,导向辊在竖直方向上设置于活动牵引辊501的下方。As shown in Figures 1 and 2, on the basis of
导向辊包括平行设置的第一导向辊801、第二导向辊802和第三导向辊8,第一导向辊801设置于滤布架3下端,第二导向辊802和第三导向辊8设置于主架1上,第一导向辊801、第二导向辊802和第三导向辊8按卸料卷布时滤布101的运动方向依次排列设置。The guide rollers include a
可以理解的,第一导向辊801设置于滤布架3远离主架1的一端。It can be understood that the
可以理解的,如图5所示,活动牵引辊501和导向辊上均设置有对称的展布螺纹。It can be understood that, as shown in FIG. 5 , both the
本实施例在使用时,卸料过程中,由于第一导向辊801的设置,滤布101从滤水框篮至第一导向辊801会形成一个角度,这个角度更利于滤布101下方的物料落下,滤布101从滤布框篮经过压滤后,会产生很多褶皱等,在卷布过程中,首先依次经过第一、第二和第三导向辊的导向以及舒展,去除褶皱更利于后续卷布工作。When this embodiment is in use, during the unloading process, due to the setting of the
本说明书中的各个实施例均采用递进的方式描述,各个实施例之间相同相似的部分互相参见即可,每个实施例重点说明的都是与其他实施例的不同之处。尤其,对于系统实施例而言,由于其基本相似于方法实施例,所以描述的比较简单,相关之处参见方法实施例的部分说明即可。Each embodiment in this specification is described in a progressive manner, and the same and similar parts between the various embodiments may be referred to each other, and each embodiment focuses on the differences from other embodiments. In particular, as for the system embodiments, since they are basically similar to the method embodiments, the description is relatively simple, and for related parts, please refer to the partial descriptions of the method embodiments.
以上仅为本申请的实施例而已,并不用于限制本申请。对于本领域技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原理之内所作的任何修改、等同替换、改进等,均应包含在本申请的权利要求范围之内。The above are merely examples of the present application, and are not intended to limit the present application. Various modifications and variations of this application are possible for those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of this application shall be included within the scope of the claims of this application.
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Effective date of registration: 20241206 Address after: Room 302, Building 5, Science and Technology Jiayuan, 2-9 Qilihe Road, Licheng District, Jinan City, Shandong Province Patentee after: Jinan Zhonghe Environmental Protection Technology Co.,Ltd. Country or region after: China Address before: 250100 Building 5, Keji Jiayuan, 2-9 Qilihe Road, Licheng District, Jinan City, Shandong Province Patentee before: Zhonghe Qingyuan (Jinan) Ecological Technology Co.,Ltd. Country or region before: China |