CN111743293A - Automatic chip mounter for V-shaped rolling brush of dust collector - Google Patents
Automatic chip mounter for V-shaped rolling brush of dust collector Download PDFInfo
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- CN111743293A CN111743293A CN202010690735.7A CN202010690735A CN111743293A CN 111743293 A CN111743293 A CN 111743293A CN 202010690735 A CN202010690735 A CN 202010690735A CN 111743293 A CN111743293 A CN 111743293A
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- shaped
- rolling brush
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- opening plate
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- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D3/00—Preparing, i.e. Manufacturing brush bodies
- A46D3/04—Machines for inserting or fixing bristles in bodies
- A46D3/045—Machines for inserting or fixing bristles in bodies for fixing bristles by fusing or gluing to a body
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- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D3/00—Preparing, i.e. Manufacturing brush bodies
- A46D3/08—Parts of brush-making machines
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- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D3/00—Preparing, i.e. Manufacturing brush bodies
- A46D3/08—Parts of brush-making machines
- A46D3/082—Magazines for bristles; Feeding bristles to magazines; Knot picking
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D3/00—Preparing, i.e. Manufacturing brush bodies
- A46D3/08—Parts of brush-making machines
- A46D3/087—Holders or supports for brush bodies
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- Manufacturing & Machinery (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses a vacuum cleaner V-shaped rolling brush automatic chip mounter which comprises a rolling brush clamping mechanism (2), a V-shaped patch conveying mechanism (3), a primary fixing mechanism (4) and a pressing fixing mechanism (5), wherein the rolling brush clamping mechanism (2) can clamp and fix a rolling brush blank (91), the V-shaped patch conveying mechanism (3) can move along the Y-axis direction and convey a V-shaped rolling brush patch (92) to an installation position, and the primary fixing mechanism (4) can preliminarily fix the V-shaped rolling brush patch (92) and the rolling brush blank (91); the pressing and fixing mechanism (5) can completely fit and fix the V-shaped rolling brush paster (92) and the rolling brush blank (91) finally. The automatic chip mounter for the V-shaped rolling brush of the dust collector adopts automatic installation, ensures the stability of product quality and the efficiency improvement, and realizes the automatic laminating production of the V-shaped rolling brush chip mounting.
Description
Technical Field
The invention relates to the field of production equipment of dust collector rolling brushes, in particular to an automatic chip mounter for a V-shaped rolling brush of a dust collector.
Background
The vacuum cleaner rolling brush industry is an emerging industry in recent years, and in the face of increasingly improved product performance, processing manufacturers are inevitably required to improve processing efficiency and product quality. In the early stage, the V-shaped rolling brush is processed in a manual attaching mode, so that the quality of products processed in the mode is unstable, the dynamic balance test qualification rate is low, and the production efficiency is low. The defect is that 1, when the V-shaped patch and the rolling brush section bar (rolling brush blank) are manually attached, liquid glue is not uniformly coated, and the V-shaped patch and the rolling brush section bar (rolling brush blank) cannot be kept with the tolerance of plus or minus 0.2mm in edge by manual attachment. 2. The manual fitting of 4V-shaped patches needs 15 minutes, and the production efficiency is low.
Disclosure of Invention
In order to improve the mounting efficiency of the V-shaped rolling brush of the dust collector, the invention provides the automatic chip mounter for the V-shaped rolling brush of the dust collector.
The technical scheme adopted by the invention for solving the technical problems is as follows:
the utility model provides a dust catcher V type round brush automatic chip mounter, in the space rectangular coordinate system who uses the X, Y, Z axle as the coordinate axis, dust catcher V type round brush automatic chip mounter includes:
the rolling brush clamping mechanism can clamp and fix rolling brush blanks and enable the axes of the rolling brush blanks to be parallel to the Y axis;
the V-shaped patch conveying mechanism comprises a V-shaped accommodating groove capable of accommodating a V-shaped rolling brush patch, can move along the Y-axis direction and conveys the V-shaped rolling brush patch to an installation position, and the installation position corresponds to a patch installation area on the outer surface of the rolling brush blank;
the primary fixing mechanism comprises a local jacking component, and the local jacking component can move along the X-axis direction and enables the part of the V-shaped rolling brush paster in the V-shaped accommodating groove to be connected and fixed with the rolling brush blank;
and the compressing and fixing mechanism comprises a ring pressing component, and the ring pressing component can move along the X-axis direction and enables the V-shaped rolling brush paster and the rolling brush blank to be matched, compressed and attached.
The round brush fixture contains along the fixed subassembly in left side and the fixed subassembly in right side of Y axle direction interval arrangement, and the fixed subassembly in left side can be fixed with the left end accordant connection of round brush blank, and the fixed subassembly in right side can be fixed with the right-hand member accordant connection of round brush blank, and the round brush fixture can also make the angle that the rotation of round brush blank was set for.
The left side fixed subassembly contains revolving cylinder and rotating piston rod, and revolving cylinder can make the angle that the rotation of rotating piston rod set for, and revolving cylinder's right-hand member is equipped with rotary joint, and the right side fixed subassembly contains die clamping cylinder and bracing piece, and die clamping cylinder can the bracing piece remove along the Y axle direction, and the left end of bracing piece is equipped with fixed joint, and the axis of rotating piston rod coincides with the axis of bracing piece.
V type paster transport mechanism contains preceding slip table subassembly and the back slip table subassembly that the front and back symmetry set up, and preceding slip table subassembly and back slip table subassembly homoenergetic can move along the X axle direction, and V type holding tank is located preceding slip table subassembly and back slip table subassembly, along the X axle direction, and round brush fixture is located between preceding slip table subassembly and the back slip table subassembly.
Preceding slip table subassembly contains slide before the L type, and slide contains preceding riser and preceding flat board that connects gradually fixed before the L type, and preceding flat board is located the front side of preceding riser, and the rear side of preceding riser is connected with preceding open-close board and preceding lower open-close board that go up that sets up, and preceding open-close board and preceding lower open-close board homoenergetic can be followed Z axle direction and removed.
Preceding riser is on a parallel with the plane at Y axle and Z axle place, preceding dull and stereotyped plane that is on a parallel with X axle and Y axle place, preceding riser is C type structure, the opening of preceding riser is towards the round brush fixture, preceding open-close board and preceding lower open-close board are located same vertical plane, preceding open-close board is parallel with preceding riser, preceding open-close board's lower extreme is equipped with preceding rectangular shape breach down, preceding rectangular shape upper gap of lower open-close board is equipped with, when preceding open-close board and preceding lower open-close board contact, preceding rectangular shape lower gap and preceding rectangular shape upper gap make up into the V type holding tank of front side.
The structure of preceding slip table subassembly is the same with the structure of back slip table subassembly, and back slip table subassembly contains slide, back open-close board and back lower open-close board after the L type, and the lower extreme of back open-close board is equipped with breach under the rectangular shape of back, and the upper end of back lower open-close board is equipped with breach on the rectangular shape of back, and when the contact of open-close board and back lower open-close board, the V type holding tank of rear side is made up into with the breach on the rectangular shape of back under the rectangular shape of back, and the closed angle of the V type holding tank of front side is down, and the closed angle of the V type holding tank of.
Automatic chip mounter of dust catcher V type round brush still includes the frame, and the frame contains upper mounting plate and stand, baffle and V type paster backplate before parallel V type paster in front and back on the upper mounting plate, preceding division board can with V type paster front baffle front and back range upon range of connection, baffle can shutoff before the V type paster the rear end of the V type holding tank of front side, V type paster backplate can with back on division board front and back range upon range of connection, V type paster backplate can the shutoff the front end of the V type holding tank of rear side.
The primary fixing mechanism comprises two local jacking components which are symmetrically arranged front and back, the rolling brush clamping mechanism is located between the two local jacking components, each local jacking component comprises a thimble cylinder, a thimble connecting plate and a plurality of thimbles which are sequentially connected, the thimbles are arranged at intervals in the Y-axis direction, and the thimble cylinders can enable the thimble connecting plates and the thimbles to move in the X-axis direction.
The pressing and fixing mechanism comprises two ring pressing assemblies which are symmetrically arranged front and back, the rolling brush clamping mechanism is positioned between the two ring pressing assemblies, each ring pressing assembly comprises a pressing ring cylinder, a connecting frame and an annular pressing block which are sequentially connected, the pressing ring cylinder can be connected with the frames and the annular pressing blocks to move along the X-axis direction, one end of each annular pressing block is provided with an annular working surface, the annular working surfaces are matched with the edges of the patch mounting areas, and the annular pressing blocks can enable the V-shaped rolling brush patches to be matched, pressed and attached to the patch mounting areas of the rolling brush blanks; the inner side of the connecting frame is provided with a strip-shaped through hole, a plurality of thimbles penetrate through the strip-shaped through hole, and the thimble connecting plate is positioned in the connecting frame.
The invention has the beneficial effects that: the automatic chip mounter for the V-shaped rolling brush of the dust collector adopts automatic installation, ensures the stability of product quality and the efficiency improvement, and realizes the automatic laminating production of the V-shaped rolling brush chip mounting.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention and not to limit the invention.
Fig. 1 is a front view of an automatic chip mounter for V-shaped rolling brushes of a vacuum cleaner according to the present invention.
Fig. 2 is a top view of the vacuum cleaner V-shaped rolling brush automatic chip mounter.
Fig. 3 is a left side view of the automatic chip mounter for V-shaped rolling brushes of a dust collector.
Fig. 4 is a schematic perspective view of the automatic chip mounter for V-shaped rolling brushes of a vacuum cleaner according to the present invention.
Fig. 5 is an enlarged schematic view of the upper part of fig. 4.
Fig. 6 is a perspective view of the V-shaped patch conveying mechanism.
Fig. 7 is a front view of the V-shaped patch conveying mechanism.
Fig. 8 is a top view of the V-shaped patch transport mechanism.
Fig. 9 is a left side view of the V-shaped patch conveying mechanism.
Fig. 10 is a perspective view of the upper front opening plate and the lower front opening plate.
Fig. 11 is a front view of the upper front opening plate and the lower front opening plate.
Fig. 12 is a left side view of the upper front opening plate and the lower front opening plate.
Fig. 13 is a rear view of the upper front opening plate and the lower front opening plate.
Fig. 14 is a perspective view of the preliminary fixing mechanism.
Fig. 15 is a top view of the preliminary fixing mechanism.
Fig. 16 is a perspective view of the hold-down mechanism.
Fig. 17 is a front view of the hold-down mechanism.
Fig. 18 is a left side view of the hold down securing mechanism.
Fig. 19 is a top view of the hold down mechanism.
Fig. 20 is a side-expanded schematic view of a V-shaped rolling brush of the vacuum cleaner.
1. A frame; 2. a rolling brush clamping mechanism; 3. a V-shaped patch conveying mechanism; 4. a preliminary fixing mechanism; 5. a pressing and fixing mechanism;
11. an upper platform; 12. a column; 13. a V-shaped patch front baffle; 14. a V-shaped patch rear baffle; 15. a front mounting base; 16. a rear mounting seat;
21. a left side fixing component; 22. a right side fixing component; 23. a rotating cylinder; 24. rotating the piston rod; 25. a rotary joint; 26. a clamping cylinder; 27. a support bar; 28. fixing the joint;
31. a V-shaped accommodating groove; 32. a front slipway assembly; 33. a rear slipway assembly; 34. a base plate;
311. sharp corners;
321. an L-shaped front slide plate; 322. a front vertical plate; 323. a front panel; 324. a front upper plywood; 325. a plywood is arranged at the front lower part; 326. the front upper plywood lifting cylinder; 327. a lifting cylinder for a front lower plywood; 328. the L-shaped front sliding plate advances and retreats the cylinder;
331. an L-shaped rear slide plate; 332. a rear vertical plate; 333. a back plate; 334. a plywood is arranged on the back; 335. then, opening a plywood; 336. a lifting cylinder for the rear upper plywood; 337. a plate lifting cylinder is arranged at the lower rear part; 338. the L-shaped rear sliding plate advances and retreats the cylinder;
41. a local top pressing component; 42. a thimble cylinder; 43. a thimble connecting plate; 44. a thimble;
51. a ring pressing component; 52. a pressure ring cylinder; 53. a connecting frame; 54. an annular pressing block; 55. an annular working surface; 56. a strip-shaped through hole;
91. rolling and brushing the blank; 92. v-shaped rolling brush paster.
Detailed Description
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
The utility model provides a dust catcher V type round brush automatic chip mounter, in the space rectangular coordinate system who uses the X, Y, Z axle as the coordinate axis, dust catcher V type round brush automatic chip mounter includes:
a rolling brush holding mechanism 2 capable of holding and fixing the rolling brush blank 91 and making the axis of the rolling brush blank 91 parallel to the Y-axis;
the V-shaped patch conveying mechanism 3 comprises a V-shaped accommodating groove 31 capable of accommodating a V-shaped rolling brush patch 92, the V-shaped rolling brush patch 92 can be placed in the V-shaped accommodating groove 31 in a matching mode, the V-shaped patch conveying mechanism 3 can move along the Y-axis direction and convey the V-shaped rolling brush patch 92 to an installation position, and the installation position corresponds to a patch installation area on the outer surface of the rolling brush blank 91;
the primary fixing mechanism 4 comprises a local jacking component 41, wherein the local jacking component 41 can move along the X-axis direction and enables the part of the V-shaped rolling brush paster 92 in the V-shaped accommodating groove 31 to be fixedly connected with the rolling brush blank 91;
the pressing and fixing mechanism 5 comprises a ring pressing assembly 51, wherein the ring pressing assembly 51 can move along the X-axis direction and enables the V-shaped rolling brush patches 92 to be matched, pressed and attached with the rolling brush blanks 91, as shown in fig. 1 to 5.
In this embodiment, the roller brush holding mechanism 2 includes left side fixing members 21 and right side fixing members 22 arranged at intervals in the Y-axis direction, the left side fixing members 21 can be fixed to the left end of the roller brush blank 91 in a matching manner, the right side fixing members 22 can be fixed to the right end of the roller brush blank 91 in a matching manner, and the roller brush holding mechanism 2 can also rotate the roller brush blank 91 by a set angle.
Specifically, the left fixing assembly 21 includes a rotary cylinder 23 and a rotary piston rod 24, the rotary cylinder 23 can rotate the rotary piston rod 24 by a set angle, the right end of the rotary cylinder 23 is fixed with a rotary joint 25, the right fixing assembly 22 includes a clamping cylinder 26 and a support rod 27, the clamping cylinder 26 can support the support rod 27 to move along the Y-axis direction, the left end of the support rod 27 is fixed with a fixing joint 28, the axis of the rotary piston rod 24 coincides with the axis of the support rod 27, and the axis of the rotary piston rod 24 is parallel to the Y-axis, as shown in fig. 2 and 5.
Rotary joint 25 can be fixed with the left end accordant connection of round brush blank 91, and rotary joint 25's right-hand member is equipped with a plurality of dogtooths, and the left end of round brush blank 91 is equipped with a plurality of recesses, and this dogtooth can correspond with the recess and be connected, and fixed joint 28 can be fixed with the right-hand member accordant connection of round brush blank 91. When the roll brush blank 91 is fitted between the rotary joint 25 and the fixed joint 28, the axis of the roll brush blank 91, the axis of the rotary piston rod 24, and the axis of the support rod 27 are aligned, and the rotary cylinder 23 can rotate the rotary piston rod 24 by a set angle, so that the roll brush blank 91 is driven to rotate by the set angle in synchronization with the rotation of the roll brush blank 91, and for example, the rotary cylinder 23 can rotate the roll brush blank 91 by 90 degrees at a time around the axis of the roll brush blank 91.
In this embodiment, the V-shaped patch conveying mechanism 3 includes a front sliding table assembly 32 and a rear sliding table assembly 33 which are symmetrically arranged in the front and rear direction, the front sliding table assembly 32 and the rear sliding table assembly 33 can both move in the X-axis direction, the V-shaped accommodating grooves 31 are located in the front sliding table assembly 32 and the rear sliding table assembly 33, that is, the front sliding table assembly 32 and the rear sliding table assembly 33 each include one V-shaped accommodating groove 31, the two V-shaped accommodating grooves 31 are symmetrically arranged in the front and rear direction, and the roller brush clamping mechanism 2 is located between the front sliding table assembly 32 and the rear sliding table assembly 33 in the X-axis direction, as shown in fig. 6 to 9.
In this embodiment, front sliding table assembly 32 includes L-shaped front sliding plate 321, L-shaped front sliding plate 321 includes front vertical plate 322 and front flat plate 323 connected and fixed in sequence, front flat plate 323 is located in front of front vertical plate 322, front upper opening plate 324 and front lower opening plate 325 connected to the rear side of front vertical plate 322, front upper opening plate 324 and front lower opening plate 325 are both movable along Z-axis direction, and front upper opening plate 324 and front lower opening plate 325 can be contacted or separated, as shown in fig. 10 to 13.
Preceding riser 322 is parallel to the plane that Y axle and Z axle were located, preceding flat plate 323 is parallel to the plane that X axle and Y axle were located, preceding riser 322 is C type structure, the opening of preceding riser 322 is towards round brush fixture 2, the opening of preceding riser 322 is towards the left side, preceding upper plywood 324 is located same vertical plane with preceding lower plywood 325, preceding upper plywood 324 is parallel with preceding riser 322, the lower extreme of preceding upper plywood 324 is equipped with preceding rectangular shape lower notch, the upper end of preceding lower plywood 325 is equipped with preceding rectangular shape upper notch, when preceding upper plywood 324 contacts with preceding lower plywood 325, preceding rectangular shape lower notch and preceding rectangular shape upper notch make up into the V type holding tank 31 of front side.
In this embodiment, the structure of the front sliding table assembly 32 is substantially the same as that of the rear sliding table assembly 33, the working processes of the front sliding table assembly 32 and the rear sliding table assembly 33 are synchronous and the same, the rear sliding table assembly 33 includes an L-shaped rear sliding plate 331, a rear upper opening plate 334 and a rear lower opening plate 335, the lower end of the rear upper opening plate 334 is provided with a rear elongated lower notch, the upper end of the rear lower opening plate 335 is provided with a rear elongated upper notch, and when the rear upper opening plate 334 contacts the rear lower opening plate 335, the rear elongated lower notch and the rear elongated upper notch are combined into the V-shaped accommodating groove 31 on the rear side. The front slide assembly 32 differs from the rear slide assembly 33 only in that the sharp corner 311 of the front V-shaped receiving groove 31 faces downward and the sharp corner 311 of the rear V-shaped receiving groove 31 faces upward, as shown in fig. 6 and 10.
Rear slide table assembly 33 still contains back upper opening plate lift cylinder 336, back lower opening plate lift cylinder 337 and slide advance and retreat cylinder 338 behind the L type, and back upper opening plate lift cylinder 336 can make back upper opening plate 334 reciprocate along the Z axle direction, and back lower opening plate lift cylinder 337 can make back lower opening plate 335 reciprocate along the Z axle direction, and back upper opening plate lift cylinder 336 and back lower opening plate lift cylinder 337 simultaneous movement to make back upper opening plate 334 and back lower opening plate 335 contact or separate. The L-shaped rear slider advancing and retreating cylinder 338 moves the L-shaped rear slider 331 forward and backward in the X-axis direction. The L-shaped rear slide advancing and retreating cylinder 338 operates in synchronization with the L-shaped front slide advancing and retreating cylinder 328, so that the L-shaped front slide 321 and the L-shaped rear slide 331 approach or separate from each other.
In this embodiment, the automatic chip mounter for the V-shaped rolling brush of the dust collector further comprises a frame 1, the frame 1 comprises an upper platform 11 and a stand column 12 which are connected up and down, a front V-shaped chip front baffle 13 and a rear V-shaped chip rear baffle 14 which are parallel to each other in the front-back direction are fixedly connected to the upper platform 11, and the front V-shaped chip front baffle 13 and the rear V-shaped chip rear baffle 14 cannot move. When the V-shaped patch transport mechanism 3 is located at the standby position on the right side, the front upper opening plate 324 can be connected to the V-shaped patch front flap 13 in a front-rear stacked manner, the V-shaped patch front flap 13 can close the rear end of the V-shaped accommodation groove 31 on the front side, the V-shaped patch rear flap 14 can be connected to the rear upper opening plate 334 in a front-rear stacked manner, and the V-shaped patch rear flap 14 can close the front end of the V-shaped accommodation groove 31 on the rear side. The V-shaped patch front baffle 13 and the V-shaped patch rear baffle 14 function to smoothly place the V-shaped roll brush patch 92 in the V-shaped accommodating groove 31.
The automatic chip mounter with the V-shaped rolling brush for the dust collector further comprises a transverse moving driving mechanism, a front mounting seat 15 and a rear mounting seat 16, wherein the transverse moving driving mechanism can enable the V-shaped chip conveying mechanism 3 to move along the Y-axis direction, and the transverse moving driving mechanism can enable the V-shaped chip conveying mechanism 3 to move back and forth between a left working position and a right standby position. Preceding mount pad 15 and back mount pad 16 all are located upper mounting plate 11, and preceding mount pad 15 is located the place ahead of round brush fixture 2, and back mount pad 16 is located the rear of round brush fixture 2, and preceding mount pad 15 and back mount pad 16 are used for the preliminary fixed establishment 4 of installation and compress tightly fixed establishment 5. The V-shaped patch conveying mechanism 3 further includes a base plate 34, and the base plate 34 is connected to the traverse driving mechanism.
In this embodiment, the primary fixing mechanism 4 includes two local pressing assemblies 41 symmetrically arranged in front and back, the rolling brush holding mechanism 2 is located between the two local pressing assemblies 41, each local pressing assembly 41 includes an ejector pin cylinder 42, an ejector pin connecting plate 43, and a plurality of ejector pins 44, which are sequentially connected, the plurality of ejector pins 44 are arranged at intervals along the Y-axis direction, and the ejector pin cylinder 42 can move the ejector pin connecting plate 43 and the plurality of ejector pins 44 along the X-axis direction, as shown in fig. 14 and 15.
In this embodiment, the pressing and fixing mechanism 5 includes two ring pressing assemblies 51 symmetrically arranged in front and back, the rolling brush clamping mechanism 2 is located between the two ring pressing assemblies 51, each ring pressing assembly 51 includes a pressing ring cylinder 52, a connecting frame 53 and an annular pressing block 54 which are sequentially connected, the pressing ring cylinder 52 can connect the frame 53 and the annular pressing block 54 to move along the X-axis direction, one end of the annular pressing block 54 is provided with an annular working surface 55, the annular working surface 55 is in a V-shaped structure, the annular working surface 55 is matched with the edge of the patch mounting area, and the annular pressing block 54 can enable the V-shaped rolling brush patches 92 to be matched, pressed and attached with the patch mounting area of the rolling brush blank 91; the connecting frame 53 is provided with an elongated through hole 56 on the inner side thereof, the plurality of ejector pins 44 pass through the elongated through hole 56, and the ejector pin connecting plate 43 is located inside the connecting frame 53, as shown in fig. 16 to 19. Because the annular working surface 55 needs to be matched with the outer cylindrical surface of the rolling brush blank 91, the structure of the annular working surface 55 is complex, the annular pressing block 54 can be made of engineering plastics, and the annular pressing block 54 can be manufactured by the existing 3D printing technology.
The front partial pressing assembly 41 and the front annular pressing assembly 51 are fixed on the front mounting seat 15, and the rear partial pressing assembly 41 and the rear annular pressing assembly 51 are fixed on the rear mounting seat 16. The two local pressing assemblies 41 have the same structure, and the working processes of the two local pressing assemblies 41 are synchronous and the same. The two ring pressing assemblies 51 are basically the same in structure, the difference is only that the annular working surface 55 of the front ring pressing assembly 51 is in a positive V shape, the annular working surface 55 of the rear ring pressing assembly 51 is in an inverted V shape, and the working processes of the two ring pressing assemblies 51 are synchronous and the same.
When the V-shaped patch conveying mechanism 3 is at the standby position, the V-shaped patch conveying mechanism 3 is positioned on the right side of the upper deck 11, as shown in fig. 1 to 5. When the V-shaped patch conveying mechanism 3 is at the working position, the V-shaped patch conveying mechanism 3 is located at the left side of the upper platform 11, at this time, the front vertical plate 322, the front upper opening plate 324 and the front lower opening plate 325 are located between the rolling brush clamping mechanism 2 and the front local pressing component 41, and the front V-shaped accommodating groove 31 corresponds to the patch mounting area at the front side of the rolling brush blank 91 and the thimble 44 of the front local pressing component 41; the rear vertical plate 332, the rear upper opening plate 334 and the rear lower opening plate 335 are located between the roller brush holding mechanism 2 and the rear partial pressing component 41, and the rear V-shaped receiving groove 31 corresponds to the patch mounting area on the rear side of the roller brush blank 91 and the thimble 44 of the rear partial pressing component 41.
The vacuum cleaner rolling brush comprises a cylindrical rolling brush blank 91, the outer surface of the rolling brush blank 91 is connected with four V-shaped rolling brush patches 92, the four V-shaped rolling brush patches 92 are uniformly arranged at intervals along the circumferential direction of the rolling brush blank 91, the inner surface of each V-shaped rolling brush patch 92 is matched, correspondingly bonded and fixed with a patch mounting area on the outer surface of the rolling brush blank 91, fluff is arranged on the outer surface of each V-shaped rolling brush patch 92, and the inner surface of each V-shaped rolling brush patch 92 is free of fluff, as shown in fig. 20. The working process of the vacuum cleaner V-shaped rolling brush automatic chip mounter according to the present invention is described below, that is, how to fixedly mount the V-shaped rolling brush chip 92 on the outer surface of the rolling brush blank 91 by the vacuum cleaner V-shaped rolling brush automatic chip mounter.
Glue needs to be smeared on a patch mounting area on the outer surface of the rolling brush blank 91 before installation, four patch mounting areas are arranged on the outer surface of the rolling brush blank 91 and are uniformly arranged at intervals along the circumferential direction of the rolling brush blank 91, and the size and the shape of each patch mounting area are matched with those of the V-shaped rolling brush patches 92.
And 2, respectively placing a V-shaped rolling brush paster 92 in the V-shaped accommodating groove 31 of the front sliding table assembly 32 and the V-shaped accommodating groove 31 of the rear sliding table assembly 33, wherein the fluff surface of the V-shaped rolling brush paster 92 faces outwards.
And 3, moving the whole V-shaped patch conveying mechanism 3 leftwards by 350mm through the transverse moving driving mechanism (comprising a rodless cylinder), namely moving the V-shaped patch conveying mechanism 3 to a working position from a standby position, wherein the V-shaped rolling brush patches 92 in the V-shaped accommodating grooves 31 on the front side are just positioned on the front side of the patch mounting area on the front side of the rolling brush blank 91, and the V-shaped rolling brush patches 92 in the V-shaped accommodating grooves 31 on the rear side are just positioned on the rear side of the patch mounting area on the rear side of the rolling brush blank 91.
And 4, moving the L-shaped front sliding plate 321 backwards by 10mm, and moving the L-shaped rear sliding plate 331 forwards by 10mm, namely, the V-shaped rolling brush patches 92 in the V-shaped accommodating grooves 31 on the front side and the V-shaped rolling brush patches 92 in the V-shaped accommodating grooves 31 on the rear side are close to the rolling brush blank 91 until the inner surfaces of the two V-shaped rolling brush patches 92 are partially contacted with the outer surface of the rolling brush blank 91.
And 5, the front and rear local jacking assemblies 41 move oppositely for 20mm along the X-axis direction, and the ejector pins 44 of the two local jacking assemblies 41 jack and connect the local part of the V-shaped rolling brush paster 92 with the rolling brush blank 91, so that the V-shaped rolling brush paster 92 and the rolling brush blank 91 are preliminarily fixed.
Step 6, the front upper opening plate 324 and the rear upper opening plate 334 both move upwards by 5mm, and the front lower opening plate 325 and the rear lower opening plate 335 both move downwards by 5 mm; the V-shaped rolling brush patches 92 are disengaged from the V-shaped receiving grooves 31.
And 7, moving the L-shaped front sliding plate 321 forwards by 10mm, and moving the L-shaped rear sliding plate 331 backwards by 10mm, so that the rolling brush blank 91 is separated.
And 8, moving the whole V-shaped patch conveying mechanism 3 to the right by 350mm through the transverse moving driving mechanism, namely returning the V-shaped patch conveying mechanism 3 to the standby position from the working position.
And 9, simultaneously moving the front annular pressing component 51 and the rear annular pressing component 51 oppositely along the X-axis direction, matching and pressing the V-shaped rolling brush paster 92 in the paster mounting area of the rolling brush blank 91 by the annular pressing block 54, keeping for 20 seconds, and setting the time, wherein the inner surface of the V-shaped rolling brush paster 92 is completely attached and bonded with the rolling brush blank 91.
Step 10, the front and rear local pressing assemblies 41 move back and forth for 20mm along the X-axis direction, and the front and rear annular pressing assemblies 51 move back and forth along the X-axis direction, so that the two V-shaped rolling brush patches 92 are fixedly mounted on the outer surface of the rolling brush blank 91.
Repeating the steps 1 to 10 in sequence, another two V-shaped rolling brush patches 92 may be fixedly mounted on the outer surface of the rolling brush blank 91. The side-unfolded configuration of the mounted vacuum cleaner roller brush is shown in fig. 20. The cleaner roller brush has a cylindrical structure, and fig. 20 is a schematic view of the cleaner roller brush cut along a generatrix and expanded.
The V-shaped rolling brush paster 92 and the rolling brush blank 91 must be precisely aligned, and the edge of the V-shaped rolling brush paster 92 and the edge of the corresponding area on the rolling brush blank 91 are guaranteed to be within the tolerance of plus or minus 0.2 mm. In order to precisely align the positions of the V-shaped rolling brush patches 92 and the rolling brush blanks 91 during the fitting process, a manner of placing the V-shaped rolling brush patches 92 in the V-shaped accommodating grooves 31 in advance is adopted. In order not to shift during the attaching process, the V-shaped roller brush sheet 92 is fixed on the roller brush blank 91 by partially pressing the needle tip of the thimble 44 of the pressing unit 41, which is caused to move during the pressing process of the ring pressing unit 51. In order to ensure that the patch is completely attached and solid, the reverse engineering technology 3D printing is adopted to manufacture the annular pressing block 54, so that the V-shaped rolling brush patch 92 can be completely attached to the rolling brush blank 91.
For convenience of understanding and description, the present invention is described by combining the spatial rectangular coordinates with the axis X, Y, Z as the coordinate axis and the absolute positional relationship, in which the terms "up" and "down" denote the upper direction in fig. 1 (and also the positive direction of the Z axis in fig. 4), the "down" denotes the lower direction in fig. 1 (and also the negative direction of the Z axis in fig. 4), the "left" denotes the left direction in fig. 1 (and also the positive direction of the Y axis in fig. 4), the "right" denotes the right direction in fig. 1 (and also the negative direction of the Y axis in fig. 4), the "front" denotes a direction perpendicular to the paper surface of fig. 1 and directed to the inside of the paper surface (and also the negative direction of the X axis in fig. 4), and the "rear" denotes a direction perpendicular to the paper surface of fig. 1 and directed to the outside of the paper surface (and also the positive direction of the X axis in fig. 4). The present invention has been described in terms of a user or operator viewing perspective, but the above directional terms should not be construed or interpreted as limiting the scope of the invention.
The above description is only exemplary of the invention and should not be taken as limiting the scope of the invention, so that the invention is intended to cover all modifications and equivalents of the embodiments described herein. In addition, the technical features and the technical schemes, and the technical schemes can be freely combined and used.
Claims (10)
1. The utility model provides an automatic chip mounter of dust catcher V type round brush which characterized in that, in the space rectangular coordinate system who uses X, Y, Z axle as the coordinate axis, automatic chip mounter of dust catcher V type round brush includes:
the rolling brush clamping mechanism (2) can clamp and fix the rolling brush blank (91) and enable the axis of the rolling brush blank (91) to be parallel to the Y axis;
the V-shaped patch conveying mechanism (3) comprises a V-shaped accommodating groove (31) capable of accommodating a V-shaped rolling brush patch (92), the V-shaped patch conveying mechanism (3) can move along the Y-axis direction and convey the V-shaped rolling brush patch (92) to an installation position, and the installation position corresponds to a patch installation area on the outer surface of the rolling brush blank (91);
the primary fixing mechanism (4) comprises a local jacking component (41), the local jacking component (41) can move along the X-axis direction and enables the local part of the V-shaped rolling brush paster (92) in the V-shaped accommodating groove (31) to be connected and fixed with the rolling brush blank (91);
and the pressing and fixing mechanism (5) comprises a ring pressing component (51), and the ring pressing component (51) can move along the X-axis direction and enables the V-shaped rolling brush paster (92) and the rolling brush blank (91) to be matched, pressed and attached.
2. The vacuum cleaner V-shaped rolling brush automatic chip mounter according to claim 1, wherein the rolling brush clamping mechanism (2) comprises a left side fixing component (21) and a right side fixing component (22) which are arranged at intervals along the Y-axis direction, the left side fixing component (21) can be matched, connected and fixed with the left end of the rolling brush blank (91), the right side fixing component (22) can be matched, connected and fixed with the right end of the rolling brush blank (91), and the rolling brush clamping mechanism (2) can enable the rolling brush blank (91) to rotate by a set angle.
3. The vacuum cleaner V-shaped rolling brush automatic chip mounter according to claim 2, wherein the left side fixing assembly (21) comprises a rotary cylinder (23) and a rotary piston rod (24), the rotary cylinder (23) can enable the rotary piston rod (24) to rotate by a set angle, a rotary joint (25) is arranged at the right end of the rotary cylinder (23), the right side fixing assembly (22) comprises a clamping cylinder (26) and a supporting rod (27), the clamping cylinder (26) can enable the supporting rod (27) to move along the Y-axis direction, a fixing joint (28) is arranged at the left end of the supporting rod (27), and the axis of the rotary piston rod (24) is coincident with the axis of the supporting rod (27).
4. The vacuum cleaner V-shaped rolling brush automatic chip mounter according to claim 1, wherein the V-shaped chip mounting conveying mechanism (3) comprises a front sliding table assembly (32) and a rear sliding table assembly (33) which are symmetrically arranged in front and back, both the front sliding table assembly (32) and the rear sliding table assembly (33) can move along the X-axis direction, the V-shaped accommodating groove (31) is formed in the front sliding table assembly (32) and the rear sliding table assembly (33), and the rolling brush clamping mechanism (2) is formed between the front sliding table assembly (32) and the rear sliding table assembly (33) along the X-axis direction.
5. The vacuum cleaner V-shaped rolling brush automatic chip mounter according to claim 4, wherein the front sliding table assembly (32) comprises an L-shaped front sliding plate (321), the L-shaped front sliding plate (321) comprises a front vertical plate (322) and a front flat plate (323) which are sequentially connected and fixed, the front flat plate (323) is located on the front side of the front vertical plate (322), the rear side of the front vertical plate (322) is connected with a front upper opening plate (324) and a front lower opening plate (325) which are arranged upwards, and the front upper opening plate (324) and the front lower opening plate (325) can move along the Z-axis direction.
6. The vacuum cleaner V-shaped rolling brush automatic chip mounter according to claim 5, wherein the front vertical plate (322) is parallel to a plane where the Y axis and the Z axis are located, the front flat plate (323) is parallel to a plane where the X axis and the Y axis are located, the front vertical plate (322) is of a C-shaped structure, the opening of the front vertical plate (322) faces the rolling brush clamping mechanism (2), the front upper opening plate (324) and the front lower opening plate (325) are located in the same vertical plane, the front upper opening plate (324) is parallel to the front vertical plate (322), the lower end of the front upper opening plate (324) is provided with a front elongated lower notch, the upper end of the front lower opening plate (325) is provided with a front elongated upper notch, and when the front upper opening plate (324) contacts with the front lower opening plate (325), the front elongated lower notch and the front elongated upper notch are combined into a front V-shaped accommodating groove (31).
7. The vacuum cleaner V-shaped rolling brush automatic chip mounter according to claim 6, wherein the structure of the front sliding table assembly (32) is the same as that of the rear sliding table assembly (33), the rear sliding table assembly (33) comprises an L-shaped rear sliding plate (331), a rear upper opening plate (334) and a rear lower opening plate (335), the lower end of the rear upper opening plate (334) is provided with a rear elongated lower notch, the upper end of the rear lower opening plate (335) is provided with a rear elongated upper notch, when the rear upper opening plate (334) contacts with the rear lower opening plate (335), the rear elongated lower notch and the rear elongated upper notch are combined into a rear V-shaped accommodating groove (31), the sharp corner (311) of the front V-shaped accommodating groove (31) faces downwards, and the sharp corner (311) of the rear V-shaped accommodating groove (31) faces upwards.
8. The automatic chip mounter with the V-shaped rolling brush for the dust collector as claimed in claim 7, further comprising a rack (1), wherein the rack (1) comprises an upper platform (11) and a stand column (12), the upper platform (11) is fixedly connected with a front V-shaped patch front baffle (13) and a rear V-shaped patch rear baffle (14) which are parallel to each other in front and rear, the front upper opening plate (324) can be in front-rear laminated connection with the front V-shaped patch front baffle (13), the front V-shaped patch front baffle (13) can block the rear end of the V-shaped accommodating groove (31) in the front side, the rear V-shaped patch rear baffle (14) can be in front-rear laminated connection with the rear upper opening plate (334), and the rear V-shaped patch rear baffle (14) can block the front end of the V-shaped accommodating groove (31) in the rear side.
9. The vacuum cleaner V-shaped rolling brush automatic chip mounter according to claim 1, wherein the primary fixing mechanism (4) comprises two local jacking assemblies (41) which are symmetrically arranged in front and back, the rolling brush clamping mechanism (2) is located between the two local jacking assemblies (41), each local jacking assembly (41) comprises a thimble cylinder (42), a thimble connecting plate (43) and a plurality of thimbles (44) which are sequentially connected, the thimbles (44) are arranged at intervals along the Y-axis direction, and the thimble cylinders (42) can enable the thimble connecting plate (43) and the thimbles (44) to move along the X-axis direction.
10. The vacuum cleaner V-shaped rolling brush automatic chip mounter according to claim 9, wherein the compressing and fixing mechanism (5) comprises two ring pressing assemblies (51) which are symmetrically arranged in front and back, the rolling brush clamping mechanism (2) is located between the two ring pressing assemblies (51), each ring pressing assembly (51) comprises a pressing ring cylinder (52), a connecting frame (53) and a ring pressing block (54) which are sequentially connected, the pressing ring cylinder (52) can be connected with the connecting frame (53) and the ring pressing block (54) to move along the X-axis direction, one end of each ring pressing block (54) is provided with a ring-shaped working surface (55), each ring-shaped working surface (55) is matched with the edge of a chip mounting area, and each ring pressing block (54) can enable a V-shaped rolling brush chip (92) to be matched, compressed and attached to the chip mounting area of a rolling brush blank (91); the inner side of the connecting frame (53) is provided with a strip-shaped through hole (56), a plurality of thimbles (44) penetrate through the strip-shaped through hole (56), and the thimble connecting plate (43) is positioned in the connecting frame (53).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010690735.7A CN111743293A (en) | 2020-07-17 | 2020-07-17 | Automatic chip mounter for V-shaped rolling brush of dust collector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010690735.7A CN111743293A (en) | 2020-07-17 | 2020-07-17 | Automatic chip mounter for V-shaped rolling brush of dust collector |
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| Publication Number | Publication Date |
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| CN111743293A true CN111743293A (en) | 2020-10-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010690735.7A Pending CN111743293A (en) | 2020-07-17 | 2020-07-17 | Automatic chip mounter for V-shaped rolling brush of dust collector |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112353326A (en) * | 2020-11-09 | 2021-02-12 | 卓益科技(广东)有限公司 | Sweeping roller of sweeper and production method thereof |
| CN113367468A (en) * | 2021-06-07 | 2021-09-10 | 嘉喆科技(嘉兴)股份有限公司 | Rolling brush and production equipment and production method thereof |
-
2020
- 2020-07-17 CN CN202010690735.7A patent/CN111743293A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112353326A (en) * | 2020-11-09 | 2021-02-12 | 卓益科技(广东)有限公司 | Sweeping roller of sweeper and production method thereof |
| CN113367468A (en) * | 2021-06-07 | 2021-09-10 | 嘉喆科技(嘉兴)股份有限公司 | Rolling brush and production equipment and production method thereof |
| CN113367468B (en) * | 2021-06-07 | 2023-12-29 | 嘉喆科技(嘉兴)股份有限公司 | Rolling brush and production equipment and production method thereof |
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