CN111739996A - White light LED based on gold-silver alloy cluster and preparation method thereof - Google Patents

White light LED based on gold-silver alloy cluster and preparation method thereof Download PDF

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Publication number
CN111739996A
CN111739996A CN202010630032.5A CN202010630032A CN111739996A CN 111739996 A CN111739996 A CN 111739996A CN 202010630032 A CN202010630032 A CN 202010630032A CN 111739996 A CN111739996 A CN 111739996A
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gold
bowl
silver alloy
led chip
shaped reflector
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Inventor
尹正茂
代新博
袁勋
王子平
刘乃维
孙兆猛
杨佳程
孙长龙
李桂村
杜芳林
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Qingdao University of Science and Technology
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Qingdao University of Science and Technology
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/50Wavelength conversion elements
    • H01L33/501Wavelength conversion elements characterised by the materials, e.g. binder
    • H01L33/502Wavelength conversion materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/50Wavelength conversion elements
    • H01L33/501Wavelength conversion elements characterised by the materials, e.g. binder
    • H01L33/502Wavelength conversion materials
    • H01L33/504Elements with two or more wavelength conversion materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2933/00Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
    • H01L2933/0008Processes
    • H01L2933/0033Processes relating to semiconductor body packages
    • H01L2933/0041Processes relating to semiconductor body packages relating to wavelength conversion elements

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Power Engineering (AREA)
  • Led Device Packages (AREA)

Abstract

A white light LED based on gold and silver alloy clusters and a preparation method thereof, the white light LED comprises an insulating base, a bowl-shaped reflector, an ultraviolet light LED chip and a lens, wherein the bowl-shaped reflector is arranged on the insulating base, a heat conducting fin is arranged between the bowl-shaped reflector and the insulating base, the ultraviolet light LED chip is fixed in the bowl-shaped reflector, the ultraviolet light LED chip is covered with gold and silver alloy clusters and blue light fluorescent powder, the lens is arranged outside the bowl-shaped reflector, and the lens is filled with a transparent silicon resin packaging material; the method comprises the steps of obtaining a gold-silver alloy cluster through mild reaction of an aqueous solution method, freeze-drying the solution to form solid powder, fixing an ultraviolet LED chip in a bowl-shaped reflector, coating the gold-silver alloy cluster and blue fluorescent powder on the ultraviolet LED chip layer by layer and solidifying, placing a lens outside the bowl-shaped reflector and filling transparent packaging materials. The invention is beneficial to improving the luminous efficiency, the use stability and the service life of the LED.

Description

White light LED based on gold-silver alloy cluster and preparation method thereof
Technical Field
The invention relates to a white light LED and a preparation method thereof, in particular to a white light LED which is manufactured by exciting a broad-spectrum orange-red gold-silver alloy cluster and blue light fluorescent powder to emit light by an ultraviolet LED, and belongs to the technical field of semiconductor illumination.
Background
As a new generation solid light source, the semiconductor LED has the advantages of energy saving, environmental protection, firmness, durability, high energy density, small volume and the like, has been widely applied to the fields of liquid crystal display backlight sources, large color display screens, landscape lighting, automotive lamps, landscape decoration and the like, and is a research hotspot in the fields of photoelectron, lighting and the like.
The common preparation method of the white light LED comprises the combination of ultraviolet light LED excitation fluorescent powder, blue light LED excitation fluorescent powder and red, green and blue three-color LED chips, and various methods generate multicolor light to be mixed to form white light, wherein the ultraviolet light LED excitation fluorescent powder, the blue light LED excitation fluorescent powder and the red, green and blue three-color LED chips are the important technical scheme for obtaining the white light LED at present. For example, the AlGaN ultraviolet LED chip is used for exciting red light/green light/blue light fluorescent powder to form tricolor white light, and the defect is that the fluorescent efficiency of the red light fluorescent powder is not high, so that the luminous efficiency of the white light LED is not high; or the AlGaN ultraviolet LED chip excites the blue light and the yellow fluorescent powder to form two-primary-color white light, and the defect is that the fluorescent spectrum of the yellow fluorescent powder lacks a red light wave band, so that the color rendering performance of the white LED is poor. The traditional fluorescent powder has the following defects: (1) the high-temperature solid phase method is adopted for synthesis, the reaction temperature is high, and the energy consumption and the cost are high; (2) the fluorescent powder material is micron or dozens of micron solid opaque particles, so that the problem of light scattering and light blocking is serious, and the light is not uniform; (3) the fluorescent powder is dispersed in the white light LED packaging adhesive in a suspension form, and the problem of sedimentation exists, so that the fluorescent powder is not uniformly coated, and the light emission is not uniform.
Therefore, a new fluorescent conversion material with a wide spectrum, a small particle size, low cost, high efficiency, good stability and easy uniform dispersion needs to be developed to prepare a white light LED, and the problems and deficiencies in the prior art are solved by completely or partially replacing the conventional fluorescent powder.
Disclosure of Invention
Aiming at the problems in the prior white light LED technology, the invention provides a white light LED which is manufactured by exciting an orange-red gold-silver alloy cluster and blue fluorescent powder to emit light by an ultraviolet LED, so as to solve the problems of low color rendering property, narrow color gamut, poor stability and the like of the conventional white light LED. The invention also provides a preparation method of the white light LED.
The invention discloses a gold-silver alloy cluster-based white light LED, which adopts the following technical scheme:
this white light LED, including insulator foot, bowl shape speculum, ultraviolet ray LED chip and lens, bowl shape speculum sets up on insulator foot, be the conducting strip between bowl shape speculum and the insulator foot, ultraviolet ray LED chip is fixed in bowl shape speculum, the ultraviolet ray LED chip coats and is stamped the silicone resin that is dispersing gold and silver alloy cluster and blue light phosphor powder, be provided with two electrodes of being connected with ultraviolet ray LED chip on the insulator foot, the outside of bowl shape speculum is covered with lens, pack transparent silicone resin packaging material in the lens, with electrode, bowl shape speculum, gold and silver alloy cluster, blue light phosphor powder and ultraviolet ray LED chip parcel on insulator foot.
The emission wavelength of the ultraviolet LED chip is 350nm-420 nm.
The silicon-gold-silver alloy cluster is prepared by uniformly stirring and fully mixing a glutathione aqueous solution, a chloroauric acid aqueous solution, a silver nitrate aqueous solution and a sodium hydroxide aqueous solution, carrying out mild stirring and reacting at constant temperature, and freeze-drying a sample solution to obtain gold-silver alloy cluster solid powder; the gold-silver alloy cluster is a stable luminescent material with the diameter of about 2nm and uniform size. The gold-silver alloy cluster has lower reaction temperature, and has the advantages of low preparation temperature, short reaction time and the like compared with the traditional high-temperature production process of the fluorescent powder.
The emission peak wavelength of the gold-silver alloy cluster is near 600nm, the spectral range is wide, yellow-green, yellow, orange and red are covered, the orange-red gold-silver alloy cluster and blue fluorescent powder in different proportions are excited by the ultraviolet LED, and white LEDs with different colors, chromatic values, color temperatures and color rendering indexes can be obtained.
The preparation method of the white light LED comprises the following steps:
(1) preparing a gold-silver alloy cluster: 2-10mL (100 mM) of glutathione aqueous solution, 2-12mL of chloroauric acid (50 mM), 0.5-5mL of silver nitrate (20 mM) and 50-500mL of ultrapure water are fully stirred and uniformly mixed, then 0.1-5mL of sodium hydroxide (1M) is added and fully mixed for 5 minutes, the mixed solution is heated to 60-98 ℃, the mixed solution is reacted for 0.5-10 hours under the conditions of uniform mild stirring (200 plus 2000rpm) and constant temperature of 60-98 ℃ to obtain the gold-silver alloy cluster aqueous solution emitting orange red, and finally, the sample solution is frozen and dried into the gold-silver alloy cluster solid powder. The emission wavelength of the gold-silver alloy cluster can be controlled by controlling the proportion and the dosage of the glutathione aqueous solution, the chloroauric acid, the silver nitrate and the sodium hydroxide and the reaction time;
(2) fixing a heat conducting sheet on the insulating base, and fixing the bowl-shaped reflector on the heat conducting sheet;
(3) fixing an ultraviolet LED chip with the emission wavelength of 350nm-420nm in a bowl-shaped reflector, respectively placing two electrodes on two sides of an insulating base, and respectively welding a P electrode and an N electrode of the ultraviolet LED chip together through gold wires;
(4) fully stirring and uniformly mixing 0.1-0.2 g of the gold-silver alloy cluster prepared in the step (1) and 0.05-0.2 g of blue-light fluorescent powder, uniformly mixing the powder mixture with a silicone resin A/B adhesive, coating the mixture on a fixed blue-light LED chip connected with an electrode, and naturally curing at 25 ℃ at normal temperature;
(5) fixing a lens outside the bowl-shaped reflector, wrapping connection points of two electrodes and gold wires, the bowl-shaped reflector, a gold-silver alloy cluster/blue light fluorescent powder/silicon resin mixture and an ultraviolet LED chip on an insulating base, filling transparent silicon resin A/B glue in the lens, uniformly mixing and packaging, and curing the silicon resin to obtain the white light LED.
The invention utilizes the ultraviolet light LED to excite the gold-silver alloy cluster to emit light, solves the problems of low color rendering property, narrow color gamut, poor stability and the like in the prior LED lighting technology, and is beneficial to improving the luminous efficiency, the use stability and the service life of the LED.
Drawings
Fig. 1 is a schematic structural diagram of a white light LED which is formed by exciting a gold-silver alloy cluster to emit light by using an ultraviolet light LED.
FIG. 2 is a graph of the luminescence spectrum of a white LED prepared according to the present invention.
FIG. 3 is a chromaticity coordinate diagram of a white LED prepared according to the present invention.
Wherein: 1. the LED lamp comprises an insulating base, 2 parts of a heat conducting pad, 3 parts of a bowl-shaped reflector, 4 parts of an ultraviolet LED chip, 5 parts of a positive electrode, 6 parts of a negative electrode, 7 parts of a gold thread, 8 parts of an orange-red gold-silver alloy cluster, 9 parts of blue-light fluorescent powder, 10 parts of silicone resin, 11 parts of a lens.
Detailed Description
As shown in fig. 1, the white LED with gold-silver alloy clusters excited by ultraviolet light to emit light comprises an insulating base 1, a heat conducting pad 2, a bowl-shaped reflector 3, an ultraviolet LED chip 4, a positive electrode 5, a negative electrode 6, gold wires 7, orange-red gold-silver alloy clusters 8, blue fluorescent powder 9, silicone resin 10 and a lens 11; the heat conducting pad 2 is connected with the bowl-shaped reflector 3 and is arranged in the center of the insulating base 1, the ultraviolet LED chip 4 is fixed in the center of the bowl-shaped reflector 3, the positive electrode 5 and the negative electrode 6 are arranged on two sides of the insulating base 1 and are connected with the P electrode and the N electrode of the ultraviolet LED chip 4 through gold wires 7, the orange red gold-silver alloy cluster layer 8 and the blue light fluorescent powder layer 9 are coated on the ultraviolet LED chip 4, the insulating base is covered with the lens 11, and high-transmittance silicon resin packaging materials 10 are filled between the insulating base and the lens. Wherein the emission wavelength of the ultraviolet LED chip 5 is 350nm-420 nm.
The preparation method of the white light LED comprises the following steps:
(1) preparing a gold-silver alloy cluster 8: 5mL (100 mM) of glutathione aqueous solution, 5mL of chloroauric acid (50 mM), 1.5mL of silver nitrate (20 mM) and 150mL of ultrapure water are fully and uniformly stirred and mixed, 0.6mL of sodium hydroxide (1M) is added and fully mixed for 5 minutes, the mixed solution is heated to 80 ℃, the mixed solution is uniformly and gently stirred (600rpm) and reacts for 3.5 hours at 80 ℃ constant temperature condition, the water solution of the gold and silver clusters emitting orange red is obtained, and finally, the sample solution is frozen and dried into the solid powder of the gold and silver clusters 8. By controlling the proportion and the dosage of the glutathione aqueous solution, the chloroauric acid, the silver nitrate and the sodium hydroxide and the reaction time, the emission wavelength of the gold-silver alloy cluster 8 can be controlled;
(2) a heat conducting fin 2 is fixed on an insulating base 1, a bowl-shaped reflector 3 is fixed on the heat conducting fin 2,
(3) an ultraviolet LED chip 4 with the emission wavelength of 370nm is fixed in a bowl-shaped reflector 3, a positive electrode 5 and a negative electrode 6 are respectively arranged on two sides of an insulating base 1 and are respectively welded with a P electrode and an N electrode of the ultraviolet LED chip 4 through gold wires 7.
(4) Fully stirring and uniformly mixing 0.1g of the gold-silver alloy cluster 8 prepared in the step (1) and 0.08g of blue-light fluorescent powder 9, uniformly mixing the powder uniform mixture with a silicone resin A/B adhesive 10, coating the mixture on a fixed ultraviolet LED chip 4 connected with an electrode, and naturally curing at the normal temperature of 25 ℃;
(5) fixing a lens 11 on an insulating substrate 1, exhausting air in the lens 11, filling high-light-transmission silicon resin 10A/B mixed glue, and naturally curing for 5 hours at normal temperature to obtain the white light LED, wherein the silicon resin 10 protects a bowl-shaped reflector 3, a blue light LED chip 4, gold wires 7, a gold-silver alloy cluster 8 layer and a blue light fluorescent powder 9 layer between the lens 11 and the insulating substrate 1.
The emission spectrum and chromaticity coordinate of the white light LED obtained by adopting the ultraviolet LED chip with the emission wavelength of 370nm, the orange-red gold-silver alloy cluster and the blue fluorescent powder are shown in figures 2 and 3, the color rendering index of the white light LED reaches 88.4, the chromaticity coordinates (0.33 and 0.32) and the lumen efficiency is 3.3 lm/W.

Claims (2)

1. The utility model provides a white light LED based on gold and silver alloy cluster, includes insulator foot, bowl shape speculum, ultraviolet ray LED chip and lens, and bowl shape speculum setting is characterized by on insulator foot: the bowl-shaped reflector is arranged on the insulating base, the heat conducting sheet is arranged between the bowl-shaped reflector and the insulating base, the ultraviolet LED chip is fixed in the bowl-shaped reflector, the gold-silver alloy cluster/blue light fluorescent powder/silicon resin mixture covers the ultraviolet LED chip, the insulating base is provided with two electrodes connected with the ultraviolet LED chip, the outside of the bowl-shaped reflector is provided with a lens, the lens is filled with a transparent packaging material, and the electrode bonding wire, the bowl-shaped reflector, the gold-silver alloy cluster/blue light fluorescent powder/silicon resin mixture and the ultraviolet LED chip are wrapped on the insulating base. The emission wavelength of the ultraviolet LED chip is 350nm-420 nm. The gold-silver alloy cluster is prepared by uniformly stirring and fully mixing a glutathione aqueous solution, a chloroauric acid aqueous solution, a silver nitrate aqueous solution and a sodium hydroxide aqueous solution, carrying out mild stirring and reaction at constant temperature to obtain the gold-silver alloy cluster, and finally carrying out freeze drying to obtain solid powder.
2. The method for preparing the gold-silver alloy cluster-based white light LED as claimed in claim 1, which is characterized in that: the method comprises the following steps:
(1) preparing a gold-silver alloy cluster: 2-10mL (100 mM) of glutathione aqueous solution, 2-12mL of chloroauric acid (50 mM), 0.5-5mL of silver nitrate (20 mM) and 50-500mL of ultrapure water are fully stirred and uniformly mixed, then 0.1-5mL of sodium hydroxide (1M) is added and fully mixed for 5 minutes, the mixed solution is heated to 60-98 ℃, the mixed solution is reacted for 0.5-10 hours under the conditions of uniform mild stirring (200 plus 2000rpm) and constant temperature of 60-98 ℃ to obtain the gold-silver alloy cluster aqueous solution emitting orange red, and finally, the sample solution is frozen and dried into the gold-silver alloy cluster solid powder. The emission wavelength of the gold-silver alloy cluster can be controlled by controlling the proportion and the dosage of the glutathione aqueous solution, the chloroauric acid, the silver nitrate and the sodium hydroxide and the reaction time;
(2) fixing a heat conducting sheet on the insulating base, and fixing the bowl-shaped reflector on the heat conducting sheet;
(3) fixing an ultraviolet LED chip with the emission wavelength of 350nm-420nm in a bowl-shaped reflector, respectively placing two electrodes on two sides of an insulating base, and respectively welding a P electrode and an N electrode of the ultraviolet LED chip together through gold wires;
(4) fully stirring and uniformly mixing 0.1-0.2 g of the gold-silver alloy cluster prepared in the step (1) and 0.05-0.2 g of blue-light fluorescent powder, uniformly mixing the powder mixture with a silicone resin A/B adhesive, coating the mixture on a fixed blue-light LED chip connected with an electrode, and naturally curing at 25 ℃ at normal temperature;
(5) fixing a lens outside the bowl-shaped reflector, wrapping connection points of two electrodes and gold wires, the bowl-shaped reflector, a gold-silver alloy cluster/blue light fluorescent powder/silicon resin mixture and an ultraviolet LED chip on an insulating base, filling transparent silicon resin A/B glue in the lens, uniformly mixing and packaging, and curing the silicon resin to obtain the white light LED.
CN202010630032.5A 2020-07-03 2020-07-03 White light LED based on gold-silver alloy cluster and preparation method thereof Pending CN111739996A (en)

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Publication number Priority date Publication date Assignee Title
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CN101743290A (en) * 2007-07-09 2010-06-16 鲁汶天主教大学 emissive lamps comprising metal clusters confined in molecular sieves
CN102596841A (en) * 2009-10-27 2012-07-18 学校法人东京理科大学 Light-emitting glass, light-emitting device equipped with the light-emitting glass, and process for producing light-emitting glass
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Application publication date: 20201002