CN111731637A - 一种新型塑钢复合托盘 - Google Patents

一种新型塑钢复合托盘 Download PDF

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CN111731637A
CN111731637A CN202010677912.8A CN202010677912A CN111731637A CN 111731637 A CN111731637 A CN 111731637A CN 202010677912 A CN202010677912 A CN 202010677912A CN 111731637 A CN111731637 A CN 111731637A
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tray
plastic
foot
skeleton
foot mound
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陈�田
廖航
毛长军
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Avic Sanxin Solar Energy Electro Optical Coating Glass Co ltd
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Avic Sanxin Solar Energy Electro Optical Coating Glass Co ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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Abstract

本发明提供了一种新型塑钢复合托盘，其特征在于：它包括托盘体（1），在托盘体（1）底面上均布一组脚墩（2），每个脚墩（2）底部均设有凸出的摩擦条（2a）,设置一个与托盘体（1）相对应的盖板（3）。本发明结构简单、使用方便、重量轻、不易生锈、承载玻璃时不会与玻璃发生刚性接触，确保了玻璃的装载的安全，提高了企业的生产效率。

Description

一种新型塑钢复合托盘
技术领域：
本发明涉及转运装置，具体地说就是一种新型塑钢复合托盘。
背景技术：
光伏玻璃在转运时需要平铺的堆叠的放置在转运托盘上进行转运，而传统的托盘均为木质，其强度较差且使用寿命短，而且还需要大量砍伐树木制造，对生态环境造成严重破坏。此外木质材料容易受潮发霉，变形腐烂，无法清洗，不适用于有清洁程度要求及较重的产品。塑料托盘整体性好，具有质轻、无钉刺、耐酸碱、可回收等优点，但在结构强度，抗冲击力方面较差；而钢质托盘结构牢固，承载力高，抗冲击力强，但自重大、易生锈、价格昂贵，且承载玻璃时由于玻璃与其直接刚性接触因此也容易对玻璃造成损伤。此外，在实际使用时托盘损坏大多是从底部的支撑脚开始出现破损，而现有的托盘大多一体式结构，所以一但一处支撑脚出现破损，整个托盘就会被废弃，重新购置托盘，不但影响环境而且也增加企业的运营成本。
发明内容：
本发明就是为了克服现有技术中的不足，提供一种新型塑钢复合托盘。
本申请提供以下技术方案：
一种新型塑钢复合托盘，其特征在于：它包括托盘体，所述的托盘体包括托盘骨架,在托盘骨架上包裹有托盘塑胶层，在托盘塑胶层均布有一组与插槽,设置一组与插槽对应配合的脚墩，所述脚墩顶端与托盘骨架通过螺栓配合连接，设置一个与托盘体相对应的盖板，在盖板上均不有一组与脚墩对应配合的插接槽。
在上述技术方案的基础上，还可以有以下进一步的技术方案：
所述的脚墩包括脚墩骨架，在脚墩骨架上包裹有脚墩塑胶层,在脚墩骨架上设有伸出脚墩塑胶层的插接部,所述插接部与插接槽对应配合，在脚墩底部的脚墩塑胶层上延伸出一组间隔分布的摩擦条，在所述的摩擦条中部设有缺口。
在所述托盘体的厚度端面上设有一组凹槽。
所述的托盘骨架、脚墩骨架以及插接部均为塑钢制成，所述的盖板为木质或塑料制成。
发明优点：
本发明结构简单、使用方便、重量轻、不易生锈、承载玻璃时不会与玻璃发生刚性接触，确保了玻璃的装载的安全，提高了企业的生产效率。同时得益于托盘塑钢复合结构，当外塑料出现破损时可使用模具快速修复、反复使用，具有塑料托盘和铁质托盘可回收的优点。此外托盘体与脚墩为分体式结构，因此当出现脚墩破损时，只需要将完整的脚墩与破损的脚墩进行更换即可，无需放弃整个托盘。
附图说明：
图1是本发明的主视图；
图2是图1中托盘体与脚墩装配时的结构示意图；
图3是本发明使用状态的示意图；
图4是图3中盖板的结构示意图。
具体实施方式：
如图1-4所示，一种新型塑钢复合托盘，它包括托盘体1，所述的托盘体1包括塑钢材质制成的托盘骨架1a,所述的托盘骨架1a整体为矩形，其上分布有一组长条孔1d，所述的长条孔1d成两排分布，相邻的两个长条孔1d之间设有一定间隔距离，从而起到在确保托盘骨架1a整体强度的前提下降低托盘骨架1a重量的作用。
在托盘骨架1a表面上包裹有托盘塑胶层1b。在托盘塑胶层1b底部均布有一组开口向下的插槽1c，所述插槽1c的顶部的托盘骨架1a上均布有一组安装孔1e。在托盘骨架1a上表面的托盘塑胶层1b上设有与安装孔1e对应连通的让位孔1f，所述的安装孔1e与对应连通的让位孔1f同轴分布。所述的让位孔1f的直径大于安装孔1e的从而形成一个沉头孔状的结构。
设置一组与插槽1c对应配合的脚墩2，所述的脚墩2包括塑钢材质制成的脚墩骨架2a，所述的脚墩骨架2a整体成方形柱状结构。在脚墩骨架2a顶端向上延伸出与所述插槽1c对应配合的插接部2c，在插接部2c顶端设有与安装孔1e对应配合的螺孔2f。通过在安装孔1e与螺孔2f穿设螺钉的方式，将脚墩2与托盘体1连接固定在一起。
在插接部2c下方的脚墩骨架2a表面上包裹有脚墩塑胶层2b。在脚墩塑胶层2b的在脚墩2底部的脚墩塑胶层2b上向下延伸出一组间隔分布的摩擦条2d，在每个摩擦条2d的中部均设有一个缺口2e，所述的各个缺口2e的轴线均在同一直线上。所述的摩擦条2d的高度在2mm-10mm之间。
在托盘塑胶层1b四面的厚度端面上托盘体1的厚度面上均布有一组轴向分布的凹槽4。
设置一个与托盘体1上表面外形相对应的矩形的塑料制成的盖板3，在盖板3的厚度端面上设有与一组与凹槽4对应分布的第二凹槽3b。在盖板3的上表面上设有与所述的摩擦条2d对应分布的摩擦槽3a。
使用方法：
首先通过螺钉将托盘体1与一组脚墩2连接固定在一起形成塑钢复合托盘。而后将一组玻璃片5以水平发方式堆叠在托盘体1的上表面上，再在最高的玻璃板5盖上盖板3。而后捆扎带将塑钢复合托盘玻璃板3以及盖板3捆扎在一起，形成一个转运件a。
捆扎时捆扎带卡入相应的凹槽4、第二凹槽3b以及缺口2e从而确保捆扎的牢固度。在转运单个转运件a时转运件a底部的摩擦条2d可以提供将强的摩擦力，降低惯性对转运件a底部的稳定性的影响。
在转运两个转运件a时可以将两个转运件a成高低堆叠放置在一起。这时上面的转运件a底部的摩擦条2d正好插入下面的另一个转运件a上边面的盖板3上的摩擦槽3a内从而确保转运时两件转运件a的稳定。

Claims (4)

1.一种新型塑钢复合托盘，其特征在于：它包括托盘体（1），所述的托盘体（1）包括托盘骨架（1a）,在托盘骨架（1a）上包裹有托盘塑胶层（1b），在托盘塑胶层（1b）均布有一组与插槽（1c）,设置一组与插槽（1c）对应配合的脚墩（2），所述脚墩（2）顶端与托盘骨架（1a）配合连接，设置一个与托盘体（1）相对应的盖板（3），在盖板（3）上均设有一组与脚墩（2）对应配合的插接槽（3a）。
2.根据权利要求1中所述的一种新型塑钢复合托盘，其特征在于：所述的脚墩（2）包括脚墩骨架（2a），在脚墩骨架（2a）上包裹有脚墩塑胶层（2b）,在脚墩骨架（2a）上设有伸出脚墩塑胶层（2b）的插接部（2c）,所述插接部（2c）与插接槽（3a）对应配合，在脚墩（2）底部的脚墩塑胶层（2b）上延伸出一组间隔分布的摩擦条（2d），在所述的摩擦条（2d）中部设有缺口（2e）。
3.根据权利要求1中所述的一种新型塑钢复合托盘，其特征在于：在所述托盘体（1）的厚度端面上设有一组凹槽（4）。
4.根据权利要求1中所述的一种新型塑钢复合托盘，其特征在于：所述的托盘骨架（1a）、脚墩骨架（2a）以及插接部（2c）均为塑钢制成，所述的盖板（3）为木质或塑料制成。
CN202010677912.8A 2020-07-15 2020-07-15 一种新型塑钢复合托盘 Pending CN111731637A (zh)

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