CN111717872A - Hot and spicy sauce filling production line and remote data acquisition and real-time analysis system - Google Patents

Hot and spicy sauce filling production line and remote data acquisition and real-time analysis system Download PDF

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Publication number
CN111717872A
CN111717872A CN202010445541.0A CN202010445541A CN111717872A CN 111717872 A CN111717872 A CN 111717872A CN 202010445541 A CN202010445541 A CN 202010445541A CN 111717872 A CN111717872 A CN 111717872A
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China
Prior art keywords
hot
module
real
sensor
spicy sauce
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Pending
Application number
CN202010445541.0A
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Chinese (zh)
Inventor
李建奎
桂科志
张晓瑾
刘贇霄
刘兵
铁梅芳
张黎明
何勇
王玉国
密良录
王春兰
张沐诗
马希文
李鸿昌
王应龙
李成海
张秀梅
裴启丽
吴海萍
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Minhe Fengde Ecological Food Co ltd
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Minhe Fengde Ecological Food Co ltd
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Publication date
Application filed by Minhe Fengde Ecological Food Co ltd filed Critical Minhe Fengde Ecological Food Co ltd
Priority to CN202010445541.0A priority Critical patent/CN111717872A/en
Publication of CN111717872A publication Critical patent/CN111717872A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/28Flow-control devices, e.g. using valves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/24Devices for supporting or handling bottles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/26Filling-heads; Means for engaging filling-heads with bottle necks
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D21/00Measuring or testing not otherwise provided for
    • G01D21/02Measuring two or more variables by means not covered by a single other subclass

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Seeds, Soups, And Other Foods (AREA)

Abstract

The invention discloses a hot and spicy sauce filling production line and a remote data acquisition and real-time analysis system, relates to the technical field of hot and spicy sauce filling production lines, and particularly relates to a hot and spicy sauce filling production line and a remote data acquisition and real-time analysis system. This hot and spicy sauce filling line and remote data acquisition and real-time analysis system are provided with pressure sensor one and pressure sensor two, detect the internal portion pressure differential of hot and spicy sauce through pressure sensor one and pressure sensor two, judge the capacity of the internal portion hot and spicy sauce of hot and spicy sauce jar, be provided with conveyer belt operating condition module, utilize the operating condition of hall sensor detection conveyer belt equipment internal motor, record the real-time rotational speed of motor and open and stop the number of times, and the surface temperature who utilizes paster temperature sensor to detect the motor.

Description

Hot and spicy sauce filling production line and remote data acquisition and real-time analysis system
Technical Field
The invention relates to the technical field of a hot and spicy sauce filling production line, in particular to a hot and spicy sauce filling production line and a remote data acquisition and real-time analysis system.
Background
The chilli sauce is prepared by decocting chilli mixed with other materials, and fresh shredded pork is fried with chilli; fresh chicken shred fried pepper sauce; fresh beef with chili oil; chili with bean oil; spicy shrimp; crispy sesame oil peppers, and the like. The chilli sauce is prepared by decocting chilli mixed with other materials, and fresh shredded pork is fried with chilli; fresh chicken shred fried pepper sauce; fresh beef with chili oil; chili with bean oil; spicy shrimp; crispy sesame oil peppers, and the like. Filling machines are mainly a small class of products in a packaging machine and can be divided into a liquid filling machine, a paste filling machine, a powder filling machine and a particle filling machine from the aspect of packaging materials; the production automation degree is divided into a semi-automatic filling machine and a full-automatic filling production line.
Although the continuous filling device for chilli sauce production disclosed in the chinese patent application publication specification CN105439059A solves the problems that the existing filling device cannot realize continuous production, so that the working efficiency is low, the effect is poor, time and labor are wasted, energy and resources are wasted, and the enterprise production is not facilitated, the continuous filling device for chilli sauce production has the disadvantages of poor automation degree, easy overflow of spicy sauce, poor control precision, and incapability of data collection and analysis, so that the operation process of the device cannot be controlled.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a hot and spicy sauce filling production line and a remote data acquisition and real-time analysis system, which solve the problems that the automation degree of the hot and spicy sauce production continuous filling device is poor, the hot and spicy sauce is easy to overflow, the control precision is poor, and the running process of the device cannot be controlled due to the deficiency of data collection and analysis capability.
In order to achieve the purpose, the invention is realized by the following technical scheme: a hot and spicy sauce filling production line and a remote data acquisition and real-time analysis system comprise a main body frame and a programmable single chip microcomputer, wherein the inside of the main body frame is provided with a bottom frame, an electric box is installed at the front end of the bottom frame, the programmable single chip microcomputer is positioned in the electric box, a conveyor belt device is installed above the bottom frame, a clamping mechanism is installed above the conveyor belt device, a material distribution gun is installed above the clamping mechanism, a flow electromagnetic control valve is installed at the front end of the material distribution gun, a material distribution pipe is installed above the material distribution gun, a displacement sensor is installed at the front end of the material distribution pipe, a height adjusting mechanism is installed above the material distribution pipe, a material conveying pipe is installed above the height adjusting mechanism, a one-way valve is connected to the middle part of the material conveying pipe, a hot and spicy sauce tank body is installed above the material conveying pipe, and a pressure sensor I, and a second pressure sensor is arranged above the first pressure sensor.
Optionally, fixture includes weighing sensor, bottle, preforming, miniature hydraulic cylinder and baffle, the bottle is installed to weighing sensor's top, and the preforming is all installed to the left and right sides of bottle, miniature hydraulic cylinder is installed to one side that the bottle was kept away from to the preforming, and miniature hydraulic cylinder keeps away from one side of preforming and installs the baffle.
Optionally, the pressing sheet is connected with the micro hydraulic oil cylinder, the micro hydraulic oil cylinder is connected with the baffle, and the pressing sheet and the micro hydraulic oil cylinder are symmetrically distributed around a vertical center line of the weighing sensor.
Optionally, the material distributing guns are communicated with the material distributing pipe, and the material distributing guns are uniformly distributed along the horizontal center line direction of the material distributing pipe.
Optionally, the height adjusting mechanism comprises a transverse plate, a connecting sleeve column, a screw rod and a linear screw rod motor, the connecting sleeve column is installed on the left side and the right side of the transverse plate, the screw rod penetrates through the connecting sleeve column, and the linear screw rod motor is installed above the screw rod.
Optionally, the transverse plate is connected with the connecting sleeve column, a screw rod penetrates through the connecting sleeve column, and the connecting sleeve column and the screw rod are symmetrically distributed about a vertical central line of the transverse plate.
Optionally, a hot and spicy sauce filling line and remote data acquisition and real-time analysis system include: the hydraulic cylinder stroke operating mode control system comprises a programmable single chip microcomputer, a conveyor belt operating working condition module, a hydraulic cylinder stroke operating condition module, a displacement sensor, a flow electromagnetic control valve, a weighing sensor, a wire, a displacement sensor, a programmable single chip microcomputer, a lead and an analog-digital conversion module, wherein the programmable single chip microcomputer is electrically connected with the analog-digital conversion module through the lead, the programmable single chip microcomputer is electrically connected with the conveyor belt operating working condition module through the lead, the programmable single chip microcomputer is electrically connected with the hydraulic cylinder stroke operating condition module through the lead, the programmable.
Optionally, the analog-to-digital conversion module, the conveyor belt operation condition module, the hydraulic cylinder stroke condition module, the displacement sensor, the flow electromagnetic control valve and the weighing sensor are electrically connected in parallel with the programmable single chip microcomputer through a wire, the programmable single chip microcomputer is electrically connected in series with the data storage module through a wire, the programmable single chip microcomputer is electrically connected in series with the WiFi data transmission module through a wire, and the WiFi data transmission module is electrically connected in series with the local host through a wire.
Optionally, the analog-to-digital conversion module includes a first pressure sensor and a second pressure sensor, the first pressure sensor is electrically connected to the analog-to-digital conversion module through a wire, the second pressure sensor is electrically connected to the analog-to-digital conversion module through a wire, and the first pressure sensor and the second pressure sensor are electrically connected to the analog-to-digital conversion module in parallel through wires.
Optionally, conveyer belt operating condition module includes hall sensor and temperature sensor, hall sensor passes through between wire and the conveyer belt operating condition module for electric connection, and temperature sensor passes through between wire and the conveyer belt operating condition module for electric connection, hall sensor and temperature sensor pass through between wire and the conveyer belt operating condition module and constitute parallelly connected electric connection, long-range high in the clouds includes real-time supervision module and product quality SPC analysis module, real-time supervision module and product quality SPC analysis module pass through between wire and the long-range high in the clouds and constitute parallelly connected electric connection.
The invention provides a hot and spicy sauce filling production line and a remote data acquisition and real-time analysis system, which have the following beneficial effects:
1. this hot and spicy sauce filling line and remote data acquisition and real-time analysis system are provided with fixture, can effectually detect the empty bottle of bottle and the quality numerical value difference of filling through weighing sensor, under miniature hydraulic cylinder's effect, can effectually promote the preforming and be close to each other, act on the bottle with the clamping-force until the preforming, thereby can effectual restriction bottle the position, and can effectually avoid the bottle incline, lead to the inside hot and spicy sauce of bottle to spill out, can effectual improvement bottle hold hot and spicy sauce stability.
2. This hot and spicy sauce filling line and remote data acquisition and real-time analysis system are provided with the branch material rifle, and the evenly distributed who divides the material rifle can effectually provide different filling positions for the discharge of hot and spicy sauce, and divides the one-to-one of material rifle and bottle, can carry out the filling of hot and spicy sauce for the bottle of difference simultaneously and handle to can effectually save a large amount of time, improve hot and spicy sauce's filling efficiency.
3. The hot and spicy sauce filling production line and the remote data acquisition and real-time analysis system are provided with a flow electromagnetic control valve, a hydraulic cylinder stroke working condition module and a data storage module, wherein the hydraulic cylinder stroke working condition module comprises a hydraulic cylinder distance sensor which can effectively detect the moving distance of a pressing sheet so that the pressing sheet can provide proper clamping force for a bottle body and avoid overlarge force applied by the pressing sheet, a displacement sensor can effectively detect the distance between a distributing pipe and a conveyor belt device and avoid the distance between the distributing gun and the bottle body from exceeding the preset distance of the displacement sensor so that the distributing gun is in a proper moving distance range, thereby ensuring that the distributing gun can stably complete filling, the flow electromagnetic control valve can effectively detect the flow of hot and spicy sauce in the distributing gun until the preset standard flow of the flow electromagnetic control valve is reached and the supply of the hot and spicy sauce is cut off, guarantee that the hot and spicy sauce is the same capacity to can effectual improvement hot and spicy sauce filling's precision, the data storage module can the effectual information of storing each module transmission, the contrast between the data of being convenient for.
4. This hot and spicy sauce filling line and remote data acquisition and real-time analysis system are provided with pressure sensor one and pressure sensor two, detect the internal portion pressure differential of hot and spicy sauce through pressure sensor one and pressure sensor two, judge the capacity of the internal portion hot and spicy sauce of hot and spicy sauce jar, be provided with conveyer belt operating condition module, utilize the operating condition of hall sensor detection conveyer belt equipment internal motor, record the real-time rotational speed of motor and open and stop the number of times, and the surface temperature who utilizes paster temperature sensor to detect the motor.
5. This hot and spicy sauce filling line and remote data acquisition and real-time analysis system are provided with high adjustment mechanism, under linear screw motor's effect, can effectually promote the connecting sleeve post through the lead screw and remove along vertical direction, can make synchronous motion between connecting sleeve post and the diaphragm, thereby can the position of the vertical direction of effectual change diaphragm, and can effectual improvement divide the interval between material rifle and the bottle, can be with the stable leading-in to the inside of bottle of hot and spicy sauce, avoid the waste that hot and spicy sauce flows out and cause.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1A;
FIG. 3 is an enlarged view of a portion of FIG. 1 at B according to the present invention;
FIG. 4 is a schematic diagram of a circuit flow structure according to the present invention;
FIG. 5 is a schematic structural diagram of an analog-to-digital conversion module according to the present invention;
FIG. 6 is a schematic structural diagram of a conveyor belt operating condition module according to the present invention;
fig. 7 is a schematic structural diagram of a remote cloud according to the present invention.
In the figure: 1. a main body frame; 2. a chassis; 3. an electric box; 4. a programmable singlechip; 5. a conveyor belt device; 6. a clamping mechanism; 601. a weighing sensor; 602. a bottle body; 603. tabletting; 604. a miniature hydraulic cylinder; 605. a baffle plate; 7. a material distributing gun; 8. a flow electromagnetic control valve; 9. distributing pipes; 10. a displacement sensor; 11. a height adjustment mechanism; 1101. a transverse plate; 1102. connecting the sleeve columns; 1103. a screw rod; 1104. a linear screw motor; 12. a delivery pipe; 13. a one-way valve; 14. a hot and spicy sauce tank body; 15. a first pressure sensor; 16. a second pressure sensor; 17. an analog-to-digital conversion module; 18. a conveyor belt operation condition module; 1801. a Hall sensor; 1802. a temperature sensor; 19. a hydraulic cylinder stroke working condition module; 20. a data storage module; 21. a WiFi data transmission module; 22. a local host; 23. a remote cloud; 2301. a real-time monitoring module; 2302. product quality SPC analysis module.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, "a plurality" means two or more unless otherwise specified; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, should not be construed as limiting the invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1 to 7, the present invention provides a technical solution: a hot and spicy sauce filling production line and a remote data acquisition and real-time analysis system comprise a main body frame 1 and a programmable single chip microcomputer 4, wherein an underframe 2 is arranged inside the main body frame 1, an electric box 3 is installed at the front end of the underframe 2, the programmable single chip microcomputer 4 is positioned inside the electric box 3, a conveyor belt device 5 is installed above the underframe 2, a clamping mechanism 6 is installed above the conveyor belt device 5, the clamping mechanism 6 comprises a weighing sensor 601, a bottle body 602, a pressing sheet 603, a micro hydraulic oil cylinder 604 and a baffle 605, the bottle body 602 is installed above the weighing sensor 601, the pressing sheets 603 are installed on the left side and the right side of the bottle body 602, the micro hydraulic oil cylinder 604 is installed on one side of the pressing sheet 603 away from the bottle body 602, the baffle 605 is installed on one side of the micro hydraulic oil cylinder 604 away from the pressing sheet 603, the pressing sheet, the pressing sheets 603 and the micro hydraulic oil cylinder 604 are symmetrically distributed about a vertical central line of the weighing sensor 601, the weight sensor 601 can effectively detect the difference between the empty mass value and the full mass value of the bottle body 602, the pressing sheets 603 can be effectively pushed to be close to each other under the action of the micro hydraulic oil cylinder 604 until the pressing sheets 603 apply clamping force to the bottle body 602, so that the position of the bottle body 602 can be effectively limited, the bottle body 602 can be effectively prevented from deflecting, the spicy sauce in the bottle body 602 is prevented from being spilled out, and the stability of the bottle body 602 for containing the spicy sauce can be effectively improved;
a material distributing gun 7 is arranged above the clamping mechanism 6, a flow electromagnetic control valve 8 is arranged at the front end of the material distributing gun 7, a material distributing pipe 9 is arranged above the material distributing gun 7, a displacement sensor 10 is arranged at the front end of the material distributing pipe 9, the material distributing gun 7 is communicated with the material distributing pipe 9, the material distributing gun 7 is uniformly distributed along the horizontal central line direction of the material distributing pipe 9, different filling positions can be effectively provided for discharging the hot and spicy sauce due to the uniform distribution of the material distributing gun 7, the material distributing guns 7 are in one-to-one correspondence with the bottle bodies 602, the hot and spicy sauce filling treatment can be simultaneously carried out on different bottle bodies 602, so that a large amount of time can be effectively saved, and the hot and spicy sauce filling efficiency can be;
the programmable single chip microcomputer 4 is electrically connected with the analog-digital conversion module 17 through a lead, the programmable single chip microcomputer 4 is electrically connected with the conveyor belt operation condition module 18 through a lead, the programmable single chip microcomputer 4 is electrically connected with the hydraulic cylinder stroke condition module 19 through a lead, the programmable single chip microcomputer 4 is electrically connected with the displacement sensor 10 through a lead, the programmable single chip microcomputer 4 is electrically connected with the flow electromagnetic control valve 8 through a lead, the programmable single chip microcomputer 4 is electrically connected with the weighing sensor 601 through a lead, the analog-digital conversion module 17, the conveyor belt operation condition module 18, the hydraulic cylinder stroke condition module 19, the displacement sensor 10, the flow electromagnetic control valve 8 and the weighing sensor 601 are electrically connected in parallel with the programmable single chip microcomputer 4 through leads, and the programmable single chip microcomputer 4 is electrically connected in series with the data storage module 20 through a lead, the programmable single chip microcomputer 4 is electrically connected with the WiFi data transmission module 21 in series through a lead, the WiFi data transmission module 21 is electrically connected with the local host 22 in series through a lead, the hydraulic cylinder stroke working condition module 19 comprises a hydraulic cylinder distance sensor which can effectively detect the moving distance of the pressing sheet 603, so that the pressing sheet 603 can provide proper clamping force for the bottle body 602, the pressing sheet 603 is prevented from exerting too large force, the displacement sensor 10 can effectively detect the distance between the distributing pipe 9 and the conveyor belt device 5, the distance between the distributing gun 7 and the bottle body 602 is prevented from exceeding the preset distance of the displacement sensor 10, the distributing gun 7 is in a proper moving distance range, the distributing gun 7 can be ensured to stably complete filling, the flow electromagnetic control valve 8 can effectively detect the flow of the spicy sauce in the distributing gun 7 until the flow electromagnetic control valve 8 reaches the preset standard flow, the supply of the hot and spicy sauce is cut off, the hot and spicy sauce is guaranteed to be the same in volume, so that the filling accuracy of the hot and spicy sauce can be effectively improved, the data storage module 20 can effectively store information transmitted by each module, and comparison between data is facilitated;
the analog-digital conversion module 17 comprises a first pressure sensor 15 and a second pressure sensor 16, the first pressure sensor 15 is electrically connected with the analog-digital conversion module 17 through a lead, the second pressure sensor 16 is electrically connected with the analog-digital conversion module 17 through a lead, the first pressure sensor 15 and the second pressure sensor 16 are electrically connected in parallel with the analog-digital conversion module 17 through leads, the pressure difference inside the hot and spicy sauce tank body 14 is detected through the first pressure sensor 15 and the second pressure sensor 16, and the capacity of the hot and spicy sauce inside the hot and spicy sauce tank body 14 is judged;
the conveyor belt operation condition module 18 comprises a hall sensor 1801 and a temperature sensor 1802, the hall sensor 1801 is electrically connected with the conveyor belt operation condition module 18 through a lead, the temperature sensor 1802 is electrically connected with the conveyor belt operation condition module 18 through a lead, the hall sensor 1801 and the temperature sensor 1802 are electrically connected in parallel with the conveyor belt operation condition module 18 through a lead, the remote cloud 23 comprises a real-time monitoring module 2301 and a product quality SPC analysis module 2302, the real-time monitoring module 2301 and the product quality SPC analysis module 2302 are electrically connected in parallel with the remote cloud 23 through leads, the hall sensor 1801 is used for detecting the operation condition of the motor inside the conveyor belt equipment 5, the real-time rotating speed and the number of start and stop of the motor are measured, and the surface temperature of the motor is detected by using a patch temperature sensor 1802;
a height adjusting mechanism 11 is arranged above the distributing pipe 9, a conveying pipe 12 is arranged above the height adjusting mechanism 11, the height adjusting mechanism 11 comprises a transverse plate 1101, connecting sleeve columns 1102, lead screws 1103 and linear lead screw motors 1104, the connecting sleeve columns 1102 are arranged on the left side and the right side of the transverse plate 1101, the lead screws 1103 penetrate through the connecting sleeve columns 1102, the linear lead screw motors 1104 are arranged above the lead screws 1103, the transverse plate 1101 is connected with the connecting sleeve columns 1102, the lead screws 1103 penetrate through the connecting sleeve columns 1102, the connecting sleeve columns 1102 and the lead screws 1103 are symmetrically distributed around the vertical central line of the transverse plate 1101, the connecting sleeve columns 1102 can be effectively pushed to move along the vertical direction through the lead screws 1103 under the action of the linear lead screw motors 1104, the connecting sleeve columns 1102 are connected with the transverse plate 1101, the connecting sleeve columns 1102 and the transverse plate 1101 can synchronously move, and the position of the transverse plate 1101 can be effectively changed, the distance between the material separating gun 7 and the bottle body 602 can be effectively increased, the hot and spicy sauce can be stably guided into the bottle body 602, and waste caused by outflow of the hot and spicy sauce is avoided;
the middle part of the conveying pipe 12 is connected with a one-way valve 13, a hot and spicy sauce tank 14 is installed above the conveying pipe 12, a pressure sensor I15 is arranged inside the hot and spicy sauce tank 14, a pressure sensor II 16 is installed above the pressure sensor I15, the model of the programmable single chip microcomputer 4 is STM32F03ZE6, the model of the weighing sensor 601 is WL260SP-SAA, the model of the flow electromagnetic control valve 8 is K23JD-8W, the model of the linear screw motor 1104 is FSL40, the models of the pressure sensor I15 and the pressure sensor II 16 are HX711, and the model of the WiFi data transmission module 21 is ESP 8266.
In conclusion, according to the hot and spicy sauce filling line and the remote data acquisition and real-time analysis system, when the hot and spicy sauce filling line and the remote data acquisition and real-time analysis system are used, a user can place the bottle body 602 on the upper surface of the weighing sensor 601, then the micro hydraulic cylinder 604 is started, so that the micro hydraulic cylinder 604 pushes the pressing sheets 603 to be close to each other until the pressing sheets 603 apply clamping force to the bottle body 602, and the position of the bottle body 602 can be effectively limited;
secondly, starting a linear screw motor 1104 to enable the linear screw motor 1104 to push a connecting sleeve column 1102 to move in the vertical direction through a screw 1103, and the connecting sleeve column 1102 is connected with a transverse plate 1101 to enable the connecting sleeve column 1102 and the transverse plate 1101 to move synchronously, so that the position of the transverse plate 1101 in the vertical direction can be effectively changed, and the moving distance of the material distributing gun 7 is detected through a displacement sensor 10 until the material distributing gun 7 is moved to a proper position;
then, the check valve 13 is opened, so that the hot and spicy sauce in the hot and spicy sauce tank body 14 is led into the material distribution pipe 9 along the inside of the material conveying pipe 12, the hot and spicy sauce is led into the bottle body 602 through the material distribution gun 7, at the moment, the flow rate of the hot and spicy sauce is detected by the flow rate electromagnetic control valve 8 until the preset flow rate of the hot and spicy sauce is reached, and the supply of the hot and spicy sauce is cut off by the flow rate electromagnetic control valve 8.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical scope of the present invention and the equivalent alternatives or modifications according to the technical solution and the inventive concept of the present invention within the technical scope of the present invention.

Claims (10)

1. The utility model provides a hot and spicy sauce filling line and remote data acquisition and real-time analysis system, includes main body frame (1) and programmable single chip microcomputer (4), its characterized in that: the automatic feeding device is characterized in that a chassis (2) is arranged inside the main body frame (1), an electric box (3) is installed at the front end of the chassis (2), the programmable single chip microcomputer (4) is located inside the electric box (3), the conveyor belt equipment (5) is installed above the chassis (2), the clamping mechanism (6) is installed above the conveyor belt equipment (5), the material distributing gun (7) is installed above the clamping mechanism (6), the flow electromagnetic control valve (8) is installed at the front end of the material distributing gun (7), the material distributing pipe (9) is installed above the material distributing gun (7), the displacement sensor (10) is installed at the front end of the material distributing pipe (9), the height adjusting mechanism (11) is installed above the material distributing pipe (9), the material conveying pipe (12) is installed above the height adjusting mechanism (11), the one-way valve (13) is connected to the middle of the material conveying pipe (12), the hot and spicy sauce jar body (14) is installed to the top of conveying pipeline (12), and the inside of the hot and spicy sauce jar body (14) is provided with pressure sensor (15), pressure sensor two (16) are installed to the top of pressure sensor (15).
2. The chilli sauce filling line according to claim 1, wherein the hot chilli sauce filling line comprises: fixture (6) include weighing sensor (601), bottle (602), preforming (603), miniature hydraulic cylinder (604) and baffle (605), bottle (602) are installed to the top of weighing sensor (601), and preforming (603) are all installed to the left and right sides of bottle (602), miniature hydraulic cylinder (604) are installed to one side that bottle (602) were kept away from in preforming (603), and baffle (605) are installed to one side that preforming (603) were kept away from in miniature hydraulic cylinder (604).
3. The chilli sauce filling line according to claim 2, wherein: the pressing sheet (603) is connected with the micro hydraulic oil cylinder (604), the micro hydraulic oil cylinder (604) is connected with the baffle (605), and the pressing sheet (603) and the micro hydraulic oil cylinder (604) are symmetrically distributed around the vertical center line of the weighing sensor (601).
4. The chilli sauce filling line according to claim 1, wherein the hot chilli sauce filling line comprises: the material distributing gun (7) is communicated with the material distributing pipe (9), and the material distributing gun (7) is uniformly distributed along the horizontal central line direction of the material distributing pipe (9).
5. The chilli sauce filling line according to claim 1, wherein the hot chilli sauce filling line comprises: height adjusting mechanism (11) are including diaphragm (1101), connecting sleeve post (1102), lead screw (1103) and linear screw motor (1104), connecting sleeve post (1102) is all installed to the left and right sides of diaphragm (1101), and has run through lead screw (1103) in the inside of connecting sleeve post (1102), linear screw motor (1104) is installed to the top of lead screw (1103).
6. A chilli sauce filling line according to claim 5, wherein: the transverse plate (1101) is connected with the connecting sleeve column (1102), a screw rod (1103) penetrates through the connecting sleeve column (1102), and the connecting sleeve column (1102) and the screw rod (1103) are symmetrically distributed around the vertical central line of the transverse plate (1101).
7. A chilli sauce filling line according to any one of claims 2-6, wherein: a fragrant hot sauce filling line and remote data acquisition and real-time analysis system is electric connection between singlechip (4) able to programme passes through wire and analog-to-digital conversion module (17), singlechip (4) able to programme is electric connection between wire and conveyer belt operation operating mode module (18), singlechip (4) able to programme passes through wire and pneumatic cylinder stroke operating mode module (19) between be electric connection, singlechip (4) able to programme passes through between wire and displacement sensor (10) and is electric connection, singlechip (4) able to programme passes through between wire and flow solenoid electric valve (8) and is electric connection, singlechip (4) able to programme passes through between wire and weighing sensor (601) and is electric connection.
8. The hot and spicy sauce filling line and the remote data acquisition and real-time analysis system according to claim 7, wherein: the automatic control system is characterized in that the analog-digital conversion module (17), the conveyor belt operation working condition module (18), the hydraulic cylinder stroke working condition module (19), the displacement sensor (10), the flow electromagnetic control valve (8) and the weighing sensor (601) form parallel electric connection with the programmable single chip microcomputer (4) through wires, the programmable single chip microcomputer (4) forms serial electric connection with the data storage module (20) through wires, the programmable single chip microcomputer (4) forms serial electric connection with the WiFi data transmission module (21) through wires, and the WiFi data transmission module (21) forms serial electric connection with the local host (22) through wires.
9. The hot and spicy sauce filling line and the remote data acquisition and real-time analysis system according to claim 7, wherein: the analog-to-digital conversion module (17) comprises a first pressure sensor (15) and a second pressure sensor (16), the first pressure sensor (15) is electrically connected with the analog-to-digital conversion module (17) through a lead, the second pressure sensor (16) is electrically connected with the analog-to-digital conversion module (17) through a lead, and the first pressure sensor (15) and the second pressure sensor (16) are electrically connected in parallel with the analog-to-digital conversion module (17) through a lead.
10. The hot and spicy sauce filling line and the remote data acquisition and real-time analysis system according to claim 7, wherein: the conveyor belt operation condition module (18) comprises a Hall sensor (1801) and a temperature sensor (1802), the Hall sensor (1801) is electrically connected with the conveyor belt operation condition module (18) through a lead, the temperature sensor (1802) is electrically connected with the conveyor belt operation condition module (18) through a lead, the Hall sensor (1801) and the temperature sensor (1802) are electrically connected in parallel with the conveyor belt operation condition module (18) through a lead, the remote cloud end (23) comprises a real-time monitoring module (2301) and a product quality SPC analysis module (2302), and the real-time monitoring module (2301) and the product quality SPC analysis module (2302) are electrically connected in parallel with each other through a lead and the remote cloud end (23).
CN202010445541.0A 2020-05-24 2020-05-24 Hot and spicy sauce filling production line and remote data acquisition and real-time analysis system Pending CN111717872A (en)

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CN106707898A (en) * 2017-03-06 2017-05-24 东南大学 Remote data acquisition and real-time analysis system for filling production line
CN206486273U (en) * 2016-12-30 2017-09-12 库珀(天津)科技有限公司 A kind of self-action Lubricating oil filling machine
CN110435944A (en) * 2019-07-19 2019-11-12 徐州市龙头山酿造有限公司 A kind of auto-filling equipment of thick chilli sauce production

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2803623A1 (en) * 2013-05-15 2014-11-19 Sidel S.p.a. Con Socio Unico Filling unit of a container filling machine, having improved storing capability
EP2803626A1 (en) * 2013-05-15 2014-11-19 Sidel S.p.A. Con Socio Unico Filling unit of a container filling machine, having improved communication capability
CN203773332U (en) * 2014-03-31 2014-08-13 立白日化有限公司 Data acquisition system for filling production line
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CN110435944A (en) * 2019-07-19 2019-11-12 徐州市龙头山酿造有限公司 A kind of auto-filling equipment of thick chilli sauce production

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