CN202063263U - High-efficiency active carbon filling device for automotive carbon tank - Google Patents

High-efficiency active carbon filling device for automotive carbon tank Download PDF

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Publication number
CN202063263U
CN202063263U CN2011200830305U CN201120083030U CN202063263U CN 202063263 U CN202063263 U CN 202063263U CN 2011200830305 U CN2011200830305 U CN 2011200830305U CN 201120083030 U CN201120083030 U CN 201120083030U CN 202063263 U CN202063263 U CN 202063263U
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CN
China
Prior art keywords
filling
hopper
bucket
belt conveyor
weighing
Prior art date
Application number
CN2011200830305U
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Chinese (zh)
Inventor
姚霁
陈林曦
朱宇
曾帅
陈方文
Original Assignee
柳州舜泽尔汽车零部件有限公司
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Application filed by 柳州舜泽尔汽车零部件有限公司 filed Critical 柳州舜泽尔汽车零部件有限公司
Priority to CN2011200830305U priority Critical patent/CN202063263U/en
Application granted granted Critical
Publication of CN202063263U publication Critical patent/CN202063263U/en

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Abstract

A high-efficiency active carbon filling device for an automotive carbon tank comprises a filing mechanism, a delivery mechanism and a control mechanism, wherein the filling mechanism comprises a feed box, a weighing hopper, a material loading hopper and a filling hopper which are installed in a sealing chamber from top to bottom, the upper end port of the weighing hopper is communicated with the feed box by a material loading vibration feeder, the lower material outlet of the weighing hopper is over against the material loading hopper, the leakage port of the material loading hopper is communicated with the filling hopper by the filling vibration feeder; and the delivery mechanism comprises a delivery belt I, a delivery belt II and a delivery belt III which can deliver and carry carbon tank shell boxes, the delivery belt II passes through the delivery window of the sealing chamber, which is positioned below the filling hopper, the delivery belt I and the delivery belt III are respectively positioned at two ends of the delivery belt II, and the delivery mechanism and the filling mechanism complete the tank delivering and filling operation under the control of the control mechanism. For the filling device, the production efficiency is high, the filing is accurate, the full-closed production is adopted in the whole filling process, the carbon dust waste, moisture absorption, environmental pollution caused by the flying of carbon powder, and harm on the health of workers can be avoided.

Description

A kind of efficient automobile charcoal jar active carbon filling apparatus
Technical field
The utility model relates to the filling apparatus of automobile charcoal tank material, particularly a kind of efficient automobile charcoal jar active carbon filling apparatus.
Background technology
The active carbon can of automobile charcoal jar does not also have special-purpose filling apparatus at present, adopts manual can mostly, and manually there is following weak point in can: 1, rely on the workman fully, manual operations is too much, complicated operation, and production efficiency is low; 2, filling accuracy is poor, and product quality is low; 3, cause powdered carbon dust diffusion easily, contaminated environment, can not protect workers ' health well.
Summary of the invention
The technical problems to be solved in the utility model is: provide a kind of automated production, efficient automobile charcoal jar active carbon filling apparatus that can efficient is high, to overcome the existing above-mentioned deficiency of prior art.
The technical scheme that the utility model is taked is: a kind of efficient automobile charcoal jar active carbon filling apparatus, described filling apparatus comprises filling mechanism, connecting gear and control mechanism, described filling mechanism comprises hopper, weighing bucket, hopper and the can bucket that is installed in the sealed chamber from top to bottom, the upper port of weighing bucket is communicated with hopper by the blanking oscillating feeder, the lower discharge port subtend hopper of weighing bucket, the leak of hopper is communicated with the can bucket by the can oscillating feeder; Described connecting gear comprises belt conveyor I, belt conveyor II and the belt conveyor III that can transmit delivery charcoal tank shell, the belt conveyor II is passed from the window conveyor that sealed chamber is positioned at can bucket below, belt conveyor I and belt conveyor III lay respectively at the two ends of belt conveyor II, and connecting gear and filling mechanism are finished under the control of control mechanism and sent jar and active carbon can action.
Its further technical scheme is: described weighing bucket is two weighing buckets, the upper port of each weighing bucket is communicated with hopper by a blanking oscillating feeder, the equal subtend hopper of the lower discharge port of weighing bucket, the leak of hopper is communicated with the can bucket by the can oscillating feeder.
Described weighing bucket is four weighing buckets, and described hopper is two hoppers, and described can bucket is two can buckets; The upper port of each weighing bucket is communicated with the lower discharge port subtend of per two a weighing buckets hopper wherein by a blanking oscillating feeder with hopper; The leak of former and later two hoppers is communicated with former and later two can buckets respectively by two can oscillating feeders.
The described sealed chamber window conveyor place that is positioned at belt conveyor import one side is equipped with detection near switch, and described can bucket bottom is equipped with spacing near switch and spacing cylinder.
Described belt conveyor II below is provided with the vibrating motor that drives the vibration of belt conveyor II.
Described weighing bucket is the weighing bucket of band electronic scale.
Described control mechanism adopts computer controlled.
Because adopt technique scheme, a kind of efficient automobile charcoal jar active carbon filling apparatus of the utility model has following beneficial effect:
1, because a kind of efficient automobile charcoal jar active carbon filling apparatus of the utility model adopts active carbon to fill automatically, avoided relying on fully before this weigh the by hand situation of can of workman, the production efficiency height improves 300% at least than original manual canning means, can save a workman simultaneously.
2, a kind of efficient automobile charcoal jar active carbon filling apparatus of the utility model adopts the weighing bucket of band electronic scale, and the can weight of powdered carbon is by the electronic scale automatic guidance, and does not have any waste, makes the active carbon accuracy rate directly rise to 100%.
3, hopper, weighing bucket, hopper and the can bucket of a kind of efficient automobile charcoal jar active carbon filling apparatus of the utility model are installed in the sealed chamber, whole pouring process is totally enclosed production, not only but actv. is avoided the water absorbing problem of powdered carbon, and can avoid powdered carbon dusting polluting environment and harm workers'health.
Below, the technical characterictic to a kind of efficient automobile charcoal jar active carbon filling apparatus of basis is further described in conjunction with the accompanying drawings and embodiments.
Description of drawings
A kind of efficient automobile charcoal jar active carbon filling apparatus structural representation of Fig. 1: the utility model embodiment one:
A kind of efficient automobile charcoal jar active carbon filling apparatus structural representation of Fig. 2: the utility model embodiment two.
Among the figure:
I-filling mechanism, II-connecting gear, III-control mechanism;
1-sealed chamber, 101-window conveyor, 2-hopper, 3-blanking oscillating feeder, 4-weighing bucket, 5-hopper, 6-can oscillating feeder, 7-can bucket, 8,17-spacing near switch, 9,18-spacing cylinder, 10,16-charcoal tank shell, 11-belt conveyor I, 12-belt conveyor II, 13-belt conveyor III, 14-15-vibrating motor detected near switch.
The specific embodiment
Embodiment one
A kind of efficient automobile charcoal jar active carbon filling apparatus (referring to Fig. 1), described filling apparatus comprise filling mechanism I, connecting gear II and control mechanism III; Described filling mechanism I comprises hopper 2, weighing bucket 4, hopper 5 and the can bucket 7 that is installed in the sealed chamber 1 from top to bottom, the upper port of weighing bucket 4 is communicated with hopper 2 by blanking oscillating feeder 3, the lower discharge port subtend hopper 5 of weighing bucket 4, the leak of hopper 5 is communicated with can bucket 7 by can oscillating feeder 6; Described connecting gear II comprises belt conveyor I 11, belt conveyor II 12 and the belt conveyor III 13 that can transmit delivery charcoal tank shell, belt conveyor II 12 is passed from the window conveyor 101 that sealed chamber 1 is positioned at can bucket 7 belows, belt conveyor I 11 and belt conveyor III 13 lay respectively at the two ends of belt conveyor II 12, and connecting gear II and filling mechanism I are finished the coordination of sending jar and active carbon can under the control of control mechanism III.
Described weighing bucket 4 is two weighing buckets, and the upper port of each weighing bucket is communicated with hopper 2 by a blanking oscillating feeder 3, the equal subtend hopper 5 of the lower discharge port of weighing bucket, and the leak of hopper 5 is communicated with can bucket 7 by can oscillating feeder 6.
Described sealed chamber window conveyor 101 places that are positioned at belt conveyor import one side are equipped with detection near switch 14, and described can bucket 7 bottoms are equipped with spacing near switch 8 and spacing cylinder 9.
Described belt conveyor II 12 belows are provided with the vibrating motor 15 that drives 12 vibrations of belt conveyor II.
Described weighing bucket is the weighing bucket of band electronic scale.
Described control mechanism III adopts computer controlled.
The working process of embodiment one:
Start, control mechanism III control belt conveyor I 11 is delivered to the charcoal tank shell belt conveyor II 12 and enters confined chamber 1 from window conveyor 101, when detect near switch 14 detect the charcoal tank shell by the time, 11 stop motions of belt conveyor I keep all the other charcoal tank shells to rest on the belt conveyor I; The charcoal tank shell continues motion, and when below spacing when detecting it and move into best filling position near switch 8, that the charcoal tank shell just in time is positioned at can bucket 7, spacing cylinder 9 ejects blocks makes the stop motion of charcoal tank shell, belt conveyor II 12 stop motions simultaneously; The active carbon that the hopper of control mechanism III control meanwhile is 2 li enters two weighing buckets 4 by blanking oscillating feeder 3, wherein the plectrum of a weighing bucket 4 is opened, according to the weight of setting active carbon is irritated into hopper 5, and active carbon is irritated into charcoal tank shell by can oscillating feeder 6 and can bucket 7, the vibrating motor 15 of belt conveyor II bottom is started working simultaneously in pouring process, make the belt conveyor II drive the vibration of charcoal tank shell, the active carbon of the charcoal tank shell that guarantees to pack into is closely knit.
When the can of charcoal tank shell is finished, spacing cylinder 9 is regained block, and charcoal tank shell 10 is delivered to belt conveyor III 13 with the belt conveyor II, is transported to warehouse for finished product; Belt conveyor I and belt conveyor II restart simultaneously, send next charcoal tank shell to window conveyor 101, repeat above pouring process, and by another weighing bucket 4 blankings, and the weighing bucket 4 that irritated empty last time is got the raw materials ready, and produces so continuously.
Embodiment two:
A kind of efficient automobile charcoal jar active carbon filling apparatus (referring to Fig. 2), its connecting gear is identical with embodiment one with control mechanism, different is: the weighing bucket of filling mechanism, hopper is different with the quantity of can bucket configuration, its weighing bucket 4 is four weighing buckets, hopper 5 is two hoppers, can bucket 7 is two can buckets, the upper port of each weighing bucket 4 is communicated with hopper 2 by a blanking oscillating feeder 3, the lower discharge port subtend of per two a weighing buckets hopper 5 wherein, the leak of former and later two hoppers 5 is communicated with former and later two can buckets 7 respectively by two can oscillating feeders 6, is separately installed with spacing near switch 8 in the bottom of two can buckets 7,17 and spacing cylinder 9,18.
The working process of embodiment two:
Start, control mechanism III control belt conveyor I 11 carries first charcoal tank shell 16 to be delivered to belt conveyor II 12 and to enter confined chamber 1 from window conveyor 101, when detecting when detecting first charcoal tank shell 16 and pass through near switch 14, spacing cylinder 9 and spacing cylinder 18 equal attonitys, charcoal tank shell 16 continues motion, when back one spacing when detecting first charcoal tank shell 16 and move into best filling position near switch 17, it is the below that first charcoal tank shell 16 just in time is positioned at a back can bucket 7, the spacing cylinder 18 in back ejects block makes first charcoal tank shell 16 stop motions, detection detects second charcoal tank shell 10 near switch 14 and enters confined chamber 1 from window conveyor 101,11 stop motions of belt conveyor I, keep all the other charcoal tank shells to rest on the belt conveyor I, charcoal tank shell 10 continues motion, when last spacing when detecting second charcoal tank shell 10 and move into best filling position near switch 8, promptly second charcoal tank shell 10 just in time is positioned at the below of previous can bucket 7, previous spacing cylinder 9 ejects block makes second charcoal tank shell 10 stop motion, belt conveyor II 12 stop motions simultaneously; The active carbon that the hopper of control mechanism III control meanwhile is 2 li enters weighing bucket 4 by blanking oscillating feeder 3, respectively there is the plectrum of a weighing bucket 4 to open wherein, according to the weight of setting active carbon is irritated into former and later two hoppers 5 respectively, and active carbon is irritated into two charcoal tank shells 10 and 16 by can oscillating feeder 6 and can bucket 7, the vibrating motor 15 of belt conveyor II bottom is started working simultaneously in pouring process, make the belt conveyor II drive the vibration of charcoal tank shell, the active carbon of the charcoal tank shell that guarantees to pack into is closely knit.
When the can of two charcoal tank shells is finished, spacing cylinder 9 and 18 is regained block, and the charcoal tank shell 10 and 16 of filling powder is delivered to belt conveyor III 13 with the belt conveyor II, is transported to warehouse for finished product; Belt conveyor I and belt conveyor II restart simultaneously, send following two charcoal tank shells to window conveyor 101, repeat above pouring process, and by two other weighing bucket 4 blankings, and two weighing buckets 4 that irritated empty last time are got the raw materials ready, and produce so continuously.
Above embodiment is one of preferable embodiment of the utility model, and wherein embodiment two is four weighing buckets because of the weighing bucket 4 of filling mechanism, and hopper 5 is two hoppers, and can bucket 7 is two can buckets, thereby its can efficiency ratio embodiment one height.In actual applications, can select different instances as required.Certainly also can in sealed chamber, install weighing bucket, hopper and can bucket additional, with further raising can efficient.

Claims (7)

1. efficient automobile charcoal jar active carbon filling apparatus, it is characterized in that: described filling apparatus comprises filling mechanism (I), connecting gear (II) and control mechanism (III); Described filling mechanism (I) comprises hopper (2), weighing bucket (4), hopper (5) and the can bucket (7) that is installed in the sealed chamber (1) from top to bottom, the upper port of weighing bucket (4) is communicated with hopper (2) by blanking oscillating feeder (3), the lower discharge port subtend hopper (5) of weighing bucket (4), the leak of hopper (5) is communicated with can bucket (7) by can oscillating feeder (6); Described connecting gear (II) comprises belt conveyor I (11), belt conveyor II (12) and the belt conveyor III (13) that can transmit delivery charcoal tank shell, belt conveyor II (12) is passed from the window conveyor (101) that sealed chamber (1) is positioned at can bucket (7) below, belt conveyor I (11) and belt conveyor III (13) lay respectively at the two ends of belt conveyor II (12), and connecting gear (II) and filling mechanism (I) are finished under the control of control mechanism (III) and sent jar and active carbon can action.
2. a kind of efficient automobile charcoal jar active carbon filling apparatus according to claim 1, it is characterized in that: described weighing bucket (4) is two weighing buckets, the upper port of each weighing bucket is communicated with hopper (2) by a blanking oscillating feeder (3), the equal subtend hopper of the lower discharge port of weighing bucket (5), the leak of hopper (5) is communicated with can bucket (7) by can oscillating feeder (6).
3. a kind of efficient automobile charcoal jar active carbon filling apparatus according to claim 1, it is characterized in that: described weighing bucket (4) is four weighing buckets, and described hopper (5) is two hoppers, and described can bucket (7) is two can buckets; The upper port of each weighing bucket (4) is communicated with the lower discharge port subtend of per two a weighing buckets hopper (5) wherein by a blanking oscillating feeder (3) with hopper (2); The leak of former and later two hoppers (5) is communicated with former and later two can buckets (7) respectively by two can oscillating feeders (6).
4. according to claim 1,2 or 3 described a kind of efficient automobile charcoal jar active carbon filling apparatus, it is characterized in that: the described sealed chamber window conveyor (101) that is positioned at belt conveyor import one side locates to be equipped with detection near switch (14), and described can bucket (7) bottom is equipped with spacing near switch and spacing cylinder.
5. a kind of efficient automobile charcoal jar active carbon filling apparatus according to claim 4 is characterized in that: described belt conveyor II (12) below is provided with the vibrating motor (15) that drives belt conveyor II (12) vibration.
6. a kind of efficient automobile charcoal jar active carbon filling apparatus according to claim 5 is characterized in that: described weighing bucket is the weighing bucket of band electronic scale.
7. a kind of efficient automobile charcoal jar active carbon filling apparatus according to claim 6 is characterized in that: described control mechanism (III) adopts computer controlled.
CN2011200830305U 2011-03-25 2011-03-25 High-efficiency active carbon filling device for automotive carbon tank CN202063263U (en)

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Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011200830305U CN202063263U (en) 2011-03-25 2011-03-25 High-efficiency active carbon filling device for automotive carbon tank

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Publication Number Publication Date
CN202063263U true CN202063263U (en) 2011-12-07

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102490917A (en) * 2011-12-15 2012-06-13 常州市银鹭数控刀具厂 Packing machine
CN103407595A (en) * 2013-08-16 2013-11-27 昆山利特自动化设备有限公司 Packing scale
CN104147894A (en) * 2014-07-29 2014-11-19 浙江叁益人防工程设备有限公司 Filling device for activated carbon plate in filtering and absorption device
CN104210679A (en) * 2014-09-02 2014-12-17 江苏美星大地环保科技有限公司 Pneumatic reversing jolt compacting packing machine
CN105109715A (en) * 2015-07-16 2015-12-02 安徽正远包装科技有限公司 Filling control method for package
CN105599928A (en) * 2016-01-06 2016-05-25 柳州舜泽尔汽车零部件有限公司 High-efficiency device for filling automobile carbon canister with activated carbon
CN105691659A (en) * 2016-01-27 2016-06-22 宏大国源(芜湖)资源环境治理有限公司 Environment-friendly automatic stone packaging equipment
CN109533491A (en) * 2018-12-21 2019-03-29 滑县大潮林物产有限责任公司 Petroleum coke powder Quantitative dosing system
CN110481825A (en) * 2019-08-08 2019-11-22 上海交通大学 Liquid natural gas carrier liquid goods maintenance system Cryo Heat Insulation case heat-preservation cotton fill method

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102490917A (en) * 2011-12-15 2012-06-13 常州市银鹭数控刀具厂 Packing machine
CN103407595A (en) * 2013-08-16 2013-11-27 昆山利特自动化设备有限公司 Packing scale
CN104147894A (en) * 2014-07-29 2014-11-19 浙江叁益人防工程设备有限公司 Filling device for activated carbon plate in filtering and absorption device
CN104147894B (en) * 2014-07-29 2016-04-27 浙江叁益科技股份有限公司 For the filling device of the active carbon slab in gas-particulate filter
CN104210679A (en) * 2014-09-02 2014-12-17 江苏美星大地环保科技有限公司 Pneumatic reversing jolt compacting packing machine
CN105109715A (en) * 2015-07-16 2015-12-02 安徽正远包装科技有限公司 Filling control method for package
CN105599928A (en) * 2016-01-06 2016-05-25 柳州舜泽尔汽车零部件有限公司 High-efficiency device for filling automobile carbon canister with activated carbon
CN105691659A (en) * 2016-01-27 2016-06-22 宏大国源(芜湖)资源环境治理有限公司 Environment-friendly automatic stone packaging equipment
CN109533491A (en) * 2018-12-21 2019-03-29 滑县大潮林物产有限责任公司 Petroleum coke powder Quantitative dosing system
CN110481825A (en) * 2019-08-08 2019-11-22 上海交通大学 Liquid natural gas carrier liquid goods maintenance system Cryo Heat Insulation case heat-preservation cotton fill method

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