CN201149514Y - Automatic powder weighing machine - Google Patents

Automatic powder weighing machine Download PDF

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Publication number
CN201149514Y
CN201149514Y CNU2008200712256U CN200820071225U CN201149514Y CN 201149514 Y CN201149514 Y CN 201149514Y CN U2008200712256 U CNU2008200712256 U CN U2008200712256U CN 200820071225 U CN200820071225 U CN 200820071225U CN 201149514 Y CN201149514 Y CN 201149514Y
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CN
China
Prior art keywords
weighing machine
hopper
weighing
powder
automatic weighing
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Expired - Fee Related
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CNU2008200712256U
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Chinese (zh)
Inventor
王铁山
曲波
藤大力
杨志国
王树贵
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Jilin University Institute Of Non Mineral Technology And Equipment
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Jilin University Institute Of Non Mineral Technology And Equipment
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Abstract

The utility model provides a powder automatic weighing machine, in particular to are suitable for weighing of the multiple material multicomponent of powder material to automatic compression molding station of carrying. An automatic powder weighing machine comprises a mechanical system and an electric control system, and is characterized in that the mechanical system comprises the following modes: inhale material device (1) and be connected with workbin (2), workbin (2) top is equipped with filter cloth bag (3), is equipped with pivoted agitator (4) in the workbin, and discharge gate department in the workbin bottom installs feeder (5), and weighing hopper (6) that have the wicket hang on weighing sensor (7) to set up in the below of feeder (5), and the below of weighing hopper (6) is provided with chute (17), and material cup (8) are fixed on conveying chain (10) by chuck (9) equidistance, and correspond with chute (17). The machine can weigh various multi-component powder materials at the same time, and the powder materials are directly conveyed to a mould pressing station by a conveying device, and cups automatically return, so that the machine is very suitable for forming a production line with a multi-station forming press.

Description

粉末自动称量机 Powder Automatic Weighing Machine

技术领域 technical field

本实用新型属于自动称量机,特别涉及适于粉末料的多种料多组份的称量,并自动输送到模压成型工位。The utility model belongs to an automatic weighing machine, in particular to the weighing of various materials and components suitable for powder materials, which are automatically transported to a molding station.

背景技术 Background technique

粉末模压成型是许多机械零件和日用品的生产方式,首先要将粉料按重量秤好,然后装入模具。有时需要二种料先后装入模具生产出双层制品。而称料的重量精度会直接影响产品的质量和材料的利用率。目前大多粉料称量都是人工完成的,不但劳动强度大,粉尘飞扬影响环境,而且称量误差也存在任意性,直接影响产品质量。称量好的粉末要用容器如杯子输送,杯子还得被返回,造成生产现场物流量大,管理复杂,人力浪费严重。Powder compression molding is a production method for many mechanical parts and daily necessities. First, the powder should be weighed and then loaded into the mold. Sometimes two kinds of materials need to be loaded into the mold successively to produce double-layer products. The weight accuracy of the weighing material will directly affect the quality of the product and the utilization rate of the material. At present, most of the powder weighing is done manually, not only the labor intensity is high, the dust is flying and the environment is affected, but also the weighing error is arbitrary, which directly affects the product quality. The weighed powder has to be transported in a container such as a cup, and the cup has to be returned, resulting in a large amount of logistics at the production site, complicated management, and serious waste of manpower.

发明内容 Contents of the invention

本实用新型的目的是提供一种适合粉末料自动称量、装杯并送到模压工位的称料机,并可同时按要求称二种以上的料。The purpose of the utility model is to provide a weighing machine suitable for automatic weighing of powder materials, cupping and sending to the molding station, and can simultaneously weigh more than two kinds of materials as required.

本实用新型的目的是这样实现的,结合附图说明如下:The purpose of this utility model is achieved in that, it is as follows in conjunction with accompanying drawing:

一种自动粉末称量机,由机械系统和电控系统组成,所述的机械系统按如下方式组成:吸料装置1与料箱2连接,料箱2上方装有滤布袋3,料箱中装有转动的搅拌器4,在料箱底部的出料口处安装有送料器5,带有小门的称料斗6吊在称重传感器7上,并设置在送料器5的下方,称料斗6的下方设置有滑料槽17,料杯8被夹头9等距固定在输送链10上,并与滑料槽17对应。An automatic powder weighing machine, which is composed of a mechanical system and an electric control system. The mechanical system is composed as follows: a suction device 1 is connected to a material box 2, and a filter cloth bag 3 is installed above the material box 2. A rotating agitator 4 is installed, and a feeder 5 is installed at the discharge port at the bottom of the material box. The weighing hopper 6 with a small door is hung on the load cell 7, and is arranged below the feeder 5. The weighing hopper The bottom of 6 is provided with a slide chute 17, and the feed cup 8 is equidistantly fixed on the conveyor chain 10 by the chuck 9, and corresponds to the slide chute 17.

所说的吸料装置1采用引风机。Said suction device 1 adopts induced draft fan.

所说的料箱2可以是圆柱形的,也可是“U”的,  根据同时称量几种不同的料,料箱可相应分隔成几个格。Said material box 2 can be cylindrical, also can be " U ", according to weighing several different materials at the same time, material box can be divided into several grids accordingly.

所说的送料器5由驱动电机11、螺旋输送器12和料管13组成,螺旋输送器的直径和螺距可根据每份物料的重量选择。Said feeder 5 is made up of drive motor 11, screw conveyor 12 and material pipe 13, and the diameter and pitch of screw conveyor can be selected according to the weight of every part of material.

所说的送料器5,可在大直径螺旋输送器12的输出端再增加一个小直径螺旋输送器14。Said feeder 5 can add a small-diameter screw conveyor 14 at the output end of the large-diameter screw conveyor 12 again.

所说的输送链10上,设置有行程开关16,并按夹头9的间距装有感应块15。On said conveying chain 10, travel switch 16 is provided with, and induction block 15 is housed by the spacing of chuck 9.

所说的滑料槽17连接有气缸18,在气缸18推动下可以前后翻转,在滑料槽17后翻的对应下方设置有回收箱19。Said slide chute 17 is connected with a cylinder 18, which can be flipped back and forth under the push of the cylinder 18, and a recovery box 19 is provided at the corresponding lower side of the slide chute 17 turned back.

附图说明 Description of drawings

图1是本实用新型的主视图;Fig. 1 is the front view of the utility model;

图2是本实用新型的俯视图;Fig. 2 is the top view of the utility model;

图3是图1的A-A剖视图;Fig. 3 is A-A sectional view of Fig. 1;

图4是本实用新型料箱2的主视图;Fig. 4 is the front view of the utility model feed box 2;

图5是图4的B-B剖视图;Fig. 5 is the B-B sectional view of Fig. 4;

图6是输送链10端部放大图;Fig. 6 is an enlarged view of the end of the conveyor chain 10;

图7是送料器5的放大图;Fig. 7 is the enlarged view of feeder 5;

图8是图1的局部放大图;Figure 8 is a partially enlarged view of Figure 1;

图中1、引风机2、料箱3、滤布袋4、搅拌器5、送料器6、称料斗7、称重传感器8、料杯9、夹头10、输送链11、驱动电机12、螺旋输送器13、料管14、小直径螺旋输送器15、感应块16、行程开关17、滑料槽18、气缸19、回收箱In the figure 1, induced draft fan 2, material box 3, filter cloth bag 4, agitator 5, feeder 6, weighing hopper 7, load cell 8, material cup 9, chuck 10, conveyor chain 11, driving motor 12, screw Conveyor 13, material pipe 14, small-diameter screw conveyor 15, induction block 16, travel switch 17, slide trough 18, cylinder 19, recovery box

具体实施方式 Detailed ways

下面结合附图所示实施例进一步说明本实用新型的具体内容:Further illustrate the specific content of the utility model below in conjunction with the embodiment shown in accompanying drawing:

本实用新型的粉末料自动称量机由机械系统和电控系统组成。其特征在于所述的机械系统按如下方式组成:被称粉料末由引风机1吸到料箱2中,料箱上方装有滤布袋3将空气排出。料箱中装有转动的搅拌器4防止粉末分层并充满出料口,在出料口下方装有送料器5,在电控系统的控制下送料器向称料斗6送料,称料斗吊在称重传感器7上,当输送的料重量达到设定值时,停止送料,称料斗下方的门打开,将料落进料杯8里,称料进入下一循环。料杯被夹头9等距固定在输送链10上,每称完一组料,输送链会按指令将料杯送到指定的工位,操作者把料杯取下将粉末倒入模具,空杯放回原位的夹头夹住,输送链再按新的指令运行。The powder material automatic weighing machine of the utility model is composed of a mechanical system and an electric control system. It is characterized in that the mechanical system is composed as follows: the powder to be weighed is sucked into the material box 2 by the induced draft fan 1, and a filter cloth bag 3 is installed above the material box to discharge the air. A rotating agitator 4 is installed in the material box to prevent the powder from stratifying and filling the discharge port. A feeder 5 is installed below the discharge port. On the weighing sensor 7, when the weight of the conveyed material reaches the set value, the feeding is stopped, the door below the weighing hopper is opened, and the material is dropped into the feeding cup 8, and the weighing enters the next cycle. The feeding cups are equidistantly fixed on the conveying chain 10 by chucks 9. After weighing a group of materials, the conveying chain will send the feeding cups to the designated station according to the instructions. The operator removes the feeding cups and pours the powder into the mold. The empty cup is put back to the original position and clamped by the chuck, and the conveyor chain runs according to the new instruction.

料箱2可以是圆柱形的,也可是“U”的。当同时称量几种不同料时,U型料箱可相应分隔成几个格。Material box 2 can be cylindrical, also can be " U ". When weighing several different materials at the same time, the U-shaped material box can be divided into several compartments accordingly.

送料器5由驱动电机11、螺旋输送器12和料管13组成,螺旋输送器的直径和螺距可根据每份物料的重量选择。为了进一步提高称量精度,可在大直径螺旋输送器的输出端再增加一个小直径螺旋输送器14进一步提高输送精度。The feeder 5 is made up of a driving motor 11, a screw conveyor 12 and a material pipe 13, and the diameter and pitch of the screw conveyor can be selected according to the weight of each portion of material. In order to further improve the weighing accuracy, a small-diameter screw conveyor 14 can be added at the output end of the large-diameter screw conveyor to further improve the delivery accuracy.

料杯8夹持在输送链10的夹头9上,在输送链10上,按夹头9的间距装有感应块15,链条运行感应块经过行程开关16时,电控系统自动计数并准确控制其停止的位置。The material cup 8 is clamped on the collet 9 of the conveying chain 10. On the conveying chain 10, the sensor block 15 is installed according to the distance between the collets 9. When the chain running sensor block passes the travel switch 16, the electric control system automatically counts and accurately Controls where it stops.

滑料槽17在气缸18的推动下可以前后翻转,当所称量的料超差时,在电控系统控制下气缸18动作滑料槽向后翻转,把料倒入回收箱19,自动剃除。回收箱内的料积累到一定量后被吸回料箱2中。The slide trough 17 can be turned back and forth under the push of the cylinder 18. When the weighed material is out of tolerance, the cylinder 18 moves the slide trough to turn backwards under the control of the electronic control system, and the material is poured into the recovery box 19, which is automatically shaved off. . The material in the recovery box is sucked back into the material box 2 after accumulating to a certain amount.

Claims (7)

1, a kind of powder automatic weighing machine, form by mechanical system and electric-control system, it is characterized in that described mechanical system forms as follows: suction device (1) is connected with hopper (2), filter cloth bag (3) is equipped with in hopper (2) top, the stirrer (4) of rotation is housed in the hopper, discharging opening place in the hopper bottom is equipped with feed appliance (5), the bucket (6) that has wicket is hung on the LOAD CELLS (7), and be arranged on the below of feed appliance (5), the below of bucket (6) is provided with lubricating substance groove (17), material cup (8) equidistantly is fixed on the carrier chain (10) by chuck (9), and corresponding with lubricating substance groove (17).
2, a kind of powder automatic weighing machine according to claim 1, said suction device (1) adopts induced draft fan.
3, a kind of powder automatic weighing machine according to claim 1, said hopper (2) can be columniform, also " U ", according to several different material of while weighing, hopper can correspondingly be separated into several lattice.
4, a kind of powder automatic weighing machine according to claim 1, said feed appliance (5) is made up of drive motor (11), spiral conveyer (12) and material pipe (13), and the diameter of spiral conveyer and pitch can be selected according to the weight of every part of material.
5, according to claim 4ly send a kind of powder automatic weighing machine, said feed appliance (5) can increase a minor diameter spiral conveyer (14) again at the output terminal of major diameter spiral conveyer (12).
6, a kind of powder automatic weighing machine according to claim 1, said carrier chain (10) is provided with travel switch (16), and by the spacing of chuck (9) sensor block (15) is housed.
7, a kind of powder automatic weighing machine according to claim 1, said lubricating substance groove (17) is connected with cylinder (18), can overturn front and back under cylinder (18) promotes, and the corresponding below of turning over behind lubricating substance groove (17) is provided with collection box (19).
CNU2008200712256U 2008-01-08 2008-01-08 Automatic powder weighing machine Expired - Fee Related CN201149514Y (en)

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Application Number Priority Date Filing Date Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101837589A (en) * 2010-03-30 2010-09-22 上海电机学院 Numerical-control screw rod die blank molding gas-liquid electric powder feeding manipulator
CN103964167A (en) * 2013-02-06 2014-08-06 郑州纽路普科技有限公司 Small automatic quantitative device
CN108489583A (en) * 2018-03-06 2018-09-04 华南理工大学 A kind of novel powder/colloid formula weighing equipment
CN108557516A (en) * 2018-03-06 2018-09-21 瑞安市弘迪汽车零部件有限公司 A kind of automatic material weighing machine of brake block friction material

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101837589A (en) * 2010-03-30 2010-09-22 上海电机学院 Numerical-control screw rod die blank molding gas-liquid electric powder feeding manipulator
CN103964167A (en) * 2013-02-06 2014-08-06 郑州纽路普科技有限公司 Small automatic quantitative device
CN108489583A (en) * 2018-03-06 2018-09-04 华南理工大学 A kind of novel powder/colloid formula weighing equipment
CN108557516A (en) * 2018-03-06 2018-09-21 瑞安市弘迪汽车零部件有限公司 A kind of automatic material weighing machine of brake block friction material
CN108489583B (en) * 2018-03-06 2023-07-18 华南理工大学 A New Type of Powder/Colloid Formula Weighing Equipment

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract

Assignee: Jilin Province Jida Elec.-Mech. Machinery Ltd.

Assignor: Jilin University Non-metallic Mining Technology and Equipment Research Institute

Contract fulfillment period: 2008.8.12 to 2015.8.12

Contract record no.: 2009220000010

Denomination of utility model: Powder automatic weighing machine

Granted publication date: 20081112

License type: Exclusive license

Record date: 20090609

LIC Patent licence contract for exploitation submitted for record

Free format text: EXCLUSIVE LICENSE; TIME LIMIT OF IMPLEMENTING CONTACT: 2008.8.12 TO 2015.8.12; CHANGE OF CONTRACT

Name of requester: JILIN PROVINCE JIDA ELECTRICAL EQUIPMENT CO., LTD.

Effective date: 20090609

C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20081112

Termination date: 20110108