CN111715717B - Safety observation equipment for aluminum profile extruder - Google Patents
Safety observation equipment for aluminum profile extruder Download PDFInfo
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- CN111715717B CN111715717B CN202010596594.2A CN202010596594A CN111715717B CN 111715717 B CN111715717 B CN 111715717B CN 202010596594 A CN202010596594 A CN 202010596594A CN 111715717 B CN111715717 B CN 111715717B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/21—Presses specially adapted for extruding metal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C31/00—Control devices, e.g. for regulating the pressing speed or temperature of metal; Measuring devices, e.g. for temperature of metal, combined with or specially adapted for use in connection with extrusion presses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C35/00—Removing work or waste from extruding presses; Drawing-off extruded work; Cleaning dies, ducts, containers, or mandrels
- B21C35/04—Cutting-off or removing waste
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- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The invention relates to the field of aluminum profile extruders, in particular to safety observation equipment for an aluminum profile extruder, which comprises an extruder head, a monitoring control system, a horizontal moving assembly, a sliding frame, a protection mechanism, an anti-sticking mechanism and a collection box, wherein one side of the collection box, which is far away from the extruder head, is fixedly provided with a clamping plate, the top of the clamping plate is fixedly provided with two inserting plates, the sliding frame is provided with two inserting devices, the monitoring control system comprises a monitor, the monitor is fixedly arranged on the sliding frame through an adjusting mechanism, the safety observation equipment for the aluminum profile extruder avoids the worker from being scalded by molten aluminum alloy through replacing the worker to observe through the monitoring control system, the monitor is prevented from being damaged by preventing the molten aluminum alloy from being sprayed to the monitor through the protection mechanism, the falling molten aluminum alloy is collected through the collection box, and the molten aluminum alloy is prevented from being firmly stuck on the collection box through the anti-sticking mechanism, the problem that workers need to spend a large amount of time cleaning is avoided.
Description
Technical Field
The invention relates to the field of aluminum profile extruders, in particular to a safety observation device of an aluminum profile extruder.
Background
The mill is using the aluminium alloy extruder to add man-hour to the aluminium alloy, often needs the workman to transfer the mould and try the mould to the aluminium alloy extruder, and at this in-process, often needs the workman to observe the discharge gate of aluminium alloy extruder, because extrusion molding pressure is big for the fused aluminum alloy is spout from the discharge gate, and the fused aluminum alloy is also the fused aluminium material, makes the workman that is observing is hindered to the fused aluminum alloy of blowout.
Chinese patent application No.: CN 201811543024.6; the invention discloses an aluminum profile extruder and a using method thereof.
Chinese patent application No.: CN 201710254442.2; the invention discloses a pressure waste clearing and feeding device of an aluminum profile extruder.
Both solutions have the following disadvantages:
1. although the two schemes can process the aluminum profile, the two schemes do not solve the problem that workers are scalded by molten aluminum alloy.
2. These two schemes also do not have the equipment that collects and block spun molten aluminum alloy for the spun molten aluminum alloy drops on the ground, needs the workman to spend a large amount of time to clear up.
Disclosure of Invention
The invention aims to provide safety observation equipment for an aluminum profile extruding machine and a working method.
In order to achieve the purpose, the invention adopts the following technical scheme:
the safety observation equipment for the aluminum profile extruder comprises an extruder head, a monitoring control system, a horizontal moving assembly, a sliding frame, a protective mechanism, an anti-sticking mechanism and a collection box, wherein the horizontal moving assembly is fixedly arranged on the extruder head and is positioned above a discharge port of the extruder head, the sliding frame is fixedly arranged on the horizontal moving assembly, the protective mechanism for blocking the discharge port is fixedly arranged on the sliding frame, the monitoring control system is fixedly arranged on the sliding frame, the collection box is positioned right below the protective mechanism, the anti-sticking mechanism for treating molten aluminum alloy is arranged in the collection box, one side of the collection box, which is far away from the extruder head, is fixedly provided with a clamping plate, the top of the clamping plate is fixedly provided with two inserting plates, the sliding frame is provided with two inserters which are respectively inserted tightly into the two inserting plates, and each inserting plate is provided with a square insertion hole for inserting a fastener, and the top outer end of two picture pegs all leads the oblique angle, is provided with two baffles on the carriage, and two baffles inwards offer and supply gliding spout about the cardboard, and supervisory control system includes the watch-dog, and the carriage is passed to the one end of watch-dog, and the watch-dog passes through adjustment mechanism fixed mounting on the carriage, and one side of collecting the bottom of the box portion and being close to the extruder head is provided with bearing mechanism, bearing mechanism and extruder head fixed connection.
Furthermore, the monitoring control system also comprises a controller, a wireless communication module and a rear console, wherein the controller is electrically connected with the monitor and the wireless communication module, and the wireless communication module is in signal connection with the rear console.
Further, the horizontal migration subassembly includes first cylinder, first slide rail and first cylinder mounting bracket, first slide rail fixed mounting is overhead at the extruder, and first slide rail is the top that the level lies in extruder head discharge gate, first slide is installed on first slide rail, and carriage fixed mounting is on first slide, first cylinder mounting bracket fixed mounting is overhead at the extruder, and first cylinder fixed mounting is on first cylinder mounting bracket, the output and the carriage fixed connection of first cylinder.
Further, the carriage includes the diaphragm, riser and connecting plate, diaphragm fixed mounting is on first slide, and be provided with the connection curb plate on one side of diaphragm, connect the output fixed connection of curb plate and first cylinder, the connecting plate is horizontal fixed mounting on the diaphragm, the fixed strengthening rib that is provided with between connecting plate and the diaphragm, one side that the diaphragm was kept away from at the connecting plate is fixed to riser fixed mounting, and the fixed strengthening rib that is provided with between connecting plate and the riser, protection machanism fixed mounting is on the connecting plate, adjustment mechanism fixed mounting is on the riser, set up the perforation that supplies the watch-dog to pass on the riser, the equal fixed mounting of baffle and intussuseption is in the one side that the riser is close to the extruder head.
Further, the protection machanism includes arc antiskid ribbed tile, transparent baffle, the arc roof, two mounting panels, curb plate and fastening screw, two curb plates are located the both sides of connecting plate, and two curb plates and connecting plate fixed connection, arc roof fixed mounting is in the bottom of two curb plates, the outside at the arc roof is established to arc antiskid ribbed tile cover, and two mounting panel fixed mounting are at the top of arc antiskid ribbed tile, two screw holes that supply fastening screw meshing are seted up at the top of arc roof, two mounting panels and two screw hole meshing are passed respectively to two fastening screw's bottom, set up the perforation that supplies fastening screw to pass on the mounting panel, set up the arc breach that supplies the watch-dog to observe the extrusion aircraft nose discharge gate on the arc antiskid ribbed tile, transparent baffle is located the arc breach, and transparent baffle and arc antiskid ribbed tile fixed connection.
Further, antiseized mechanism includes the second cylinder, second cylinder mounting bracket, first scraper blade, cylinder connecting plate and two second scraper blades, first scraper blade is located collects the box, and the both sides of first scraper blade length direction laminate with the inboard both sides of collecting the box respectively, the bottom of first scraper blade laminates with the inboard bottom of collecting the box, two second scraper blade fixed mounting are at the top of first scraper blade, and the outside of two second scraper blades laminate with the inboard both sides of collecting the box respectively, the both ends of cylinder connecting plate are respectively in two second scraper blade fixed connection, second cylinder mounting bracket fixed mounting is on the outer wall of collecting the box, and second cylinder fixed mounting is on second cylinder mounting bracket, the output and the cylinder connecting plate fixed connection of second cylinder, set up the breach that supplies the second cylinder output to pass on the top of collecting the box.
Further, adjustment mechanism includes first guide pillar, the regulating plate, adjusting screw, holding ring and two cassettes, the one end fixed mounting of two first guide pillars is in the one side that extruder head was kept away from to the riser, and the other end of two first guide pillars all passes the regulating plate, set up on the regulating plate and supply the gliding slide opening of first guide pillar, regulating plate fixed mounting is on the watch-dog, the threaded hole is seted up at the top of regulating plate, the adjusting screw meshing is on the screw hole, and adjusting screw's threaded end passes regulating plate and holding ring fixed connection, the holding ring card is established in the cassette, and cassette fixed mounting is on the outer wall of riser.
Further, every fastener all includes the baffle, the inserted block, two second guide pillars, first circular baffle and first spring, the equal fixed mounting of baffle is on the riser, and the one end of two second guide pillars passes the baffle, set up the gliding slide opening of confession second guide pillar on the second guide pillar, and two first circular baffles are fixed mounting respectively and serve at one of two second guide pillars, and inserted block fixed mounting is on the other end of two second guide pillars, and the one end chamfer angle of second guide pillar is kept away from to the bottom of inserted block, two first springs are established respectively on two second guide pillars, and the one end and the inserted block of every first spring are contradicted, the other end is contradicted with the baffle.
Furthermore, the bearing mechanism comprises a supporting plate, a lifting plate, a sliding plate, a second sliding seat, a second sliding rail, a socket, a plug and a rubber pad, the second sliding rail is vertically and fixedly arranged on the extruding head, the second sliding seat is slidably arranged on the second sliding rail, the sliding plate is fixedly arranged on the second sliding seat, the lifting plate is fixedly arranged on one side, close to the horizontal moving component, of the sliding plate, the supporting plate is horizontally and fixedly arranged on the lifting plate, the socket is fixedly arranged on the extruding head, the plug and the socket for inserting the socket are arranged on the sliding plate, the rubber pad is positioned right below the sliding plate, the rubber pad is fixedly arranged on the supporting plate, the supporting plate is fixed on the extruding head, the plug and the socket comprises a circular bolt, a third guide pillar, a second spring, a second circular baffle and a pull ring, one end of the third guide pillar penetrates through the sliding plate and is fixedly connected with the second circular baffle, a sliding hole for the third guide pillar to slide is formed in the sliding plate, circular bolt fixed mounting is seted up on the socket and is supplied circular bolt male jack on the other end of third guide pillar, and pull ring fixed mounting is on the circular baffle of second, and the second spring housing is established on the third guide pillar, and the one end of second spring is contradicted with circular bolt, and the other end and the slide of second spring are contradicted.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the embodiments of the present invention will be briefly described below.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic partial perspective view of the first embodiment of the present invention;
FIG. 3 is a partial perspective view of the second embodiment of the present invention;
FIG. 4 is a perspective view of the horizontal movement assembly;
FIG. 5 is a perspective view of the carriage;
FIG. 6 is a perspective view of the shielding mechanism;
FIG. 7 is a front view of the guard mechanism;
FIG. 8 is a third schematic view of a partial perspective structure of the present invention;
FIG. 9 is a schematic perspective view of the anti-sticking mechanism;
FIG. 10 is a perspective view of the adjustment mechanism;
FIG. 11 is a perspective view of the fastener;
FIG. 12 is a perspective view of the support mechanism;
FIG. 13 is a perspective view of a portion of the support mechanism;
in the figure:
1. monitoring the control system; 1a, a monitor;
2. an adjustment mechanism; 2a, a first guide pillar; 2b, an adjusting plate; 2c, adjusting screws; 2d, a positioning ring; 2e, a card seat;
3. a horizontal movement assembly; 3a, a first cylinder; 3b, a first sliding seat; 3c, a first slide rail; 3d, a first cylinder mounting rack;
4. a carriage; 4a, a transverse plate; 4b, a vertical plate; 4c, connecting plates;
5. a protection mechanism; 5a, arc-shaped antiskid plates; 5b, a transparent baffle; 5c, mounting a plate; 5d, an arc-shaped top plate; 5e, side plates; 5h, fastening screws;
6. an anti-sticking mechanism; 6a, a second cylinder; 6b, a second cylinder mounting frame; 6c, a first scraper; 6d, a second scraper; 6e, a cylinder connecting plate;
7. a support mechanism; 7a, a supporting plate; 7b, a lifting plate; 7c, a sliding plate; 7d, a second slide carriage; 7e, a second slide rail; 7h, a socket; 7i, a support plate; 7j, a plug-in device; 7j1, round bolt; 7j2, a third guide pillar; 7j3, second spring; 7j4, second circular baffle; 7j5, tab; 7k, a rubber pad;
8. a fastener; 8a, a guide plate; 8b, a second guide pillar; 8c, a first circular baffle; 8d, a first spring; 8e, inserting blocks;
9. clamping a plate; 9a, inserting plates;
10. extruding a machine head;
11. a collection box;
12. a guide plate.
Detailed Description
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product.
Referring to fig. 1 to 13, the safety observation device for the aluminum profile extruding machine comprises an extruding head 10, a monitoring control system 1, a horizontal moving assembly 3, a sliding frame 4, a protection mechanism 5, an anti-sticking mechanism 6 and a collection box 11, wherein the horizontal moving assembly 3 is fixedly arranged on the extruding head 10, the horizontal moving assembly 3 is positioned above a discharge port of the extruding head 10, the sliding frame 4 is fixedly arranged on the horizontal moving assembly 3, the protection mechanism 5 for blocking the discharge port is fixedly arranged on the sliding frame 4, the monitoring control system 1 is fixedly arranged on the sliding frame 4, the collection box 11 is positioned right below the protection mechanism 5, the anti-sticking mechanism 6 for treating the molten aluminum alloy is arranged in the collection box 11, a clamping plate 9 is fixedly arranged on one side of the collection box 11, which is far away from the extruding head 10, two inserting plates 9a are fixedly arranged on the top of the clamping plate 9, and two inserters 8 respectively inserted into the two insert plates 9a are arranged on the sliding frame 4, a square jack for inserting the inserter 8 is arranged on each insert plate 9a, the outer ends of the tops of the two insert plates 9a are respectively provided with a bevel angle, two guide plates 12 are arranged on the sliding frame 4, two guide plates 12 are inwards provided with sliding grooves for the insert plates 9 to slide up and down, the monitoring control system 1 comprises a monitor 1a, one end of the monitor 1a penetrates through the sliding frame 4, the monitor 1a is fixedly arranged on the sliding frame 4 through an adjusting mechanism 2, a bearing mechanism 7 is arranged on one side, close to the extruder head 10, of the bottom of the collecting box 11, and the bearing mechanism 7 is fixedly connected with the extruder head 10.
The monitoring control system 1 further comprises a controller, a wireless communication module and a rear console, wherein the controller is electrically connected with the monitor 1a and the wireless communication module, and the wireless communication module is in signal connection with the rear console. Monitor 1a will observe the scene and send to the controller, and the controller converts the scene, and rethread wireless communication module sends to rear console, and the scene that monitor 1a observes on the rear controller.
The sliding frame 4 comprises a transverse plate 4a, a vertical plate 4b and a connecting plate 4c, the transverse plate 4a is fixedly installed on the first sliding seat 3b, a connecting side plate is arranged on one side of the transverse plate 4a, the connecting side plate is fixedly connected with the output end of the first air cylinder 3a, the connecting plate 4c is horizontally and fixedly installed on the transverse plate 4a, reinforcing ribs are fixedly arranged between the connecting plate 4c and the transverse plate 4a, the vertical plate 4b is fixedly installed on one side, away from the transverse plate 4a, of the connecting plate 4c, the reinforcing ribs are fixedly arranged between the connecting plate 4c and the vertical plate 4b, the protection mechanism 5 is fixedly installed on the connecting plate 4c, the adjusting mechanism 2 is fixedly installed on the vertical plate 4b, a through hole for the monitor 1a to pass through is formed in the vertical plate 4b, and the guide plate 12 and the inserter 8 are fixedly installed on one side, close to the extruder head 10, of the vertical plate 4 b. Promote diaphragm 4a through first cylinder 3a and move, and then make diaphragm 4a drive connecting plate 4c and riser 4b and move, and then drive protection machanism 5, adjustment mechanism 2 and watch-dog 1a and move the dead ahead of extrusion aircraft nose 10 discharge gate, and make and collect box 11 and be located the below of extrusion aircraft nose 10 discharge gate.
The protection mechanism 5 comprises an arc-shaped antiskid plate 5a, a transparent baffle 5b, an arc-shaped top plate 5d, two mounting plates 5c, side plates 5e and fastening screws 5h, the two side plates 5e are positioned at two sides of a connecting plate 4c, the two side plates 5e are fixedly connected with the connecting plate 4c, the arc-shaped top plate 5d is fixedly mounted at the bottoms of the two side plates 5e, the arc-shaped antiskid plate 5a is covered at the outer side of the arc-shaped top plate 5d, the two mounting plates 5c are fixedly mounted at the top of the arc-shaped antiskid plate 5a, the top of the arc-shaped top plate 5d is provided with two threaded holes for the fastening screws 5h to be meshed, the bottoms of the two fastening screws 5h respectively penetrate through the two mounting plates 5c to be meshed with the two threaded holes, the mounting plate 5c is provided with a through hole for the fastening screw 5h to penetrate, the arc-shaped antiskid plate 5a is provided with an arc-shaped notch for the monitor 1a to observe a discharge hole of the extruder head 10, transparent baffle 5b is located the arc breach, and transparent baffle 5b and arc antiskid ribbed tile 5a fixed connection. The melted aluminum alloy sprayed from the discharge port of the extruder head 10 is blocked by the arc-shaped anti-skid plate 5a, the blocked melted aluminum alloy slides into the extruder head 10 along the arc-shaped anti-skid plate 5a and is cooled by the cooling liquid in the collection box 11, the monitor 1a can observe the condition of the discharge port of the extruder head 10 through the transparent structure of the transparent baffle 5b, when the melted aluminum alloy is adhered to the transparent baffle 5b, the monitor 1a can not observe the condition of the discharge port of the extruder head 10, the mounting plate 5c is separated from the arc-shaped top plate 5d by screwing down the fastening screw 5h from the arc-shaped top plate 5d by a worker, the arc-shaped anti-skid plate 5a is taken down together with the mounting plate 5c by the worker, a new arc-shaped anti-skid plate 5a is mounted on the arc-shaped top plate 5d by the worker, and the aluminum alloy on the previous arc-shaped anti-skid plate 5a and the transparent baffle 5b is cleaned by the worker, and the arc-shaped antiskid plates 5a are in an arc-shaped state, so that the workers can conveniently break the arc-shaped antiskid plates back and forth, and the workers can conveniently clean the aluminum alloy of the arc-shaped antiskid plates 5 a.
The anti-sticking mechanism 6 comprises a second cylinder 6a, a second cylinder mounting frame 6b, a first scraper 6c, a cylinder connecting plate 6e and two second scrapers 6d, the first scraper 6c is positioned in the collection box 11, two sides of the first scraper 6c in the length direction are respectively attached to two sides of the inner side of the collection box 11, the bottom of the first scraper 6c is attached to the bottom of the inner side of the collection box 11, the two second scrapers 6d are fixedly arranged at the top of the first scraper 6c, the outer sides of the two second scrapers 6d are respectively attached to two sides of the inner side of the collection box 11, two ends of the cylinder connecting plate 6e are respectively and fixedly connected with the two second scrapers 6d, the second cylinder mounting frame 6b is fixedly arranged on the outer wall of the collection box 11, the second cylinder 6a is fixedly arranged on the second cylinder mounting frame 6b, the output end of the second cylinder 6a is fixedly connected with the cylinder connecting plate 6e, the top of the collecting box 11 is provided with a notch for the output end of the second cylinder 6a to pass through. The aluminum alloy that drops on all collecting box 11 will be collected the coolant liquid cooling in the box 11, make the aluminum alloy structure harden, work through controller control second cylinder 6a, and then make second cylinder 6a drive cylinder connecting plate 6e and carry out the back and forth movement, and then make cylinder connecting plate 6e drive first scraper blade 6c and second scraper blade 6d back and forth movement, and then push away the aluminum alloy that drops on collecting box 11 bottom and the lateral wall through first scraper blade 6c and second scraper blade 6d, avoid the stack of molten aluminum alloy, make the firm adhesion of aluminum alloy on collecting box 11.
Each of the inserters 8 comprises a guide plate 8a, an insert block 8e, two second guide pillars 8b, a first circular baffle 8c and a first spring 8d, the guide plate 8a is fixedly mounted on the vertical plate 4b, one end of each of the two second guide pillars 8b penetrates through the guide plate 8a, a sliding hole for the second guide pillar 8b to slide is formed in the second guide pillar 8b, the two first circular baffles 8c are respectively and fixedly mounted at one end of each of the two second guide pillars 8b, the insert block 8e is fixedly mounted at the other end of each of the two second guide pillars 8b, the bottom of the insert block 8e is far away from one end of each of the second guide pillars 8b by a chamfer angle, the two first springs 8d are respectively sleeved on the two second guide pillars 8b, one end of each of the first springs 8d abuts against the insert block 8e, and the other end abuts against the guide plate 8 a. When the collection box 11 needs to be installed, the collection box 11 is pushed upwards by a worker, the collection box 11 is made to drive the clamping plate 9 and the two insertion plates 9a to move upwards, the two guide plates 12 are used for guiding the insertion plates 9a and the clamping plate 9 to move upwards, the inclined planes at the tops of the two insertion plates 9a are abutted to the insertion blocks 8e, the insertion plates 9a continue to move upwards, the insertion blocks 8e are made to compress the two first springs 8d, the insertion blocks 8e are made to avoid the insertion plates 9a, the insertion blocks 8e are in contact with the square insertion holes in the insertion plates 9a along with the continuous upward movement of the insertion plates 9a, and the first springs 8d are made to push the insertion blocks 8e and make the insertion blocks 8e inserted into the square insertion holes, so that the collection box 11 is installed.
The bearing mechanism 7 comprises a supporting plate 7a, a lifting plate 7b, a sliding plate 7c, a second sliding seat 7d, a second sliding rail 7e, a socket 7h, an inserting and pulling device 7j and a rubber pad 7k, wherein the second sliding rail 7e is vertically and fixedly arranged on the extruder head 10, the second sliding seat 7d can be slidably arranged on the second sliding rail 7e, the sliding plate 7c is fixedly arranged on the second sliding seat 7d, the lifting plate 7b is fixedly arranged on one side of the sliding plate 7c close to the horizontal moving component 3, the supporting plate 7a is horizontally and fixedly arranged on the lifting plate 7b, the socket 7h is fixedly arranged on the extruder head 10, the inserting and pulling device 7j for inserting the socket 7h is arranged on the sliding plate 7c, the rubber pad 7k is positioned under the sliding plate 7c, the rubber pad 7k is fixedly arranged on the supporting plate 7i, the supporting plate 7i is fixed on the extruder head 10, the inserting and pulling device 7j comprises a circular bolt 7j1, The third guide post 7j2, the second spring 7j3, the second circular baffle 7j4 and the pull ring 7j5, one end of the third guide post 7j2 penetrates through the sliding plate 7c and is fixedly connected with the second circular baffle 7j4, a sliding hole for the third guide post 7j2 to slide is formed in the sliding plate 7c, the circular plug pin 7j1 is fixedly installed at the other end of the third guide post 7j2, a jack for the circular plug pin 7j1 to insert is formed in the socket 7h, the pull ring 7j5 is fixedly installed on the second circular baffle 7j4, the second spring 7j3 is sleeved on the third guide post 7j2, one end of the second spring 7j3 abuts against the circular plug pin 7j1, and the other end of the second spring 7j3 abuts against the sliding plate 7 c. When the bottom of the collecting box 11 needs to be supported by the supporting plate 7a, the supporting plate 7a is pushed upwards, the lifting plate 7b, the sliding plate 7c and the second sliding seat 7d are driven by the supporting plate 7a to move upwards, the second sliding seat 7d slides upwards along the second sliding rail 7e, after the circular pin 7j1 touches the socket 7h, a worker pulls the pull ring 7j5, the circular pin 7j1 compresses the second spring 7j3, then the pull ring 7j5 is pushed upwards for a distance, the circular pin 7j1 is coaxial with the jack on the socket 7h, the worker releases the pull ring 7j5, the second spring 7j3 is reset, the circular pin 7j1 is inserted into the jack, the fixing of the supporting plate 7a is completed, the supporting plate 7a supports the bottom of the collecting box 11, when the collecting box 11 needs to be detached, the worker pulls the 7j5, so that the circular bolt 7j1 is pulled out from the jack, and the bracing plate 7a slides downwards due to gravity, so that the worker can detach the collecting box 11 after the sliding plate 7c touches the rubber pad 7 k.
A working method of safety observation equipment of an aluminum profile extruder is characterized in that,
s1: mounting a collection box;
when the collecting box 11 needs to be installed, a worker pushes the collecting box 11 upwards, so that the collecting box 11 drives the clamping plate 9 and the two inserting plates 9a to move upwards, the two guide plates 12 are used for guiding the inserting plates 9a and the clamping plate 9 to move upwards, the inclined planes at the tops of the two inserting plates 9a are abutted to the inserting block 8e, the inserting block 9a continues to move upwards, so that the inserting block 8e compresses the two first springs 8d, the inserting block 8e is avoided from the inserting plates 9a, the inserting block 8e is contacted with the square inserting hole in the inserting plate 9a along with the continuous upward movement of the inserting plate 9a, and the first spring 8d pushes the inserting block 8e through the elasticity of the first spring 8d, so that the inserting block 8e is inserted into the square inserting hole, and the installation of the collecting box 11 is completed;
s2: a support for the collection box;
when the bottom of the collection box 11 needs to be supported by the supporting plate 7a, the supporting plate 7a is pushed upwards, the supporting plate 7a drives the lifting plate 7b, the sliding plate 7c and the second sliding seat 7d to move upwards, the second sliding seat 7d slides upwards along the second sliding rail 7e, after the circular pin 7j1 touches the socket 7h, a worker pulls the pull ring 7j5 to enable the circular pin 7j1 to compress the second spring 7j3, then the worker pushes one end upwards to enable the circular pin 7j1 and the jack on the socket 7h to be coaxial, and then the worker releases the pull ring 7j5 to enable the second spring 7j3 to reset, so that the circular pin 7j1 is inserted into the jack, and then the fixing of the supporting plate 7a is completed, and the bottom of the collection box 11 is supported by the supporting plate 7 a;
s3: adjusting a monitor;
by screwing the adjusting screw 2c, the adjusting screw 2c drives the adjusting plate 2b to move along the first guide post 2a, the adjusting plate 2b drives the monitor 1a to move, and the distance between the monitor 1a and the discharge hole of the extruder head 10 is adjusted, so that the effect of adjusting the observation range of the monitor 1a is achieved;
s4: horizontally moving;
when observation is needed, a worker inputs a control signal by using a rear console, the rear console transmits the signal to a wireless communication module, the wireless communication module transmits the signal to a controller, the controller controls a first air cylinder 3a to work, so that the first air cylinder 3a pushes a sliding frame 4 to move along a first sliding rail 3c, the sliding frame 4 is pushed to the position right ahead of a discharge port of an extruder head 10, a protection mechanism 5, an adjusting mechanism 2 and a monitor 1a are driven to move to the position right ahead of the discharge port of the extruder head 10, and a collection box 11 is positioned below the discharge port of the extruder head 10;
s5: observing feedback;
the controller controls the aluminum profile extruder to work again, so that the aluminum profile is extruded from the discharge hole of the extruder head 10, the monitor 1a transmits observed scenes to the controller, the controller converts the scenes and transmits the scenes to the rear console through the wireless communication module, the scene observed by the monitor 1a is displayed on the rear controller, if the extruded aluminum profile is in a normal state, a worker sends a control signal to the wireless communication module through the rear console, so that the horizontal moving assembly 3 drives the sliding frame 4 to reset, if the extruded aluminum profile is in an abnormal state, the worker sends a control signal to the wireless communication module through the rear console, and the controller controls the aluminum profile extruder to stop working;
s6: stopping by molten aluminum alloy;
if the molten aluminum alloy is directly sprayed from the discharge port of the extruder head 10, the molten aluminum alloy sprayed from the discharge port of the extruder head 10 is blocked by the arc-shaped anti-skid plate 5a, and the blocked molten aluminum alloy slides into the extruder head 10 along the arc-shaped anti-skid plate 5a and is cooled by the cooling liquid in the collecting box 11;
s7: sticking prevention of molten aluminum alloy;
the aluminum alloy that drops on all collecting box 11 will be collected the coolant liquid cooling in the box 11, make the aluminum alloy structure harden, work through controller control second cylinder 6a, and then make second cylinder 6a drive cylinder connecting plate 6e and carry out the back and forth movement, and then make cylinder connecting plate 6e drive first scraper blade 6c and second scraper blade 6d back and forth movement, and then push away the aluminum alloy that drops on collecting box 11 bottom and the lateral wall through first scraper blade 6c and second scraper blade 6d, avoid the stack of molten aluminum alloy, make the firm adhesion of aluminum alloy on collecting box 11.
The working principle is as follows: when observation is needed, a worker inputs a control signal by using a rear console, the rear console transmits the signal to a wireless communication module, the wireless communication module transmits the signal to a controller, the controller controls a first air cylinder 3a to work, so that the first air cylinder 3a pushes a sliding frame 4 to move along a first sliding rail 3c, the sliding frame 4 is pushed to the front of a discharge port of an extruder head 10, a protection mechanism 5, an adjusting mechanism 2 and a monitor 1a are driven to move to the front of the discharge port of the extruder head 10, a collection box 11 is positioned below the discharge port of the extruder head 10, the controller controls an aluminum profile extruder to work, aluminum profiles are extruded from the discharge port of the extruder head 10, the monitor 1a transmits the observed scene to the controller, the controller converts the scene and transmits the scene to the rear console through the wireless communication module, the scene observed by the monitor 1a is displayed on the rear controller, if the extruded aluminum profile is in a normal state, the worker sends a control signal to the wireless communication module through the rear console, so that the horizontal moving component 3 drives the sliding frame 4 to reset, if the extruded aluminum profile is in an abnormal state, the worker sends a control signal to the wireless communication module through the rear console, the controller controls the aluminum profile extruder to stop working, if the molten aluminum alloy is directly sprayed out from the discharge port of the extruder head 10, the molten aluminum alloy sprayed out from the discharge port of the extruder head 10 is blocked through the arc-shaped anti-skid plate 5a, the blocked molten aluminum alloy slides into the extruder head 10 along the arc-shaped anti-skid plate 5a and is cooled by the cooling liquid in the collection box 11, the aluminum alloy falling on the collection box 11 is cooled by the cooling liquid in the collection box 11, so that the aluminum alloy structure is hardened, control second cylinder 6a through the controller and carry out work, and then make second cylinder 6a drive cylinder connecting plate 6e and carry out the round trip movement, and then make cylinder connecting plate 6e drive first scraper blade 6c and second scraper blade 6d round trip movement, then push away the aluminum alloy that falls on collecting box 11 bottom and lateral wall through first scraper blade 6c and second scraper blade 6d, avoid the stack of molten aluminum alloy, make the firm gluing of aluminum alloy on collecting box 11.
Claims (8)
1. The safety observation equipment for the aluminum profile extruding machine comprises an extruding machine head (10) and is characterized by further comprising a monitoring control system (1), a horizontal moving assembly (3), a sliding frame (4), a protective mechanism (5), an anti-sticking mechanism (6) and a collecting box (11), wherein the horizontal moving assembly (3) is fixedly arranged on the extruding machine head (10), the horizontal moving assembly (3) is positioned above a discharge port of the extruding machine head (10), the sliding frame (4) is fixedly arranged on the horizontal moving assembly (3), the protective mechanism (5) used for blocking the discharge port is fixedly arranged on the sliding frame (4), the monitoring control system (1) is fixedly arranged on the sliding frame (4), the collecting box (11) is positioned under the protective mechanism (5), the anti-sticking mechanism (6) used for processing molten aluminum alloy is arranged in the collecting box (11), a clamping plate (9) is fixedly arranged on one side of the collecting box (11) far away from the extruder head (10), two inserting plates (9a) are fixedly arranged at the top of the clamping plate (9), two inserting devices (8) which are respectively inserted into the two inserting plates (9a) are arranged on the sliding frame (4), a square inserting hole for inserting the inserting device (8) is formed in each inserting plate (9a), the outer ends of the tops of the two inserting plates (9a) are respectively provided with a guide bevel angle, two first guide plates (12) are arranged on the sliding frame (4), sliding grooves for the clamping plate (9) to slide up and down are formed in the two first guide plates (12) inwards, the monitoring control system (1) comprises a monitor (1a), one end of the monitor (1a) penetrates through the sliding frame (4), the monitor (1a) is fixedly arranged on the sliding frame (4) through an adjusting mechanism (2), a supporting mechanism (7) is arranged on one side of the bottom of the collecting box (11) close to the extruder head (10), the supporting mechanism (7) is fixedly connected with the extrusion machine head (10); the monitoring control system (1) also comprises a controller, a wireless communication module and a rear console, wherein the controller is electrically connected with the monitor (1a) and the wireless communication module, and the wireless communication module is in signal connection with the rear console; the monitor (1a) transmits the observed scene to the controller, the controller converts the scene and transmits the scene to the rear control console through the wireless communication module, the scene observed by the monitor (1a) is displayed on the rear controller, if the extruded aluminum profile is in a normal state, a worker sends a control signal to the wireless communication module through the rear control console so that the horizontal moving assembly (3) drives the sliding frame (4) to reset, if the extruded aluminum profile is in an abnormal state, the worker sends the control signal to the wireless communication module through the rear control console, the controller controls the aluminum profile extruder to stop working, if the molten aluminum alloy is directly sprayed out from the discharge port of the extruder head (10), the molten aluminum alloy sprayed out from the discharge port of the extruder head (10) is blocked through the protection mechanism (5), and the blocked molten aluminum alloy slides into the extruder head (10) along the protection mechanism (5), is cooled by the cooling liquid in the collecting box (11).
2. The safety observation device of the aluminum profile extruding machine is characterized in that the horizontal moving assembly (3) comprises a first air cylinder (3a), a first sliding seat (3b), a first sliding rail (3c) and a first air cylinder mounting frame (3d), the first sliding rail (3c) is fixedly installed on the extruding machine head (10), the first sliding rail (3c) is horizontally positioned above a discharge port of the extruding machine head (10), the first sliding seat (3b) is installed on the first sliding rail (3c), the sliding frame (4) is fixedly installed on the first sliding seat (3b), the first air cylinder mounting frame (3d) is fixedly installed on the extruding machine head (10), the first air cylinder (3a) is fixedly installed on the first air cylinder mounting frame (3d), and the output end of the first air cylinder (3a) is fixedly connected with the sliding frame (4).
3. The safety observation device of the aluminum profile extruder as claimed in claim 2, wherein the sliding frame (4) comprises a transverse plate (4a), a vertical plate (4b) and a connecting plate (4c), the transverse plate (4a) is fixedly arranged on the first sliding seat (3b), a connecting side plate is arranged on one side of the transverse plate (4a), the connecting side plate is fixedly connected with the output end of the first air cylinder (3a), the connecting plate (4c) is horizontally and fixedly arranged on the transverse plate (4a), a reinforcing rib is fixedly arranged between the connecting plate (4c) and the transverse plate (4a), the vertical plate (4b) is fixedly arranged on one side of the connecting plate (4c) far away from the transverse plate (4a), the reinforcing rib is fixedly arranged between the connecting plate (4c) and the vertical plate (4b), the protection mechanism (5) is fixedly arranged on the connecting plate (4c), the adjusting mechanism (2) is fixedly arranged on the vertical plate (4b), a through hole for the monitor (1a) to pass through is formed in the vertical plate (4b), and the first guide plate (12) and the tightener (8) are fixedly installed on one side, close to the extruder head (10), of the vertical plate (4 b).
4. The aluminum profile extruding machine safety observation equipment according to claim 3, wherein the protection mechanism (5) comprises arc-shaped anti-skid plates (5a), a transparent baffle plate (5b), an arc-shaped top plate (5d), two mounting plates (5c), side plates (5e) and fastening screws (5h), the two side plates (5e) are positioned at two sides of the connecting plate (4c), the two side plates (5e) are fixedly connected with the connecting plate (4c), the arc-shaped top plate (5d) is fixedly arranged at the bottom parts of the two side plates (5e), the arc-shaped anti-skid plates (5a) are covered at the outer sides of the arc-shaped top plate (5d), the two mounting plates (5c) are fixedly arranged at the top parts of the arc-shaped anti-skid plates (5a), the top parts of the arc-shaped top plate (5d) are provided with two threaded holes for the fastening screws (5h) to mesh, the bottom parts of the two fastening screws (5h) respectively penetrate through the two mounting plates (5c) to mesh with the two threaded holes, set up the perforation that supplies fastening screw (5h) to pass on mounting panel (5c), set up the arc breach that supplies watch-dog (1a) to observe extruder head (10) discharge gate on arc antiskid ribbed tile (5a), transparent baffle (5b) are located the arc breach, and transparent baffle (5b) and arc antiskid ribbed tile (5a) fixed connection.
5. The safety observation device of the aluminum profile extruding machine is characterized in that the anti-sticking mechanism (6) comprises a second air cylinder (6a), a second air cylinder mounting frame (6b), a first scraper (6c), an air cylinder connecting plate (6e) and two second scrapers (6d), the first scraper (6c) is positioned in the collecting box (11), two sides of the first scraper (6c) in the length direction are respectively attached to two inner sides of the collecting box (11), the bottom of the first scraper (6c) is attached to the bottom of the inner side of the collecting box (11), the two second scrapers (6d) are fixedly arranged at the top of the first scraper (6c), the outer sides of the two second scrapers (6d) are respectively attached to two inner sides of the collecting box (11), two ends of the air cylinder connecting plate (6e) are respectively fixedly connected with the two second scrapers (6d), second cylinder mounting bracket (6b) fixed mounting is on collecting the outer wall of box (11), and second cylinder (6a) fixed mounting is on second cylinder mounting bracket (6b), and the breach that supplies second cylinder (6a) output to pass is seted up to the output and cylinder connecting plate (6e) fixed connection of second cylinder (6a) on collecting the top of box (11).
6. The aluminum profile extruding machine safety observation equipment according to claim 5, wherein the adjusting mechanism (2) comprises a first guide post (2a), an adjusting plate (2b), an adjusting screw (2c), a positioning ring (2d) and two clamping seats (2e), one end of each of the two first guide posts (2a) is fixedly arranged on one side, away from the extruding machine head (10), of the vertical plate (4b), the other end of each of the two first guide posts (2a) penetrates through the adjusting plate (2b), a sliding hole for the first guide post (2a) to slide is formed in the adjusting plate (2b), the adjusting plate (2b) is fixedly arranged on the monitor (1a), a threaded hole is formed in the top of the adjusting plate (2b), the adjusting screw (2c) is meshed with the threaded hole, and the threaded end of the adjusting screw (2c) penetrates through the adjusting plate (2b) to be fixedly connected with the positioning ring (2d), the positioning ring (2d) is clamped in the clamping seat (2e), and the clamping seat (2e) is fixedly arranged on the outer wall of the vertical plate (4 b).
7. The aluminum profile extruding machine safety observation equipment according to claim 6, wherein each of the inserters (8) comprises a second guide plate (8a), an insert block (8e), two second guide posts (8b), a first circular baffle (8c) and a first spring (8d), the second guide plates (8a) are fixedly arranged on the vertical plates (4b), one ends of the two second guide posts (8b) penetrate through the second guide plates (8a), the second guide plates (8a) are provided with sliding holes for the second guide posts (8b) to slide, the two first circular baffle (8c) are respectively and fixedly arranged on one ends of the two second guide posts (8b), the insert block (8e) is fixedly arranged on the other ends of the two second guide posts (8b), and the bottom of the insert block (8e) is chamfered at the end far away from the second guide posts (8b), the two first springs (8d) are respectively sleeved on the two second guide pillars (8b), one end of each first spring (8d) is abutted to the insertion block (8e), and the other end of each first spring (8d) is abutted to the second guide plate (8 a).
8. The safety observation device for the aluminum profile extruding machine as claimed in claim 7, wherein the supporting mechanism (7) comprises a supporting plate (7a), a lifting plate (7b), a sliding plate (7c), a second sliding seat (7d), a second sliding seat (7e), a socket (7h), a plug-in device (7j) and a rubber pad (7k), the second sliding seat (7e) is vertically and fixedly installed on the extruding machine head (10), the second sliding seat (7d) is slidably installed on the second sliding seat (7e), the sliding plate (7c) is fixedly installed on the second sliding seat (7d), the lifting plate (7b) is fixedly installed on one side, close to the horizontal moving component (3), of the sliding plate (7c), the supporting plate (7a) is horizontally and fixedly installed on the lifting plate (7b), the socket (7h) is fixedly installed on the extruding machine head (10), the plug-in device (7j) for inserting the socket (7h) is installed on the sliding plate (7c), the rubber pad (7k) is positioned right below the sliding plate (7c), the rubber pad (7k) is fixedly installed on the supporting plate (7i), the supporting plate (7i) is fixed on the extruder head (10), the plug-in puller (7j) comprises a circular bolt (7j1), a third guide pillar (7j2), a second spring (7j3), a second circular baffle (7j4) and a pull ring (7j5), one end of the third guide pillar (7j2) penetrates through the sliding plate (7c) and is fixedly connected with the second circular baffle (7j4), the sliding plate (7c) is provided with a sliding hole for the third guide pillar (7j2) to slide, the circular bolt (7j1) is fixedly installed on the other end of the third guide pillar (7j2), the socket (7h) is provided with a jack for the circular bolt (7j1) to insert, the pull ring (7j5) is fixedly installed on the second circular baffle (7j4), and the second spring (7j3) is sleeved on the third guide pillar (7j2), one end of the second spring (7j3) is abutted against the circular bolt (7j1), and the other end of the second spring (7j3) is abutted against the sliding plate (7 c).
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