CN111692147B - Electromagnetic proportional valve, reversing valve and construction machine - Google Patents
Electromagnetic proportional valve, reversing valve and construction machine Download PDFInfo
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- CN111692147B CN111692147B CN202010092331.8A CN202010092331A CN111692147B CN 111692147 B CN111692147 B CN 111692147B CN 202010092331 A CN202010092331 A CN 202010092331A CN 111692147 B CN111692147 B CN 111692147B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/02—Actuating devices; Operating means; Releasing devices electric; magnetic
- F16K31/06—Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K27/00—Construction of housing; Use of materials therefor
- F16K27/02—Construction of housing; Use of materials therefor of lift valves
- F16K27/029—Electromagnetically actuated valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K27/00—Construction of housing; Use of materials therefor
- F16K27/04—Construction of housing; Use of materials therefor of sliding valves
- F16K27/048—Electromagnetically actuated valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/02—Actuating devices; Operating means; Releasing devices electric; magnetic
- F16K31/06—Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
- F16K31/0675—Electromagnet aspects, e.g. electric supply therefor
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F7/00—Magnets
- H01F7/06—Electromagnets; Actuators including electromagnets
- H01F7/08—Electromagnets; Actuators including electromagnets with armatures
- H01F7/16—Rectilinearly-movable armatures
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- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Mechanical Engineering (AREA)
- Power Engineering (AREA)
- Fluid Mechanics (AREA)
- Magnetically Actuated Valves (AREA)
Abstract
Description
技术领域Technical Field
本公开涉及一种电磁比例阀、换向阀和施工机械。The present invention relates to an electromagnetic proportional valve, a reversing valve and a construction machine.
背景技术Background technique
已知一种电磁比例阀,其通过调整向螺线管驱动器施加的励磁电流,使滑阀芯的位置移动,从而控制向作为控制对象的液压设备供给的先导油的供排。所述电磁比例阀在日本特开2017-020541号公报(专利文献1)中公开。An electromagnetic proportional valve is known that controls the supply and discharge of pilot oil to a hydraulic device as a control target by adjusting the excitation current applied to a solenoid driver to move the position of a spool. The electromagnetic proportional valve is disclosed in Japanese Patent Application Publication No. 2017-020541 (Patent Document 1).
对于电磁比例阀,若在用于控制螺线管驱动器的电气系统中产生了不良情况,则会存在滑阀芯移动困难或者不能移动的情况。因此,有时在电磁比例阀设有用于手动变更滑阀芯位置的手动销。包括这样的手动销的电磁比例阀在日本特开2000-274547号公报(专利文献2)中公开。For electromagnetic proportional valves, if a fault occurs in the electrical system for controlling the solenoid driver, the spool may be difficult to move or cannot move. Therefore, sometimes a manual pin for manually changing the position of the spool is provided in the electromagnetic proportional valve. An electromagnetic proportional valve including such a manual pin is disclosed in Japanese Patent Publication No. 2000-274547 (Patent Document 2).
现有技术文献Prior art literature
专利文献Patent Literature
专利文献1:日本特开2017-020541号公报Patent Document 1: Japanese Patent Application Publication No. 2017-020541
专利文献2:日本特开2000-274547号公报Patent Document 2: Japanese Patent Application Publication No. 2000-274547
发明内容Summary of the invention
发明要解决的问题Problem that the invention aims to solve
如专利文献2所示,用于对螺线管线圈供给电力的电力线缆有时配置于收纳该螺线管线圈的外壳的侧面。电磁比例阀有时用作对方向控制阀供给控制压的先导阀。在施工机械中多个方向控制阀以彼此的轴向平行的方式配置,因此若电力线缆从外壳的侧面向外部引出,则难以紧凑地配置在电磁比例阀的控制压的作用下工作的方向控制阀。As shown in Patent Document 2, a power cable for supplying power to a solenoid coil is sometimes arranged on the side of a housing that houses the solenoid coil. An electromagnetic proportional valve is sometimes used as a pilot valve for supplying a control pressure to a directional control valve. In a construction machine, a plurality of directional control valves are arranged in parallel with each other's axes. Therefore, if a power cable is led out from the side of the housing to the outside, it is difficult to compactly arrange the directional control valve that works under the control pressure of the electromagnetic proportional valve.
因此,考虑使电力线缆不从外壳的侧面而是从外壳的位于轴向的端部的端面引出。然而,若电力线缆从外壳的轴向的端面引出,则引出电力线缆的位置与手动销的配置位置干涉。如此,包括用于手动调整滑阀芯位置的手动销的以往的电磁比例阀存在难以从外壳的端面引出电力线缆的问题。Therefore, it is considered that the power cable is led out from the end face of the housing in the axial direction instead of the side face of the housing. However, if the power cable is led out from the axial end face of the housing, the position where the power cable is led out interferes with the configuration position of the manual pin. Thus, the conventional electromagnetic proportional valve including the manual pin for manually adjusting the position of the spool has the problem that it is difficult to lead out the power cable from the end face of the housing.
本公开的目的在于提供一种能够缓和或者解决上述的以往的问题的至少一部分的新颖的电磁比例阀。本公开的更具体的目的之一在于,在包括用于手动驱动滑阀芯的手动销的电磁比例阀中,从轴向的端部引出电力线缆。本公开的上述以外的目的通过本说明书的整体记载可知。The purpose of the present disclosure is to provide a novel electromagnetic proportional valve that can alleviate or solve at least a part of the above-mentioned conventional problems. One of the more specific purposes of the present disclosure is to lead out a power cable from an axial end in an electromagnetic proportional valve including a manual pin for manually driving a spool. The purposes of the present disclosure other than the above-mentioned can be known from the overall description of this specification.
用于解决问题的方案Solutions for solving problems
本发明的一技术方案的驱动装置包括:螺线管线圈,其设于外壳的中空部内;驱动构件,其设于所述中空部内,通过对所述螺线管线圈施加励磁电流而驱动能够沿轴向移动的滑阀芯;以及销,其具有相对于所述轴向倾斜的销倾斜面,能够在与所述轴向正交的径向上从第1位置向第2位置移动,在所述第1位置,该销不与所述驱动构件接触,所述第2位置比所述第1位置靠所述径向的内侧,在所述第2位置,所述销倾斜面与所述驱动构件接触。A driving device of one technical solution of the present invention includes: a solenoid coil, which is arranged in a hollow portion of a housing; a driving member, which is arranged in the hollow portion and drives a sliding valve core that can move axially by applying an excitation current to the solenoid coil; and a pin, which has a pin inclined surface inclined relative to the axial direction and can move from a first position to a second position in a radial direction orthogonal to the axial direction, wherein in the first position, the pin does not contact the driving member, and the second position is closer to the radial inner side than the first position, and in the second position, the pin inclined surface contacts the driving member.
本发明的一技术方案的电磁比例阀包括:阀单元,其具有能够沿轴向移动的滑阀芯,通过所述滑阀芯的移动来控制向控制对象供给的控制压;外壳,其具有中空部;螺线管线圈,其设于所述中空部内;驱动构件,其设于所述中空部内,通过对所述螺线管线圈施加励磁电流而沿所述轴向移动,从而驱动所述滑阀芯;以及销,其具有相对于所述轴向倾斜的销倾斜面,能够在与所述轴向正交的径向上从第1位置向第2位置移动,在所述第1位置,该销不与所述驱动构件接触,所述第2位置比所述第1位置靠所述径向的内侧,在所述第2位置,所述销倾斜面与所述驱动构件接触。An electromagnetic proportional valve according to a technical solution of the present invention includes: a valve unit having a sliding valve core that can move in an axial direction, and a control pressure supplied to a controlled object is controlled by the movement of the sliding valve core; a housing having a hollow portion; a solenoid coil that is disposed in the hollow portion; a driving member that is disposed in the hollow portion and moves in the axial direction by applying an excitation current to the solenoid coil, thereby driving the sliding valve core; and a pin having a pin inclined surface that is inclined relative to the axial direction and can move from a first position to a second position in a radial direction orthogonal to the axial direction, wherein in the first position, the pin does not contact the driving member, and the second position is closer to the inner side of the radial direction than the first position, and in the second position, the pin inclined surface contacts the driving member.
在本发明的一技术方案中,所述驱动构件具有与所述销倾斜面互补的形状的驱动构件倾斜面,在所述销位于所述第2位置的情况下,所述销倾斜面与所述驱动构件倾斜面接触。In one aspect of the present invention, the driving member has a driving member inclined surface having a shape complementary to the pin inclined surface, and when the pin is located at the second position, the pin inclined surface contacts the driving member inclined surface.
本发明的一技术方案的电磁比例阀包括:阀单元,其具有能够沿轴向移动的滑阀芯,通过所述滑阀芯的移动来控制向控制对象供给的控制压;外壳,其具有中空部;螺线管线圈,其设于所述中空部内;驱动构件,其设于所述中空部内,通过对所述螺线管线圈施加励磁电流而沿所述轴向移动,从而驱动所述滑阀芯;以及销,其能够在与所述轴向正交的径向上从第1位置向第2位置移动,在所述第1位置,该销不与所述驱动构件接触,所述第2位置比所述第1位置靠所述径向的内侧,在所述第2位置,该销与所述驱动构件接触,在所述第2位置该销将沿所述轴向的推力作用于所述驱动构件。An electromagnetic proportional valve according to a technical solution of the present invention includes: a valve unit, which has a sliding valve core that can move in an axial direction, and a control pressure supplied to a controlled object is controlled by the movement of the sliding valve core; a housing, which has a hollow portion; a solenoid coil, which is arranged in the hollow portion; a driving member, which is arranged in the hollow portion, and moves in the axial direction by applying an excitation current to the solenoid coil, thereby driving the sliding valve core; and a pin, which can move from a first position to a second position in a radial direction orthogonal to the axial direction, in which the pin does not contact the driving member in the first position, and in which the pin is closer to the radial inside than the first position, and in which the pin contacts the driving member in the second position, and in which the pin applies a thrust in the axial direction to the driving member in the second position.
在本发明的一技术方案中,该电磁比例阀包括将所述外壳的开口闭塞的连接器,所述销设于所述连接器和所述外壳之间。In a technical solution of the present invention, the electromagnetic proportional valve includes a connector that closes the opening of the housing, and the pin is provided between the connector and the housing.
在本发明的一技术方案中,所述连接器具有与所述轴向平行地延伸的平坦面,所述销设于所述平坦面。In one aspect of the present invention, the connector has a flat surface extending parallel to the axial direction, and the pin is provided on the flat surface.
在本发明的一技术方案中,所述连接器收纳用于对所述螺线管线圈施加励磁电流的线缆的一部分。In one aspect of the present invention, the connector houses a portion of a cable for applying an excitation current to the solenoid coil.
所述销具有自所述连接器向所述径向外侧突出的凸部。The pin has a protrusion that protrudes from the connector toward the radially outer side.
本发明的一技术方案的电磁比例阀包括:阀单元,其具有能够沿轴向移动的滑阀芯,利用所述滑阀芯的移动控制向控制对象供给的控制压;外壳,其具有中空部;螺线管线圈,其设于所述中空部内;驱动构件,其设于所述中空部内,通过对所述螺线管线圈施加励磁电流而沿所述轴向移动,从而驱动所述滑阀芯;连接器,其将所述外壳的开口闭塞;销,其设于所述连接器和所述外壳之间,具有相对于所述轴向倾斜的销倾斜面,该销能够在与所述轴向正交的径向上从第1位置向第2位置移动,在所述第1位置,该销不与所述驱动构件接触,所述第2位置比所述第1位置靠所述径向的内侧,在所述第2位置,所述销倾斜面与所述驱动构件接触;以及线缆,其至少一部分收纳于所述连接器,用于对所述螺线管线圈施加励磁电流。An electromagnetic proportional valve according to one technical solution of the present invention includes: a valve unit having a spool that can move in an axial direction, and a control pressure supplied to a controlled object is controlled by the movement of the spool; a housing having a hollow portion; a solenoid coil disposed in the hollow portion; a drive member disposed in the hollow portion, and moving in the axial direction by applying an excitation current to the solenoid coil, thereby driving the spool; a connector that closes an opening of the housing; a pin disposed between the connector and the housing, having a pin inclined surface inclined with respect to the axial direction, the pin being movable from a first position to a second position in a radial direction orthogonal to the axial direction, wherein the pin does not contact the drive member in the first position, the second position is closer to the radial inner side than the first position, and the pin inclined surface contacts the drive member in the second position; and a cable, at least a portion of which is accommodated in the connector and is used to apply an excitation current to the solenoid coil.
本发明的一技术方案的换向阀包括上述的任一电磁比例阀。A reversing valve according to a technical solution of the present invention includes any of the above-mentioned electromagnetic proportional valves.
本发明的一技术方案的施工机械包括上述的换向阀。A construction machine according to a technical solution of the present invention includes the above-mentioned reversing valve.
发明的效果Effects of the Invention
根据本公开,在包括用于手动驱动滑阀芯的手动销的电磁比例阀中,能够从轴向的端部引出电力线缆。According to the present disclosure, in an electromagnetic proportional valve including a manual pin for manually driving a spool, a power cable can be led out from an end portion in an axial direction.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是示意性地表示本发明的一实施方式的电磁比例阀1的一部分的沿着轴向的截面的剖视图。在图1中,销19位于不与柱塞16接触的第1位置。Fig. 1 is a cross-sectional view schematically showing a cross section of a part of an electromagnetic proportional valve 1 according to an embodiment of the present invention, taken along the axial direction. In Fig. 1 , a pin 19 is located at a first position where the pin 19 does not contact the plunger 16 .
图2是示意性地表示本发明的一实施方式的电磁比例阀1的一部分的沿着轴向的截面的剖视图。在图2中,销19位于与柱塞16接触的第2位置。Fig. 2 is a cross-sectional view schematically showing a cross section of a part of the electromagnetic proportional valve 1 according to one embodiment of the present invention, taken along the axial direction. In Fig. 2 , the pin 19 is located at a second position where it contacts the plunger 16 .
图3是示意性地表示图1的电磁比例阀1的端面的图。FIG. 3 is a diagram schematically showing an end surface of the electromagnetic proportional valve 1 of FIG. 1 .
图4是示意性地表示本发明的另一实施方式的电磁比例阀所包括的驱动构件和销的图。FIG. 4 is a diagram schematically showing a drive member and a pin included in an electromagnetic proportional valve according to another embodiment of the present invention.
图5是对包括图1的电磁比例阀的换向阀进行说明的框图。FIG. 5 is a block diagram illustrating a directional control valve including the electromagnetic proportional valve of FIG. 1 .
图6是对包括图5的换向阀的施工机械进行说明的框图。FIG. 6 is a block diagram illustrating a construction machine including the reversing valve of FIG. 5 .
附图标记说明Description of Reference Numerals
1、电磁比例阀;10、驱动装置;12、连接器;13、线缆;14、螺线管线圈;16、116、柱塞;17、驱动杆;19、119、销;19a、凸部;19b、119b、销倾斜面;20、阀单元;22、滑阀芯;116a、驱动构件倾斜面。1. Solenoid proportional valve; 10. Drive device; 12. Connector; 13. Cable; 14. Solenoid coil; 16. 116. Plunger; 17. Drive rod; 19. 119. Pin; 19a. Protrusion; 19b. 119b. Pin inclined surface; 20. Valve unit; 22. Sliding valve core; 116a. Drive member inclined surface.
具体实施方式Detailed ways
以下,适当地参照附图,对本发明的各种各样的实施方式进行说明。其中,对于在多个附图中通用的构成要素,在该多个附图中标注相同的附图标记。应当留意的是,为了便于说明,各附图不一定以准确的比例尺图示。在各附图中,为了便于说明,存在一部分构成要素省略的情况。Various embodiments of the present invention are described below with appropriate reference to the accompanying drawings. For components that are common to multiple drawings, the same reference numerals are marked in the multiple drawings. It should be noted that for the sake of convenience, the drawings are not necessarily illustrated in an accurate scale. In each of the drawings, for the sake of convenience, some components are omitted.
参照图1~图3对本发明的一实施方式的电磁比例阀1进行说明。电磁比例阀1包括驱动装置10、阀单元20。驱动装置10和阀单元20沿着中心轴线A配置。在本说明书中,有时将沿着中心轴线A的方向简称作“轴向”。在本说明书中提及前后时,除文中另有说明的情况之外,都是以图1所示的前后方向为基准。因此,阀单元20配置于驱动装置10的前方。An electromagnetic proportional valve 1 according to an embodiment of the present invention is described with reference to FIGS. 1 to 3 . The electromagnetic proportional valve 1 includes a drive device 10 and a valve unit 20 . The drive device 10 and the valve unit 20 are arranged along a central axis A. In this specification, the direction along the central axis A is sometimes referred to as “axial direction”. When referring to front and back in this specification, the front and back directions shown in FIG. 1 are used as a reference unless otherwise specified in the text. Therefore, the valve unit 20 is arranged in front of the drive device 10.
电磁比例阀1能够维持在供给位置、排出位置和中立位置这三个状态中的任一者,在供给位置,液压设备与液压源连通,从该液压源向该液压设备供给油,在排出位置,液压设备与用于贮存油的罐连通,从该液压设备向罐排出油,在中立位置,液压设备与液压源之间以及液压设备与罐之间均被阻断。The electromagnetic proportional valve 1 can be maintained in any of three states: a supply position, a discharge position and a neutral position. In the supply position, the hydraulic device is connected to the hydraulic source, and oil is supplied to the hydraulic device from the hydraulic source. In the discharge position, the hydraulic device is connected to a tank for storing oil, and oil is discharged from the hydraulic device to the tank. In the neutral position, the hydraulic device and the hydraulic source as well as the hydraulic device and the tank are blocked.
阀单元20包括沿着沿中心轴线A的轴向延伸的中空的阀主体21和设于该阀主体21的内部的滑阀芯22。阀主体21具有用于与压力源连通的压力源端口、用于与罐连通的罐端口和用于向作为控制对象的液压设备输出控制压的控制端口。端口的图示均省略。The valve unit 20 includes a hollow valve body 21 extending in the axial direction along the central axis A and a spool 22 provided inside the valve body 21. The valve body 21 has a pressure source port for communicating with a pressure source, a tank port for communicating with a tank, and a control port for outputting a control pressure to a hydraulic device as a control object. Illustration of the ports is omitted.
驱动装置10将沿轴向的推力作用于滑阀芯22,从而控制滑阀芯22的轴向的位置。驱动装置10包括:中空的外壳11、连接器12、设于外壳11的中空部内的螺线管线圈14、由螺线管线圈14驱动的柱塞16、引导柱塞16的圆筒构件15、自柱塞16的前端向前方延伸的驱动杆17、以及固定铁芯18。柱塞16和驱动杆17也设于外壳11的中空部内。The drive device 10 applies an axial thrust to the slide valve core 22, thereby controlling the axial position of the slide valve core 22. The drive device 10 includes a hollow housing 11, a connector 12, a solenoid coil 14 disposed in the hollow portion of the housing 11, a plunger 16 driven by the solenoid coil 14, a cylindrical member 15 guiding the plunger 16, a drive rod 17 extending forward from the front end of the plunger 16, and a fixed iron core 18. The plunger 16 and the drive rod 17 are also disposed in the hollow portion of the housing 11.
外壳11具有沿着中心轴线A方向延伸的有底的圆筒形状。外壳11的前方朝向阀单元20开口。外壳11的前方的开口被固定铁芯18和除此以外的密封构件密封。外壳11的底壁11b具有沿轴向延伸的贯通孔。该贯通孔被连接器12闭塞。The housing 11 has a bottomed cylindrical shape extending in the direction of the central axis A. The front of the housing 11 is open toward the valve unit 20. The front opening of the housing 11 is sealed by the fixed iron core 18 and other sealing members. The bottom wall 11b of the housing 11 has a through hole extending in the axial direction. The through hole is blocked by the connector 12.
圆筒构件15具有沿轴向延伸的有底的圆筒形状。圆筒构件15的内径大致等于柱塞16的大径部16a的外径。在圆筒构件15的侧面具有供销19插入的贯通孔15a。The cylindrical member 15 has a bottomed cylindrical shape extending in the axial direction. The inner diameter of the cylindrical member 15 is substantially equal to the outer diameter of the large diameter portion 16a of the plunger 16. The cylindrical member 15 has a through hole 15a on the side surface thereof into which the pin 19 is inserted.
如图3所示,连接器12具有在从中心轴线A的方向观察的视点下具有大致长方形的形状的上壁12a、沿轴向远离上壁12a地配置的底壁12b和连接该上壁12a与底壁12b的4个侧壁12c。通过这些上壁12a、底壁12b和侧壁12c划分形成连接器12的内部空间。上壁12a具有贯通孔。侧壁12c大致平坦。侧壁12c具有平坦的平坦面。在连接器12的内部空间收纳有线缆13的一部分。虽然未图示,但线缆13与螺线管线圈14电连接。螺线管线圈14基于自未图示的控制器经由线缆13输入的控制信号被励磁。连接器12具有沿轴向延伸的贯通孔,线缆13从该贯通孔向外部引出。As shown in FIG3 , the connector 12 has an upper wall 12a having a substantially rectangular shape when viewed from the direction of the central axis A, a bottom wall 12b arranged axially away from the upper wall 12a, and four side walls 12c connecting the upper wall 12a and the bottom wall 12b. The internal space of the connector 12 is divided by these upper walls 12a, bottom walls 12b, and side walls 12c. The upper wall 12a has a through hole. The side wall 12c is substantially flat. The side wall 12c has a flat flat surface. A portion of the cable 13 is accommodated in the internal space of the connector 12. Although not shown, the cable 13 is electrically connected to the solenoid coil 14. The solenoid coil 14 is excited based on a control signal inputted from a controller not shown via the cable 13. The connector 12 has a through hole extending axially, and the cable 13 is led out to the outside from the through hole.
柱塞16和驱动杆17均配置于中心轴线A上。也可以是,柱塞16和驱动杆17具有一体的整块结构。柱塞16和驱动杆17以能够沿轴向移动的方式设置。驱动杆17自柱塞16向轴向前方延伸。驱动杆17的顶端(前端)与滑阀芯22的基端(后端)接触。滑阀芯22被复位弹簧(未图示)始终向轴向后方施力,因此能够维持驱动杆17与滑阀芯22的接触。The plunger 16 and the drive rod 17 are both arranged on the central axis A. Alternatively, the plunger 16 and the drive rod 17 may have an integral structure. The plunger 16 and the drive rod 17 are arranged in a manner that allows them to move in the axial direction. The drive rod 17 extends axially forward from the plunger 16. The top end (front end) of the drive rod 17 contacts the base end (rear end) of the slide valve core 22. The slide valve core 22 is always urged axially backward by a return spring (not shown), so that the contact between the drive rod 17 and the slide valve core 22 can be maintained.
柱塞16的至少一部分由磁性体形成。柱塞16的至少一部分配置于螺线管线圈14的径向内侧。柱塞16被螺线管线圈14驱动。即,柱塞16被螺线管线圈14驱动,从而能够沿轴向移动。具体而言,对螺线管线圈14施加励磁电流,从而柱塞16被固定铁芯18吸附。由此,柱塞16和驱动杆17向轴向的前方移动,将朝向轴向前方的推力作用于滑阀芯22。如此,滑阀芯22被柱塞16和驱动杆17驱动。在本说明书中,利用电气的控制驱动滑阀芯22的构件称作驱动构件。通过柱塞16和驱动杆17的沿轴向的移动驱动滑阀芯22,因此柱塞16和驱动杆17是驱动构件的例子。驱动构件也可以包括除柱塞16和驱动杆17以外的构件。后述的销19是手动移动的,没有被电气驱动,因此不包括在驱动构件中。At least a portion of the plunger 16 is formed of a magnetic body. At least a portion of the plunger 16 is disposed radially inward of the solenoid coil 14. The plunger 16 is driven by the solenoid coil 14. That is, the plunger 16 is driven by the solenoid coil 14 so as to be able to move in the axial direction. Specifically, an excitation current is applied to the solenoid coil 14, so that the plunger 16 is adsorbed by the fixed iron core 18. As a result, the plunger 16 and the drive rod 17 move forward in the axial direction, and a thrust force toward the axial front is applied to the slide valve core 22. In this way, the slide valve core 22 is driven by the plunger 16 and the drive rod 17. In this specification, a component that drives the slide valve core 22 by electrical control is referred to as a driving component. The slide valve core 22 is driven by the axial movement of the plunger 16 and the drive rod 17, so the plunger 16 and the drive rod 17 are examples of a driving component. The driving component may also include components other than the plunger 16 and the drive rod 17. The latter pin 19 is manually movable, is not electrically driven and is therefore not included in the drive means.
被柱塞16和驱动杆17驱动的滑阀芯22朝向轴向前方移动。如果中断对螺线管线圈14供给励磁电流,则由于来自施力构件的势力,滑阀芯22与柱塞16及驱动杆17一起朝向轴向后方移动。如此,通过对螺线管线圈14施加励磁电流,能够改变滑阀芯22的轴向的位置,由此,能够使电磁比例阀1切换到供给位置、排出位置和中立位置中的任一者。The spool 22 driven by the plunger 16 and the drive rod 17 moves axially forward. If the supply of excitation current to the solenoid coil 14 is interrupted, the spool 22 moves axially backward together with the plunger 16 and the drive rod 17 due to the force from the force applying member. In this way, by applying the excitation current to the solenoid coil 14, the axial position of the spool 22 can be changed, thereby switching the electromagnetic proportional valve 1 to any one of the supply position, the discharge position and the neutral position.
在外壳11的底壁11b的外表面的一部分具有槽11c。槽11c在底壁11b的外表面沿径向延伸。在连接器12的4个侧壁12c中的一个设有供销插入的贯通孔12c1。销19设于槽11c内。销19的一部分从外壳11的外部空间穿过贯通孔12c1延伸至外壳11的内部空间。如此,销19设于外壳11与连接器12之间。销19具有在从中心轴线A观察的视点下向比侧壁12c的外表面靠径向外侧的位置突出的凸部19a。A groove 11c is provided on a portion of the outer surface of the bottom wall 11b of the housing 11. The groove 11c extends radially on the outer surface of the bottom wall 11b. A through hole 12c1 for inserting a pin is provided on one of the four side walls 12c of the connector 12. A pin 19 is provided in the groove 11c. A portion of the pin 19 extends from the outer space of the housing 11 to the inner space of the housing 11 through the through hole 12c1. In this way, the pin 19 is provided between the housing 11 and the connector 12. The pin 19 has a convex portion 19a that protrudes radially outward from the outer surface of the side wall 12c when viewed from the center axis A.
销19能够沿着槽11c向径向移动。图1表示位于径向的第1位置的销19,图2表示位于径向的第2位置的销19。销19的第2位置是比第1位置靠径向内侧的位置。如图1所示,销19在第1位置不与柱塞16接触。销19在位于第1位置的情况下设于不与柱塞16的行程范围干涉的位置。如图2所示,销19在位于比第1位置靠径向内侧的第2位置的情况下与柱塞16接触。销19具有相对于中心轴线A倾斜的销倾斜面19b。销倾斜面19b是销19的径向内侧的面。销倾斜面19b连接销19的面中的与径向平行且与轴向垂直的第1径向面19c和第2径向面19d。第1径向面19c比第2径向面19d靠轴向的后方。销倾斜面19a以第1径向面19c的径向的长度长于第2径向面19d的径向的长度的朝向倾斜。图2所示的销19的位置是第2位置的例子。第2位置是销19与柱塞16接触的位置。若将销19从第1位置向径向内侧推入,则在径向上的开始接触位置销倾斜面19a最先与柱塞16接触。第2位置是指比该开始接触位置靠径向内侧的位置。The pin 19 can move radially along the groove 11c. FIG. 1 shows the pin 19 at the first radial position, and FIG. 2 shows the pin 19 at the second radial position. The second position of the pin 19 is a position radially inner than the first position. As shown in FIG. 1, the pin 19 does not contact the plunger 16 at the first position. When the pin 19 is at the first position, it is arranged at a position that does not interfere with the stroke range of the plunger 16. As shown in FIG. 2, the pin 19 contacts the plunger 16 when it is at the second position radially inner than the first position. The pin 19 has a pin inclined surface 19b inclined relative to the center axis A. The pin inclined surface 19b is a radially inner surface of the pin 19. The pin inclined surface 19b connects a first radial surface 19c and a second radial surface 19d in the surface of the pin 19 that are parallel to the radial direction and perpendicular to the axial direction. The first radial surface 19c is axially rearward of the second radial surface 19d. The pin inclined surface 19a is inclined in a direction in which the radial length of the first radial surface 19c is longer than the radial length of the second radial surface 19d. The position of the pin 19 shown in FIG. 2 is an example of the second position. The second position is a position where the pin 19 contacts the plunger 16. If the pin 19 is pushed radially inward from the first position, the pin inclined surface 19a first contacts the plunger 16 at the radial start contact position. The second position refers to a position radially inward of the start contact position.
当销19在销倾斜面19a处与柱塞16的顶端(后端)接触时,进一步向径向内侧推入销19,从而能够从销19将轴向的推力作用于柱塞16。因此,即使电气系统存在不良情况,无法利用螺线管线圈14驱动柱塞16,也能够通过例如操作者的操作向径向内侧推入销19,从而使柱塞16和驱动杆17沿轴向移动,结果,能够切换滑阀芯22的位置。When the pin 19 contacts the tip (rear end) of the plunger 16 at the pin inclined surface 19a, the pin 19 is further pushed radially inward, so that the axial thrust can be applied to the plunger 16 from the pin 19. Therefore, even if there is a malfunction in the electrical system and the plunger 16 cannot be driven by the solenoid coil 14, the pin 19 can be pushed radially inward by, for example, an operator's operation, so that the plunger 16 and the drive rod 17 can be moved in the axial direction, and as a result, the position of the spool 22 can be switched.
参照图4,对另一实施方式的驱动构件和与该驱动构件接触的销进行说明。图4是示意性地表示本发明的另一实施方式的电磁比例阀所包括的驱动构件和销的图。图4所示的驱动构件具有柱塞116和自柱塞116的前端向前方延伸的驱动杆117。柱塞116在其后端具有与销119的销倾斜面互补的形状的驱动构件倾斜面116a。在图示的实施方式中,驱动构件倾斜面116a与销倾斜面119a以相同的角度相对于中心轴线A倾斜。向径向内侧推入至第2位置的销119在其销倾斜面119a处与柱塞116的驱动构件倾斜面116a接触。在销119的销倾斜面119a与柱塞116的驱动构件倾斜面116a接触时,进一步向径向内侧推入销119,从而能够从销119将轴向的推力作用于柱塞116。Referring to FIG. 4 , a driving member and a pin in contact with the driving member of another embodiment are described. FIG. 4 is a diagram schematically showing a driving member and a pin included in an electromagnetic proportional valve of another embodiment of the present invention. The driving member shown in FIG. 4 has a plunger 116 and a driving rod 117 extending forward from the front end of the plunger 116. The plunger 116 has a driving member inclined surface 116a at its rear end that is complementary to the pin inclined surface of the pin 119. In the illustrated embodiment, the driving member inclined surface 116a and the pin inclined surface 119a are inclined at the same angle relative to the central axis A. The pin 119 pushed radially inward to the second position contacts the driving member inclined surface 116a of the plunger 116 at its pin inclined surface 119a. When the pin inclined surface 119a of the pin 119 contacts the driving member inclined surface 116a of the plunger 116, the pin 119 is further pushed radially inward, so that an axial thrust can be applied from the pin 119 to the plunger 116.
接着,对电磁比例阀1的动作进行说明。在电磁线圈14没有被励磁的情况下,滑阀芯22被维持在排出位置。从该状态起,在螺线管线圈14被励磁时柱塞16被驱动,该柱塞16与驱动杆17一起向轴向前方移动。此时,驱动杆17的前端与滑阀芯22接触,因此向轴向前方的推力作用于滑阀芯22。在该推力的作用下,滑阀芯22从排出位置到达中立位置。若对螺线管线圈14施加更大的励磁电流,则柱塞16和驱动杆17进一步向轴向前方移动。滑阀芯22在自该驱动杆17受到的推力的作用下到达供给位置,对作为控制对象的液压设备供给控制压。Next, the operation of the electromagnetic proportional valve 1 is described. When the electromagnetic coil 14 is not energized, the slide valve core 22 is maintained in the discharge position. From this state, when the solenoid coil 14 is energized, the plunger 16 is driven, and the plunger 16 moves axially forward together with the drive rod 17. At this time, the front end of the drive rod 17 contacts the slide valve core 22, so the thrust axially forward acts on the slide valve core 22. Under the action of this thrust, the slide valve core 22 reaches the neutral position from the discharge position. If a larger excitation current is applied to the solenoid coil 14, the plunger 16 and the drive rod 17 move further axially forward. The slide valve core 22 reaches the supply position under the action of the thrust received from the drive rod 17, and supplies control pressure to the hydraulic equipment that is the control object.
在由于电气系统的不良情况、除此以外的理由导致无法通过对螺线管线圈14施加励磁电流来驱动柱塞16的情况下,通过由操作者进行的将销19或者销119推入径向内侧的操作,能够使柱塞16沿轴向移动,由此能够切换滑阀芯22的位置。When the plunger 16 cannot be driven by applying an excitation current to the solenoid coil 14 due to a malfunction of the electrical system or other reasons, the plunger 16 can be moved axially by the operator by pushing the pin 19 or the pin 119 radially inward, thereby switching the position of the sliding valve core 22.
接着,参照图5和图6,对电磁比例阀1的应用例进行说明。图5是对包括电磁比例阀1的换向阀100进行说明的框图。如图示那样,换向阀100包括电磁比例阀1和在自电磁比例阀1供给的控制压的作用下工作的阀构造体2。阀构造体2包括主滑阀芯,在自电磁比例阀1输出的控制压的作用下切换该主滑阀芯的位置,从而调整工作油向未图示的液压缸的供给量。Next, an application example of the electromagnetic proportional valve 1 is described with reference to FIG. 5 and FIG. 6. FIG. 5 is a block diagram for describing a directional control valve 100 including the electromagnetic proportional valve 1. As shown in the figure, the directional control valve 100 includes the electromagnetic proportional valve 1 and a valve structure 2 that operates under the control pressure supplied from the electromagnetic proportional valve 1. The valve structure 2 includes a main spool, and the position of the main spool is switched under the control pressure output from the electromagnetic proportional valve 1, thereby adjusting the supply amount of working oil to a hydraulic cylinder (not shown).
图6是对包括换向阀100的施工机械200进行说明的框图。施工机械200包括换向阀100。施工机械是例如利用液压工作的液压挖掘机。施工机械200包括各种各样的液压缸。施工机械200所包括的液压缸包括驱动动臂的动臂缸、驱动斗杆的斗杆缸、驱动铲斗的铲斗缸以及除它们以外的液压缸。换向阀100控制工作油向施工机械200所包括的液压缸的供给量。FIG6 is a block diagram illustrating a construction machine 200 including a reversing valve 100. The construction machine 200 includes the reversing valve 100. The construction machine is, for example, a hydraulic excavator that works using hydraulic pressure. The construction machine 200 includes various hydraulic cylinders. The hydraulic cylinders included in the construction machine 200 include a boom cylinder that drives a boom, an arm cylinder that drives an arm, a bucket cylinder that drives a bucket, and hydraulic cylinders other than these. The reversing valve 100 controls the amount of working oil supplied to the hydraulic cylinders included in the construction machine 200.
接着,对上述实施方式取得的作用效果进行说明。上述的实施方式的电磁比例阀1包括:沿轴向延伸的中空的外壳11;柱塞16和驱动杆17,其以能够沿轴向移动的方式设于外壳11内,用于驱动滑阀芯22;以及销19,其具有相对于轴向倾斜的销倾斜面。销19能够在操作者的操作下在径向上从第1位置向第2位置移动,在第1位置,销19不与柱塞16接触,第2位置比该第1位置靠径向的内侧,在第2位置,销倾斜面19b与柱塞16接触。因此,即使由于电气系统的不良情况等原因导致无法电气控制柱塞,也能够通过操作销19来切换滑阀芯22的位置。该销19的移动方向是与轴向垂直的径向,因此容易避免销19与沿轴向引出的线缆13的干涉。Next, the effects achieved by the above embodiment will be described. The electromagnetic proportional valve 1 of the above embodiment includes: a hollow housing 11 extending in the axial direction; a plunger 16 and a drive rod 17, which are arranged in the housing 11 in a manner that can move in the axial direction and are used to drive the slide valve core 22; and a pin 19, which has a pin inclined surface inclined relative to the axial direction. The pin 19 can move from the first position to the second position in the radial direction under the operation of the operator. In the first position, the pin 19 does not contact the plunger 16, and the second position is radially inward than the first position. In the second position, the pin inclined surface 19b contacts the plunger 16. Therefore, even if the plunger cannot be electrically controlled due to a malfunction of the electrical system, the position of the slide valve core 22 can be switched by operating the pin 19. The moving direction of the pin 19 is a radial direction perpendicular to the axial direction, so it is easy to avoid interference between the pin 19 and the cable 13 led out in the axial direction.
在上述的实施方式中,柱塞116具有与销倾斜面119a互补的形状的驱动构件倾斜面116a。由此,在销119与柱塞116接触时是面接触,因此能够抑制销119和柱塞116的破损。In the above embodiment, the plunger 116 has the driving member inclined surface 116a having a shape complementary to the pin inclined surface 119a. Thus, when the pin 119 and the plunger 116 come into contact, they are in surface contact, so damage to the pin 119 and the plunger 116 can be suppressed.
在上述的实施方式中,连接器12的侧壁12c具有与轴向平行地延伸的平坦面,销19设于该平坦面。外壳11的侧面具有圆筒形状的情况较多,因此难以将销19设于外壳11的侧面的情况较多。在上述的实施方式中,销19安装于连接器12的侧壁12c的平坦面,因此销19的安装变得容易。In the above-mentioned embodiment, the side wall 12c of the connector 12 has a flat surface extending parallel to the axial direction, and the pin 19 is provided on the flat surface. In many cases, the side surface of the housing 11 has a cylindrical shape, so it is often difficult to provide the pin 19 on the side surface of the housing 11. In the above-mentioned embodiment, the pin 19 is attached to the flat surface of the side wall 12c of the connector 12, so the installation of the pin 19 becomes easy.
销19具有自连接器12向径向外侧突出的凸部19a。由此,操作者能够较容易地操作销19。The pin 19 has a convex portion 19a that protrudes radially outward from the connector 12. Thus, an operator can operate the pin 19 relatively easily.
在本说明书中说明的各构成要素的尺寸、材料、配置和工序,不限定于在实施方式中明确地说明了的内容,该各构成要素能够变形为具有能够包括在本发明的范围中的任意的尺寸、材料、配置和工序。另外,也能够将本说明书中没有明确地说明的构成要素附加于说明了的实施方式,也能够省略在各实施方式中说明了的构成要素的一部分。The size, material, configuration and process of each component described in this specification are not limited to the contents clearly described in the embodiment, and each component can be deformed to have any size, material, configuration and process that can be included in the scope of the present invention. In addition, the component not clearly described in this specification can be added to the described embodiment, and part of the component described in each embodiment can be omitted.
在本说明书和附图中明确示出的驱动装置10和阀单元30的构成构件的具体的形状、配置、功能和材料是例示。驱动装置10和阀单元30的各构成构件的形状、配置、功能和材料能够在不违反本发明的主旨的范围内适当地变更。例如,销19向径向内侧的移动也可以不是直线的移动。例如,销19、119也可以通过绕轴线公转而向径向内侧移动。销19、119的形状不限定于在本说明书中明确地表示了的形状。销19、119能够采用在从该销19、119与柱塞16、116接触的位置进一步向径向内侧推入销19、119时能够将轴向的推力作用于柱塞16、116的任意的形状。The specific shapes, configurations, functions and materials of the components of the drive device 10 and the valve unit 30 clearly shown in this specification and the drawings are examples. The shapes, configurations, functions and materials of the components of the drive device 10 and the valve unit 30 can be appropriately changed within the scope that does not violate the main purpose of the present invention. For example, the movement of the pin 19 to the radial inside may not be a linear movement. For example, the pins 19, 119 can also move radially inward by revolving around the axis. The shape of the pins 19, 119 is not limited to the shape clearly shown in this specification. The pins 19, 119 can adopt any shape that can apply axial thrust to the plungers 16, 116 when the pins 19, 119 are pushed further radially inward from the position where the pins 19, 119 contact the plungers 16, 116.
驱动装置10也可以是,在使励磁电流流向螺线管线圈23时,以驱动杆17向轴向后方移动的方式驱动驱动杆。The driving device 10 may drive the driving rod 17 so as to move axially rearward when the excitation current flows to the solenoid coil 23 .
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KR100894293B1 (en) * | 2007-08-21 | 2009-04-21 | 여순록 | Valve apparatus |
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CN103062146B (en) * | 2013-01-20 | 2015-04-22 | 华东交通大学 | Damping-clearance mechanical adjustable double-coil magnetorheological valve |
JP5870971B2 (en) * | 2013-07-24 | 2016-03-01 | 株式会社デンソー | solenoid valve |
CN203548400U (en) * | 2013-11-29 | 2014-04-16 | 长江三峡能事达电气股份有限公司 | Electromagnetic valve with state feedback function |
JP6576674B2 (en) * | 2015-04-23 | 2019-09-18 | 日本電産トーソク株式会社 | solenoid valve |
JP6656831B2 (en) | 2015-07-08 | 2020-03-04 | ナブテスコ株式会社 | Solenoid proportional valve |
JP6645112B2 (en) * | 2015-10-15 | 2020-02-12 | 株式会社ジェイテクト | solenoid valve |
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